CN110302886A - Novel movable jaw integration Crushing Station - Google Patents
Novel movable jaw integration Crushing Station Download PDFInfo
- Publication number
- CN110302886A CN110302886A CN201910561510.9A CN201910561510A CN110302886A CN 110302886 A CN110302886 A CN 110302886A CN 201910561510 A CN201910561510 A CN 201910561510A CN 110302886 A CN110302886 A CN 110302886A
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- China
- Prior art keywords
- vehicle frame
- belt
- conveyer
- rack
- crawler belt
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/02—Jaw crushers or pulverisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
- B02C21/02—Transportable disintegrating plant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention discloses Novel movable jaw integration Crushing Stations, by the way that batcher is successively arranged on vehicle frame, belt pair conveyer, the main crushing device of jaw, the main conveyer of belt, form the Crushing Station of integral type, realize that control system being capable of each mechanism of centralized control, realize that Crushing Station movement is more coordinated, the reference of intelligence control system can be passed through, realize that intelligence degree is high, Crushing Station has the function of voluntarily walking and 360 degree rotation, quick transition not only may be implemented, the challenge of different complex sites can also be coped with, truck position is loaded to facilitate broken material to turn to, and hydraulic-driven and the mutually matched structure of electric drive are set by the swivel base for assembly of getting off, hydraulic-driven vehicle frame significantly rotates, second driving motor engages driving vehicle frame by gear and adjusts by a small margin, realize accurate angle adjustment, with So that the discharge port of the main conveyer of belt is mutually aligned with waggon.
Description
Technical field
The present invention relates to jaw crushing equipment technical field more particularly to Novel movable jaw integration Crushing Stations.
Background technique
A principal organ in jaw crushing machine equipment is crusher chamber, is usually made of jaw and tooth plate.Extensive utilization
Various ores and bulk materials is broken in the industries such as mine smelting, building materials, highway, railway, water conservancy and chemical industry, has every year
A large amount of raw material and the waste material of recycling require to be processed with crusher.It is existing in face of the processing environment of operating condition complexity
All there is more or less security risk in some process equipments.With the propulsion of automation, the height of equipment monomer automatization level
It is low, directly affect production efficiency.The dust that crusher generates be to the injury of human body it is huge, broken set so unmanned
It is standby to be preferably suitable for being crushed the environment of operating condition difference.Although there are also the crushing plants from walking at present, mostly automatic
Change degree is low, and control performance is unstable, can not form effective solution.Being badly in need of one thus has degree of integration height, from
The good novel crushing device of dynamicization performance, the needs of to meet complex working condition and environment.
Summary of the invention
In view of the deficienciess of the prior art, passing through it is an object of the invention to provide Novel movable jaw integration Crushing Station
Crossing will feed, sieve material, and broken, discharging mechanism is set as integration, and the mobile jaw integration Crushing Station degree of integration of realization is high, side
Just system interlink controls, and sets chassis rotational structure for jaw integration Crushing Station, enables jaw integration Crushing Station
It is enough in complicated operating condition, realize more accurately flexible rotating.
To achieve the above object, the present invention provide Novel movable jaw integration Crushing Station, including assembly of getting off, vehicle frame,
And it is successively set on batcher, belt pair conveyer, the main crushing device of jaw, the main conveyer of belt on vehicle frame, on vehicle frame
It is additionally provided with power assembly and control assembly, which provides secondary conveyer, the main crushing device of jaw, the main conveyer of belt
Power, control assembly control power assembly drive each mechanism,
Feed hopper is provided with above the batcher, the batcher includes the first transfer assembly, first transfer assembly
Including the first mounting rack and the first bearing plate, first mounting rack is slidably arranged on vehicle frame, has been additionally provided on the vehicle frame
Percussion mechanism, the percussion mechanism drive the first mounting rack vertical tremor, and first bearing plate is grid-shaped, and described first accepts
The feed inlet of the main crushing device of jaw is arranged in the end of plate,
The belt pair conveyer includes the second transfer assembly, which includes that the second mounting rack and second pass
Crawler belt is sent, second mounting rack is mounted laterally in vehicle frame side, and one end setting of the second transmission crawler belt is accepted first
Below plate, other end is arranged in frame outside;
The main conveyer of belt includes third transfer assembly, which includes that third mounting rack and third pass
Crawler belt is sent, the third mounting rack is mounted on the end of vehicle frame, and third transmission crawler belt one end setting is broken in jaw master
The discharge port of crushing device, other end extend backwards to vehicle frame;
The assembly of getting off is arranged in bottom of frame, and the assembly of getting off includes left track assembly and right-hand track chiain component and rotation
Turn base apparatus, the two sides of swivel base device, the swivel base dress is arranged in the left track assembly and right-hand track chiain component
It sets and the concentric setting of sole;The assembly of getting off realizes that 360 degree rotation is connect with vehicle frame by swivel base device;
It is provided with the first fluid pressure drive device in the assembly of getting off, which drives vehicle frame rotation,
The swivel base device includes rotating disc, driving gear and driving ring gear, and the rotating disc is fixedly connected with sole, described
Vehicle frame is connect with turn disc, and the driving ring gear fixing sleeve is located at rotating disc periphery, the driving gear and driving ring gear
It is intermeshed, the second driving motor is installed on vehicle frame, the output shaft of second driving motor is fixedly connected with driving gear, institute
State vehicle frame surrounding and be provided with several groups imaging sensor, the control assembly includes control processor, described image sensor with
Control processor communication connection, the control processor successively control the first fluid pressure drive device and the second driving motor driving vehicle
Frame segmentation rotation.
Further improvement of the present invention, the sole front and back are provided with hydraulic support device, the hydraulic support device packet
The second hydraulic device and retractable support column are included, the second hydraulic device drives the support of retractable support column, retractable support column one end
It is connected to vehicle frame lower end surface, other end and ground face contact.
