CN110302886B - Novel movable jaw type integrated crushing station - Google Patents
Novel movable jaw type integrated crushing station Download PDFInfo
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- CN110302886B CN110302886B CN201910561510.9A CN201910561510A CN110302886B CN 110302886 B CN110302886 B CN 110302886B CN 201910561510 A CN201910561510 A CN 201910561510A CN 110302886 B CN110302886 B CN 110302886B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/02—Jaw crushers or pulverisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
- B02C21/02—Transportable disintegrating plant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
Abstract
The invention discloses a novel movable jaw type integrated crushing station, which forms an integrated crushing station by arranging a feeding machine, a belt type auxiliary material conveying machine, a jaw type main crushing device and a belt type main material conveying machine on a frame in sequence, realizes that a control system can control each mechanism in a centralized way, realizes that the actions of the crushing station are more coordinated, can realize high intelligent degree by the introduction of an intelligent control system, the crushing station has the functions of self-walking and 360-degree rotation, not only can realize quick transition, but also can deal with the challenges of different complex places so as to facilitate the rotation of the crushed materials to the position of a loading vehicle, and the rotary chassis of the lower vehicle assembly is set into a structure matched with hydraulic drive and electric drive, the hydraulic drive frame rotates greatly, the second drive motor drives the frame to adjust in a small amplitude through gear engagement, and accurate angle adjustment is realized, so that the discharge port of the belt type main material conveyor is aligned with the conveying vehicle.
Description
Technical Field
The invention relates to the technical field of jaw crushing equipment, in particular to a novel movable jaw integrated crushing station.
Background
One of the main mechanisms in a jaw crusher plant is the crushing chamber, which is usually composed of jaws and toothed plates. The crusher is widely applied to crushing of various ores and large materials in the industries of mine smelting, building materials, highways, railways, water conservancy, chemical engineering and the like, and a large amount of raw materials and recycled waste materials are processed by the crusher every year. In the face of a machining environment with complex working conditions, existing machining equipment has more or less potential safety hazards. With the advancement of automation, the automation level of the single equipment directly affects the production efficiency. The dust generated by the crusher has great harm to human bodies, so that the unmanned crushing equipment can be better suitable for the environment with poor crushing working conditions. Although some self-walking crushing equipment exists at present, most of the self-walking crushing equipment has low automation degree and unstable control performance, and cannot form an effective solution. Therefore, a novel crushing device with high integration degree and good automation performance is urgently needed to meet the requirements of complex working conditions and environments.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a novel movable jaw integrated crushing station, wherein the movable jaw integrated crushing station is integrated by setting a feeding mechanism, a screening mechanism, a crushing mechanism and a discharging mechanism, so that the movable jaw integrated crushing station is high in integration degree and convenient for linkage control of a system, and the jaw integrated crushing station is set to be a chassis rotating structure, so that the jaw integrated crushing station can realize more accurate and flexible rotation in a complex working condition.
In order to achieve the purpose, the invention provides a novel movable jaw type integrated crushing station, which comprises a lower vehicle assembly, a vehicle frame, a feeding machine, a belt type auxiliary material conveying machine, a jaw type main crushing device and a belt type main material conveying machine which are sequentially arranged on the vehicle frame, wherein the vehicle frame is also provided with a power assembly and a control assembly, the power assembly provides power for the auxiliary material conveying machine, the jaw type main crushing device and the belt type main material conveying machine, the control assembly controls the power assembly to drive each mechanism,
a feed hopper is arranged above the feeding machine, the feeding machine comprises a first conveying assembly, the first conveying assembly comprises a first mounting frame and a first bearing plate, the first mounting frame is arranged on the frame in a sliding mode, a vibration mechanism is further arranged on the frame and drives the first mounting frame to vibrate up and down, the first bearing plate is in a grid shape, the tail end of the first bearing plate is arranged at a feed inlet of the jaw type main crushing device,
the belt type auxiliary material conveyor comprises a second conveying assembly, the second conveying assembly comprises a second mounting frame and a second conveying crawler belt, the second mounting frame is laterally mounted on the side edge of the frame, one end of the second conveying crawler belt is arranged below the first bearing plate, and the other end of the second conveying crawler belt is arranged on the outer side of the frame;
the belt type main conveyor comprises a third conveying assembly, the third conveying assembly comprises a third mounting frame and a third conveying crawler, the third mounting frame is arranged at the tail end of the frame, one end of the third conveying crawler is arranged at a discharge port of the jaw type main crushing device, and the other end of the third conveying crawler extends back to the frame;
the lower vehicle assembly is arranged at the bottom of the vehicle frame and comprises a left crawler component, a right crawler component and a rotary chassis device, the left crawler component and the right crawler component are arranged on two sides of the rotary chassis device, and the rotary chassis device and the chassis frame are coaxially arranged; the lower vehicle assembly is in 360-degree rotary connection with the vehicle frame through a rotary chassis device;
be provided with first hydraulic drive device in the assembly of getting off, this first hydraulic drive device drives the frame rotatory, rotatory chassis device includes rolling disc, drive gear and drive ring gear, rolling disc and chassis frame fixed connection, the frame rotates with the rolling disc to be connected, the fixed cover of drive ring gear is established in the rolling disc periphery, drive gear and drive ring gear intermeshing install second driving motor on the frame, this second driving motor's output shaft and drive gear fixed connection, the frame is provided with a plurality of image sensor groups all around, the control assembly includes the control treater, image sensor and control treater communication connection, the control treater controls first hydraulic drive device and second driving motor drive frame segmentation rotation in proper order.
According to the further improvement of the invention, hydraulic leg devices are arranged in front of and behind the chassis frame and comprise a second hydraulic device and a telescopic supporting column, the second hydraulic device drives the telescopic supporting column to support, one end of the telescopic supporting column is connected to the lower end face of the frame, and the other end of the telescopic supporting column is in contact with the ground.
