Background
The vinasse is rich in nutrition, contains various organic compounds, B vitamins, cellulose and the like, is a good edible fungus cultivation raw material, can be suitable for the growth of various edible fungi by adding a proper amount of auxiliary materials into the vinasse, can reduce the production cost of the edible fungi, and can solve the problem of environmental pollution. When the vinasse is used as feed, the most thorough and successful method is an economic and effective method for dehydrating the vinasse to prepare compound feed, so that the benefit is increased, and the vinasse is better digested and absorbed. The dehydration of the vinasse is a basic link for changing waste into valuable, increases economic benefit, and has important significance for treating environmental pollution, relieving the shortage of compound feed in China, saving energy, reducing emission and developing breeding industry. The moisture content of lees is higher, and direct drying dehydration need consume huge energy, and the liquid in the lees is not convenient for recycle, consequently, is the cost lower to lees extrusion dehydration, the higher dehydration mode of recycle rate, however, among the prior art, be used for during lees extrusion dehydration easily blockking up lees and liquid separation's filter screen, influence dehydration efficiency, difficult clearance.
Disclosure of Invention
In view of this, the invention provides a vinasse processing device for wine brewing, which is used for solving the problems that a vinasse and liquid separation filter screen is easy to block, the dehydration efficiency is influenced and the vinasse and the liquid separation filter screen is difficult to clean in the prior art.
In order to achieve the above object, the following solutions are proposed:
a vinasse processing device for brewing wine comprises a processing box, a pressing plate, a driver, a movable filter plate, a fixed filter plate, an anti-blocking liquid collector, a cover plate and a strut, wherein a liquid outlet is formed in the middle of the bottom surface of the processing box, and the inner side of the liquid outlet is fixedly connected with the fixed filter plate; the two pressing plates are symmetrically, hermetically and slidably matched at two ends of the interior of the treatment box; two ends of the movable filter plate are respectively connected to a pressure plate, and the movable filter plate is in sliding fit with the middle end inside the treatment box; the driver is fixed on the processing box, and the outer ends of the two pressure plates are fixedly connected with the two ends of the driver; the anti-blocking liquid collector is fixed on the bottom surface of the treatment tank, and the upper end of the anti-blocking liquid collector is in sliding fit with the filter holes of the fixed filter plate; the upper end of the treatment box is provided with a horizontal sliding hole, a cover plate is in sliding fit in the horizontal sliding hole, and the bottom surface of the cover plate is in sealing sliding fit with the top surfaces of the two pressing plates; and four corners of the bottom end of the treatment box are respectively fixed with a pillar.
The pressing plate comprises a rectangular plate body, an L-shaped sliding rod and a disc seat; the inner end and the outer end of the L-shaped sliding rod are fixedly connected with the rectangular plate body and the disc seat respectively; the L-shaped sliding rod is in sliding fit with a side plate of the treatment box; the rectangular plate body is hermetically and slidably matched in the treatment box; the disc seat is fixed with the outer end of the driver.
The driver comprises a servo motor, a driving chain wheel, a chain, a driven chain wheel, a rotating pipe, a screw rod, a vertical frame plate and a mounting seat; the servo motor is fixed on the processing box through a motor base; an output shaft of the servo motor is fixedly connected with a driving chain wheel, and the driving chain wheel is connected with a driven chain wheel fixed in the middle of the rotating pipe through chain transmission; the rotating pipe is rotationally matched on the two vertical frame plates, and the two vertical frame plates are fixed on the treatment box; two ends of the rotating pipe are respectively connected with the inner end of one screw through threads, and the outer ends of the two screws are respectively fixed with one mounting seat; the two mounting seats are fixedly connected with the disc seats of the two pressing plates one by one.
The movable filter plate comprises a turnover plate, a top pressure plate, a T-shaped sliding block, a central seat and a lifting rod; the two ends of the central seat are respectively connected with the inner ends of an overturning plate and a top pressure plate in a rotating fit mode, the outer ends of the overturning plate and the top pressure plate are respectively connected onto a T-shaped sliding block in a rotating mode, and the two T-shaped sliding blocks are respectively connected into T-shaped sliding grooves in the inner sides of the two rectangular plate bodies in a sliding mode; the upper end of the central seat is fixedly connected with a lifting rod; and a plurality of horizontal filtering holes which are arranged side by side are arranged on the turnover plate.
The bottom surface of the top pressure plate is provided with a plurality of top columns side by side, the number of the top columns is the same as that of the horizontal filter holes, and the top columns are in one-to-one sliding fit with the horizontal filter holes in the turnover plate.
