CN110314892A - A kind of cleaning equipment of engine and wave tank shell - Google Patents
A kind of cleaning equipment of engine and wave tank shell Download PDFInfo
- Publication number
- CN110314892A CN110314892A CN201910684008.7A CN201910684008A CN110314892A CN 110314892 A CN110314892 A CN 110314892A CN 201910684008 A CN201910684008 A CN 201910684008A CN 110314892 A CN110314892 A CN 110314892A
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- Prior art keywords
- cleaning
- conveyer
- reservoir
- plate
- rinse bath
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- 238000004140 cleaning Methods 0.000 title claims abstract description 106
- 238000005507 spraying Methods 0.000 claims abstract description 44
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 239000007921 spray Substances 0.000 claims abstract description 36
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 238000007602 hot air drying Methods 0.000 claims abstract description 11
- 238000007605 air drying Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 29
- 230000007306 turnover Effects 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 9
- 239000012535 impurity Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses the cleaning equipments of a kind of engine and wave tank shell, it include: ultrasonic jet flow cleaning device, the end of the ultrasonic jet flow cleaning device is provided with second conveyer, is disposed with along the traffic direction of the second conveyer: fixed point spraying and cleaning apparatus, mobile spraying and cleaning apparatus, roll-over spraying cleaning device, spot wind cutting apparatus and overturning wind cutting apparatus；The end of the second conveyer is provided with second conveyer, is disposed with along the traffic direction of the second conveyer: hot-air drying device and air cooling equipment.The processes such as the present invention, which carries out ultrasonic jet flow cleaning to shell to be cleaned, fixed point sprays cleaning, mobile spray cleaning, roll-over spraying cleans, spot wind is cut, overturns wind cuts, heated-air drying, cooling, to remove workpiece surface, hole, the chip of inner cavity and impurity, meet production needs.
Description
Technical field
The present invention relates to the cleanings of cleaning equipment technical field more particularly to a kind of engine and wave tank shell to set
It is standby.
Background technique
Metal cleaning is one of essential process in metalworking technology industry, and the purpose of cleaning is defined
Metal surface dirt or burr are removed under time and process conditions, do not damage metal surface, is able to satisfy next process such as electricity
Plating, spray painting, assembly etc. require.Therefore, it needs to carry out clearly it after shell (especially those more empty shells) processes
It washes, to remove workpiece surface, hole, the chip of inner cavity and impurity.
Shell is cleaned in the prior art, is all to use manually to be cleaned under normal conditions, that manually cleans is clear
The low efficiency that effect is bad, cleans is washed, meanwhile, it can also damage shell.
Therefore, the existing technology needs to be improved and developed.
Summary of the invention
In view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide the cleanings of a kind of engine and wave tank shell
Equipment is cut by ultrasonic jet flow cleaning, the cleaning of fixed point spray, mobile spray cleaning, roll-over spraying cleaning, spot wind, is overturn
The processes such as wind cuts, heated-air drying, cooling, removal workpiece surface, hole, the chip of inner cavity and impurity meet production needs.
