CN110324767A - A kind of microfilter and acoustic equipment - Google Patents

A kind of microfilter and acoustic equipment Download PDF

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Publication number
CN110324767A
CN110324767A CN201910579438.2A CN201910579438A CN110324767A CN 110324767 A CN110324767 A CN 110324767A CN 201910579438 A CN201910579438 A CN 201910579438A CN 110324767 A CN110324767 A CN 110324767A
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CN
China
Prior art keywords
substrate
microfilter
film layer
film
acoustic equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910579438.2A
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Chinese (zh)
Inventor
林育菁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weifang Goertek Microelectronics Co Ltd
Original Assignee
Goertek Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Goertek Inc filed Critical Goertek Inc
Priority to CN201910579438.2A priority Critical patent/CN110324767A/en
Priority to PCT/CN2019/094775 priority patent/WO2020258362A1/en
Publication of CN110324767A publication Critical patent/CN110324767A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/54Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
    • B01D46/543Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/12Non-planar diaphragms or cones
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2207/00Details of diaphragms or cones for electromechanical transducers or their suspension covered by H04R7/00 but not provided for in H04R7/00 or in H04R2307/00
    • H04R2207/021Diaphragm extensions, not necessarily integrally formed, e.g. skirts, rims, flanges
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2400/00Loudspeakers
    • H04R2400/11Aspects regarding the frame of loudspeaker transducers

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Multimedia (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Micromachines (AREA)

Abstract

The invention discloses a kind of microfilter and acoustic equipments, including the substrate with back chamber, and the film layer for being arranged in substrate and being suspended on back chamber;There is the through-hole of arrangement, and the film layer uses metallic film or Kapton in the film layer;The substrate uses photopolymerizable material, and the shape of substrate is formed by exposure, polymerization technique.According to one embodiment of the disclosure, substrate is manufactured using photosensitive polymer, this becomes easy manufacturing process;And microfilter can complete simultaneously on wafer.

