CN110310823A - A kind of coiling mainshaft mechanism - Google Patents
A kind of coiling mainshaft mechanism Download PDFInfo
- Publication number
- CN110310823A CN110310823A CN201910720982.4A CN201910720982A CN110310823A CN 110310823 A CN110310823 A CN 110310823A CN 201910720982 A CN201910720982 A CN 201910720982A CN 110310823 A CN110310823 A CN 110310823A
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- coiling
- synchronizing wheel
- heavy
- flying trident
- mould
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
A kind of coiling mainshaft mechanism of the invention, it realizes energy automatic winding, to solve tradition to carry out coiling to coil rack to be operated by manpower, the problem that the mode of operation of manpower coiling causes the labour cost of its large labor intensity and enterprise with worker high, and it is by extending vertically through Chen Mo synchronizing wheel mechanism, crimping axis mechanism and flying trident mechanism are provided with through-hole, electromagnetic wire is set successively to extend vertically through Chen Mo synchronizing wheel mechanism from top to bottom, crimping axis mechanism and the through-hole of flying trident mechanism are transmitted on coiling flying trident, and coiling flying trident guide roller through coiling flying trident and bobbin winding head guide roller are transmitted to before coiling on mould and coiling rear mold, it makes electromagnetic wire be not in the problem in coiling to long eccentric shaft and bar for pressing wire during transmission, to overcome the problems, such as coiling, its whole Structure Combination Design can not only reduce the labour of worker Intensity and the labour cost for reducing enterprise, also have the advantages that winding efficiency height and coiling effect are good, easy to use, quick.
Description
Technical field
The present invention relates to a kind of coiling mainshaft mechanisms.
Background technique
Tradition carries out coiling to coil rack and carrys out coiling generally by manpower, manually carries out coiling not to coil rack
But winding efficiency is low, the labour cost of the large labor intensity of worker and enterprise is high, is also easy to coiling occur elastic inconsistent
Phenomenon leads to it with the deficiency of coiling effect difference, do not meet enterprise's large-scale batch production and high-quality production want
It asks.Later, occur some automatic coil winding machines on the market, but since the design of its structure is not scientific and reasonable, electromagnetic wire is caused to pass
It is the phenomenon that often will appear coiling during sending with coiling, low poor with coiling effect so as to cause its winding efficiency.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of coiling mainshaft mechanisms, and not only realizing can be automatically to coil bone
Frame carries out coiling, and also realizing can prevent electromagnetic wire from occurring in coiling to long eccentric shaft and bar for pressing wire during coiling,
Efficiently solve tradition be using manually come coiling and at present the electromagnetic wire of some automatic coil winding machines on the market in transmission and
Often occurs the phenomenon that coiling during coiling.The present invention is achieved through the following technical solutions:
A kind of coiling mainshaft mechanism, including coiling mainboard, are respectively arranged with tension disc above coiling mainboard left and right ends, and every piece
It is provided with heavy template above tension disc, is provided with top plate above every piece of heavy template, four of top plate, heavy template and tension disc
Angle, which vertically connects, is respectively arranged with heavy template linear guide poles, and the contact position of heavy template linear guide poles and heavy template is equipped with heavy template
The contact position of linear bearing, heavy template linear guide poles and tension disc is also equipped with heavy template linear bearing, from top to bottom respectively according to
Secondary extend vertically through is provided with Chen Mo synchronizing wheel mechanism in the middle part of heavy template, tension disc and coiling mainboard, each the synchronous turbine of heavy mould
Coiling servo motor is provided on rear side of structure, coiling servo motor is mounted on the upper surface of coiling mainboard, sets below coiling mainboard
It is equipped with coiling servo motor synchronous wheel, coiling servo motor is connect by rotary shaft with coiling servo motor synchronous wheel, top plate
It is provided with heavy mould servo motor above, live conductor cylinder is arranged in the side of heavy mould servo motor, is provided with below crimping cylinder
Crimping cylinder connecting rod is connected with heavy mould ball screw with heavy mould servo motor, and heavy mould ball screw is to extend vertically through heavy mould
It is connect after plate with tension disc.Heavy mould ball screw and heavy template have been fixed by screws nut support seat, nut support seat
It is threadedly coupled using its internal screw thread with heavy mould ball screw.When heavy mould servo motor drives heavy mould ball screw to make forward and reverse rotation
When transhipment is dynamic, the heavy mould ball screw of forward and reverse rotation can drive nut support seat to carry out elevating movement, make the spiral shell of elevating movement
Female support base can drive heavy template to carry out elevating movement.
Preferably, being provided with long eccentric shaft below Chen Mo synchronizing wheel mechanism, it is provided with below long eccentric shaft
Crimping axis mechanism is provided with flying trident mechanism below crimping axis mechanism, thread depressing mechanism, line-pressing machine is provided with below flying trident mechanism
It is provided with mold mechanism below structure, is provided with winding mechanism below mold mechanism；Chen Mo synchronizing wheel mechanism includes heavy
Mould synchronizing wheel, heavy mould synchronizing wheel bearing cap, upper heavy mould synchronizing wheel bearing, sinking mould synchronizing wheel bearing wheel cap synchronous with heavy mould, sink
Mould synchronizing wheel embeds be installed in the middle part of heavy mould synchronizing wheel bearing and sinking mould synchronizing wheel bearing from top to bottom, and the mould that sinks is synchronous
Wheel bearing lid is mounted on the upper surface of heavy mould synchronizing wheel bearing, and heavy mould synchronizes wheel cap and is mounted below heavy mould synchronizing wheel, and heavy
Be provided with short eccentric shaft in the center of the synchronous wheel cap of mould, the upper end of long eccentric shaft sequentially pass through from bottom to up the synchronous wheel cap of heavy mould,
The synchronous wheel cap of heavy mould is mounted on behind sinking mould synchronizing wheel bearing, upper heavy mould synchronizing wheel bearing and the center of heavy mould synchronizing wheel bearing cap
It is interior；It is provided with short eccentric shaft bearing spacer in the middle part of heavy mould synchronizing wheel, the two sides up and down of short eccentric shaft bearing spacer are respectively set
There is short eccentric shaft bearing.