Further improvement of the present invention, the feed hopper are provided with side plate in feed inlet, and the quantity of the side plate is two,
Two side plates are hinged symmetrically in the two sides of feed hopper with feed hopper, and the feed hopper is also set up for supporting side plate
Hydraulic stem, for driving side plate close to each other separate, feed hopper is provided with the hydraulic stem backwards to the main crushing device side of jaw
Expansion plate, the both ends of the expansion plate are separately connected two side plates.
Further improvement of the present invention, iron remover is provided on the main conveyer of belt, and the iron remover includes removing iron
Mounting rack, the first roller set, the 4th transmission crawler belt, the 4th motor, first roller set are rotatably arranged on except on iron mounting rack,
The 4th transmission crawler belt coats the first roller set, follows the first roller set to rotate, the 4th motor is fixedly mounted on except iron
On mounting rack, the 4th motor drives the rotation of the first roller set, and the 4th transmission crawler belt crossbearer transmits above crawler belt in third, the
Corresponding one side of transmission end in four transmission crawler belt upper surfaces extends to third transmission crawler belt side, described except iron mounting rack is close
Third transmission crawler belt side is provided with magnet, which is arranged in position directly above and the 4th transmission of corresponding third transmission crawler belt
For crawler belt on the crooked route for being sent to upper surface except iron mounting rack lower end surface, which, which carries out the 4th transmission, stretches out third transmission
Crawler belt side one end does not have magnetic attraction.
Further improvement of the present invention, the iron remover include several iron remover units, and the vehicle frame corresponds to belt master
First slip base is installed, first slip base is correspondingly arranged at the two sides of third transmission crawler belt, and is passing above conveyer
It send and is provided with the slippage slot in Back Word in perpendicular on direction, it is described except iron mounting rack is slidably connected with slippage slot, it is described
Except iron mounting rack is provided with linkage driving component, which includes the first angular wheel, the second angular wheel, connection
Bar and driven gear, it is described except iron mounting rack be extended with the first slip base mounting plate disposed in parallel, open up on the mounting plate
There is mounting hole, the connecting rod is rotatablely connected by mounting hole and mounting plate, and the second angular wheel passes through with driven gear to be connect
Bar is concentric to be fixedly connected, and first angular wheel is set on the output shaft of the 4th motor, the second angular wheel and first
Angular wheel intermeshing,
The slippage slot includes upper slippage slot section, lower slippage slot section, climb upwards section, section of climbing downwards, the upper sliding
Slot section and lower slippage slot section are arranged in parallel, and the upward climbing section and downwards climbing section, which are provided with, turns to position, the peace
Rotation setting rotation axis, the rotation axis are arranged in connecting rod top position in loading board, and the rotation axis end is provided with steering
Gear, the tooth sector are engaged with driven gear, the corresponding section lower position of climbing downwards of the slip base, lower slippage slot end and
Climbing section lower position is provided with the first rack gear upwards, and for first rack gear for engaging with driven gear, the slip base is corresponding
Climbing section top position, upper slippage slot section and section top position of climbing downwards are provided with the second rack gear, second tooth downwards
Item with tooth sector for engaging.
Further improvement of the present invention, second transfer assembly include several second roller sets, several second rollers
Wheel group is mounted on the second mounting rack, several second roller sets are divided into left roller group unit and right roller group unit, left roller
Group unit and right roller group unit centre close to each other are sloped downwardly, and form a spill continuing surface.
Further improvement of the present invention, the main conveyer of belt is by adjustment oil cylinder, conveyor belt, conveyer leading portion machine
Frame, hydraulic adjustment locating rod, articulated mounting, fixed plate, conveyer back segment rack and main conveying motor are constituted, described and conveyer
Back segment rack is fixedly connected on vehicle frame rear end, and the conveyer leading portion rack is connected by articulated mounting and conveyer back segment rack
It connects, the vehicle frame is extended with vehicle frame support arm to the back-end, and the conveyer leading portion rack is fixed by adjusting oil cylinder and hydraulic adjustment
Position bar is connect with vehicle frame support arm, and the main conveying motor is fixed in conveyer leading portion rack by fixed plate, main conveying motor
Conveyor belt rotation is driven by roll assembly.
Further improvement of the present invention corresponds to roller position in conveyor belt and is provided with unit material monitoring device, described
Unit material monitoring device includes mounting post and contradicts idler wheel, and the conflict idler wheel is mounted on conveyer leading portion machine by fixed plate
On frame, the conflict idler wheel is mutually contradicted with conveyor belt medial surface, which is internally provided with pressure sensor and control
Device processed, the pressure sensor is used to detect conveyor belt to the pressure of conflict idler wheel, and transmits pressure value signal to control
Device, controller judge the load-bearing of conveyor belt.
Compared with prior art, the beneficial effects of the present invention are:
In the present invention, by the way that batcher, belt pair conveyer, the main crushing device of jaw, belt are successively arranged on vehicle frame
Main conveyer, forms the Crushing Station of integral type, realize control system can each mechanism of centralized control, realize Crushing Station movement more
Add coordination, can realize that intelligence degree is high by the reference of intelligence control system,
By the way that batcher is installed percussion mechanism, some soil or small crushed stone are subjected to pre- sub-sieve, it is defeated by belt pair
Material machine is transported to the side of Crushing Station, improves the crushing efficiency of Crushing Station;
Crushing Station has the function of voluntarily walking and 360 degree rotation, and quick transition not only may be implemented, can also cope with difference
The challenge of complex site loads truck position to facilitate broken material to turn to, and sets the swivel base for assembly of getting off to
Hydraulic-driven and the mutually matched structure of electric drive, hydraulic-driven vehicle frame significantly rotate, and the second driving motor passes through gear
Engagement driving vehicle frame adjusts by a small margin, realizes the adjustment of accurate angle so that the discharge port of the main conveyer of belt with it is defeated
Vehicle is sent to be mutually aligned.