Description

A kind of microfilter and acoustic equipment
Technical field
The present invention relates to microfilters, can be a kind of microfilter suitable for acoustic equipment, to filter powder Dirt, particle or/and water etc. are not intended to enter the substance inside acoustic equipment.
Background technique
The portable computing device of such as laptop, tablet computer etc is ubiquitous, such as smart phone etc Portable communication device be also generally existing.However, these equipment do not have enough spaces to accommodate relatively large wheat Gram wind or loudspeaker.Therefore, microphone and speaker size become more and more compacter and size reduces.In addition, these are portable Microphone and loudspeaker in formula setting usually require associated acoustic input or output port close to terminal, so that particle and water It is easily accessible microphone, in loudspeaker, and causes the failure of these acoustic equipments.
Filter membrane is disposed sometimes in pervious equipment, to prevent certain form of clast from entering in component.Unfortunately, These filters often have an adverse effect to the operation of microphone.For example, when using these previous methods, microphone Performance significant reduction sometimes.Since performance declines, microphone client often selects to use such Mike not in its application Wind.
When manufacturing filtration membrane, common metal film has the limiting range of stress.When the stress of common metal film shows pressure After contracting and forming fold, automatic optical detection equipment can not detect pressure.In order to manufacture filtrating chip structure, will be suitable When thin metal film is deposited on substrate, need to obtain the film of low tensile stress.There is no the film of low tensile stress to tend to removing, break It splits, wrinkle or is detached from from its substrate in other ways, therefore PB chip must not be abandoned infrequently after putting into operation.
The structure for being used to support film is necessary, although silicon wafer or glass substrate have been used as support construction, In the presence of being difficult to handle material, the problem of manufacture spends time and material expensive.
Summary of the invention
It is an object of the present invention to provide a kind of new solutions of microfilter.
According to the first aspect of the invention, a kind of microfilter is provided, including having the substrate of back chamber, and setting In substrate and it is suspended at the film layer carried on the back on chamber;There is the through-hole of arrangement, and the film layer uses metallic film in the film layer Or Kapton;The substrate uses photopolymerizable material, and the shape of substrate is formed by exposure, polymerization technique Shape.
Optionally, the substrate uses epoxy resin or polyimide resin.
Optionally, the epoxy resin, polyimide resin select dry film or liquid-type.
Optionally, the metallic film is amorphous metal.
Optionally, the amorphous metal is glassy metal.
Optionally, the internal diameter of through-hole is 1nm to 100 μm in the film layer.
Optionally, the internal diameter of through-hole is 5nm to 10 μm in the film layer.
According to another aspect of the present invention, a kind of acoustic equipment is additionally provided, including above-mentioned microfilter.
Optionally, the acoustic equipment is microphone chip.
Optionally, the acoustic equipment is microphone mould group.
According to one embodiment of the disclosure, substrate is manufactured using photosensitive polymer, this becomes easy manufacturing process; And microfilter can complete simultaneously on wafer.
By referring to the drawings to the detailed description of exemplary embodiment of the present invention, other feature of the invention and its Advantage will become apparent.
Detailed description of the invention
It is combined in the description and the attached drawing for constituting part of specification shows the embodiment of the present invention, and even With its explanation together principle for explaining the present invention.
Fig. 1 is the cross-sectional view of microfilter first embodiment of the present invention.
Fig. 2 is the cross-sectional view of microfilter second embodiment of the present invention.
Fig. 3 is the cross-sectional view at another visual angle in microfilter second embodiment of the present invention.
Fig. 4 is the cross-sectional view of microfilter third embodiment of the present invention.
Fig. 5 is the cross-sectional view of the 4th embodiment of microfilter of the present invention.
Fig. 6 is the cross-sectional view of the 5th embodiment of microfilter of the present invention.
Specific embodiment
Carry out the various exemplary embodiments of detailed description of the present invention now with reference to attached drawing.It should also be noted that unless in addition having Body explanation, the unlimited system of component and the positioned opposite of step, numerical expression and the numerical value otherwise illustrated in these embodiments is originally The range of invention.
Be to the description only actually of at least one exemplary embodiment below it is illustrative, never as to the present invention And its application or any restrictions used.
Technology, method and apparatus known to person of ordinary skill in the relevant may be not discussed in detail, but suitable In the case of, the technology, method and apparatus should be considered as part of specification.
It is shown here and discuss all examples in, any occurrence should be construed as merely illustratively, without It is as limitation.Therefore, other examples of exemplary embodiment can have different values.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, then in subsequent attached drawing does not need that it is further discussed.
The present invention provides a kind of acoustic equipments of this microfilter of microfilter and application.The acoustic equipment is for example It can be microphone chip, be also possible to microphone mould group.Such as when acoustic equipment is microphone chip, microfilter is set It sets on microphone chip;When acoustic equipment is in microphone mould group, the sound of the shell in mould group is can be set in microfilter Hole site.Certainly, to those skilled in the art, which is also possible to other types of sonic transducer, herein Type is no longer illustrated.
Microfilter provided by the invention, including substrate and the film layer being arranged in substrate.Substrate has hollow The marginal position of back cavity structure, film layer is connected in substrate, and the central region of film layer is suspended at the top of back chamber, so that film layer Constitute cantilever bridge structure.