The invention further improves the feed hopper, the feed hopper is provided with two side plates at the feed inlet, the two side plates are symmetrically arranged at two sides of the feed hopper and are mutually hinged with the feed hopper, the feed hopper is also provided with a hydraulic rod for supporting the side plates, the hydraulic rod is used for driving the side plates to mutually approach and separate, the feed hopper is provided with a telescopic plate at one side back to the jaw type main crushing device, and two ends of the telescopic plate are respectively connected with the two side plates.
The invention further improves, the belt type main conveyor is provided with an iron remover, the iron remover comprises an iron removing mounting frame, a first roller set, a fourth conveying crawler and a fourth motor, the first roller set is rotatably arranged on the iron removing mounting frame, the fourth conveying crawler covers the first roller set and rotates along with the first roller set, the fourth motor is fixedly arranged on the iron removing mounting frame, the fourth motor drives the first roller set to rotate, the fourth conveying crawler is transversely arranged above the third conveying crawler, one side of the conveying tail end corresponding to the upper end face of the fourth conveying crawler extends to the side of the third conveying crawler, the iron removing mounting frame is provided with a magnet at one side close to the third conveying crawler, the magnet is arranged at a position right above the corresponding third conveying crawler and the fourth conveying crawler is conveyed on a curved path from the lower end face to the upper end face of the iron removing mounting frame, the magnet has no magnetic attraction on one end of the fourth conveying track extending out of the side surface of the third conveying track.
The invention further improves, the iron remover comprises a plurality of iron remover units, a first sliding seat is arranged on the vehicle frame corresponding to the upper part of the belt type main conveyor, the first sliding seat is correspondingly arranged on two sides of the third conveying crawler, a sliding groove which is shaped like a Chinese character 'hui' in a vertical plane is arranged in the conveying direction, the iron removing mounting frame is in sliding connection with the sliding groove, a linkage driving component is arranged on the iron removing mounting frame, the linkage driving component comprises a first conical gear, a second conical gear, a connecting rod and a driven gear, a mounting plate which is parallel to the first sliding seat extends from the iron removing mounting frame, a mounting hole is arranged on the mounting plate, the connecting rod is in rotating connection with the mounting plate through the mounting hole, the second conical gear and the driven gear are coaxially and fixedly connected through the connecting rod, the first conical gear is sleeved on an output shaft of a fourth motor, the second bevel gear is meshed with the first bevel gear,
the sliding groove comprises an upper sliding groove section, a lower sliding groove section, an upward climbing section and a downward climbing section, the upper sliding groove section and the lower sliding groove section are arranged in parallel, the upward climbing section and the downward climbing section are both provided with steering positions, a rotating shaft is rotatably arranged on the mounting plate and is arranged above the connecting rod, a steering gear is arranged at the end part of the rotating shaft and is meshed with a driven gear, a first rack is arranged on the sliding seat corresponding to the lower position of the downward climbing section, the lower sliding groove end and the lower position of the upward climbing section and is used for being meshed with the driven gear, a second rack is arranged on the sliding seat corresponding to the upper position of the downward climbing section, the upper sliding groove section and the upper position of the downward climbing section and is used for being meshed with the steering gear.
The second conveying assembly comprises a plurality of second roller sets, the second roller sets are mounted on the second mounting frame and divided into a left roller set unit and a right roller set unit, and the middle sides of the left roller set unit and the right roller set unit, which are close to each other, are inclined downwards to form a concave bearing surface.
The belt type main material conveying machine is further improved by comprising an adjusting oil cylinder, a material conveying belt, a material conveying machine front section rack, a hydraulic adjusting positioning rod, a hinging device, a fixing plate, a material conveying machine rear section rack and a main material conveying motor, wherein the material conveying machine front section rack is fixedly connected with the rear end of a frame through the hinging device, the material conveying machine front section rack is connected with the material conveying machine rear section rack through the hinging device, a frame support arm extends from the rear end of the frame, the material conveying machine front section rack is connected with the frame support arm through the adjusting oil cylinder and the hydraulic adjusting positioning rod, the main material conveying motor is fixed on the material conveying machine front section rack through the fixing plate, and the main material conveying motor drives the material conveying belt to rotate through a roller wheel assembly.
The unit material monitoring device comprises a mounting column and a conflict roller, the conflict roller is mounted on a front section rack of the material conveying machine through a fixing plate, the conflict roller is mutually contradicted with the inner side face of the material conveying belt, a pressure sensor and a controller are arranged in the conflict roller, the pressure sensor is used for detecting the pressure of the material conveying belt on the conflict roller and transmitting a pressure numerical signal to the controller, and the controller judges the bearing of the material conveying belt.
Compared with the prior art, the invention has the beneficial effects that:
in the invention, the feeding machine, the belt type auxiliary material conveying machine, the jaw type main crushing device and the belt type main material conveying machine are sequentially arranged on the frame to form an integrated crushing station, so that the control system can control each mechanism in a centralized manner, the crushing station is more coordinated in action, the intelligent control system can be introduced, the intelligent degree is high,
the feeder is provided with the vibration mechanism, some soil or small crushed stones are pre-screened and conveyed to the side edge of the crushing station through the belt type auxiliary material conveyor, so that the crushing efficiency of the crushing station is improved;
the crushing station has self-walking and 360-degree rotation function, not only can realize quick transition, can also deal with the challenge in different complicated places, in order to make things convenient for broken material to rotate to the load wagon position, and set up the rotatory chassis of the assembly of getting off into the structure that hydraulic drive and electric drive mutually supported, the hydraulic drive frame rotates by a wide margin, second driving motor passes through the adjustment of gear engagement drive frame minor amplitude, accurate angular adjustment has been realized, so that the discharge gate of belt main feeding machine aligns each other with the delivery wagon.