Technical scheme is as follows:
A kind of cleaning equipment of engine and wave tank shell comprising:
The end of ultrasonic jet flow cleaning device, the ultrasonic jet flow cleaning device is provided with second conveyer, along institute
The traffic direction for stating second conveyer is disposed with: fixed point spraying and cleaning apparatus, mobile spraying and cleaning apparatus, roll-over spraying
Cleaning device, spot wind cutting apparatus and overturning wind cutting apparatus；
The end of the second conveyer is provided with second conveyer, along the second conveyer traffic direction according to
It is secondary to be provided with hot-air drying device and air cooling equipment；
The ultrasonic jet flow cleaning device includes: the first rinse bath, and the vibration plate in the first rinse bath is arranged in, and is arranged in vibration plate
On several ultrasonic transducers, be arranged in above vibration plate for placing the rinsing table of shell, setting above the rinsing table
There is the elevating mechanism for going up and down rinsing table, the side wall of first rinse bath is provided with multiple first spray heads, and described first is clear
It is provided with the first reservoir on rear side of washing trough, the first secondary slot at the top of the first reservoir, difference in first reservoir are set
It is provided with first filter, jet pump；
The second conveyer and second conveyer all include: rack, and what is be arranged on the rack is used to transmit the biography of shell
Send chain and the driving motor for driving transmission chain movement；
The fixed point spraying and cleaning apparatus includes: the second rinse bath, and the top and bottom of second rinse bath are all provided with more
A needle-shaped spray head, the second rinse bath rear side are provided with the second reservoir, and the second pair at the top of the second reservoir is arranged in
Slot is respectively arranged with the second filter, the first spray pump in second reservoir；
The mobile spraying and cleaning apparatus includes: third rinse bath, is provided with mobile spray thrower at the top of the third rinse bath
Structure, the third rinse bath rear side are provided with third reservoir, the third pair slot at the top of third reservoir, the third are arranged in
Third filter, the second spray pump are respectively arranged in reservoir；
The roll-over spraying cleaning device includes: the 4th rinse bath, is provided in the 4th rinse bath for shell overturning
First turnover mechanism, first turnover mechanism side are provided with multiple second spray heads, are provided on rear side of the 4th rinse bath
The fourth officer slot at the top of the 4th reservoir is arranged in 4th reservoir, and the 4th filtering is respectively arranged in the 4th reservoir
Device, third spray pump；
The spot wind cutting apparatus includes: the first blower, and multiple needle-shaped wind cutting heads above conveyer chain are arranged in；
The overturning wind cutting apparatus includes: the second blower, multiple air knives above conveyer chain is arranged in and for shell overturning
Second turnover mechanism；
It is provided on rear side of the spot wind cutting apparatus and shell is preheated for spot wind cutting apparatus and overturning wind cutting apparatus
Pre- heat channel, be provided on rear side of the overturning wind cutting apparatus for collecting spot wind cutting apparatus and when overturning wind cutting apparatus wind is cut
The waste liquid tank of the waste liquid of generation, the side of the waste liquid tank are provided with a positive displacement pump；
The hot-air drying device includes: third blower, and the heater box of third fan outlet side is arranged in, and setting is passing
The first air funnel above chain is sent, first air funnel is connected to heater box；
The air cooling equipment includes: air accumulator, the four fan device being connected to air accumulator, and second sending above conveyer chain is arranged in
Air duct.
Preferably, the elevating mechanism includes:
It is connected to first crane at rinsing table both ends, and the first cylinder at the top of the first crane is set.
Preferably, the mobile spraying mechanism includes:
Spraying rack is arranged in multiple second spray heads on spraying rack, connecting plate, the connection is provided at the top of the spraying rack
A pair of first sliding block is provided on plate, first sliding block is fitted with the first guide rail, is provided on the connecting plate for driving
Second cylinder of connecting plate side-to-side movement.
Preferably, first turnover mechanism and the second turnover mechanism all include:
Second crane is provided with the third cylinder for driving the second crane to move up and down on second crane；
The two sides of second crane are all provided with one the 4th cylinder, and it is U-shaped to be provided with one on the output shaft of the 4th cylinder
Mounting plate is provided with a swivel plate on the U-shaped mounting plate；
The lower part of the swivel plate is provided with a rotary shaft, and the inner end of the rotary shaft is provided with one and is fixedly clamped plate, described
It is fixedly clamped in the middle part of plate and is provided with a positioning pin, the outer end of the rotary shaft is provided with a gear, the upside of the gear
It is engaged with a rack gear；
The end of the rack gear is provided with the 5th cylinder for drive rack side-to-side movement.
Preferably, second crane includes:
Lifter plate is provided with multipair lifting column on the lifter plate, an action plate, institute is provided at the top of the multipair lifting column
The output shaft for stating third cylinder is fixed on action plate.
Preferably, the second sliding block is provided at the top of the rack gear, second sliding block is fitted with the second guide rail.
Preferably, a deep groove ball bearing is provided between the rotary shaft and swivel plate.
Preferably, the two sides of the 4th cylinder are all provided with a drive shaft, and the propeller shaft sleeve is located on linear bearing,
The end of the drive shaft is fixed on U-shaped mounting plate.
Preferably, the hot-air drying device and air cooling equipment are all provided with two sets.
Preferably, the front end of the ultrasonic jet flow cleaning device is provided with a feeding device, the end of the air cooling equipment
End is provided with a blanking device.