Preferably, the mold mechanism includes mold mounting plate adjustment seat, the side setting of mold mounting plate adjustment seat
There is mold mounting plate, the side of mold mounting plate is provided with mould before coiling, and the other side of mold mounting plate is provided with coiling rear mold,
And the side of mould and coiling rear mold is respectively arranged with the conical surface before coiling, the lower end of long eccentric shaft connect installation with mold mounting plate,
Short eccentric shaft and long eccentric shaft is set to misplace to form bias, which obviate the rotations of heavy mould synchronizing wheel will drive long eccentric shaft turns.
Preferably, the crimping axis mechanism includes bar for pressing wire, it is same that the side of bar for pressing wire appearance is vertically provided with bar for pressing wire
Slot is walked, the upper end of bar for pressing wire is provided with crimping axle bearing, long eccentric shaft bearing, the lower end of bar for pressing wire are provided in crimping axle bearing
Mechanism is connect with flying trident, and the upper surface of crimping axle bearing is provided with crimping bearing cap, and the upper surface of crimping bearing cap is provided with bar for pressing wire
Lid.
Preferably, the flying trident mechanism includes flying trident synchronizing wheel bearing block, the setting of the upper surface of flying trident synchronizing wheel bearing block
There is flying trident synchronizing wheel bearing cap, flying trident synchronizing wheel bearing cap is provided centrally with the synchronous wheel cap of flying trident, and flying trident synchronizes under wheel cap
Face is provided at least two flying trident synchronizing wheel bearings, and it is synchronous that flying trident is provided between two neighbouring flying trident synchronizing wheel bearings
Wheel bearing spacer is provided with flying trident synchronizing wheel below flying trident synchronizing wheel bearing block, is arranged on the circumferential edges of flying trident synchronizing wheel
There is flying trident synchronizing wheel limited block, flying trident mounting base is provided with below flying trident synchronizing wheel, the side of flying trident mounting base is provided with winged
Sinker is pitched, the other side of flying trident mounting base is provided with flying trident seat, and the lower end of flying trident sinker is provided with flying trident weight linear meter, flying trident
The upper surface of seat is equipped with coiling flying trident, and the side of flying trident seat is provided with coiling flying trident guide roller；It is respectively perpendicular synchronous through heavy mould
Wheel mechanism, crimping axis mechanism and flying trident mechanism are provided with through-hole, and transmission has electromagnetic wire in through-hole.
Preferably, the thread depressing mechanism includes line pressing rod bearing block, crimping is provided with below line pressing rod bearing block
Bearing is provided with lower bar for pressing wire below upper crimping bearing and holds, lower bar for pressing wire hold below be provided with eccentric shaft fixing bearing, will
Eccentric shaft fixing bearing is embedded in it and is provided centrally with line pressing rod mounting plate, and line pressing rod peace is provided with below line pressing rod mounting plate
Seat is filled, preceding line pressing rod is vertically provided with below line pressing rod mounting plate one end, is vertically set below the line pressing rod mounting plate other end
It is equipped with rear line pressing rod, and rear line pressing rod extends vertically through line pressing rod mounting base, the lower end of rear line pressing rod is provided with rear crimping component.
Preferably, the winding mechanism includes wire winding pole, wire winding pole is located at below coiling flying trident, below wire winding pole
It is provided with bobbin winding head, the front of bobbin winding head is provided with bobbin winding head guide roller.
Preferably, the lower end of every heavy template linear guide poles and coiling mainboard are connected with crimping flat spring.
Preferably, the side of each heavy mould synchronizing wheel is provided with synchronizing wheel on transmission shaft, transmission shaft is extended vertically through
Upper synchronizing wheel is provided centrally with the synchronous wheel shaft of heavy mould, synchronizing wheel contact position on the synchronous wheel shaft of the mould that sinks and transmission shaft
Side is provided with transmission shaft card slot, and the side that heavy mould synchronizes wheel shaft is provided with synchronizing wheel strip；Heavy mould synchronizes wheel shaft
Upper end connect with top plate, the lower end of the synchronous wheel shaft of heavy mould sequentially passes through heavy template, tension disc and coiling master from top to bottom
Synchronizing wheel under transmission shaft is connected with after plate.Each heavy mould synchronizing wheel is connected with the first belt, Mei Gefei with synchronizing wheel on transmission shaft
Synchronizing wheel is connected with the second belt under fork synchronizing wheel and transmission shaft.