Drawings
FIG. 1 is a schematic structural view of a novel movable jaw type integrated crushing station;
FIG. 2 is a partial enlarged view of a belt type main conveyor of the novel movable jaw type integrated crushing station;
FIG. 3 is a side view of the belt type main conveyor;
FIG. 4 is a schematic structural view of a base plate of the novel movable jaw type integrated crushing station;
FIG. 5 is a schematic view of the mounting structure of the chassis;
FIG. 6 is a top view of the novel movable jaw integrated crushing station;
FIG. 7 is a schematic view of an installation structure of the iron remover;
FIG. 8 is a schematic view of an installation driving structure of the iron remover;
FIG. 9 is a schematic view of a linkage driving assembly of the iron remover;
FIG. 10 is a schematic structural view of a first sliding seat of the iron remover;
fig. 11 is a schematic block diagram of a control system of the novel movable jaw type integrated crushing station. Illustration of the drawings
Description of the drawings:
1. a get-off assembly; 2. a frame; 3. a jaw type main crushing device; 4. a feeder; 5. a side plate; 6. a hydraulic device; 7. a diesel engine unit; 8. a belt type main conveyor; 9. a power assembly; 10. a belt type auxiliary material conveyer; 11. a de-ironing separator; 12. a manual operating device; 13. a master control device; 14. a vibration mechanism; 15. a frame support arm; 16. a jaw crusher; 17. a first mounting bracket; 18. a first bearing plate; 19. a second mounting bracket; 20. a second conveyor track; 21. a third mounting bracket; 22. a third conveyor track; 23. rotating the disc; 24. a drive gear; 25. a drive gear ring; 26. a second drive motor; 27. a retractable plate; 28. an iron removal mounting rack; 29. a first roller set; 30. a fourth conveyor track; 31. a fourth motor; 32. a first sliding seat; 33. an upper sliding groove section; 34. a lower sliding groove section; 35. an upward slope climbing section; 36. a downward slope climbing section; 37. turning the direction; 38. a first bevel gear; 39. a second bevel gear; 40. a connecting rod; 41. a driven gear; 42. mounting a plate; 43. a steering gear; 44. a first rack; 45. a second rack; 46. a left roller set unit; 47. a right roller set unit; 48. a concave bearing surface; 49. mounting a column; 50. is abutted against the roller; 51. a drive device; 52. a hydraulic drive device; 53. adjusting the oil cylinder; 81. a unit material monitoring device; 82. a feeding belt; 83. a front section rack of the material conveyor; 84. hydraulically adjusting the positioning rod; 85. a hinge device; 86. a fixing plate; 87. a rear section rack of the material conveying machine; 88. a main material conveying motor; 1-1, a left crawler belt; 1-2, a chassis frame; 1-3, a right crawler belt; 1-4, a right crawler frame; 1-5, a left crawler frame; 1-6, a hydraulic support leg device; 1-7, rotating the chassis device; 101. operating a console; 102. a control module; 103. a motor drive module; 104. an acousto-optic early warning module; 105. a hydraulic control system; 106. a lubrication system; 107. a detection module; 108. a variable frequency speed regulation module; 109. an oil cylinder control module; 110. a capacity metering and adjusting system; 111. a left track motor;
112. a right track motor; 113. an auxiliary material conveying motor; 114. a drive motor; 115. a pressure detector; 116. an infrared detector; 117. an image acquisition and identification device; 118. and the Internet of things module.
Detailed Description
The invention will be further described in the following with reference to the drawings and examples, without limiting the invention thereto. Such as
As shown in fig. 1-11, the invention provides a novel movable jaw type integrated crushing station, which comprises a lower vehicle assembly 1, a vehicle frame 2, a feeding machine 4, a belt type auxiliary material conveying machine 10, a jaw type main crushing device 3 and a belt type main material conveying machine 8 which are sequentially arranged on the vehicle frame 2, wherein a power assembly 9 and a control assembly are also arranged on the vehicle frame 2, the power assembly 9 provides power for the belt type auxiliary material conveying machine 10, the jaw type main crushing device 3 and the belt type main material conveying machine 8, the control assembly controls the power assembly 9 to drive each mechanism, the power assembly 9 comprises a main hydraulic device 6 and a diesel engine unit 7, a manual control device 12 is arranged on the vehicle frame 2 below the diesel engine unit 7, the diesel engine unit 7 serves as main power to provide power for the main hydraulic device 6,
a feed hopper is arranged above the feeder 4, the feeder 4 comprises a first conveying assembly, the first conveying assembly comprises a first mounting frame 17 and a first bearing plate 18, the first mounting frame 17 is arranged on the frame 2 in a sliding manner, the frame 2 is also provided with a vibration mechanism 14, the vibration mechanism 14 drives the first mounting frame 17 to vibrate up and down, the first bearing plate 18 is in a grid shape, the tail end of the first bearing plate 18 is arranged at a feed inlet of the jaw type main crushing device 3,
the belt type auxiliary conveyor 10 comprises a second conveying assembly, the second conveying assembly comprises a second mounting frame 19 and a second conveying crawler 20, the second mounting frame 19 is laterally mounted on the side edge of the frame 2, one end of the second conveying crawler 20 is arranged below the first bearing plate 18, and the other end of the second conveying crawler 20 is arranged on the outer side of the frame 2;