Detailed description of the invention
Fig. 1 is Novel movable jaw integration Crushing Station structural schematic diagram;
Fig. 2 is the partial enlarged view of the main conveyer of belt of Novel movable jaw integration Crushing Station;
Fig. 3 is the side view of the main conveyer of belt;
Fig. 4 is the chassis structure schematic diagram of Novel movable jaw integration Crushing Station;
Fig. 5 is the mounting structure schematic diagram on chassis;
Fig. 6 is Novel movable jaw integration Crushing Station top view;
Fig. 7 is the mounting structure schematic diagram of iron remover;
Fig. 8 is that iron remover installs driving structure schematic diagram;
Fig. 9 is the linkage driving component structure diagram of iron remover;
Figure 10 is the structural schematic diagram of the first slip base of iron remover;
Figure 11 is the control system functional block diagram of Novel movable jaw integration Crushing Station.
Marginal data:
1, it gets off assembly;2, vehicle frame;3, the main crushing device of jaw;4, batcher;5, side plate;6, hydraulic device;7, diesel oil
Unit;8, the main conveyer of belt;9, power assembly;10, belt pair conveyer;11, iron remover;12, manual manipulation device;13,
Master control set;14, percussion mechanism;15, vehicle frame support arm;16, jaw crusher;17, the first mounting rack;18, the first bearing plate;
19, the second mounting rack;20, the second transmission crawler belt;21, third mounting rack;22, third transmits crawler belt;23, rotating disc;24, it drives
Gear;25, ring gear is driven;26, the second driving motor;27, expansion plate;28, iron mounting rack is removed;29, the first roller set;30,
Four transmission crawler belts;31, the 4th motor;32, the first slip base;33, upper slippage slot section;34, lower slippage slot section;35, climbing upwards
Section;36, climb downwards section;37, position is turned to;38, the first angular wheel;39, the second angular wheel;40, connecting rod;41, driven
Gear;42, mounting plate;43, tooth sector;44, the first rack gear;45, the second rack gear;46, left roller group unit;47, right roller
Group unit;48, spill continuing surface;49, mounting post;50, idler wheel is contradicted;31, driving device;32, hydraulic drive;33, it adjusts
Whole oil cylinder;81, unit material monitoring device;82, conveyor belt;83, conveyer leading portion rack;84, hydraulic adjustment locating rod;
85, articulated mounting;86, fixed plate;87, conveyer back segment rack;88, main conveying motor;1-1, left crawler belt;1-2, sole;
1-3, right-hand track chiain;1-4, right-hand track chiain frame;1-5, left track frame;1-6, hydraulic support device;1-7, swivel base device;101, it grasps
Make console;102, control module;103, motor drive module;104, acousto-optic warning module;105, hydraulic control system;106,
Lubricating system;107, detection module;108, frequency control module;109, oil cylinder control module;110, production capacity metering and adjustment system
System;111, left crawler belt motor;112, right-hand track chiain motor;113, secondary conveying motor;114, driving motor;115, pressure detecting instrument;
116, infrared radiation detection apparatus;117, Image Acquisition identification device;118, Internet of Things module.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing and embodiment, is not intended to limit the present invention.
As shown in figs. 1-11, the present invention provide Novel movable jaw integration Crushing Station, including assembly 1 of getting off, vehicle frame 2,
And it is successively set on batcher 4, belt pair conveyer 10, the main crushing device 3 of jaw, the main conveyer 8 of belt on vehicle frame 2,
Power assembly 9 and control assembly are additionally provided on vehicle frame 2, which provides belt pair conveyer 10, the broken dress of jaw master
Main 8 power of conveyer of 3, belt is set, control assembly control power assembly 9 drives each mechanism, and power assembly 9 includes main hydraulic dress
6 and diesel engine unit 7 to be set, manual manipulation device 12 is provided on 7 lower section vehicle frame 2 of diesel engine unit, diesel engine unit 7 is used as active force,
Main hydraulic device 6 is supplied power to,
Feed hopper is provided with above the batcher 4, the batcher 4 includes the first transfer assembly, the first transmission group
Part includes the first mounting rack 17 and the first bearing plate 18, and first mounting rack 17 is slidably arranged on vehicle frame 2, the vehicle frame 2
On be additionally provided with percussion mechanism 14, which drives 17 vertical tremor of the first mounting rack, and first bearing plate 18 is in
Latticed, the feed inlet of the main crushing device 3 of jaw is arranged in the end of first bearing plate 18,
The belt pair conveyer 10 includes the second transfer assembly, which includes the second mounting rack 19 and the
Two transmission crawler belts 20, second mounting rack 19 are mounted laterally in 2 side of vehicle frame, one end setting of the second transmission crawler belt 20
Below the first bearing plate 18, other end setting is in 2 outside of vehicle frame;
The main conveyer 8 of belt includes third transfer assembly, which includes third mounting rack 21 and the
Three transmission crawler belts 22, the third mounting rack 21 are mounted on the end of vehicle frame 2, the third transmission 22 one end of crawler belt setting
In the discharge port of the main crushing device 3 of jaw, other end extends backwards to vehicle frame 2;The assembly 1 of getting off is arranged in 2 bottom of vehicle frame,
The assembly 1 of getting off includes left crawler belt 1-1 component and right-hand track chiain 1-3 component and swivel base device 1-7, the left crawler belt 1-1