Preferably, connecting control with heavy mould servo motor, crimping cylinder and coiling servo motor respectively has controller, control
PLC controller can be used in device processed, and PLC controller can be used but be not limited to sell brand on Li Baba to be that VIGOR/ is rich
The programmable controller that bright, article No. is 4586.Operator can be set by PLC controller before manufacture according to the needs of production
Surely the parameters of control all parts operation.
A kind of coiling mainshaft mechanism of the invention, including coiling mainboard, tension disc, heavy template, top plate, heavy template straight line are led
Column, heavy template linear bearing, heavy template linear bearing, Chen Mo synchronizing wheel mechanism, heavy mould servo motor, crimping cylinder, crimping gas
Cylinder connecting rod, heavy mould ball screw, long eccentric shaft, crimping axis mechanism, flying trident mechanism, thread depressing mechanism, mold mechanism, coil winding machine
Structure, crimping flat spring, on transmission shaft under synchronizing wheel, transmission shaft card slot, the synchronous wheel shaft of heavy mould, synchronizing wheel strip and transmission shaft
Synchronizing wheel.Coil rack is placed on before coiling below mould and coiling rear mold, when heavy mould servo motor starts by the present invention first
When heavy mould ball screw can be driven to carry out forward and reverse rotation, the heavy mould ball screw of forward and reverse rotation can drive heavy template to be risen
Drop movement, when heavy mould ball screw drives heavy template to make descending motion, heavy mould synchronizing wheel, long eccentric shaft and the biography sunk in template
Synchronizing wheel can make descending motion with the decline of heavy template jointly on moving axis, mold can be driven to pacify when long eccentric shaft makees descending motion
Loading board makees descending motion, and mold mounting plate, which makees descending motion, can drive mould and coiling rear mold before the coiling for being attached thereto installation common
It drops on coil rack, the positioning before coiling can be made to mould, coiling rear mold and coil rack before coiling to realize；When coiling is watched
Take motor driven coiling servo motor synchronous wheel rotation when, coiling servo motor synchronous wheel by synchronous belt can drive positioned at its two
The flying trident synchronizing wheel of side rotates, and synchronous rotation under transmission shaft can be driven dynamic by the second belt when flying trident synchronizing wheel rotates, due to
Flying trident synchronizing wheel is mounted in the upper surface of coiling flying trident, when flying trident synchronizing wheel rotation when can drive coiling flying trident rotate, make around
Line flying trident can be around being rotated by the entirety that mould before coiling and coiling rear mold form, and coiling flying trident can be right during rotation
Mould and coiling rear mold carry out coiling campaign before coiling, facilitate the conical surface of kinking since mould before coiling and coiling rear mold are provided with,
And electromagnetic wire can sequentially pass through from top to bottom the through-hole in Chen Mo synchronizing wheel mechanism, crimping axis mechanism and flying trident mechanism be transmitted to around
It on line flying trident, and is transmitted on bobbin winding head guide roller through the coiling flying trident guide roller in coiling flying trident, then, then leads from bobbin winding head
Line wheel is sent to before coiling on mould and coiling rear mold；When bobbin winding head with coiling flying trident rotation by electromagnetic wire before coiling mould and
During in coiling rear mold, by will be scientifically and rationally set as on the outside of mould before coiling and coiling rear mold diameter from up to
Under the cone structure that successively decreases, after enclosing electromagnetic wire often around mould before coiling and coiling rear mold one, the electromagnet of next circle can be by upper one
The electromagnet of circle is pressed on coil rack, can carry out coiling to coil rack automatically to realize；Meanwhile synchronizing wheel under transmission shaft
The synchronous wheel shaft rotation of heavy mould can be driven when rotation, and synchronizing wheel on transmission shaft can be driven by sinking when the synchronous wheel shaft of mould rotates
It rotates, the heavy mould synchronizing wheel rotation positioned at its two sides can be driven by the first belt when synchronizing wheel rotation on transmission shaft, passed through
It is provided with transmission shaft card slot in synchronizing wheel on each transmission shaft, and transmission shaft card slot can be same on wheel shaft synchronous with heavy mould
Step wheel strip is used cooperatively, and the slow-roll stabilization to ensure synchronizing wheel wheel shaft synchronous with heavy mould on transmission shaft is reliable, operation
Precision is high；When heavy mould synchronizing wheel makees descending motion with heavy template and under the driving of heavy mould servo motor, due to flying trident synchronizing wheel
Limited block is movably arranged in the synchronous slot of bar for pressing wire, makes flying trident synchronizing wheel limited block can be under the driving of heavy mould synchronizing wheel
Different height in the synchronous slot of vertically arranged bar for pressing wire is moved, and since flying trident synchronizing wheel is synchronous on transmission shaft
Synchronizing wheel wheel shaft synchronous with heavy mould rotates synchronously under wheel, transmission shaft；It passes through scientifically and rationally synchronous in heavy mould respectively
It is provided with the through-hole that powered magnet extends vertically through in wheel mechanism, crimping axis mechanism and flying trident mechanism, even if when flying trident synchronizing wheel band
When dynamic pressure spool, crimping shaft-cup and heavy mould synchronizing wheel rotate synchronously, electromagnetic wire sequentially pass through from top to bottom Chen Mo synchronizing wheel mechanism,
Crimping axis mechanism and through-hole in flying trident mechanism and the phenomenon that coiling will not occur during downward transmission, so as to
It avoids electromagnetic wire to effect to be wrapped in during transmission on long eccentric shaft or bar for pressing wire, whole structure design is not only real
It is existing can automatic winding, also ensure that coiling effect is good, and winding efficiency is high, and its entire winding process participates in behaviour without artificial
Make, greatly reduce the labor intensity of worker and reduces the labour cost of enterprise, it is more convenient to use, quick, meet
Enterprise is extensive, mass production requirement.