the belt type main conveyor 8 comprises a third conveying assembly, the third conveying assembly comprises a third mounting frame 21 and a third conveying crawler 22, the third mounting frame 21 is arranged at the tail end of the frame 2, one end of the third conveying crawler 22 is arranged at the discharge hole of the jaw type main crushing device 3, and the other end of the third conveying crawler 22 extends back to the frame 2; the lower vehicle assembly 1 is arranged at the bottom of a vehicle frame 2, the lower vehicle assembly 1 comprises a left crawler 1-1 component, a right crawler 1-3 component and a rotary chassis device 1-7, the left crawler 1-1 component and the right crawler 1-3 component are arranged at two sides of the rotary chassis device 1-7, the left crawler 1-1 component comprises a left crawler 1-1, a left crawler 1-1 frame and a left crawler 1-1 motor, the right crawler 1-3 component comprises a right crawler 1-3, a right crawler 1-3 frame and a right crawler 1-3 motor, the right crawler 1-3 frame and the left crawler 1-1 frame are symmetrically connected on the chassis frame 1-2, the left crawler 1-1 motor is arranged at one end of the left crawler 1-1 frame, the right crawler 1-3 motor is arranged at one end of the right crawler 1-3 frame, the left crawler belt 1-1 is clamped on the left crawler belt 1-1 frame, the right crawler belt 1-3 is clamped on the right crawler belt 1-3 frame, and the rotary chassis device 1-7 and the chassis frame 1-2 are coaxially arranged; the lower vehicle assembly 1 is connected with the vehicle frame 2 in a 360-degree rotating manner through a rotating chassis device 1-7;
the lower vehicle assembly 1 is internally provided with a first hydraulic driving device which drives the vehicle frame 2 to rotate, the rotating chassis devices 1-7 comprise a rotating disc 23, a driving gear 24 and a driving gear ring 25, the rotating disc 23 is fixedly connected with the chassis frame 1-2, the vehicle frame 2 is rotatably connected with the rotating disc 23, the driving gear ring 25 is fixedly sleeved on the periphery of the rotating disc 23, the driving gear ring 25 can be integrally formed with the rotating disc 23, the driving gear 24 is mutually meshed with the driving gear ring 25, the vehicle frame 2 is provided with a second driving motor 26, an output shaft of the second driving motor 26 is fixedly connected with the driving gear 24, a plurality of groups of image sensors are arranged on the periphery of the vehicle frame 2, the control assembly comprises a control processor, the image sensors are in communication connection with the control assembly and are used for collecting surrounding images through the image sensors, after analyzing the image, the control assembly determines the specific position of the conveying vehicle, controls the first hydraulic driving device and the second driving motor 26 to drive the vehicle frame 2 to rotate in a segmented manner, firstly drives the discharge opening of the belt type main material conveyor 8 of the vehicle frame 2 to be approximately aligned with the conveying vehicle by a large amplitude through the first hydraulic driving device, and then adjusts the direction of the vehicle frame 2 by a small amplitude through the second driving motor 26;
the jaw main crusher 3 is composed of a jaw crusher 16, a driving device 51 and a hydraulic driving device 52, wherein the hydraulic driving device 52 is connected with the driving device 51 through a hydraulic soft belt pulley, and the driving device 51 drives the jaw crusher 16 to work through a belt.
The operating principle of the hydraulic drive 52 is: the soft start of the main crusher reduces the rotational acceleration of the large and small pulleys during the start process, thereby reducing the starting torque and starting current of the motor.
The input side of the hydraulic soft start belt pulley is connected with an output shaft of the motor at a central ring of the belt pulley, the output side of the hydraulic soft start belt pulley is connected with a transmission belt at a side ring of the belt pulley, and a rotating body is arranged between the input side and the output side. Special fluid is sealed among the input side, the rotating body and the output side, and the viscosity of the special fluid is increased along with the increase of the shearing speed.
During the starting process of the motor, the input side of the belt pulley rotates with the output shaft of the motor in an accelerating mode, the special fluid is in a low-viscosity state at a low rotating speed, and a rotating speed difference exists among the input side, the rotating body and the output side. At this time, both the starting torque and the starting current of the motor are small. The speed difference existing between the input side, the rotating body and the output side gradually decreases to zero as the rotating speed increases when the special fluid is in a very high viscosity state at a high rotating speed. In the process, the starting torque and the starting current of the motor are reduced to be normal from small to large.
As a modified specific embodiment, the chassis frame 1-2 is provided with hydraulic leg devices 1-6 at the front and back, the hydraulic leg devices 1-6 comprise a second hydraulic device 6 and a telescopic supporting column, the second hydraulic device 6 drives the telescopic supporting column to support, one end of the telescopic supporting column is connected to the lower end face of the frame 2, the other end of the telescopic supporting column is in contact with the ground, and after the frame 2 rotates in place, the frame 2 is supported away from the rotary chassis device 1-7 by the hydraulic leg devices 1-6, so as to prevent the crusher from shaking and shifting during crushing.
As a modified embodiment, the feeder hopper is provided with the curb plate 5 at the feed inlet, the quantity of curb plate 5 is two, two curb plate 5 symmetries are in the both sides of feeder hopper to articulated each other with the feeder hopper, the feeder hopper still sets up the hydraulic stem that is used for supporting curb plate 5, this hydraulic stem is used for driving curb plate 5 and is close to each other and keep away from, the feeder hopper is provided with expansion plate 27 in the main breaker 3 one side of jaw formula that backs on, two curb plates 5 are connected respectively at the both ends of this expansion plate 27, its expansion plate 27 can select the film form stop screen that can deform, it sets up the roll-up device on curb plate 5, when the curb plate 5 is close to each other and is packed up, when opening formation one opening is opened to curb plate 5, the roll-up screen extends, play and prevent unrestrained effect at feeder hopper jaw formula main breaker 3 dorsad.