The two sides of swivel base device 1-7 are arranged in component and right-hand track chiain 1-3 component, and left crawler belt 1-1 component includes left crawler belt 1-1, a left side
Crawler belt 1-1 frame, left crawler belt 1-1 motor, right-hand track chiain 1-3 component include right-hand track chiain 1-3, right-hand track chiain 1-3 frame, right-hand track chiain 1-3 motor,
The right-hand track chiain 1-3 frame and left crawler belt 1-1 frame are symmetrically connected on sole 1-2, and the left crawler belt 1-1 motor is mounted on
Left crawler belt 1-1 frame one end, the right-hand track chiain 1-3 motor are mounted on right-hand track chiain 1-3 frame one end, and the left crawler belt 1-1 is connected to
On left crawler belt 1-1 frame, the right-hand track chiain 1-3 is connected on right-hand track chiain 1-3 frame, the swivel base device 1-7 and sole
The concentric setting of 1-2;The assembly 1 of getting off realizes that 360 degree rotation is connect with vehicle frame 2 by swivel base device 1-7;
It is provided with the first fluid pressure drive device 31 in the assembly 1 of getting off, which drives vehicle frame 2
Rotation, the swivel base device 1-7 include rotating disc 23, driving gear 24 and driving ring gear 25, the rotating disc 23 and bottom
Plate rail 1-2 is fixedly connected, and the vehicle frame 2 is rotatablely connected with rotating disc 23, and the fixation of driving ring gear 25 is set in rotating disc 23
Periphery, driving ring gear 25 can be integrally formed for rotating disc 23, and the driving gear 24 is intermeshed with driving ring gear 25, vehicle frame
Second driving motor 26 is installed, the output shaft of second driving motor 26 is fixedly connected with driving gear 24, the vehicle frame on 2
2 surroundings are provided with several groups imaging sensor, and the control assembly includes control processor, and described image sensor and control are total
Assembly is controlled after analyzing image, determines the specific of waggon by image around the acquisition of imaging sensor at communication connection
Position, the control assembly successively control the first fluid pressure drive device 31 and the driving segmentation rotation of vehicle frame 2 of the second driving motor 26,
First passing through the first fluid pressure drive device 31 significantly drives the feed opening of the main conveyer 8 of the belt of vehicle frame 2 and waggon substantially right
Together, then by the second driving motor 26 orientation of vehicle frame 2 is adjusted by a small margin;
The main crushing device 3 of jaw is made of jaw crusher 16, driving device 31 and the first hydraulic drive 32,
First hydraulic drive 32 is connect by soft belt pulley of fluid power with driving device 31, and driving device 31 passes through belt
Jaw crusher 16 is driven to work.
The working principle of the hydraulic drive 3231: the soft start of main crusher reduces size during startup
The rotation acceleration of belt pulley, thus to reduce the detent torque of motor and starting current.
Fluid power is soft to be opened belt pulley input side and connects motor output shaft at pulley centers ring, and fluid power is soft, and to open belt pulley defeated
Side connects driving belt in belt pulley wheel side ring out, and rotary body is equipped between input side and outlet side.It is input side, rotary body, defeated
Specialized fluids is sealed between side out, the viscosity of specialized fluids is increased with the increase of shear velocity.
In starting process of motor, belt pulley input side accelerates to rotate with motor output shaft, special in the slow-speed of revolution
Fluid is in low viscosity state, and input side, rotary body, there are rotational speed differences between outlet side.At this moment the detent torque of motor with
Starting current is smaller.As in high revolving speed, specialized fluids is in very high viscosity state, input side, rotation for the increase of revolving speed
Existing rotational speed difference is progressively smaller until to be zero between body, outlet side.The detent torque and starting of motor in this process
Electric current is ascending to be finally down in normal.
As a kind of improved specific embodiment, it is provided with hydraulic support device 1-6 before and after the sole 1-2, it should
Hydraulic support device 1-6 includes the second hydraulic device 6 and retractable support column, and the second hydraulic device 6 drives the support of retractable support column,
Retractable support column one end is connected to 2 lower end surface of vehicle frame, and other end and ground face contact pass through after vehicle frame 2 rotate in place
Setting hydraulic support device 1-6 supports vehicle frame 2 far from swivel base device 1-7, to prevent crusher from carrying out broken work
When shake shifted.
As a kind of improved specific embodiment, the feed hopper is provided with side plate 5 in feed inlet, the side plate 5
Quantity is two, and two side plates 5 are hinged symmetrically in the two sides of feed hopper with feed hopper, and the feed hopper also sets up use
In the hydraulic stem for supporting side plate 5, the hydraulic stem is for driving side plate 5 close to each other separate, and feed hopper is broken backwards to jaw master
3 side of device is provided with expansion plate 27, and the both ends of the expansion plate 27 are separately connected two side plates 5, and expansion plate 27 can choose
For deformable film-form check apron, retracting device is set on side plate 5, side plate 5 is close to each other pack up when, check apron is rolled
Storage, when side plate 5 is unfolded into an opening, roller shutter stretches, play in feed hopper played backwards to the main crushing device 3 of jaw it is anti-
Shield prevents unrestrained effect.