The front side and the rear side of the turnover plate and the top pressure plate are respectively in sliding fit with the front side and the rear side of the inside of the treatment box.
The anti-blocking liquid collector comprises a liquid collecting tank, a liquid collecting pipe, an anti-blocking ejector rod, an electric push rod and a linkage seat; two ends of the liquid collecting box are respectively fixedly connected with a linkage seat, the two linkage seats are respectively fixedly connected with one end of an electric push rod, and the other ends of the two electric push rods are respectively fixedly connected with two ends of the bottom surface of the treatment box; the upper end of the liquid collecting pipe is fixedly connected and communicated with the liquid collecting box; a plurality of anti-blocking ejector rods are fixedly connected inside the liquid collecting box; the number of the anti-blocking ejector rods is the same as that of the circular filter holes on the fixed filter plate; the plurality of anti-blocking ejector rods are in one-to-one sliding fit with the plurality of circular filter holes.
The upper end of the anti-blocking ejector rod is provided with a conical top head without a conical tip, and the maximum diameter of the conical top head is the same as the inner diameter of the circular filter hole.
And the rod surface of the anti-blocking ejector rod is provided with a spiral diversion trench.
The invention has the beneficial effects that: the invention relates to a vinasse processing device for brewing wine, which aims to solve the problems that a vinasse and liquid separation filter screen is easy to block, the dehydration efficiency is influenced and the vinasse and liquid separation filter screen is difficult to clean in the prior art; in the invention, the pressing plate and the movable filter plate are matched together to squeeze and dewater the vinasse, after squeezing and dewatering, the vinasse residues remained on the movable filter plate can be separated from a plurality of horizontal filter holes on the turnover plate under the action of the ejection column, so that the movable filter plate is prevented from being blocked, and after squeezing and filtering, the movable filter plate can be lifted upwards to take out the vinasse after squeezing and dewatering, thereby facilitating discharging; the liquid that extrudes can carry out secondary filter through fixed filter plate, and the direct recycle of being convenient for after filtering the filter residue is crossed, can wear the top through preventing stifled liquid trap to the circular filtration pore on it when fixed filter plate filters and prevent that fixed filter plate from blockking up.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments are briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic view of the structure of the treatment tank of the present invention;
FIG. 4 is a schematic structural view of the platen of the present invention;
FIG. 5 is a schematic diagram of the structure of the actuator of the present invention;
fig. 6 is a first schematic structural view of the movable filter plate of the present invention;
FIG. 7 is a second schematic structural view of the movable filter plate of the present invention;
fig. 8 is a schematic structural view of the fixed filter plate of the present invention;
FIG. 9 is a schematic view I of the structure of the anti-blocking liquid trap of the present invention;
FIG. 10 is a schematic structural view II of the anti-clogging liquid collector of the invention;
fig. 11 is a schematic structural view of the anti-blocking ejector rod of the present invention.
In the figure: a treatment tank 1; a pressing plate 2; a rectangular plate body 201; an L-shaped slide bar 202; a disc base 203; a driver 3; a servo motor 301; a drive sprocket 302; a chain 303; a driven sprocket 304; a rotating pipe 305; a screw 306; a vertical shelf plate 307; a mounting seat 308; a movable filter plate 4; a flipping board 401; a top press plate 402; a T-shaped slider 403; a center seat 404; a lifting rod 405; a top post 406; a fixed filter plate 5; an anti-blocking liquid collector 6; a header tank 601; a liquid collecting tube 602; an anti-blocking ejector rod 603; an electric push rod 604; a linkage seat 605; a cover plate 7; a support pillar 8.