Detailed description of the invention
The present invention is described in detail by following preferred embodiments and attached drawing for ease of explanation,.
Fig. 1 is a kind of perspective view of coiling mainshaft mechanism of the invention.
Fig. 2 is a kind of main view of coiling mainshaft mechanism of the invention.
Fig. 3 is a kind of right view of coiling mainshaft mechanism of the invention.
Fig. 4 is a kind of main view of the Chen Mo synchronizing wheel mechanism of coiling mainshaft mechanism of the invention.
Fig. 5 is a kind of structural perspective of the Chen Mo synchronizing wheel mechanism of coiling mainshaft mechanism of the invention.
Fig. 6 is a kind of internal structure main view of coiling mainshaft mechanism of the invention.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give better embodiment of the invention.But the invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.
In the present embodiment, referring to figs. 1 to shown in Fig. 6, a kind of coiling mainshaft mechanism of the invention, including coiling mainboard 1, around
Tension disc 2 is respectively arranged with above 1 left and right ends of line mainboard, the top of every piece of tension disc 2 is provided with heavy template 3, and every piece heavy
The top of template 3 is provided with top plate 4, and top plate 4, heavy template 3 vertically connect with four angles of tension disc 2 and be respectively arranged with heavy template
Linear guide poles 5 are equipped with heavy template linear bearing 6 around heavy template linear guide poles 5 and the contact position of heavy template 3, around heavy mould
The contact position of plate linear guide poles 5 and tension disc 2 is also equipped with heavy template linear bearing 6, successively extends vertically through respectively from top to bottom
The middle part of heavy template 3, tension disc 2 and coiling mainboard 1 is provided with Chen Mo synchronizing wheel mechanism 7, after each Chen Mo synchronizing wheel mechanism 7
Side is provided with coiling servo motor 8, and coiling servo motor 8 is mounted on the upper surface of coiling mainboard 1, is arranged below coiling mainboard 1
There is coiling servo motor synchronous wheel 9, the upper surface of top plate 4 is provided with heavy mould servo motor 10, and the side of heavy mould servo motor 10 is set
It is equipped with crimping cylinder 11, live conductor cylinder connecting rod 12 is set below crimping cylinder 11, is connected with heavy mould servo motor 10
Heavy mould ball screw 13, and heavy mould ball screw 13 is to connect after extending vertically through heavy template 3 with tension disc 2.
In one embodiment, long eccentric shaft 14, long eccentric shaft 14 are provided with below Chen Mo synchronizing wheel mechanism 7
Below be provided with crimping axis mechanism 15, flying trident mechanism 16 is provided with below crimping axis mechanism 15, below flying trident mechanism 16
It is provided with thread depressing mechanism 17, mold mechanism 18 is provided with below thread depressing mechanism 17, is provided with coiling below mold mechanism 18
Mechanism 19；Chen Mo synchronizing wheel mechanism 7 includes heavy mould synchronizing wheel 70, heavy mould synchronizing wheel bearing cap 71, upper heavy mould synchronization wheel shaft
The 72, wheel cap 74 synchronous with heavy mould of sinking mould synchronizing wheel bearing 73 is held, heavy mould synchronizing wheel 70 embeds from top to bottom is installed on heavy mould
In the middle part of synchronizing wheel bearing 72 and sinking mould synchronizing wheel bearing 73, heavy mould synchronizing wheel bearing cap 71 is mounted on heavy mould synchronizing wheel
The upper surface of bearing 72, heavy mould synchronize wheel cap 74 and are mounted below heavy mould synchronizing wheel 70, and in the center of the synchronous wheel cap 74 of heavy mould
It is provided with short eccentric shaft 75, the upper end of long eccentric shaft 14 sequentially passes through heavy mould synchronous wheel cap 74, sinking mould synchronizing wheel from bottom to up
It is mounted on behind bearing 73, upper heavy mould synchronizing wheel bearing 72 and the center of heavy mould synchronizing wheel bearing cap 71 in the synchronous wheel cap 74 of heavy mould.
The middle part of heavy mould synchronizing wheel 70 is provided with short eccentric shaft bearing spacer 76, and the two sides up and down of short eccentric shaft bearing spacer 76 are set respectively
It is equipped with short eccentric shaft bearing 76.
In one embodiment, the mold mechanism 18 includes mold mounting plate adjustment seat 180, and mold mounting plate is adjusted
The side of seat 180 is provided with mold mounting plate 181, and the side of mold mounting plate 181 is provided with mould 182 before coiling, mold installation
The other side of plate 181 is provided with coiling rear mold 183, and the outside of mould 182 and coiling rear mold 183 is respectively set to bore before coiling
The lower end in face, long eccentric shaft 14 connect installation with mold mounting plate 181, forms short eccentric shaft 75 with the dislocation of long eccentric shaft 14 inclined
The heart.