As a kind of improved specific embodiment, iron remover 11 is provided on the main conveyer 8 of belt, it is described to remove iron
Device 11 includes except iron mounting rack 28, the first roller set the 29, the 4th transmit crawler belt 30, the 4th motor 31, first roller set 29
It is rotatably arranged on except on iron mounting rack 28, the 4th transmission crawler belt 30 coats the first roller set 29, follows the first roller set 29
Rotation, the 4th motor 31 are fixedly mounted on except on iron mounting rack 28, the 4th motor 31 drives 29 turns of the first roller set
Dynamic, the 4th transmission 30 crossbearer of crawler belt is above third transmission crawler belt 22, the corresponding transmission end in the 4th transmission 30 upper surface of crawler belt
One side extends to third transmission 22 side of crawler belt, described except iron mounting rack 28 is being provided with magnetic close to third transmission 22 side of crawler belt
Iron, the magnet are arranged in the position directly above of corresponding third transmission crawler belt 22 and the 4th and transmit crawler belt 30 under except iron mounting rack 28
End face is sent on the crooked route of upper surface, which, which carries out stretching third transmission 22 side one end of crawler belt to the 4th transmission, does not have
Magnetic attraction recycles the interior metallics contained of breaking ores in crusher, runs in equipment by the way that iron remover 11 is arranged
When, material transmits on third transmission crawler belt 22, and the 4th transmission crawler belt 30 being arranged on third transmission crawler belt 22 rotates synchronously,
The direction of transfer of 4th transmission crawler belt 30 transmits crawler belt 22 across third, except the magnet attraction on iron mounting rack 28 in lower section setting
Metal, the 4th transmission crawler belt 30 drive the metal belt of absorption to move to the top of the 4th transmission crawler belt 30, the 4th transmission crawler belt
30 above position when lose attraction to metal, the 4th transmission crawler belt 30 continues the side for driving metal to be transported to vehicle frame 2.
As a kind of improved specific embodiment, the iron remover 11 includes several iron remover Unit 11, the vehicle
First slip base 32 is installed, first slip base 32 is correspondingly arranged at third transmission above the corresponding main conveyer 8 of belt of frame 2
The two sides of crawler belt 22, and it is provided with the slippage slot in Back Word in perpendicular in the transmission direction, it is described to remove iron mounting rack 28
It is slidably connected with slippage slot, described except iron mounting rack 28 is provided with linkage driving component, which includes the first cone
Shape gear 38, the second angular wheel 39, connecting rod 40 and driven gear 41, it is described except iron mounting rack 28 is extended with and the first sliding
32 mounting plates 42 disposed in parallel of seat, mounting hole is offered on the mounting plate 42, and the connecting rod 40 passes through mounting hole and installation
Plate 42 is rotatablely connected, and the second angular wheel 39 is fixedly connected with driven gear 41 by the way that connecting rod 40 is concentric, first cone
Shape gear 38 is set on the output shaft of the 4th motor 31, and the second angular wheel 39 and the first angular wheel 38 are intermeshed,
The slippage slot includes upper slippage slot section 33, lower slippage slot section 34, upwards climbing section 35, downwards climbing section 36, institute
It states slippage slot section 33 and lower slippage slot section 34 is arranged in parallel, the upward climbing section 35 and section 36 of climbing downwards are respectively provided with
Have and turn to position 37, rotation setting rotation axis on the mounting plate 42, the rotation axis setting is described in 40 top position of connecting rod
Rotation axis end is provided with tooth sector 43, which engages with driven gear 41, and the slip base correspondence is climbed downwards
Slope 36 lower positions of section, lower slippage slot end and 35 lower position of section of climbing upwards are provided with the first rack gear 44, first rack gear
44 with driven gear 41 for engage, corresponding 36 top position of section of climbing downwards of the slip base, upper slippage slot section 33 and to
Lower 36 top position of climbing section is provided with the second rack gear 45, and second rack gear 45 with tooth sector 43 for engaging, and described turn
Section 36 of climbing respectively with upward climbing section 35 and downwards to position 37 is mutually communicated.
By the way that several iron remover Unit 11 are arranged, at runtime, several iron removers 11 successively alternately remove iron, according to
The secondary direction of transfer for following third transmission crawler belt 22 slides on slip base, extends iron remover 11 with respect to third and transmits crawler belt 22
On fixed area adsorption time, improve iron remover 11 to third transmission crawler belt 22 upper broken mineral aggregate adsorption efficiency, pass through
Linkage driving component is set, enables the 4th of iron remover 11 to transmit crawler belt 30 and is slid on slippage slot while transmission,
When in use, 31 drive roller wheel of the 4th motor drives the 4th transmission rotation of crawler belt 30 to carry out absorption and picks material, rotates in fixed plate 86
The driven gear 41 and tooth sector 43 of setting are interlocked with the rotation by angular wheel group, and connecting rod 40 and rotation axis and slippage slot are slided
Dynamic connection, when iron remover 11 slides along lower slippage slot, driven gear 41 and the first rack gear 44 are intermeshed, forward side slip,
Iron remover 11 adsorbs the metal in the ore on third transmission crawler belt 22, in the steering position for sliding onto climbing section 35 upwards
After 37, tooth sector 43 and the second rack gear 45 are intermeshed, and iron remover 11 is driven to continue to slide onto upper cunning along upward climbing section 35
Slot is moved, and then slides onto corresponding steering position 37 along downward climbing section 36, tooth sector 43 and the first rack gear 44 are disengaged from shape
State continues to engage with the first rack gear 44 in driven gear 41, slides onto lower slippage slot, and then Zhou Erfu along downward climbing section 36
Begin, it is preferred that set at least 2 to 1 for the transmission ratio of tooth sector 43 and driven gear 41, accelerate iron remover 11 in upper sliding
The sliding velocity of slot, and slow down iron remover 11 in the sliding velocity of lower slippage slot.
As a kind of improved specific embodiment, second transfer assembly includes several second roller sets, several
A second roller set is mounted on the second mounting rack 19, several second roller sets are divided into left roller group unit 46 and right roller group
Unit 47, left roller group unit 46 and right roller group unit 47 centre close to each other are sloped downwardly, and are formed a spill and are held
Junction 48.