Detailed Description
The technical solution of the present invention will be clearly and completely described by the following detailed description. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1-11, a vinasse treatment device for brewing wine comprises a treatment tank 1, a pressure plate 2, a driver 3, a movable filter plate 4, a fixed filter plate 5, an anti-blocking liquid collector 6, a cover plate 7 and a pillar 8, wherein a liquid outlet is arranged in the middle of the bottom surface of the treatment tank 1, and the inner side of the liquid outlet is fixedly connected with the fixed filter plate 5; the two pressing plates 2 are symmetrically, hermetically and slidably matched with two ends of the inside of the treatment box 1; two ends of the movable filter plate 4 are respectively connected to one pressure plate 2, and the movable filter plate 4 is in sliding fit with the middle end inside the treatment box 1; the driver 3 is fixed on the processing box 1, and the outer ends of the two pressing plates 2 are fixedly connected with the two ends of the driver 3; the anti-blocking liquid collector 6 is fixed on the bottom surface of the treatment tank 1, and the upper end of the anti-blocking liquid collector 6 is in sliding fit with the filter holes of the fixed filter plate 5; the upper end of the treatment box 1 is provided with a horizontal sliding hole, a cover plate 7 is in sliding fit in the horizontal sliding hole, and the bottom surface of the cover plate 7 is in sealing sliding fit with the top surfaces of the two pressing plates 2; four corners of the bottom end of the treatment box 1 are respectively fixed with a pillar 8. The invention can carry out extrusion dehydration treatment on the vinasse, and is convenient for recycling after solid-liquid separation; firstly, opening a cover plate 7, then putting the vinasse to be processed between two pressure plates 2 to enable the vinasse to fall on a movable filter plate 4, then closing the cover plate 7 at the upper ends of a processing box 1 and the pressure plates 2, switching on a driver 3 and starting the driver, driving the two pressure plates 2 to slide in the processing box 1 in opposite directions or in opposite directions after the driver 3 is started, extruding and dehydrating the vinasse by matching with the movable filter plate 4 when the two pressure plates 2 slide in the processing box 1 in opposite directions, enabling the liquid to flow out of the movable filter plate 4, performing secondary filtration through a fixed filter plate 5, flowing into an anti-blocking liquid collector 6 to be collected, and discharging the liquid through the anti-blocking liquid collector 6; after the vinasse is extruded and filtered, the sliding cover plate 7 is opened, then the movable filter plate 4 is lifted upwards, the vinasse is lifted upwards to the upper end of the treatment box 1 for collection through the matching of the movable filter plate 4 and the pressing plate 2, and then the pressing plate 2 can be continuously driven to move inwards through the driver 3, so that the movable filter plate 4 can automatically clean the vinasse residues, and the movable filter plate 4 is prevented from being blocked; the liquid that extrudes can carry out secondary filter through fixed filter plate 5, and the direct recycle of being convenient for after filtering the filter residue, can wear the top through preventing stifled liquid trap 6 circular filtration pore on it when fixed filter plate 5 filters back and prevent stifled processing, prevents that fixed filter plate 5 from blockking up.
Example two:
as shown in fig. 1 to 11, the pressing plate 2 includes a rectangular plate body 201, an L-shaped sliding rod 202 and a disc seat 203; the inner end and the outer end of the L-shaped sliding rod 202 are fixedly connected with the rectangular plate body 201 and the disc seat 203 respectively; the L-shaped sliding rods 202 are in sliding fit with the side plates of the treatment box 1; the rectangular plate body 201 is hermetically and slidably matched in the treatment box 1; the disc holder 203 is fixed to the outer end of the driver 3. The driver 3 can drive two L shape slide bars 202 through two disc seats 203 of clamp plate 2 and carry out the slip in opposite directions or the reverse slip on handling the curb plate of case 1, and then drives two rectangular plate body 201 through two L shape slide bars 202 and carry out the slip in opposite directions or the reverse slip in handling case 1, realizes the extrusion dehydration to the lees, the sealed sliding fit of rectangular plate body 201 is inside handling case 1, prevents extrusion dehydration in-process, and liquid flows out.
Example three:
as shown in fig. 1 to 11, the driver 3 includes a servo motor 301, a driving sprocket 302, a chain 303, a driven sprocket 304, a rotary tube 305, a screw 306, a vertical frame plate 307 and a mounting seat 308; the servo motor 301 is fixed on the processing box 1 through a motor base; an output shaft of the servo motor 301 is fixedly connected with a driving chain wheel 302, and the driving chain wheel 302 is in transmission connection with a driven chain wheel 304 fixed in the middle of a rotating pipe 305 through a chain 303; the rotating pipe 305 is rotatably fitted on two vertical frame plates 307, and the two vertical frame plates 307 are fixed on the treatment box 1; two ends of the rotating pipe 305 are respectively connected with the inner end of one screw 306 through threads, and the outer ends of the two screws 306 are respectively fixed with one mounting seat 308; the two mounting seats 308 are fixedly connected with the disk seats 203 of the two pressure plates 2 one by one. Servo motor 301 adopts the two-way motor that can carry out corotation and reversal of purchasing on the market, servo motor 301 can drive sprocket 302 after the switch on, drive sprocket 302 passes through chain 303 and drives driven sprocket 304 and rotate, driven sprocket 304 rotates and drives rotatory pipe 305 and rotate, can drive two screw rods 306 when rotatory pipe 305 rotates and carry out darker inserting or take out to rotatory pipe 305 inboard in step, and then drive two mount pads 308 through two screw rods 306 and carry out opposite direction motion or reverse motion, mount pad 308 passes through bolt and nut with disc seat 203 and is connected, and then drive two disc seats 203 and carry out opposite direction motion or reverse motion, finally realize that two rectangular plate body 201 carry out opposite direction slip or reverse slip in handling case 1, realize the extrusion dehydration to the lees.