In one embodiment, the crimping axis mechanism 15 includes bar for pressing wire 150, and the side of 150 appearance of bar for pressing wire is perpendicular
To being provided with the synchronous slot 151 of bar for pressing wire, the upper end of bar for pressing wire 150 is provided with crimping axle bearing 152, the lower end of bar for pressing wire 150 with
Flying trident mechanism 16 connects, and is provided with long eccentric shaft bearing 153 in crimping axle bearing 152, the upper surface of crimping axle bearing 152 is provided with
Crimping bearing cap 154, the upper surface of crimping bearing cap 154 are provided with crimping shaft-cup 155.
In one embodiment, the winding mechanism 19 includes wire winding pole 191, be provided with below wire winding pole 191 around
The end of a thread 192, the front of bobbin winding head 192 are provided with bobbin winding head guide roller 193.
In one embodiment, the flying trident mechanism 16 includes flying trident synchronizing wheel bearing block 160, flying trident synchronizing wheel bearing
The upper surface of seat 160 is provided with flying trident synchronizing wheel bearing cap 161, and the flying trident that is provided centrally with of flying trident synchronizing wheel bearing cap 161 synchronizes
Wheel cap 1601, flying trident synchronize and are provided at least two flying trident synchronizing wheel bearings 1602 below wheel cap 1601, and neighbouring two
Flying trident synchronizing wheel bearing spacer 1603 is provided between a flying trident synchronizing wheel bearing 1602, under flying trident synchronizing wheel bearing block 160
Face is provided with flying trident synchronizing wheel 162, and flying trident synchronizing wheel limited block 163, flying trident are provided on the circumferential edges of flying trident synchronizing wheel 162
Flying trident mounting base 164 is provided with below synchronizing wheel 162, the side of flying trident mounting base 164 is provided with flying trident sinker 165, flies
The other side of fork mounting base 164 is provided with flying trident seat 166, and the lower end of flying trident sinker 165 is provided with flying trident weight linear meter 167, flies
The upper surface of forked standard 166 is equipped with coiling flying trident 168, and the side of flying trident seat 166 is provided with coiling flying trident guide roller 169；It hangs down respectively
Chen Mo synchronizing wheel mechanism 7, crimping axis mechanism 15 and flying trident mechanism 16 are directly provided with channel or through-hole 1691, channel or through-hole
Transmission has electromagnetic wire 1692 in 1691, and the lower end of electromagnetic wire 1692 is successively through flying trident synchronizing wheel 162, coiling flying trident synchronizing wheel
162 and bobbin winding head guide roller 193 send out.
In one embodiment, the thread depressing mechanism 17 includes line pressing rod bearing block 170, line pressing rod bearing block 170
Crimping bearing 171 is provided below, lower bar for pressing wire is provided with below upper crimping bearing 171 and holds 172, lower bar for pressing wire holds 172
Below be provided with eccentric shaft fixing bearing 173, by eccentric shaft fixing bearing 173 be embedded in its be provided centrally with line pressing rod installation
Plate 174 is provided with line pressing rod mounting base 175 below line pressing rod mounting plate 174, erects below 174 one end of line pressing rod mounting plate
To preceding line pressing rod 176 is provided with, rear line pressing rod 177, and rear crimping are vertically provided with below 174 other end of line pressing rod mounting plate
Bar 177 extends vertically through line pressing rod mounting base 175, and the lower end of rear line pressing rod 177 is provided with rear crimping component 178.
In one embodiment, the lower end of every heavy template linear guide poles 5 and coiling mainboard 1 are connected with tension disc
Spring 20.
In one embodiment, the side of each heavy mould synchronizing wheel 70 is provided with synchronizing wheel 71 on transmission shaft, hangs down
The straight heavy mould that is provided centrally with through synchronizing wheel 71 on transmission shaft synchronizes wheel shaft 72, the synchronous wheel shaft 72 of the mould that sinks and transmission
The side of 71 contact position of synchronizing wheel is provided with transmission shaft card slot 73 on axis, and the side that heavy mould synchronizes wheel shaft 72 is provided with synchronization
Take turns strip 74；The upper end that heavy mould synchronizes wheel shaft 72 is connect with top plate 4, and the lower end of the synchronous wheel shaft 72 of the mould that sinks is from top to bottom
Synchronizing wheel 75 under transmission shaft are connected with after sequentially passing through heavy template 3, tension disc 2 and coiling mainboard 1.