Fig. 1 shows the structural schematic diagram of the one of embodiment of microfilter of the present invention.With reference to Fig. 1, film layer 2 connects It connects in the top of substrate 1, and vacantly on the hollow back chamber 3 of substrate 1.There is the through-hole 4 of arrangement, so that air-flow is logical in film layer 2 It crosses.Substrate 1 can use metal, silicon or SiO2, and can be formed by mode well-known to those skilled in the art hollow Carry on the back chamber 3.Such as formed by techniques such as etchings, it no longer illustrates herein.
Film layer 2 can use nonmetal film, such as polyimide material, SiO2, SiN etc..Film layer 2 can also be using gold Belong to film, such as with the crystalline membrane containing Cr, Al, Ti or Cu etc. as an example.
Currently preferred is using amorphous metal film, such as glassy metal.Amorphous metal film can be by extremely cold But, physical vapour deposition (PVD), plating, pulse laser be heavy, solid-state reaction, the mode of ionizing radiation or mechanical alloying are formed, this A little molding modes belong to the common knowledge of those skilled in the art, no longer illustrate herein.
Since glassy metal has irregular atomic arrangement and no specific slide surface, it has than crystallization The higher intensity of metal and have that excellent fatigue behaviour, flexible deformation is with resistance to deformation.The elasticity modulus of glassy metal is big It is approximately the one third of crystal metal, but tensile strength is its three times.For example, the intensity of Mg alloy is 300MPa, Mg Base Metal The intensity of glass is 800MPa, and the intensity of FeCoBSiNb glassy metal is 4400MPa, and the intensity of SUS304 stainless steel is 1400MPa。
Therefore, the film layer using glassy metal as microfilter can be improved on the basis of guaranteeing film strength Percent opening in film layer, and the thickness of film layer can be made thinning, so that infiltration processing becomes easy and can be formed smaller Through-hole, avoid after traditional thick film aperture due to hole depth it is larger caused by acoustic resistance.
In an optional embodiment of the invention, the internal diameter of through-hole 4 can be 1nm to 100 μm in film layer 2.
In an optional embodiment of the invention, the internal diameter of through-hole 4 can be 5nm to 10 μm in film layer 2.
In an optional embodiment of the invention, film layer 2 with a thickness of 5nm to 5 μm.
In an optional embodiment of the invention, film layer 2 with a thickness of 20nm to 1000nm.
It is isotropism and uniform since glassy metal is amorphous materials.In addition, being substantially absent by such as Defect caused by the polycrystalline structure of grain boundary and segregation, and dimensional effect is small.Therefore, when designing microfilter, no It must consider the variation of the physical property due to caused by anisotropy and size, this structure for being conducive to design microfilter is set Meter.In addition, due to the alloy that glassy metal is made of multiple element, the range of material selection in microfilter design It broadens, and the PB chip of higher performance can be designed and manufactured.
For example, glassy metal may include a variety of transition metal elements, also optionally including one or more nonmetallic members Element.Glassy metal containing transition metal element can have Sc, Y, La, Al, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, At least one of Tc, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd and Hg.It, can be with according to application Use any suitable transition metal element or their combination.Any suitable nonmetalloid or their group can be used It closes.For example, nonmetalloid can be F, Cl, Br, I, At, O, S, Se, Te, Po, N, P, As, Sb, Bi, C, Si, Ge, Sn, Pb Any one of with B.
In an optional embodiment of the invention, the glass transition temperature Tg of glassy metal is 150 DEG C or higher.
In an optional embodiment of the invention, the glass transition temperature Tg of glassy metal is 250 DEG C or higher.
In microfilter of the invention, film layer 2 can be set one layer, also can be set two layers, three layers or more Multilayer.
With reference to Fig. 2, Fig. 3, film layer includes the one layer of primary diaphragm 2a and one layer of secondary diaphragm 2b being combined with each other.Its In, primary diaphragm 2a has tensile stress, and secondary diaphragm 2b has compression.After primary diaphragm, secondary diaphragm are combined with each other, Tensile stress, compression interaction under reduce the stress of entire film layer 2 so that entire film layer 2 smooth can be placed in substrate 1 On.
Primary diaphragm 2a, secondary diaphragm 2b can use identical material, can also use different materials.Such as first Diaphragm 2a, secondary diaphragm 2b can select crystal metal film, amorphous metal film or nonmetal film.In order to improve film layer 2 Elasticity and impact resistance, at least one layer of diaphragm in film layer 2 select amorphous metal film.
Diaphragm can show various internal stress, and from compression is stretched to, this depends on the condition of film deposition, deposition of thick Degree.The internal stress of diaphragm can greatly change diaphragm performance, such as mechanical performance.Therefore, by by tensile stress diaphragm and pressure Stress diaphragm is combined with each other, to eliminate film layer internal stress and be adjusted in the desired range of stress.
For example, the Stress Control of film layer 2 is in -300MPa (compression) to 300MPa in an optional embodiment Between (tensile stress).
For example, the Stress Control of film layer 2 is between 0 to 300MPa (tensile stress) in an optional embodiment.It will The control of film layer 2 so that film layer 2 may be at the state of tensioning, and keeps the shape of itself, this is conducive in lower tensile stress On the base 1 smooth of diaphragm 2, so that optics monitors automatically.
In an optional embodiment, secondary diaphragm 2b is arranged relative to primary diaphragm 2a adjacent substrate 1.With pressure The secondary diaphragm 2b of stress is positioned adjacent to the side of substrate 1, offsets the second film by the primary diaphragm 2a with tensile stress The compression of piece 2b.
In an optional embodiment, primary diaphragm 2a is arranged relative to secondary diaphragm 2b adjacent substrate 1.With drawing The primary diaphragm 2a of stress is positioned adjacent to the side of substrate 1, offsets the first film by the secondary diaphragm 2b with compression The tensile stress of piece 2a;And due to primary diaphragm 2a itself have tensile stress, so as to further avoid primary diaphragm 2a with The problems such as substrate 1 is detached from.