As a kind of improved specific embodiment, the main conveyer 8 of belt by adjustment oil cylinder 33, conveyor belt 82,
Conveyer leading portion rack 83, hydraulic adjustment locating rod 84, articulated mounting 85, fixed plate 86, conveyer back segment rack 87 and master are defeated
Expect that motor 88 is constituted, it is described to be fixedly connected on 2 rear end of vehicle frame, the conveyer leading portion rack 83 with conveyer back segment rack 87
It is connect by articulated mounting 85 with conveyer back segment rack 87,2 rear end of vehicle frame is extended with 2 support arm of vehicle frame, and described is defeated
Material machine leading portion rack 83 connect by adjusting oil cylinder 33 and hydraulic adjustment locating rod 84 with 2 support arm of vehicle frame, the main conveying motor
88 are fixed in conveyer leading portion rack 83 by fixed plate 86, and main conveying motor 88 drives conveyor belt 82 by roll assembly
Rotation adapts to different volumes waggon by way of being set as adjusting the angle up and down with vehicle frame 2 by the main conveyer 8 of belt,
The outer bar of hydraulic adjustment locating rod 84 has 1 location hole, has 3 location holes in interior bar, is detachably positioned by bolt, so can
To adjust out three kinds of height, positioning bolt in hydraulic adjustment locating rod 84 is removed, starting adjustment oil cylinder 33 moves, and at this moment conveys
Machine leading portion rotates the intermediate hinge for enclosing articulated mounting 85, so that hydraulic 84 outer bar of adjustment locating rod and interior bar generate mutually fortune
It is dynamic, to another hole location of outer rod positioning hole and interior bar to positioning bolt in hydraulic adjustment locating rod 84 just, is reloaded, thus
Complete the primary adjustment of outfeed belt conveyor discharging height.
As a kind of improved specific embodiment, the corresponding roller position of conveyor belt 82 is provided with the monitoring of unit material
Device 81, the unit material monitoring device 81 include mounting post 49 and contradict idler wheel 50, and the conflict idler wheel 50 passes through fixation
Plate 86 is mounted in conveyer leading portion rack 83, and the conflict idler wheel 50 is mutually contradicted with 82 medial surface of conveyor belt, the conflict
Idler wheel 50 is internally provided with pressure sensor and controller, and the pressure sensor is for detecting 82 pairs of conflict idler wheels of conveyor belt
50 pressure, and pressure value signal is transmitted to controller, controller judges the load-bearing of conveyor belt 82, in 82 mistake of conveyor belt
When measuring load-bearing, the meeting over-tension of conveyor belt 82, and then become larger to the pressure for contradicting idler wheel 50, pass through monitoring and contradicts idler wheel 50
Pressure sensor control the weight of material in conveyor belt 82, when excessive, broken speed is controlled by control assembly
And charging rate.
Preferably, Image Acquisition identification device 117 is installed on suspension type iron remover 11, is identified by setting Image Acquisition
Device 117 monitors whole work process,
Controlling assembly includes operating console 101, control module 102, motor drive module 103, acousto-optic warning module
104, hydraulic control system 105, lubricating system 106, detection module 107, frequency control module 108, oil cylinder control module 109,
Production capacity metering and adjustment system 110 and Internet of Things module 118,
Wherein the operating console 101 and control module 102 are electrically connected and signal is connect, control module 102 respectively with
Motor drive module 103, acousto-optic warning module 104, hydraulic control system 105, lubricating system 106, detection module 107, frequency conversion
Speed adjusting module 108, oil cylinder control module 109, production capacity metering and adjust system 110 and Internet of Things module 118 is electrically connected and signal
Connection;
Motor drive module 103 is for driving the work of the second driving motor 26;
The acousto-optic warning module 104 is used for early warning, acousto-optic warning module when breaking down or safety problem
104 include circuit supervision module and oil circuit monitoring module, and circuit supervision module and oil circuit monitoring module are that existing volume technology exists
This does not do to tire out and state, and the combined aural and visual alarm communicated to connect with circuit supervision module and oil circuit monitoring module;
Hydraulic control system 105 controls the hydraulic device 6 in each mechanism, the hydraulic control system 105 respectively with liquid
Pressure support leg device 1-6, the main conveyer 8 of belt, swivel base device 1-7, the foldable belt pair conveyer 10 of side, suspension type are removed
Ironware 11, hydraulic device 6 and 5 hydraulic connecting of hydraulic foldable hopper side plate are connected with signal;
Wherein the lubricating system 106 includes that air-cooled water profit and liquid moisten liquid cooling both of which;
The detection module 107 respectively with pressure detecting instrument 115, unit material monitoring device 81, infrared radiation detection apparatus 116,
The electrical connection of Image Acquisition identification device 117 is connected with signal;
The frequency control module 108 is connect with the electrical connection of batcher 4 with pre-screening and signal, the frequency control mould
Block 108 changes the jitter amplitude to percussion mechanism 14 with pre-screening by control, realizes strength pre-screening function;
The oil cylinder control module 109 is connect with oil cylinder adjustment valve liquid pipe and signal connects;
The production capacity metering regulates and controls with adjustment system 110 for realizing quantitative production;
When the Internet of Things module 118 is worked at the same time for multiple devices, facilitates and realize complete machine networking Online Monitoring Control.