In one embodiment, the operating process of the coiling mainshaft mechanism are as follows: coil rack is placed on coiling first
Below preceding mould 182 and coiling rear mold 183, when the starting of heavy mould servo motor 10, that heavy mould ball screw 13 can be driven to carry out is positive and negative
To rotation, the heavy mould ball screw 13 of forward and reverse rotation can drive heavy template 3 to carry out elevating movement, when heavy 13 band of mould ball screw
When dynamic heavy template 3 makees descending motion, 71 energy of synchronizing wheel in the heavy mould synchronizing wheel 70, long eccentric shaft 14 and transmission shaft in heavy template 3
Make descending motion with the decline of heavy template 3 jointly, long eccentric shaft 14 can drive mold mounting plate 181 to make when making descending motion under
Drop movement, mold mounting plate 181, which makees descending motion, can drive mould 182 and coiling rear mold 183 before the coiling for being attached thereto installation total
With dropping to the upper surface of coil rack, with realize can be to mould 182, coiling rear mold 183 and coil rack make coiling before coiling before
Positioning；When coiling servo motor 8 drives coiling servo motor synchronous wheel 9 to rotate, coiling servo motor synchronous wheel 9 passes through synchronization
With the flying trident synchronizing wheel 162 positioned at its two sides can be driven to rotate, biography can be driven by the second belt when flying trident synchronizing wheel 162 rotates
Synchronizing wheel 75 rotates under moving axis, since flying trident synchronizing wheel 162 is mounted in the upper surface of coiling flying trident 168, when flying trident synchronizing wheel
Coiling flying trident 168 can be driven to rotate when 162 rotation, coiling flying trident 168 is enable to surround by mould 182 before coiling and coiling rear mold 183
The entirety of composition is rotated, coiling flying trident 168 during rotation can to coiling before mould 182 and coiling rear mold 183 carry out
Coiling campaign facilitates the conical surface of kinking since mould 182 before coiling and coiling rear mold 183 are provided with, and electromagnetic wire 1692 can be from
The through-hole 1691 sequentially passed through in Chen Mo synchronizing wheel mechanism 7, crimping axis mechanism 15 and flying trident mechanism 16 under is transmitted to coiling
On flying trident 168, and it is transmitted on bobbin winding head guide roller 193 through the coiling flying trident guide roller 169 in coiling flying trident 168, then, then
It is transmitted through bobbin winding head guide roller 193 and under the driving of coiling flying trident 168 before coiling to coiling on mould 182 and coiling rear mold 183；
When bobbin winding head 192 with the rotation of coiling flying trident 168 by electromagnetic wire 1692 mould 182 and the periphery of coiling rear mold 183 before coiling
In the process, successively decreased from top to bottom by scientifically and rationally setting diameter for the outside of mould 182 and coiling rear mold 183 before coiling
Cone structure, after enclosing electromagnetic wire 1692 often around mould 182 before coiling and coiling rear mold 183 1, before coiling after mould 182 and coiling
The cone structure of mould 183 enables the electromagnet of next circle that the electromagnet that upper one encloses to be pressed on coil rack automatically, to realize
Coiling can be carried out to coil rack automatically；Meanwhile heavy mould synchronous wheel shaft 72 can be driven when synchronizing wheel 75 rotates under transmission shaft
Rotation, and sinking when the synchronous wheel shaft 72 of mould rotates can drive synchronizing wheel 71 on transmission shaft to rotate, 71 turns of synchronizing wheel on transmission shaft
Heavy mould synchronizing wheel 70 rotation positioned at its two sides can be driven by the first belt when dynamic, pass through the synchronizing wheel on each transmission shaft
Be provided with transmission shaft card slot 73 on 71, and transmission shaft card slot 73 can the synchronizing wheel strip 74 on wheel shaft 72 synchronous with heavy mould match
What conjunction used, the rotation process to ensure the wheel shaft 72 synchronous with heavy mould of synchronizing wheel 71 on transmission shaft is reliable and stable, operation essence
Degree is high；When heavy mould synchronizing wheel 70 is with heavy template 3 and makees descending motion under the driving of heavy mould servo motor 10, since flying trident is same
Step wheel limited block 163 is movably arranged in the synchronous slot 151 of bar for pressing wire, keeps flying trident synchronizing wheel limited block 163 synchronous in heavy mould
It can be moved in the different height in the synchronous slot 151 of vertically arranged bar for pressing wire under the driving of wheel 70, and since flying trident is synchronous
Wheel 162 is that wheel shaft 72 synchronous with synchronizing wheel 75 under synchronizing wheel 71, transmission shaft on transmission shaft and heavy mould rotates synchronously；It is logical
It crosses and is scientifically and rationally provided with powered magnet in Chen Mo synchronizing wheel mechanism 7, crimping axis mechanism 15 and flying trident mechanism 16 respectively
1692 through-holes 1691 extended vertically through, even if flying trident synchronizing wheel 162 drives bar for pressing wire 150, crimping shaft-cup 155 and heavy mould synchronizing wheel
When 70 synchronous rotation, electromagnetic wire 1692 sequentially passes through Chen Mo synchronizing wheel mechanism 7, crimping axis mechanism 15 and flying trident mechanism from top to bottom
Through-hole 1691 in 16 can be rotated around long eccentric shaft 14 and bar for pressing wire 150, make electromagnetic wire 1692 during downward transmission not
The phenomenon that will appear coiling, so as to effect avoid electromagnetic wire 1692 in transmission during be wrapped in long eccentric shaft 14 or
On bar for pressing wire 150, whole structure design not only realize can automatic winding, it is good to also ensure coiling effect, winding efficiency
Height, and its entire winding process is not necessarily to artificial Attended Operation, greatly reduces the labor intensity of worker and reduces enterprise
Labour cost.