Compared with prior art, the embodiment of the present application mainly have it is following the utility model has the advantages that
It is clear to carry out ultrasonic jet flow to shell to be cleaned for the cleaning equipment of engine and wave tank shell provided by the present invention
It washes, pinpoint spray cleaning, the works such as mobile spray cleaning, roll-over spraying cleaning, spot wind are cut, overturn wind cuts, heated-air drying, cooling
Sequence meets production needs to remove workpiece surface, hole, the chip of inner cavity and impurity.
Detailed description of the invention
In order to illustrate more clearly of the scheme of the application, one will be made to attached drawing needed in embodiment description below
A simple introduction, it should be apparent that, the accompanying drawings in the following description is some embodiments of the present application, for ordinary skill
For personnel, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the main view of the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention.
Fig. 2 is the top view of the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention.
Fig. 3 is the ultrasonic jet flow cleaning in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
The cross-section diagram of device.
Fig. 4 is the mobile spray cleaning dress in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
The cross-section diagram set.
Fig. 5 is the roll-over spraying cleaning dress in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
The cross-section diagram set.
Fig. 6 is the hot-air drying device in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
Cross-section diagram.
Fig. 7 is the first turnover mechanism in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
Main view.
Fig. 8 is the first turnover mechanism in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
Right view.
Fig. 9 is the first turnover mechanism in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
Left view.
Figure 10 is the partial enlarged view of A in Fig. 7.
Figure 11 is the partial enlarged view of B in Fig. 8.
Figure 12 is the second crane in the cleaning equipment preferred embodiment of the engine and wave tank shell in the present invention
Top view.
Specific embodiment
Unless otherwise defined, all technical and scientific terms used herein and the skill for belonging to present techniques field
The normally understood meaning of art personnel is identical；It is specific that description is intended merely in the term used in the description of application herein
The purpose of embodiment, it is not intended that in limitation the application；In the description and claims of this application and above-mentioned Detailed description of the invention
Term " includes " and " having " and their any deformation, it is intended that cover and non-exclusive include.The explanation of the application
Book and claims or term " first " in above-mentioned attached drawing, " second " etc. rather than are used for for distinguishing different objects
Particular order is described.
Referenced herein " embodiment " is it is meant that a particular feature, structure, or characteristic described can wrap in conjunction with the embodiments
It is contained at least one embodiment of the application.Each position in the description occur the phrase might not each mean it is identical
Embodiment, nor the independent or alternative embodiment with other embodiments mutual exclusion.Those skilled in the art explicitly and
Implicitly understand, embodiment described herein can be combined with other embodiments.
As shown in Figures 1 to 12, the cleaning equipment of present pre-ferred embodiments provide a kind of engine and wave tank shell,
Comprising: ultrasonic jet flow cleaning device 10, the end of the ultrasonic jet flow cleaning device 10 is provided with second conveyer
11, it is disposed with along the traffic direction of the second conveyer 11: fixed point spraying and cleaning apparatus 12, mobile spray cleaning
Device 13, roll-over spraying cleaning device 14, spot wind cutting apparatus 15 and overturning wind cutting apparatus 16；
The end of the second conveyer 11 is provided with second conveyer 17, along the operation of the second conveyer 17
Direction is disposed with: hot-air drying device 18 and air cooling equipment 19；
The ultrasonic jet flow cleaning device 10 includes: the first rinse bath 101, and the vibration plate in the first rinse bath 101 is arranged in
102, several ultrasonic transducers 103 on vibration plate 102 are set, is arranged in above vibration plate 102 and is used to place the clear of shell
Platform 104 is washed, the elevating mechanism 105 for going up and down rinsing table 104, first rinse bath are provided with above the rinsing table 104
101 side wall is provided with multiple first spray heads 106, and the first reservoir 107 is provided on rear side of first rinse bath 101, setting
The first secondary slot 108 at the top of the first reservoir 107, be respectively arranged in first reservoir 107 first filter 109,