By the reference of intelligence control system, equipment is when operating normally, if someone or other biological miss close, and
When other failures occur for system, after secondary detection determines, equipment can sound an alarm prompt, while echelon arrestment operates,
It releases and restarts to problem, not only securely and reliably, facilitate fault inquiry, while high degree of automation.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment,
All technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (8)
1. Novel movable jaw integration Crushing Station, which is characterized in that set including assembly of getting off (1), vehicle frame (2) and successively
Batcher (4), belt pair conveyer (10), the main crushing device of jaw (3), the main conveyer of belt (8) on vehicle frame (2) are set,
Power assembly (9) and control assembly are additionally provided on vehicle frame (2), which provides secondary conveyer, the broken dress of jaw master
(3), the main conveyer of belt (8) power are set, control assembly control power assembly (9) drives each mechanism,
Feed hopper is provided with above the batcher (4), the batcher (4) includes the first transfer assembly, the first transmission group
Part includes the first mounting rack (17) and the first bearing plate (18), and first mounting rack (17) is slidably arranged on vehicle frame (2), institute
It states and has been additionally provided with percussion mechanism (14) on vehicle frame (2), which drives the first mounting rack (17) vertical tremor, described
First bearing plate (18) is grid-shaped, and the charging in the main crushing device of jaw (3) is arranged in the end of first bearing plate (18)
Mouthful,
The belt pair conveyer (10) includes the second transfer assembly, which includes the second mounting rack (19) and the
Two transmission crawler belt (20), second mounting rack (19) are mounted laterally in vehicle frame (2) side, second transmission crawler belt (20)
One end setting is below the first bearing plate (18), and other end setting is on the outside of vehicle frame (2);
The main conveyer of belt (8) includes third transfer assembly, which includes third mounting rack (21) and
Three transmission crawler belt (22), the third mounting rack (21) are mounted on the end of vehicle frame (2), and the third transmits crawler belt (22)
The discharge port in the main crushing device of jaw (3) is arranged in one end, and other end extends backwards to vehicle frame (2);
The assembly of getting off (1) is arranged in vehicle frame (2) bottom, and the assembly of getting off (1) includes left track assembly and right-hand track chiain group
Part and swivel base device (1-7), the left track assembly and right-hand track chiain component are arranged the two of swivel base device (1-7)
Side, the swivel base device (1-7) and sole (1-2) concentric setting;The assembly of getting off (1) passes through swivel base
Device (1-7) realizes that 360 degree rotation is connect with vehicle frame (2);
The first fluid pressure drive device (31) are provided in the assembly of getting off (1), first fluid pressure drive device (31) band motor-car
Frame (2) rotation, the swivel base device (1-7) includes rotating disc (23), driving gear (24) and drives ring gear (25), described
Rotating disc (23) is fixedly connected with sole (1-2), and the vehicle frame (2) and rotating disc (23) are rotatablely connected, the driving ring gear
(25) fixed to be set in rotating disc (23) periphery, the driving gear (24) and driving ring gear (25) are intermeshed, on vehicle frame (2)
Second driving motor (26) are installed, the output shaft of second driving motor (26) is fixedly connected with driving gear (24), described
Vehicle frame (2) surrounding is provided with several groups imaging sensor, and the control assembly includes control processor, described image sensor with
Control processor communication connection, the control processor successively control the first fluid pressure drive device (31) and the second driving motor
(26) driving vehicle frame (2) segmentation rotation.
2. Novel movable jaw integration Crushing Station according to claim 1, which is characterized in that the sole (1-2)
Front and back is provided with hydraulic support device (1-6), which includes the second hydraulic device (6) and retractable support
Column, the second hydraulic device (6) drive the support of retractable support column, and retractable support column one end is connected to vehicle frame (2) lower end surface, separately
Outer one end and ground face contact.
3. according to Novel movable jaw integration Crushing Station described in claim 1, which is characterized in that the feed hopper is in feed inlet
Be provided with side plate (5), the quantity of the side plate (5) is two, two side plates (5) symmetrically in the two sides of feed hopper, and with charging
Bucket is hinged, and the feed hopper also sets up the hydraulic stem for supporting side plate (5), and the hydraulic stem is for driving side plate (5) phase
Mutually close separate, feed hopper is being provided with expansion plate (27) backwards to the main crushing device of jaw (3) side, and the two of the expansion plate (27)
End is separately connected two side plates (5).
4. according to Novel movable jaw integration Crushing Station described in claim 1, which is characterized in that the main conveyer of belt
(8) it is provided on iron remover (11), the iron remover (11) includes except iron mounting rack (28), the first roller set (29), the 4th pass
Send crawler belt (30), the 4th motor (31), first roller set (29) is rotatably arranged on except on iron mounting rack (28), and the described 4th
Crawler belt (30) cladding the first roller set (29) is transmitted, the first roller set (29) is followed to rotate, the fixed peace of the 4th motor (31)
Mounted in except on iron mounting rack (28), the 4th motor (31) drives the first roller set (29) rotation, the 4th transmission crawler belt (30)
Crossbearer above third transmission crawler belt (22), transmit to third by corresponding one side of transmission end in the 4th transmission crawler belt (30) upper surface
Crawler belt (22) side extends, described except iron mounting rack (28) are being provided with magnet close to third transmission crawler belt (22) side, the magnetic
Iron setting is in the position directly above of corresponding third transmission crawler belt (22) and the 4th transmission crawler belt (30) under except iron mounting rack (28)
End face is sent on the crooked route of upper surface, which carries out stretching third transmission crawler belt (22) side one end to the 4th transmission and do not have
There is magnetic attraction.
5. the Novel movable jaw integration Crushing Station stated according to claim 4, which is characterized in that the iron remover (11) is if include
Dry iron remover (11) unit, the vehicle frame (2) are equipped with the first slip base (32), institute above corresponding the main conveyer of belt (8)
The two sides that the first slip base (32) is correspondingly arranged at third transmission crawler belt (22) are stated, and is provided with is putting down vertically in the transmission direction
It is in the slippage slot of Back Word in face, it is described except iron mounting rack (28) are slidably connected with slippage slot, it is described except iron mounting rack (28) are arranged
There is linkage driving component, which includes the first angular wheel (38), the second angular wheel (39), connecting rod (40)
With driven gear (41), it is described except iron mounting rack (28) be extended with the first slip base (32) mounting plate disposed in parallel (42),
Mounting hole is offered on the mounting plate (42), the connecting rod (40) is rotatablely connected by mounting hole and mounting plate (42), and second
Angular wheel (39) is fixedly connected with driven gear (41) by the way that connecting rod (40) are concentric, the first angular wheel (38) set
It being located on the output shaft of the 4th motor (31), the second angular wheel (39) and the first angular wheel (38) are intermeshed,
The slippage slot includes upper slippage slot section (33), lower slippage slot section (34), climb upwards section (35), section of climbing downwards
(36), the upper slippage slot section (33) and lower slippage slot section (34) are arranged in parallel, the upward climbing section (35) and downwards
Climbing section (36), which is provided with, turns to position (37), and rotation setting rotation axis on the mounting plate (42), the rotation axis setting exists
Connecting rod (40) top position, the rotation axis end are provided with tooth sector (43), the tooth sector (43) and driven gear
(41) it engages, the slip base corresponds to climbing section (36) lower position, lower slippage slot end downwards and climbs under section (35) upwards
Orientation, which installs, is equipped with the first rack gear (44), and for first rack gear (44) for engaging with driven gear (41), the slip base is corresponding
Climbing section (36) top position, upper slippage slot section (33) and section (36) top position of climbing downwards are provided with the second rack gear downwards
(45), second rack gear (45) with tooth sector (43) for engaging.