Coiling mainshaft mechanism of the invention, by leading coiling mainboard, tension disc, heavy template, top plate, heavy template straight line
Column, heavy template linear bearing, heavy template linear bearing, Chen Mo synchronizing wheel mechanism, heavy mould servo motor, crimping cylinder, crimping gas
Cylinder connecting rod, heavy mould ball screw, long eccentric shaft, crimping axis mechanism, flying trident mechanism, thread depressing mechanism, mold mechanism, coil winding machine
Structure, crimping flat spring, on transmission shaft under synchronizing wheel, transmission shaft card slot, the synchronous wheel shaft of heavy mould, synchronizing wheel strip and transmission shaft
The groups such as synchronizing wheel are combined into an entirety and match, and whole Structure Combination Design realizes energy automatic winding, to solve to pass
System, which carries out coiling to coil rack, to be operated by manpower, and the mode of operation of manpower coiling leads to its labour with worker
Greatly and the high problem of labour cost of enterprise, and it is respectively perpendicular through Chen Mo synchronizing wheel mechanism, crimping axis mechanism and winged intensity
Fork mechanism is provided with through-hole, and electromagnetic wire is enable successively to extend vertically through Chen Mo synchronizing wheel mechanism, crimping axis mechanism from top to bottom and fly
The through-hole of fork mechanism is transmitted on coiling flying trident, and the coiling flying trident guide roller through coiling flying trident and bobbin winding head guide roller are transmitted to
The periphery of mould and coiling rear mold before coiling, though make electromagnetic wire during transmission sink mould synchronizing wheel, flying trident synchronizing wheel and
Coiling flying trident is synchronous will not to there is problem of the coiling to long eccentric shaft and bar for pressing wire periphery in rotation, to solve current market
On some automatic coil winding machines for occurring often there is electromagnetic wire coiling and cause its winding efficiency low and the problem of coiling effect difference,
Its whole Structure Combination Design can not only reduce the labor intensity of worker and reduce the labour cost of enterprise, also have coiling
The high-efficient and good advantage of coiling effect, can ensure that the consistent of the tightness of coil rack coiling, easy to use, quick,
And the requirement of enterprise's large-scale batch production is met.
Above-described embodiment, only an example of the present invention, be not for limiting implementation and interest field of the invention,
All technical solutions identical or equivalent with content described in the claims in the present invention should all include in the scope of the present invention.
Claims (9)
1. a kind of coiling mainshaft mechanism, it is characterised in that: including coiling mainboard, coiling mainboard is respectively set above left and right ends
Live conductor plate is provided with heavy template above every piece of tension disc, and top plate, top plate, heavy template are provided with above every piece of heavy template
It is vertically connected with four angles of tension disc and is respectively arranged with heavy template linear guide poles, the contact of heavy template linear guide poles and heavy template
Place is equipped with heavy template linear bearing, and the contact position of heavy template linear guide poles and tension disc is also equipped with heavy template linear bearing,
It successively extends vertically through respectively from top to bottom and is provided with Chen Mo synchronizing wheel mechanism in the middle part of heavy template, tension disc and coiling mainboard, often
Coiling servo motor is provided on rear side of Ge Chenmo synchronizing wheel mechanism, coiling servo motor is mounted on the upper surface of coiling mainboard, around
Coiling servo motor synchronous wheel is provided with below line mainboard, the upper surface of top plate is provided with heavy mould servo motor, and mould servo of sinking is electric
Live conductor cylinder is arranged in the side of machine, and live conductor cylinder connecting rod is arranged below crimping cylinder, connect with heavy mould servo motor
There is heavy mould ball screw, and heavy mould ball screw is to connect after extending vertically through heavy template with tension disc.
2. a kind of coiling mainshaft mechanism according to claim 1, it is characterised in that: below Chen Mo synchronizing wheel mechanism
It is provided with long eccentric shaft, crimping axis mechanism is provided with below long eccentric shaft, flying trident mechanism is provided with below crimping axis mechanism,
It is provided with thread depressing mechanism below flying trident mechanism, mold mechanism is provided with below thread depressing mechanism, is arranged below mold mechanism
There is winding mechanism；Chen Mo synchronizing wheel mechanism includes heavy mould synchronizing wheel, heavy mould synchronizing wheel bearing cap, upper heavy mould synchronization wheel shaft
It holds, sinking mould synchronizing wheel bearing wheel cap synchronous with heavy mould, heavy mould synchronizing wheel embeds from top to bottom is installed on heavy mould synchronization wheel shaft
It holds in the middle part of sinking mould synchronizing wheel bearing, heavy mould synchronizing wheel bearing cap is mounted on the upper surface of heavy mould synchronizing wheel bearing, sinks
The synchronous wheel cap of mould is mounted below heavy mould synchronizing wheel, and is provided with short eccentric shaft in the center of the synchronous wheel cap of heavy mould, long eccentric
The upper end of axis sequentially passes through the synchronous wheel cap of heavy mould, sinking mould synchronizing wheel bearing, upper heavy mould synchronizing wheel bearing and heavy mould from bottom to up
It is mounted on behind the center of synchronizing wheel bearing cap in the synchronous wheel cap of heavy mould；Be provided in the middle part of heavy mould synchronizing wheel short eccentric shaft bearing every
Set, the two sides up and down of short eccentric shaft bearing spacer are respectively arranged with short eccentric shaft bearing.
3. a kind of coiling mainshaft mechanism according to claim 2, it is characterised in that: the mold mechanism includes mold installation
Plate adjustment seat, the side of mold mounting plate adjustment seat is provided with mold mounting plate, before the side of mold mounting plate is provided with coiling
Mould, the other side of mold mounting plate are provided with coiling rear mold, and the side of mould and coiling rear mold is respectively arranged with the conical surface before coiling,
The lower end of long eccentric shaft connect installation with mold mounting plate, and short eccentric shaft and long eccentric shaft is made to misplace to form bias.