Jet pump 110；
The second conveyer 11 and second conveyer 17 all include: rack 171, are arranged in rack 171 and are used to pass
Send the conveyer chain 172 of shell and the driving motor (not shown) for driving conveyer chain 172 to move；
The fixed point spraying and cleaning apparatus 12 includes: the second rinse bath 121, and the top and bottom of second rinse bath 121 are all
Multiple needle-shaped spray heads 122 are provided with, the second reservoir 123 are provided on rear side of second rinse bath 121, setting is in the second storage
The secondary slot 124 of the second of the top of liquid bath 123 is respectively arranged with the second filter 125, first spray in second reservoir 123
Pump 126；
The mobile spraying and cleaning apparatus 13 includes: third rinse bath 131, and the top of the third rinse bath 131 is provided with shifting
Spraying mechanism 132 is moved, third reservoir 133 is provided on rear side of the third rinse bath 131, setting is pushed up in third reservoir 133
The third pair slot 134 in portion is respectively arranged with third filter 135, the second spray pump 136 in the third reservoir 133；
The roll-over spraying cleaning device 14 includes: the 4th rinse bath 141, is provided in the 4th rinse bath 141 for shell
First turnover mechanism 142 of body overturning, 142 side of the first turnover mechanism are provided with multiple second spray heads 143, and the described 4th
It is provided with the 4th reservoir 144 on rear side of rinse bath 141, the fourth officer slot 145 at the top of the 4th reservoir 144 is set, described the
The 4th filter 146, third spray pump 147 are respectively arranged in four reservoirs 144；
The spot wind cutting apparatus 15 includes: the first blower (not shown), and multiple needles of 172 top of conveyer chain are arranged in
Shape wind cutting head 151；
The overturning wind cutting apparatus 16 includes: the second blower (not shown), and multiple air knives of 172 top of conveyer chain are arranged in
161 and for shell overturning the second turnover mechanism 162；
The rear side of the spot wind cutting apparatus 15 be provided with for spot wind cutting apparatus 15 and overturning wind cutting apparatus 16 to shell into
The rear side of the pre- heat channel 152 of row preheating, the overturning wind cutting apparatus 16 is provided with for collecting spot wind cutting apparatus 15 and overturning
The waste liquid tank 163 for the waste liquid that 16 wind of wind cutting apparatus generates when cutting, the side of the waste liquid tank 163 are provided with a positive displacement pump 164；
The hot-air drying device 18 includes: third blower 181, and the heater box of 181 air outlet side of third blower is arranged in
182, and the first air funnel 183 of 172 top of conveyer chain is set, first air funnel 183 is connected to heater box 182；
The air cooling equipment 19 includes: air accumulator 191, the four fan device 192 being connected to air accumulator 191, and setting in conveyer chain
Second air funnel 193 of 172 tops.
Certainly when cleaning shell, it is also necessary to which matched Workpiece carrier jig, the Workpiece carrier jig need to meet following
It is required that: 1, workpiece can lay flat, is endways, traverse cleaning, specifically finally confirm to demander (can reach beat required by demander and
Cleannes)；2, clamp base is hollow out state, is convenient for bottom-purge, drying, vacuum drying；3, positioning column is using red copper (or PP
Glue class) it is process, the damage to workpiece is not caused, and length needs the loading and unloading mode finally confirmed according to demander to set.
The second conveyer 11 and second conveyer 17 all use the entire cyclic delivery system of motor driven, realize
Automatic cycle operation, and it is equipped with safeguard protection, prevent system overload；Conveyer chain 172 sets frock clamp, and manual handling part is placed in
Frock clamp designated position, frock clamp carry out detent to workpiece, prevent the location of workpiece in cleaning process from changing.
Cleaning pressure >=1.2MPa of the fixed point spraying and cleaning apparatus 12 and mobile spraying and cleaning apparatus 13, nozzle use
The configuration of stainless steel nozzle, the position that fixed point location etc. is contacted with cleaning solution are all made of stainless steel material processing, valve pipeline
All connected using two-sided stainless steel tube stainless steel seamless pipe.
The shell body cleaning device can provide cleaning and drying after finishing for various shell cylinder bodies or housing, with
Workpiece surface, hole, the chip of inner cavity and impurity are removed, production needs are met.It is clear that workpiece completes ultrasonic jet flow in cleaning machine
It washes, pinpoint spray cleaning, the works such as mobile spray cleaning, roll-over spraying cleaning, spot wind are cut, overturn wind cuts, heated-air drying, cooling
Sequence.