Fig. 4 shows the structural schematic diagram of microfilter another embodiment of the present invention.Not with embodiment illustrated in fig. 2 With the film layer in substrate 10 includes trilamellar membrane piece, which is suspended on the hollow back chamber 30 of substrate 10.This three Tunic piece includes one layer of primary diaphragm 20a, two layers of secondary diaphragm 20b with compression with tensile stress.Primary diaphragm 20a Between two layers of secondary diaphragm 20b, trilamellar membrane piece is combined with each other.By two sides there is the secondary diaphragm of compression to offset It is located in the middle the tensile stress of primary diaphragm;Conversely, its two sides can also be offset by being located in the middle the primary diaphragm with tensile stress The compression of secondary diaphragm, no longer illustrates herein.
The trilamellar membrane chip architecture of film layer also may include two layers with tensile stress primary diaphragm 20a and one layer have The secondary diaphragm 20b of compression.Secondary diaphragm 20b is located between two layers of primary diaphragm 20a.
Based on similar principle, multilayer, such as four layers, five layers have been can be set in primary diaphragm, secondary diaphragm in film layer Or more layers.Primary diaphragm, secondary diaphragm are configured in a manner of being spaced each other.
In an optional embodiment of the invention, substrate uses photopolymerizable material, and passes through exposure, polymerization work The shape of skill formation substrate.Such as in a specific embodiment of the invention, substrate can use epoxy resin or polyamides Imide resin.Optionally, epoxy resin, polyimide resin select dry film or liquid-type.
Substrate is manufactured using photosensitive polymer, negative photoresist or photosensitive polyamides based on epoxy resin can be used for example Imines, this becomes easy manufacturing process.
Such as SU-8 is common epoxy-based negative photoresist.Negativity refers to photoresist, wherein being exposed to the portion of UV Dividing becomes to be crosslinked, and rest part keeps solvable and can be washed off during development.
Polyimides is the polymer of dant monomer.Polyimides has high-fire resistance, is requiring robust to have There are a variety of applications during machine material.Polyimides can be used as photoresist, such as " just " and " negative " type Photoresist quasi-polyimide.
Microfilter can complete simultaneously on wafer.It, can be first such as when manufacturing microfilter Film layer first is formed by techniques such as deposition, etchings on substrate, photosensitive polymer conduct can be bonded by way of lamination later Substrate forms the substrate with back chamber subsequently through the mode of exposure, polymerization, is finally separated from film layer from substrate and comes.
Metallic film or Kapton are carried in the substrate of light-sensitive material, are propped up by substrate film layer Support, on the basis of guaranteeing structure, can make microfilter be made small.
Fig. 5 shows the structural schematic diagram of microfilter another embodiment of the present invention.Embodiment shown in Fig. 5 In, unlike Fig. 1, Fig. 2, Fig. 3, embodiment illustrated in fig. 4, metallic film 6a is arranged on substrate 5, and is suspended at substrate 5 The top of hollow back chamber 7.Metallic film 6a can use amorphous metal film, such as glassy metal etc..Substrate 5 can use Polymer material, metal, silicon or SiO2
Antistick layer 6b is coated in the outer surface of metallic film 6a.Viscosity between antistick layer 6b and particle is lower than metal Viscosity between film 6a and particle;There is the through-hole of arrangement on metallic film 6a and antistick layer 6b (view does not provide).
In an optional embodiment of the invention, antistick layer 6b is silicone compounds coating or fluoropolymer Coating.
In an optional embodiment of the invention, antistick layer 6b selects teflon coating.Teflon has high temperature special Property, and coefficient of friction is low.
It, can be to avoid being adhered to the gold with through-hole using rear particle for a long time by the way that antistick layer is arranged on metallic film Belong to the problem on film, to ensure that the sensitivity of sensor.
In an optional embodiment of the invention, metallic film 6a is configured with compression;Antistick layer 6b quilt It is configured to tensile stress;Metallic film 6a is combined with each other with antistick layer 6b, can reduce the stress of entire film layer.Certainly, It is also possible to metallic film 6a and is configured with tensile stress, antistick layer 6b is configured with compression.Concrete principle and figure 2, embodiment illustrated in fig. 4 is identical, no longer illustrates herein.
For example, the Stress Control for the film layer being combined with each other in -300MPa, (answer by pressure in an optional embodiment Power) between 300MPa (tensile stress).
For example, the Stress Control for the film layer being combined with each other (is drawn 0 to 300MPa in an optional embodiment Stress) between.
Fig. 6 shows the structural schematic diagram of microfilter another embodiment of the present invention.Not with embodiment illustrated in fig. 5 With the film layer in substrate 50 includes trilamellar membrane piece, which is suspended on the hollow back chamber 70 of substrate 50.This three Tunic piece includes one layer of metallic film 60a, two layers of antistick layer 60b with tensile stress with compression.Metallic film 60a Between two layers of antistick layer 60b, three layers are combined with each other.It is offset by antistick layer 60b of the two sides with tensile stress in being located at Between metallic film compression;It is not glued conversely, being located in the middle the metallic film 60a with compression also and can offset its two sides The compression of layer 60b, no longer illustrates herein.
In addition, antistick layer 60b is respectively set in the two sides of metallic film 60a, can to avoid or reduce metallic film 60a Granular absorption, ensure that the performance of microfilter.
Although some specific embodiments of the invention are described in detail by example, the skill of this field Art personnel it should be understood that example above merely to being illustrated, the range being not intended to be limiting of the invention.The skill of this field Art personnel are it should be understood that can without departing from the scope and spirit of the present invention modify to above embodiments.This hair Bright range is defined by the following claims.