4. a kind of coiling mainshaft mechanism according to claim 3, it is characterised in that: the crimping axis mechanism includes crimping
Axis, the side of bar for pressing wire appearance are vertically provided with the synchronous slot of bar for pressing wire, and the upper end of bar for pressing wire is provided with crimping axle bearing, bar for pressing wire
Long eccentric shaft bearing is provided in bearing, the lower end of bar for pressing wire is connect with flying trident mechanism, and the upper surface of crimping axle bearing is provided with pressure
Line bearing cap, the upper surface of crimping bearing cap are provided with crimping shaft-cup.
5. a kind of coiling mainshaft mechanism according to claim 1, it is characterised in that: the flying trident mechanism includes that flying trident is synchronous
Wheel bearing seat, the upper surface of flying trident synchronizing wheel bearing block are provided with flying trident synchronizing wheel bearing cap, the center of flying trident synchronizing wheel bearing cap
It is provided with the synchronous wheel cap of flying trident, flying trident synchronizes and is provided at least two flying trident synchronizing wheel bearings below wheel cap, and neighbouring two
It is provided with flying trident synchronizing wheel bearing spacer between a flying trident synchronizing wheel bearing, is provided with flying trident below flying trident synchronizing wheel bearing block
Synchronizing wheel is provided with flying trident synchronizing wheel limited block on the circumferential edges of flying trident synchronizing wheel, is provided with below flying trident synchronizing wheel winged
Mounting base is pitched, the side of flying trident mounting base is provided with flying trident sinker, and the other side of flying trident mounting base is provided with flying trident seat, flying trident
The lower end of sinker is provided with flying trident weight linear meter, and the upper surface of flying trident seat is equipped with coiling flying trident, the side of flying trident seat be provided with around
Line flying trident guide roller；It is respectively perpendicular and Chen Mo synchronizing wheel mechanism, crimping axis mechanism and flying trident mechanism is provided with through-hole, in through-hole
Transmission has electromagnetic wire.
6. a kind of coiling mainshaft mechanism according to claim 1, it is characterised in that: the thread depressing mechanism includes line pressing rod axis
Seat is held, crimping bearing is provided with below line pressing rod bearing block, lower bar for pressing wire is provided with below upper crimping bearing and holds, is pushed
Spool is provided with eccentric shaft fixing bearing below holding, and eccentric shaft fixing bearing is embedded in it and is provided centrally with line pressing rod installation
Plate is provided with line pressing rod mounting base below line pressing rod mounting plate, and line pressing rod mounting plate is vertically provided with preceding pressure below one end
Line bar is vertically provided with rear line pressing rod below the line pressing rod mounting plate other end, and rear line pressing rod extends vertically through line pressing rod installation
Seat, the lower end of rear line pressing rod is provided with rear crimping component.
7. a kind of coiling mainshaft mechanism according to claim 1, it is characterised in that: the winding mechanism includes wire winding pole,
Bobbin winding head is provided with below wire winding pole, the front of bobbin winding head is provided with bobbin winding head guide roller.
8. a kind of coiling mainshaft mechanism according to claim 1, it is characterised in that: the lower end of every heavy template linear guide poles
Crimping flat spring is connected with coiling mainboard.
9. a kind of coiling mainshaft mechanism according to claim 2, it is characterised in that: the side of each heavy mould synchronizing wheel
It is provided with synchronizing wheel on transmission shaft, the heavy mould that is provided centrally with of synchronizing wheel on transmission shaft is extended vertically through and synchronizes wheel shaft, heavy mould
The side of synchronizing wheel contact position is provided with transmission shaft card slot on synchronous wheel shaft and transmission shaft, and the one of the synchronous wheel shaft of the mould that sinks
Side is provided with synchronizing wheel strip；The upper end of the synchronous wheel shaft of heavy mould connect with top plate, the lower end of heavy mould synchronization wheel shaft from
Synchronizing wheel under transmission shaft is connected with after sequentially passing through heavy template, tension disc and coiling mainboard under.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910720982.4A CN110310823A (en) | 2019-08-06 | 2019-08-06 | A kind of coiling mainshaft mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910720982.4A CN110310823A (en) | 2019-08-06 | 2019-08-06 | A kind of coiling mainshaft mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110310823A true CN110310823A (en) | 2019-10-08 |
Family
ID=68083114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910720982.4A Withdrawn CN110310823A (en) | 2019-08-06 | 2019-08-06 | A kind of coiling mainshaft mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110310823A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111262401A (en) * | 2020-04-15 | 2020-06-09 | 周长松 | Fly fork winding mechanism with eccentric shaft positioning middle protective claw |
| CN111786310A (en) * | 2020-07-01 | 2020-10-16 | 山东水利职业学院 | Automatic wire aligning device for electrical installation engineering |
-
2019
- 2019-08-06 CN CN201910720982.4A patent/CN110310823A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111262401A (en) * | 2020-04-15 | 2020-06-09 | 周长松 | Fly fork winding mechanism with eccentric shaft positioning middle protective claw |
| CN111262401B (en) * | 2020-04-15 | 2022-03-11 | 周长松 | Fly fork winding mechanism with eccentric shaft positioning middle protective claw |
| CN111786310A (en) * | 2020-07-01 | 2020-10-16 | 山东水利职业学院 | Automatic wire aligning device for electrical installation engineering |
| CN111786310B (en) * | 2020-07-01 | 2021-06-15 | 山东水利职业学院 | Automatic wire aligning device for electrical installation engineering |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20191008 |
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| WW01 | Invention patent application withdrawn after publication |