In the further preferred embodiment of the present invention, the elevating mechanism 105 includes:
As shown in figure 3, being connected to first crane 115 at 104 both ends of rinsing table, and 115 top of the first crane is set
First cylinder 125.When it is implemented, first crane can be U-shaped platform sling.
As shown in figure 4, in the further preferred embodiment of the present invention, the mobile spraying mechanism 132 includes:
Multiple second spray heads 1322 on spraying rack 1321, the top setting of the spraying rack 1321 is arranged in spraying rack 1321
There is connecting plate 1323, be provided with a pair of first sliding block 1324 on the connecting plate 1323, first sliding block 1324 is fitted with the
One guide rail 1325 is provided with the second cylinder 1326 for being drivingly connected 1323 side-to-side movement of plate on the connecting plate 1323.
As shown in Fig. 7 to Figure 12, in the further preferred embodiment of the present invention, first turnover mechanism 142 and second
Turnover mechanism 162 all includes:
Second crane 1421 is provided on second crane 1421 for driving the second crane 1421 to move up and down
Third cylinder 1422；
The two sides of second crane 1421 are all provided with one the 4th cylinder 1423, on the output shaft of the 4th cylinder 1423
It is provided with a U-shaped mounting plate 1424, is provided with a swivel plate 1425 on the U-shaped mounting plate 1424；
The lower part of the swivel plate 1425 is provided with a rotary shaft 1426, and the inner end of the rotary shaft 1426 is provided with a clamping
Fixed plate 1427, the middle part for being fixedly clamped plate 1427 are provided with a positioning pin 1428, the outer end of the rotary shaft 1426
It is provided with a gear 1429, the upside of the gear 1429 is engaged with a rack gear 1430；
The end of the rack gear 1430 is provided with the 5th cylinder 1431 for 1430 side-to-side movement of drive rack.
The working principle of first turnover mechanism 142 and the second turnover mechanism 162 are as follows: after workpiece to station turning, folder
Fastening fixed board 1427 and positioning pin 1428 determine workpiece, realize that overturning (is driven, whole flip angle by the 5th cylinder 1431
Greater than 180 degree).
As shown in figure 12, in the further preferred embodiment of the present invention, second crane 1421 includes:
Lifter plate 14211 is provided with multipair lifting column 14212 on the lifter plate 14211, the multipair lifting column 14212
Top is provided with an action plate 14213, and the output shaft of the third cylinder 1422 is fixed on action plate 14213.
As shown in figure 11, in the further preferred embodiment of the present invention, it is sliding that the top of the rack gear 1430 is provided with second
Block 1432, second sliding block 1432 are fitted with the second guide rail 1433.
As shown in Figure 10, in the further preferred embodiment of the present invention, between the rotary shaft 1426 and swivel plate 1425
It is provided with a deep groove ball bearing 1434.
In the further preferred embodiment of the present invention, the two sides of the 4th cylinder 1423 are all provided with a drive shaft
1435, the drive shaft 1435 is set on linear bearing 1436, and the end of the drive shaft 1435 is fixed on U-shaped mounting plate
On 1424.
In the further preferred embodiment of the present invention, the hot-air drying device 18 and air cooling equipment 19 are all provided with two
Set.
In the further preferred embodiment of the present invention, the front end of the ultrasonic jet flow cleaning device 10 is provided with a feeding
Device 20, the end of the air cooling equipment 19 are provided with a blanking device 21.
The feeding device 20 is responsible for part being delivered to ultrasonic jet flow cleaning device 10, when there is pallet defeated from lower material position
When bringing, material platform drops to specified altitude assignment and scoops out pallet, and after pallet reaches on material platform, material platform rises, and waits operator
Part is placed in pallet.
The structure feeding device 20 or blanking device 21 are made of roller-way+roller chain+stop cylinder, and whether there is or not material to identify for band
Deng；Using motor driven, hard chrome roller and aluminum profile protecting plate bracket etc. are plated；Outside uses buckle, is furnished with maintenance door；Design in machine
There is Waterproof illumination apparatus, is used for maintenance.