As an improved specific embodiment, the belt type main conveyor 8 is provided with an iron remover 11, the iron remover 11 comprises an iron removing mounting frame 28, a first roller set 29, a fourth conveying track 30 and a fourth motor 31, the first roller set 29 is rotatably disposed on the iron removing mounting frame 28, the fourth conveying track 30 covers the first roller set 29 and rotates along with the first roller set 29, the fourth motor 31 is fixedly mounted on the iron removing mounting frame 28, the fourth motor 31 drives the first roller set 29 to rotate, the fourth conveying track 30 is transversely arranged above the third conveying track 22, a conveying end side corresponding to an upper end surface of the fourth conveying track 30 extends to a side edge of the third conveying track 22, the iron removing mounting frame 28 is provided with a magnet at a side close to the third conveying track 22, the magnet is disposed at a position right above the corresponding third conveying track 22 and the fourth conveying track 30 is conveyed on a curved path from a lower end surface of the iron removing mounting frame 28 to an upper end surface, the magnet has no magnetic attraction to one end of the fourth conveying track extending out of the side face of the third conveying track 22, the iron remover 11 is arranged to recover metal substances contained in the crushed ore in the crusher, when the equipment runs, the materials are conveyed on the third conveying track 22, the fourth conveying track 30 arranged on the third conveying track 22 synchronously rotates, the conveying direction of the fourth conveying track 30 stretches across the third conveying track 22, the magnet arranged below the iron removing mounting frame 28 attracts metal, the fourth conveying track 30 drives the adsorbed metal to be conveyed to the upper side of the fourth conveying track 30, the fourth conveying track 30 loses the attraction to the metal when in the upper position, and the fourth conveying track 30 continuously drives the metal to be conveyed to one side of the frame 2.
As a modified specific embodiment, the iron remover 11 includes a plurality of iron remover units, the frame 2 is provided with a first sliding seat 32 above the belt type main conveyor 8, the first sliding seat 32 is correspondingly arranged on both sides of the third conveying belt 22, and a sliding groove in a shape like a Chinese character hui in a vertical plane is arranged in the conveying direction, the iron removing mounting frame 28 is slidably connected with the sliding groove, the iron removing mounting frame 28 is provided with a linkage driving assembly, the linkage driving assembly includes a first bevel gear 38, a second bevel gear 39, a connecting rod 40 and a driven gear 41, the iron removing mounting frame 28 extends to form a mounting plate 42 parallel to the first sliding seat 32, the mounting plate 42 is provided with a mounting hole, the connecting rod 40 is rotatably connected with the mounting plate 42 through the mounting hole, the second bevel gear 39 is fixedly connected with the driven gear 41 through the connecting rod 40 with the same axis center, the first bevel gear 38 is sleeved on the output shaft of the fourth motor 31, and the second bevel gear 39 and the first bevel gear 39 are sleeved on
The bevel gears 38 are in mesh with each other,
the sliding chute comprises an upper sliding chute section 33, a lower sliding chute section 34, an upward slope section 35 and a downward slope section 36, the upper sliding chute section 33 and the lower sliding chute section 34 are arranged in parallel, the upward slope section 35 and the downward slope section 36 are both provided with steering positions 37, a rotating shaft is rotatably arranged on the mounting plate 42 and is arranged at a position above the connecting rod 40, the end part of the rotating shaft is provided with a steering gear 43, the steering gear 43 is meshed with the driven gear 41, the sliding seat is provided with a first rack 44 corresponding to the position below the downward slope section 36, the lower sliding chute end and the position below the upward slope section 35, the first rack 44 is used for being meshed with the driven gear 41, the sliding seat is provided with a second rack 45 corresponding to the position above the downward slope section 36, the upper sliding chute section 33 and the position above the downward slope section 36, and the second rack 45 is used for being meshed with the steering gear 43, the turning direction 37 is communicated with the upward slope-climbing section 35 and the downward slope-climbing section 36 respectively. By arranging the plurality of deironing devices 11, when the iron remover runs, the plurality of deironing devices 11 sequentially and alternately remove iron and sequentially slide on the sliding seat along the conveying direction of the third conveying crawler 22, so that the adsorption time of the deironing devices 11 relative to a fixed area on the third conveying crawler 22 is prolonged, the adsorption efficiency of the deironing devices 11 on the upper crushed mineral aggregate of the third conveying crawler 22 is improved, the fourth conveying crawler 30 of the deironing devices 11 can slide on the sliding groove while conveying by arranging the linkage driving component, when the iron remover is used, the fourth motor 31 drives the rollers to drive the fourth conveying crawler 30 to rotate for adsorbing and removing the mineral aggregate, the driven gear 41 and the steering gear 43 which are rotatably arranged on the fixed plate 86 rotate in a linkage manner through the bevel gear set, the connecting rod 40 and the rotating shaft are slidably connected with the sliding groove, when the deironing devices 11 slide along the sliding groove, the driven gear 41 is engaged with the first rack 44,
and when the iron remover 11 slides forwards, the iron remover 11 adsorbs metals in ores on the third conveying crawler 22, after the iron remover slides to the steering position 37 of the upward slope section 35, the steering gear 43 and the second rack 45 are meshed with each other to drive the iron remover 11 to continuously slide to the upper sliding groove along the upward slope section 35, further slide to the corresponding steering position 37 along the downward slope section 36, the steering gear 43 and the second rack 45 are disengaged, the driven gear 41 is continuously meshed with the first rack 44, and slides to the lower sliding groove along the downward slope section 36, and then the process is repeated in cycles, preferably, the transmission ratio of the steering gear 43 to the driven gear 41 is set to be at least 2 to 1, the sliding speed of the iron remover 11 in the upper sliding groove is increased, and the sliding speed of the iron remover 11 in the lower sliding groove is reduced.