Example four:
as shown in fig. 1 to 11, the movable filter plate 4 includes a turning plate 401, a top pressure plate 402, a T-shaped slide block 403, a central seat 404 and a lifting rod 405; two ends of the central seat 404 are respectively connected with the inner ends of the turnover plate 401 and the top pressure plate 402 in a rotating fit manner, the outer ends of the turnover plate 401 and the top pressure plate 402 are respectively connected on a T-shaped slide block 403 in a rotating manner, and the two T-shaped slide blocks 403 are respectively connected in T-shaped sliding grooves in the inner sides of the two rectangular plate bodies 201 in a sliding manner; the upper end of the central seat 404 is fixedly connected with a lifting rod 405; a plurality of horizontal filtering holes arranged side by side are arranged on the turnover plate 401. The movable filter plate 4 is used for being matched with the two pressing plates 2 to extrude and dewater the vinasse and perform primary filtration; when the distance between the two rectangular plate bodies 201 is gradually reduced, the included angle between the turnover plate 401 and the top pressure plate 402 is gradually reduced, so that vinasse is extruded and dehydrated through the matching of the turnover plate 401, the top pressure plate 402 and the two rectangular plate bodies 201, extruded liquid is discharged to the lower ends of the turnover plate 401 and the top pressure plate 402 through the horizontal filtering holes in the turnover plate 401, and enters the anti-blocking liquid collector 6 after being filtered for the second time through the fixed filter plate 5; after the vinasse is filtered, the movable filter plate 4 is driven to integrally move upwards by pulling the lifting rod 405 upwards to lift the vinasse; when the lifting rod 405 is pulled upwards, the outer ends of the turnover plate 401 and the top pressure plate 402 respectively slide upwards in the T-shaped sliding grooves on the inner sides of the two rectangular plate bodies 201 through a T-shaped sliding block 403, and then the vinasse is lifted upwards through the matching of the turnover plate 401, the top pressure plate 402 and the two rectangular plate bodies 201; the structure setting of the inside returning face plate 401 of activity filter plate 4 and roof pressure board 402 makes it carry out the at utmost extrusion filterable while to the lees, saves occupation space to can discharge lees sediment through cooperating with two rectangular plate body 201, have multiple functions.
Example five:
as shown in fig. 1 to 11, a plurality of top pillars 406 are arranged side by side on the bottom surface of the top pressure plate 402, the number of the plurality of top pillars 406 is the same as the number of the plurality of horizontal filtering holes, and the plurality of top pillars 406 are in one-to-one sliding fit with the plurality of horizontal filtering holes on the turnover plate 401. The cooperation setting of a plurality of horizontal filtration pores on a plurality of fore-set 406 and the returning face plate 401, make 4 inside returning face plates 401 of activity filter plate, the back is filtered to the lees to roof pressure board 402, can carry out automatic scarfing cinder anti-blocking work, when a plurality of horizontal filtration pores on the returning face plate 401 are cleared up to needs, after the lees of basic discharge, continue to drive clamp plate 2 through driver 3 and move to the inboard, make returning face plate 401 and the laminating of roof pressure board 402 of activity filter plate 4, a plurality of fore-set 406 on the roof pressure board 402 insert a plurality of horizontal filtration pores on returning face plate 401 this moment, and then ejecting with the lees sediment in the horizontal filtration pore, prevent that horizontal filtration pore from blockking up.
Example six:
as shown in fig. 1 to 11, the front and rear side surfaces of the inversion plate 401 and the top plate 402 are respectively in sliding fit with the front and rear side surfaces inside the treatment tank 1.