Mist machine is inhaled when it is implemented, being additionally provided at the top of the fixed point spraying and cleaning apparatus 12 and spot wind cutting apparatus 15
Structure.The Xi Wu mechanism includes centrifugal fog discharge blower, and for the water mist generated when cleaning to be discharged, extra water flow overflows back pair
Slot.The fog discharge blower has defrosting function, outdoor is discharged without dedicated vent pipes road, the water mist of all generations of equipment is all by fog discharge
Blower processing.
The cleaning device further includes electrical control cabinet, which must satisfy following requirement:
Electric cabinet requirement: using thickness 2.0mm closed control cabinet, and electric cabinet posterolateral route inlet and outlet route must cover black PVC material
Fire resisting bellows is followed by lock-on connection and is installed to electric cabinet downside, and equipment input power must be directly connected to the upper end of main circuit breaker；
When electric cabinet works normally, the temperature in electrical cabinet is controlled at 35 DEG C hereinafter, if exceeded, Ying Jiare switch, radiator
Wind passage mouth installs air filtration sponge.The data can equipped with the documentation that can be stored is needed on the inside of automatically controlled cabinet door, can is necessary
A whole set of user documents (shipped with equipment) can be placed.Electric cabinet has waterproof (oil), dust-proof, explosion prevention function.
Configuration in main electric cabinet: match AC220V bipod and each one of three foot medelling sockets in main electric cabinet, match DC24V in cabinet
LED Tri-proof light one, PLC, Switching Power Supply, earth leakage circuit-breaker, air switch intermediate relay, A.C. contactor, safety
The circuit productions material quantity such as relay, servo amplifier, touch screen, frequency converter is selected according to circuit design, is reserved in electric cabinet
As upgrading spare space, the installation place PLC must reserve two expanding element installation spaces in 10% space.
Low-voltage electrical circuit: voltage electric element is controlled using DC24V.
Console (operation panel): using fixed console, other than equipment machine open/close, emergency stop, start button,
Remaining operating function, status display are all realized in touch screen with Sofe Switch.
Component number (wire size) mark: all components, route, terminal have number (wire size) mark, number nameplate
It need to be attached near element, guarantee that electrical specification (electrical schematic diagram) is consistent with Machine Tools Electric part material object, guarantee is mentioned
The device parameter of confession, PLC backup are consistent with reality, and it is electrical that latest edition is provided when debugging is changed, after being updated by device manufacturer
Remark additionally book.
Line arrangement: being routed in electrical cabinet using plastic wiring slot (PVC wire casing) before plate, is electrically pacified in electric cabinet and on lathe bed
Dress should meet EMC standard, avoid electromagnetic interference, and equipment movable part cable is installed using drag chain, and drag chain inner cable is using dedicated
Flexible cable, power cable and control cable are arranged apart, and control loop and the circuit SOL separate two power supplys, connecting terminal block
It is arranged apart to locate strong and weak electricity.
Instrument and its mark: instrument display is uniformly mounted in an instrument display panel, and indicates pressure gauge, vacuum
The setting value and indicating range of table, liquidometer etc., oiling liquid feeding interval time, manipulator moving direction and range, motor rotation
Direction, safety notice etc..
Transmission chain has manual positive and negative rotating function, and chain motor is controlled using MITSUBISHI transducer；All motors have scarce
, there is phase shortage equipment alarm and shut down and show specific alarm content in mutually detection, defencive function；Each groove body has liquid level upper and lower
Limit, water temperature detection function.
In conclusion the cleaning equipment of engine provided by the present invention and wave tank shell, comprising: ultrasonic jet flow cleaning
The end of device, the ultrasonic jet flow cleaning device is provided with second conveyer, along the fortune of the second conveyer
Line direction is disposed with: fixed point spraying and cleaning apparatus, mobile spraying and cleaning apparatus, roll-over spraying cleaning device, spot wind are cut
Device and overturning wind cutting apparatus；The end of the second conveyer is provided with second conveyer, along second transmission
The traffic direction of device is disposed with: hot-air drying device and air cooling equipment, carries out ultrasonic jet flow to shell to be cleaned
Cleaning, the cleaning of fixed point spray, mobile spray cleaning, roll-over spraying cleaning, spot wind, which cut, overturns wind cuts, heated-air drying, cooling etc.
Process meets production needs to remove workpiece surface, hole, the chip of inner cavity and impurity.