As a modified embodiment, the second conveying assembly includes a plurality of second roller sets, the plurality of second roller sets are mounted on the second mounting frame 19, the plurality of second roller sets are divided into a left roller set unit 46 and a right roller set unit 47, and the middle sides of the left roller set unit 46 and the right roller set unit 47, which are close to each other, are inclined downwards to form a concave receiving surface 48.
As a modified embodiment, the belt type main conveyor 8 is composed of an adjusting cylinder 33, a conveyor belt 82, a conveyor front section frame 83, a hydraulic adjusting positioning rod 84, a hinge device 85, a fixing plate 86, a conveyor rear section frame 87 and a main conveyor motor 88, the conveyor rear section frame 87 is fixedly connected to the rear end of the frame 2, the conveyor front section frame 83 is connected to the conveyor rear section frame 87 through the hinge device 85, a frame 2 support arm extends from the rear end of the frame 2, the conveyor front section frame 83 is connected to the frame 2 support arm through the adjusting cylinder 33 and the hydraulic adjusting positioning rod 84, the main conveyor motor 88 is fixed to the conveyor front section frame 83 through the fixing plate 86, the main conveyor motor 88 drives the conveyor belt 82 to rotate through a roller wheel assembly, and the belt type main conveyor 8 and the frame 2 are arranged to be capable of adjusting the angle up and down, adapt to different volume delivery trucks, the outer pole of hydraulic pressure adjustment locating lever 84 has 1 locating hole, there are 3 locating holes on the interior pole, can dismantle the location through the bolt, so can adjust out three kinds of heights, demolish positioning bolt in the hydraulic pressure adjustment locating lever 84, start adjustment cylinder 33 motion, at this moment, the middle hinge point that articulated mounting 85 will be enclosed to the conveyer anterior segment rotates, make hydraulic pressure adjustment locating lever 84 outer pole and interior pole produce the motion each other, treat that outer pole locating hole aligns with another hole site of interior pole, repack positioning bolt in the hydraulic pressure adjustment locating lever 84, just so accomplished the adjustment of ejection of compact conveyer height of unloading.
As an improved specific embodiment, a unit material monitoring device 81 is disposed at a roller position corresponding to a material conveying belt 82, the unit material monitoring device 81 includes a mounting post 49 and an abutting roller 50, the abutting roller 50 is mounted on a front section rack 83 of a material conveying machine through a fixing plate 86, the abutting roller 50 abuts against an inner side surface of the material conveying belt 82, a pressure sensor and a controller are disposed inside the abutting roller 50, the pressure sensor is used for detecting a pressure of the material conveying belt 82 on the abutting roller 50 and transmitting a pressure value signal to the controller, the controller determines a bearing capacity of the material conveying belt 82, when the material conveying belt 82 bears an excessive load, the material conveying belt 82 is excessively tensioned, the pressure on the abutting roller 50 is increased, the weight of the material on the material conveying belt 82 is controlled by monitoring the pressure sensor of the abutting roller 50, and when the excessive load is generated, the crushing speed as well as the feed rate is controlled by a control assembly.
Preferably, the suspension-type iron remover 11 is provided with an image acquisition and recognition device 117, the whole working process is monitored by arranging the image acquisition and recognition device 117,
the control assembly comprises an operation console 101, a control module 102, a motor driving module 103, an acousto-optic early warning module 104, a hydraulic control system 105, a lubricating system 106, a detection module 107, a variable frequency speed regulation module 108, an oil cylinder control module 109, a capacity metering and adjusting system 110 and an internet of things module 118,
the operation console 101 is electrically connected and in signal connection with the control module 102, and the control module 102 is respectively electrically connected and in signal connection with the motor driving module 103, the acousto-optic early warning module 104, the hydraulic control system 105, the lubricating system 106, the detection module 107, the variable frequency speed regulation module 108, the oil cylinder control module 109, the capacity metering and adjusting system 110 and the internet of things module 118;
the motor driving module 103 is used for driving the second driving motor 26 to work;
the acousto-optic early warning module 104 is used for early warning and prompting when a fault or a safety problem occurs, and the acousto-optic early warning module 104 comprises a circuit monitoring module and an oil path monitoring module which are not described in the prior art and an acousto-optic alarm which is in communication connection with the circuit monitoring module and the oil path monitoring module;
a hydraulic control system 105 controls hydraulic devices 6 on all mechanisms, and the hydraulic control system 105 is respectively in hydraulic connection and signal connection with hydraulic leg devices 1-6, a belt type main material conveying machine 8, rotary chassis devices 1-7, a side foldable belt type auxiliary material conveying machine 10, a suspension type iron remover 11, the hydraulic devices 6 and a hydraulic foldable receiving hopper side plate 5; wherein the lubrication system 106 includes two modes of air-cooled water-cooling and liquid-cooled water-cooling;
the detection module 107 is respectively electrically and signal-connected with a pressure detector 115, a unit material monitoring device 81, an infrared detector 116 and an image acquisition and identification device 117;
the variable frequency speed control module 108 is electrically connected and in signal connection with the feeding machine 4 with pre-screening, and the variable frequency speed control module 108 realizes a powerful pre-screening function by controlling and changing the shaking amplitude of the feeding mechanism 14 with pre-screening;
the oil cylinder control module 109 is connected with an oil cylinder adjusting valve liquid pipe and is in signal connection;
the capacity metering and adjusting system 110 is used for realizing quantitative production regulation and control;
the internet of things module 118 is used for simultaneously working a plurality of devices, and is convenient for realizing online monitoring control of the whole network.