Example seven:
as shown in fig. 1-11, the anti-blocking liquid collector 6 comprises a liquid collecting tank 601, a liquid collecting pipe 602, an anti-blocking push rod 603, an electric push rod 604 and a linkage seat 605; two ends of the liquid collecting box 601 are fixedly connected with a linkage seat 605 respectively, the two linkage seats 605 are fixedly connected with one end of an electric push rod 604 respectively, and the other ends of the two electric push rods 604 are fixedly connected with two ends of the bottom surface of the treatment box 1 respectively; the upper end of the liquid collecting pipe 602 is fixedly connected and communicated with the liquid collecting tank 601; a plurality of anti-blocking ejector rods 603 are fixedly connected inside the liquid collecting tank 601; the number of the anti-blocking ejector rods 603 is the same as that of the circular filter holes on the fixed filter plate 5; the anti-blocking ejector rods 603 are in one-to-one sliding fit with the circular filter holes.
The upper end of the anti-blocking ejector rod 603 is provided with a conical top without a conical tip, and the maximum diameter of the conical top is the same as the inner diameter of the circular filter hole.
The face of the anti-blocking ejector rod 603 is provided with a spiral diversion trench.
The anti-blocking liquid collector 6 has the third function, the first function is used for cleaning the circular filter holes on the fixed filter plates 5 and preventing the fixed filter plates 5 from being blocked, the function is finished by the fact that the anti-blocking ejector rods 603 slide up and down in the circular filter holes on the fixed filter plates 5, and the anti-blocking ejector rods 603 can eject the vinasse residues when moving upwards in the circular filter holes on the fixed filter plates 5, so that the movable filter plates 4 can be conveniently cleaned after being taken down; secondly, the anti-blocking ejector rod is used for adjusting the flowing speed of liquid through the circular filter holes, a conical ejector head without a conical tip is arranged at the upper end of the anti-blocking ejector rod 603, the maximum diameter of the conical ejector head is the same as the inner diameter of the circular filter holes, and after the conical ejector head penetrates into the circular filter holes, the size of a drainage port between the conical ejector head and the circular filter holes is changed, so that the phenomenon that the liquid flows too fast and cannot be followed up by subsequent treatment, and the liquid overflows from a liquid collecting tank 601 or other collecting containers is avoided; thirdly, a spiral diversion groove is formed in the face of the anti-blocking ejector rod 603 and matched with the conical ejector head, so that liquid can smoothly flow into the liquid collecting tank 601 along the face of the anti-blocking ejector rod 603 downwards and can be discharged into other containers through the matching of the liquid collecting tank 601 and the liquid collecting pipe 602; the spiral diversion trench is matched with the conical top head, so that the problem of splashing when liquid falls to the bottom surface in the liquid collecting tank 601 through the circular filter hole can be prevented, waste of vinasse liquid is caused, and the influence on the sanitary environment is caused; after the electric push rod 604 is powered on and opened, the liquid collection tank 601 can be driven to move up and down through the linkage seat 605, the liquid collection tank 601 moves up and down to drive the anti-blocking ejector rod 603 to move up and down, and then the circular filter holes of the fixed filter plates 5 are processed through the anti-blocking ejector rod 603.
The working principle of the invention is as follows: the invention can carry out extrusion dehydration treatment on the vinasse, and is convenient for recycling after solid-liquid separation; firstly, opening a cover plate 7, then putting the vinasse to be processed between two pressure plates 2 to enable the vinasse to fall on a movable filter plate 4, then closing the cover plate 7 at the upper ends of a processing box 1 and the pressure plates 2, switching on a driver 3 and starting the driver, driving the two pressure plates 2 to slide in the processing box 1 in opposite directions or in opposite directions after the driver 3 is started, extruding and dehydrating the vinasse by matching with the movable filter plate 4 when the two pressure plates 2 slide in the processing box 1 in opposite directions, enabling the liquid to flow out of the movable filter plate 4, performing secondary filtration through a fixed filter plate 5, flowing into an anti-blocking liquid collector 6 to be collected, and discharging the liquid through the anti-blocking liquid collector 6; after the vinasse is extruded and filtered, the sliding cover plate 7 is opened, then the movable filter plate 4 is lifted upwards, the vinasse is lifted upwards to the upper end of the treatment box 1 for collection through the matching of the movable filter plate 4 and the pressing plate 2, and then the pressing plate 2 can be continuously driven to move inwards through the driver 3, so that the movable filter plate 4 can automatically clean the vinasse residues, and the movable filter plate 4 is prevented from being blocked; the liquid that extrudes can carry out secondary filter through fixed filter plate 5, and the direct recycle of being convenient for after filtering the filter residue, can wear the top through preventing stifled liquid trap 6 circular filtration pore on it when fixed filter plate 5 filters back and prevent stifled processing, prevents that fixed filter plate 5 from blockking up.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.