Obviously, embodiments described above is merely a part but not all of the embodiments of the present application, attached
The preferred embodiment of the application is given in figure, but is not intended to limit the scope of the patents of the application.The application can be with many differences
Form realize, on the contrary, purpose of providing these embodiments is keeps the understanding to disclosure of this application more thorough
Comprehensively.Although the application is described in detail with reference to the foregoing embodiments, for coming for those skilled in the art,
Can still modify to technical solution documented by aforementioned each specific embodiment, or to part of technical characteristic into
Row equivalence replacement.All equivalent structures done using present specification and accompanying drawing content, are directly or indirectly used in other
Relevant technical field, similarly within the application scope of patent protection.
Claims (10)
1. the cleaning equipment of a kind of engine and wave tank shell characterized by comprising
The end of ultrasonic jet flow cleaning device, the ultrasonic jet flow cleaning device is provided with second conveyer, along institute
The traffic direction for stating second conveyer is disposed with: fixed point spraying and cleaning apparatus, mobile spraying and cleaning apparatus, roll-over spraying
Cleaning device, spot wind cutting apparatus and overturning wind cutting apparatus；
The end of the second conveyer is provided with second conveyer, along the second conveyer traffic direction according to
It is secondary to be provided with hot-air drying device and air cooling equipment；
The ultrasonic jet flow cleaning device includes: the first rinse bath, and the vibration plate in the first rinse bath is arranged in, and is arranged in vibration plate
On several ultrasonic transducers, be arranged in above vibration plate for placing the rinsing table of shell, setting above the rinsing table
There is the elevating mechanism for going up and down rinsing table, the side wall of first rinse bath is provided with multiple first spray heads, and described first is clear
It is provided with the first reservoir on rear side of washing trough, the first secondary slot at the top of the first reservoir, difference in first reservoir are set
It is provided with first filter, jet pump；
The second conveyer and second conveyer all include: rack, and what is be arranged on the rack is used to transmit the biography of shell
Send chain and the driving motor for driving transmission chain movement；
The fixed point spraying and cleaning apparatus includes: the second rinse bath, and the top and bottom of second rinse bath are all provided with more
A needle-shaped spray head, the second rinse bath rear side are provided with the second reservoir, and the second pair at the top of the second reservoir is arranged in
Slot is respectively arranged with the second filter, the first spray pump in second reservoir；
The mobile spraying and cleaning apparatus includes: third rinse bath, is provided with mobile spray thrower at the top of the third rinse bath
Structure, the third rinse bath rear side are provided with third reservoir, the third pair slot at the top of third reservoir, the third are arranged in
Third filter, the second spray pump are respectively arranged in reservoir；
The roll-over spraying cleaning device includes: the 4th rinse bath, is provided in the 4th rinse bath for shell overturning
First turnover mechanism, first turnover mechanism side are provided with multiple second spray heads, are provided on rear side of the 4th rinse bath
The fourth officer slot at the top of the 4th reservoir is arranged in 4th reservoir, and the 4th filtering is respectively arranged in the 4th reservoir
Device, third spray pump；
The spot wind cutting apparatus includes: the first blower, and multiple needle-shaped wind cutting heads above conveyer chain are arranged in；
The overturning wind cutting apparatus includes: the second blower, multiple air knives above conveyer chain is arranged in and for shell overturning
Second turnover mechanism；
It is provided on rear side of the spot wind cutting apparatus and shell is preheated for spot wind cutting apparatus and overturning wind cutting apparatus
Pre- heat channel, be provided on rear side of the overturning wind cutting apparatus for collecting spot wind cutting apparatus and when overturning wind cutting apparatus wind is cut
The waste liquid tank of the waste liquid of generation, the side of the waste liquid tank are provided with a positive displacement pump；
The hot-air drying device includes: third blower, and the heater box of third fan outlet side is arranged in, and setting is passing
The first air funnel above chain is sent, first air funnel is connected to heater box；
The air cooling equipment includes: air accumulator, the four fan device being connected to air accumulator, and second sending above conveyer chain is arranged in
Air duct.
2. the cleaning equipment of engine according to claim 1 and wave tank shell, which is characterized in that the elevating mechanism packet
It includes:
It is connected to first crane at rinsing table both ends, and the first cylinder at the top of the first crane is set.