Claims (10)

1. a kind of microfilter, which is characterized in that including the substrate with back chamber, and be arranged in substrate and be suspended at back Film layer on chamber;There is the through-hole of arrangement, and the film layer uses metallic film or Kapton in the film layer;Institute Substrate is stated using photopolymerizable material, and forms the shape of substrate by exposure, polymerization technique.
2. microfilter according to claim 1, which is characterized in that the substrate uses epoxy resin or polyimides Resin.
3. microfilter according to claim 2, which is characterized in that the epoxy resin, polyimide resin are selected Dry film or liquid-type.
4. microfilter according to claim 1, which is characterized in that the metallic film is amorphous metal.
5. microfilter according to claim 4, which is characterized in that the amorphous metal is glassy metal.
6. microfilter according to claim 1, which is characterized in that the internal diameter of through-hole is 1nm to 100 in the film layer μm。
7. microfilter according to claim 8, which is characterized in that the internal diameter of through-hole is 5nm to 10 μ in the film layer m。
8. a kind of acoustic equipment, which is characterized in that including microfilter according to any one of claims 1 to 7.
9. acoustic equipment according to claim 8, which is characterized in that the acoustic equipment is microphone chip.
10. acoustic equipment according to claim 8, which is characterized in that the acoustic equipment is microphone mould group.
CN201910579438.2A 2019-06-28 2019-06-28 A kind of microfilter and acoustic equipment Pending CN110324767A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201910579438.2A CN110324767A (en) 2019-06-28 2019-06-28 A kind of microfilter and acoustic equipment
PCT/CN2019/094775 WO2020258362A1 (en) 2019-06-28 2019-07-05 Microfilter and acoustic device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910579438.2A CN110324767A (en) 2019-06-28 2019-06-28 A kind of microfilter and acoustic equipment

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CN110324767A true CN110324767A (en) 2019-10-11

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WO (1) WO2020258362A1 (en)

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CN110794499A (en) * 2019-10-31 2020-02-14 歌尔股份有限公司 Light filter
CN111787473A (en) * 2020-06-30 2020-10-16 歌尔微电子有限公司 Miniature microphone particle blocker and MEMS microphone
WO2021082052A1 (en) * 2019-10-31 2021-05-06 潍坊歌尔微电子有限公司 Microfilter and mems sensor assembly
WO2021082044A1 (en) * 2019-10-31 2021-05-06 潍坊歌尔微电子有限公司 Mems sensor assembly manufacturing method and sensor assembly manufactured by means of said method

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CN111787473A (en) * 2020-06-30 2020-10-16 歌尔微电子有限公司 Miniature microphone particle blocker and MEMS microphone

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