6. according to Novel movable jaw integration Crushing Station described in claim 1, which is characterized in that the second transfer assembly packet
Several the second roller sets are included, several second roller sets are mounted on the second mounting rack (19), several the second roller components
At left roller group unit (46) and right roller group unit (47), left roller group unit (46) and right roller group unit (47) are mutually leaned on
Close centre is sloped downwardly, and forms a spill continuing surface (48).
7. according to Novel movable jaw integration Crushing Station described in claim 1, which is characterized in that the main conveyer of belt
(8) by adjustment oil cylinder (33), conveyor belt (82), conveyer leading portion rack (83), hydraulic adjustment locating rod (84), articulated mounting
(85), fixed plate (86), conveyer back segment rack (87) and main conveying motor (88) are constituted, described and conveyer back segment rack
(87) it is fixedly connected on vehicle frame (2) rear end, after the conveyer leading portion rack (83) is by articulated mounting (85) and conveyer
Section rack (87) connects, and the vehicle frame (2) is extended with vehicle frame (2) support arm to the back-end, and the conveyer leading portion rack (83) is logical
It crosses adjustment oil cylinder (33) and hydraulic adjustment locating rod (84) connect with vehicle frame (2) support arm, the main conveying motor (88) passes through solid
Fixed board (86) is fixed in conveyer leading portion rack (83), and main conveying motor (88) drives conveyor belt (82) by roll assembly
Rotation.
8. the Novel movable jaw integration Crushing Station stated according to claim 7, which is characterized in that in conveyor belt (82) respective roller
Wheel position is provided with unit material monitoring device (81), and the unit material monitoring device (81) includes mounting post (49) and contradicts
Idler wheel (50), the conflict idler wheel (50) are mounted in conveyer leading portion rack (83) by fixed plate (86), the conflict rolling
Wheel (50) is mutually contradicted with conveyor belt (82) medial surface, which is internally provided with pressure sensor and control
Device, the pressure sensor is used to detect conveyor belt (82) to the pressure of conflict idler wheel (50), and transmits pressure value signal
To controller, controller judges the load-bearing of conveyor belt (82).
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Cited By (7)
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CN110833891A (en) * | 2019-11-19 | 2020-02-25 | 黑龙江科技大学 | Auxiliary conveying device for mining machinery |
CN111013796A (en) * | 2019-12-24 | 2020-04-17 | 长沙而道新能源科技有限公司 | Road construction rubbish rapid transport vechicle |
CN111282703A (en) * | 2020-03-30 | 2020-06-16 | 广西美斯达工程机械设备有限公司 | Mobile crusher and mounting method thereof |
CN112317103A (en) * | 2020-09-21 | 2021-02-05 | 韶关祺瑞环保设备有限公司 | Movable impact crushing station |
CN112844769A (en) * | 2020-12-17 | 2021-05-28 | 磊蒙智能装备(湖北)有限公司 | Crawler jaw type movable crushing station |
CN113996423A (en) * | 2021-10-14 | 2022-02-01 | 中国煤炭科工集团太原研究院有限公司 | Anti-approaching transfer crusher |
CN117884247A (en) * | 2024-03-13 | 2024-04-16 | 云南凯瑞特工程机械设备有限公司 | Crawler-type vertical impact crushing station with material returning function |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110833891A (en) * | 2019-11-19 | 2020-02-25 | 黑龙江科技大学 | Auxiliary conveying device for mining machinery |
CN111013796A (en) * | 2019-12-24 | 2020-04-17 | 长沙而道新能源科技有限公司 | Road construction rubbish rapid transport vechicle |
CN111013796B (en) * | 2019-12-24 | 2022-03-22 | 长沙而道新能源科技有限公司 | Road construction rubbish rapid transport vechicle |
CN111282703A (en) * | 2020-03-30 | 2020-06-16 | 广西美斯达工程机械设备有限公司 | Mobile crusher and mounting method thereof |
CN111282703B (en) * | 2020-03-30 | 2024-02-27 | 广西美斯达工程机械设备有限公司 | Mobile crusher and installation method thereof |
CN112317103A (en) * | 2020-09-21 | 2021-02-05 | 韶关祺瑞环保设备有限公司 | Movable impact crushing station |
CN112844769A (en) * | 2020-12-17 | 2021-05-28 | 磊蒙智能装备(湖北)有限公司 | Crawler jaw type movable crushing station |
CN113996423A (en) * | 2021-10-14 | 2022-02-01 | 中国煤炭科工集团太原研究院有限公司 | Anti-approaching transfer crusher |
CN117884247A (en) * | 2024-03-13 | 2024-04-16 | 云南凯瑞特工程机械设备有限公司 | Crawler-type vertical impact crushing station with material returning function |
CN117884247B (en) * | 2024-03-13 | 2024-05-17 | 云南凯瑞特工程机械设备有限公司 | Crawler-type vertical impact crushing station with material returning function |
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