Through the quoting of the intelligent control system, when the equipment is in normal operation, if someone or other creatures are close to by mistake, and when the system breaks down, after secondary detection is confirmed, the equipment can send out the alarm prompt, and the equipment operation is stopped to echelon simultaneously, waits for the problem to remove the restart, and not only safe and reliable makes things convenient for the trouble to inquire, and degree of automation is high simultaneously.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (6)
1. Novel remove broken station of jaw integration, its characterized in that includes assembly (1), frame (2) and batcher (4), vice feeding machine of belt (10), jaw owner breaker (3), belt main feeding machine (8) that set gradually on frame (2) of getting off, still be provided with power assembly (9) and control assembly on frame (2), power assembly (9) include hydraulic means (6) and diesel engine unit (7), power assembly (9) provide power for assembly (1), vice feeding machine (10), jaw owner breaker (3), belt main feeding machine (8) of getting off through hydraulic means (6), diesel engine unit (7) below be provided with manual control device (12) on frame (2), diesel engine unit (7) are as the main power, for hydraulic means (6) provide power, the control assembly comprises an operation control console (101), a control module (102), a motor driving module (103), a hydraulic control system (105) and an Internet of things module (118), wherein the motor driving module (103) is used for driving a second driving motor (26) to work, the hydraulic control system (105) controls hydraulic devices (6) on all mechanisms, the hydraulic devices (6) are respectively in hydraulic connection and signal connection with the belt type main material conveyor (8), the belt type auxiliary material conveyor (10) and the hydraulic devices (6), the hydraulic control system (105) controls the hydraulic devices (6) on all mechanisms, the control assembly controls the power assembly (9) to drive all mechanisms,
a feed hopper is arranged above the feeder (4), the feeder (4) comprises a first conveying assembly, the first conveying assembly comprises a first mounting frame (17) and a first bearing plate (18), the first mounting frame (17) is arranged on the frame (2) in a sliding manner, a vibration mechanism (14) is further arranged on the frame (2), the vibration mechanism (14) drives the first mounting frame (17) to vibrate up and down, the first bearing plate (18) is latticed, the tail end of the first bearing plate (18) is arranged at a feed inlet of the jaw type main crushing device (3),
the belt type auxiliary material conveyor (10) comprises a second conveying assembly, the second conveying assembly comprises a second mounting frame (19) and a second conveying crawler belt (20), the second mounting frame (19) is laterally mounted on the side edge of the frame (2), one end of the second conveying crawler belt (20) is arranged below the first bearing plate (18), and the other end of the second conveying crawler belt is arranged on the outer side of the frame (2); the belt type main conveyor (8) comprises a third conveying assembly, the third conveying assembly comprises a third mounting frame (21) and a third conveying crawler (22), the third mounting frame (21) is arranged at the tail end of the frame (2), one end of the third conveying crawler (22) is arranged at a discharge hole of the jaw type main crushing device (3), and the other end of the third conveying crawler (22) extends back to the frame (2);
the get-off assembly (1) is arranged at the bottom of the frame (2), the get-off assembly (1) comprises a left crawler component, a right crawler component and a rotary chassis device (1-7), the left crawler component and the right crawler component are arranged on two sides of the rotary chassis device (1-7), and the rotary chassis device (1-7) and the chassis frame (1-2) are coaxially arranged; the lower vehicle assembly (1) is connected with the vehicle frame (2) in a 360-degree rotating manner through a rotating chassis device (1-7);
the vehicle-mounted structure is characterized in that a first hydraulic driving device is arranged in the lower vehicle assembly (1) and drives the vehicle frame (2) to rotate, the rotating chassis device (1-7) comprises a rotating disc (23), a driving gear (24) and a driving gear ring (25), the rotating disc (23) is fixedly connected with the chassis frame (1-2), the vehicle frame (2) is rotatably connected with the rotating disc (23), the driving gear ring (25) is fixedly sleeved on the periphery of the rotating disc (23), the driving gear (24) is meshed with the driving gear ring (25), a second driving motor (26) is arranged on the vehicle frame (2), an output shaft of the second driving motor (26) is fixedly connected with the driving gear (24), a plurality of groups of image sensors are arranged on the periphery of the vehicle frame (2), the control assembly comprises a control processor, and the image sensors are in communication connection with the control processor, the control processor sequentially controls the first hydraulic driving device and the second driving motor (26) to drive the frame (2) to rotate in sections;
the belt type main conveyor (8) is provided with an iron remover (11), the iron remover (11) comprises an iron removing mounting frame (28), a first roller set (29), a fourth conveying crawler belt (30) and a fourth motor (31), the first roller set (29) is rotatably arranged on the iron removing mounting frame (28), the fourth conveying crawler belt (30) coats the first roller set (29) and rotates along with the first roller set (29), the fourth motor (31) is fixedly arranged on the iron removing mounting frame (28), the fourth motor (31) drives the first roller set (29) to rotate, the fourth conveying crawler belt (30) is transversely arranged above the third conveying crawler belt (22), one side of the upper end face of the fourth conveying crawler belt (30) corresponding to the conveying end extends to the side of the third conveying crawler belt (22), and the iron removing mounting frame (28) is provided with a magnet close to one side of the third conveying crawler belt (22), the magnet is arranged at a position right above the third conveying crawler (22) and on a curved path of the fourth conveying crawler (30) conveyed to the upper end surface on the lower end surface of the iron removing mounting frame (28), and the magnet has no magnetic attraction on one end of the fourth conveying crawler extending out of the side surface of the third conveying crawler (22); the iron remover (11) comprises a plurality of iron remover units, a first sliding seat (32) is installed above a belt type main conveyor (8) corresponding to the frame (2), the first sliding seat (32) is correspondingly arranged on two sides of a third conveying crawler (22), and a sliding groove which is shaped like a Chinese character 'hui' in a vertical plane is arranged in the conveying direction, the iron removing installation frame (28) is in sliding connection with the sliding groove, a linkage driving assembly is arranged on the iron removing installation frame (28), the linkage driving assembly comprises a first bevel gear (38), a second bevel gear (39), a connecting rod (40) and a driven gear (41), the iron removing installation frame (28) extends to form an installation plate (42) which is arranged in parallel with the first sliding seat (32), an installation hole is formed in the installation plate (42), and the connecting rod (40) is rotatably connected with the installation plate (42) through the installation hole, the second bevel gear (39) is fixedly connected with the driven gear (41) through a connecting rod (40) coaxially, the first bevel gear (38) is sleeved on an output shaft of the fourth motor (31), the second bevel gear (39) is meshed with the first bevel gear (38), the sliding chute comprises an upper sliding chute section (33), a lower sliding chute section (34), an upward climbing section (35) and a downward climbing section (36), the upper sliding chute section (33) and the lower sliding chute section (34) are arranged in parallel, the upward climbing section (35) and the downward climbing section (36) are respectively provided with a steering position (37), a rotating shaft is rotatably arranged on the mounting plate (42) and is arranged above the connecting rod (40), a steering gear (43) is arranged at the end part of the rotating shaft, the steering gear (43) is meshed with the driven gear (41), and the sliding seat corresponds to the position below the downward climbing section (36), First racks (44) are arranged at the lower sliding chute end and below the upward climbing section (35), the first racks (44) are used for being meshed with the driven gear (41), the sliding seat corresponds to the position above the downward climbing section (36), the position above the upper sliding chute section (33) and the position above the downward climbing section (36) and is provided with second racks (45), and the second racks (45) are used for being meshed with the steering gear (43).