3. the cleaning equipment of engine according to claim 1 and wave tank shell, which is characterized in that the mobile spray thrower
Structure includes:
Spraying rack is arranged in multiple second spray heads on spraying rack, connecting plate, the connection is provided at the top of the spraying rack
A pair of first sliding block is provided on plate, first sliding block is fitted with the first guide rail, is provided on the connecting plate for driving
Second cylinder of connecting plate side-to-side movement.
4. the cleaning equipment of engine according to claim 1 and wave tank shell, which is characterized in that first tipper
Structure and the second turnover mechanism all include:
Second crane is provided with the third cylinder for driving the second crane to move up and down on second crane；
The two sides of second crane are all provided with the 4th cylinder, are provided with a U-shaped peace on the output shaft of the 4th cylinder
Loading board is provided with a swivel plate on the U-shaped mounting plate；
The lower part of the swivel plate is provided with a rotary shaft, and the inner end of the rotary shaft is provided with one and is fixedly clamped plate, described
It is fixedly clamped in the middle part of plate and is provided with a positioning pin, the outer end of the rotary shaft is provided with a gear, the upside of the gear
It is engaged with a rack gear；
The end of the rack gear is provided with the 5th cylinder for drive rack side-to-side movement.
5. the cleaning equipment of engine according to claim 4 and wave tank shell, which is characterized in that second crane
Include:
Lifter plate is provided with multipair lifting column on the lifter plate, an action plate, institute is provided at the top of the multipair lifting column
The output shaft for stating third cylinder is fixed on action plate.
6. the cleaning equipment of engine according to claim 5 and wave tank shell, which is characterized in that the top of the rack gear
It is provided with the second sliding block, second sliding block is fitted with the second guide rail.
7. the cleaning equipment of engine according to claim 5 and wave tank shell, which is characterized in that the rotary shaft and rotation
A deep groove ball bearing is provided between rotating plate.
8. the cleaning equipment of engine according to claim 5 and wave tank shell, which is characterized in that the 4th cylinder
Two sides are all provided with a drive shaft, and the propeller shaft sleeve is located on linear bearing, and the end of the drive shaft is fixed on U-shaped installation
On plate.
9. the cleaning equipment of engine according to claim 1 and wave tank shell, which is characterized in that the heated-air drying dress
It sets and is all provided with two sets with air cooling equipment.
10. the cleaning equipment of engine according to claim 1 and wave tank shell, which is characterized in that the ultrasonic wave is penetrated
The front end of stream cleaning device is provided with a feeding device, and the end of the air cooling equipment is provided with a blanking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910684008.7A CN110314892A (en) | 2019-07-26 | 2019-07-26 | A kind of cleaning equipment of engine and wave tank shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910684008.7A CN110314892A (en) | 2019-07-26 | 2019-07-26 | A kind of cleaning equipment of engine and wave tank shell |
Publications (1)
| Publication Number | Publication Date |
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| CN110314892A true CN110314892A (en) | 2019-10-11 |
Family
ID=68124691
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910684008.7A Pending CN110314892A (en) | 2019-07-26 | 2019-07-26 | A kind of cleaning equipment of engine and wave tank shell |
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| Country | Link |
|---|---|
| CN (1) | CN110314892A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111906074A (en) * | 2020-08-13 | 2020-11-10 | 上海柯灵实业发展有限公司 | Engine balancer housing cleaning system |
| CN113118110A (en) * | 2021-04-20 | 2021-07-16 | 深圳市利兴隆机电设备有限公司 | New forms of energy motor casing self-cleaning machine |
| CN113976536A (en) * | 2021-11-08 | 2022-01-28 | 四川航天长征装备制造有限公司 | Ultrasonic cleaning device and process for flexible production of aerospace structural part |
| CN114260242A (en) * | 2021-12-30 | 2022-04-01 | 新昌县海博科技股份有限公司 | Mesh belt type cleaning machine and cleaning method thereof |
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| CN114260242A (en) * | 2021-12-30 | 2022-04-01 | 新昌县海博科技股份有限公司 | Mesh belt type cleaning machine and cleaning method thereof |
| CN114260242B (en) * | 2021-12-30 | 2022-10-04 | 新昌县海博科技股份有限公司 | Mesh belt type cleaning machine and cleaning method thereof |
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