2. A novel movable jaw integrated crushing station as claimed in claim 1, characterized in that the chassis frame (1-2) is provided with hydraulic leg devices (1-6) at the front and back, the hydraulic leg devices (1-6) comprise second hydraulic devices (6) and telescopic supporting columns, the second hydraulic devices (6) drive the telescopic supporting columns to support, one ends of the telescopic supporting columns are connected to the lower end face of the frame (2), and the other ends of the telescopic supporting columns are in contact with the ground.
3. A novel movable jaw type integrated crushing station as claimed in claim 1, wherein the feed hopper is provided with two side plates (5) at the feed inlet, the two side plates (5) are symmetrically arranged at two sides of the feed hopper and hinged with the feed hopper, the feed hopper is further provided with a hydraulic rod for supporting the side plates (5), the hydraulic rod is used for driving the side plates (5) to approach and move away from each other, the feed hopper is provided with a telescopic plate (27) at one side back to the jaw type main crushing device (3), and two ends of the telescopic plate (27) are respectively connected with the two side plates (5).
4. The novel movable jaw integrated crushing station as claimed in claim 1, wherein the second conveying assembly comprises a plurality of second roller sets, the plurality of second roller sets are mounted on the second mounting frame (19), the plurality of second roller sets are divided into a left roller set unit (46) and a right roller set unit (47), and the middle sides of the left roller set unit (46) and the right roller set unit (47) which are close to each other are inclined downwards to form a concave bearing surface (48).
5. The novel movable jaw type integrated crushing station as claimed in claim 1, wherein the belt type main conveyor (8) is composed of an adjusting cylinder (53), a conveying belt (82), a front section frame (83) of the conveyor, a hydraulic adjusting positioning rod (84), a hinge device (85), a fixing plate (86), a rear section frame (87) of the conveyor and a main conveying motor (88), the rear section frame (87) of the conveyor is fixedly connected to the rear end of the frame (2), the front section frame (83) of the conveyor is connected with the rear section frame (87) of the conveyor through the hinge device (85), the frame (2) extends to the rear end to form a support arm of the frame (2), the front section frame (83) of the conveyor is connected with the support arm of the frame (2) through the adjusting cylinder (53) and the hydraulic adjusting positioning rod (84), the main conveying motor (88) is fixed on the front section frame (83) of the conveyor through the fixing plate (86), the main material conveying motor (88) drives the material conveying belt (82) to rotate through the roller wheel assembly.
6. A novel movable jaw integrated crushing station as claimed in claim 5, characterized in that a unit material monitoring device (81) is arranged at a position corresponding to the roller of the material conveying belt (82), the unit material monitoring device (81) comprises a mounting column (49) and an abutting roller (50), the abutting roller (50) is mounted on a front section rack (83) of the material conveying machine through a fixing plate (86), the abutting roller (50) abuts against the inner side surface of the material conveying belt (82), a pressure sensor and a controller are arranged inside the abutting roller (50), the pressure sensor is used for detecting the pressure of the material conveying belt (82) on the abutting roller (50) and transmitting a pressure value signal to the controller, and the controller judges the bearing capacity of the material conveying belt (82).
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| CN201910561510.9A CN110302886B (en) | 2019-06-26 | 2019-06-26 | Novel movable jaw type integrated crushing station |
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| CN201910561510.9A CN110302886B (en) | 2019-06-26 | 2019-06-26 | Novel movable jaw type integrated crushing station |
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| CN110833891B (en) * | 2019-11-19 | 2021-05-18 | 黑龙江科技大学 | Auxiliary conveying device for mining machinery |
| CN111013796B (en) * | 2019-12-24 | 2022-03-22 | 长沙而道新能源科技有限公司 | Road construction rubbish rapid transport vechicle |
| CN111282703B (en) * | 2020-03-30 | 2024-02-27 | 广西美斯达工程机械设备有限公司 | Mobile crusher and installation method thereof |
| CN112317103A (en) * | 2020-09-21 | 2021-02-05 | 韶关祺瑞环保设备有限公司 | Movable impact crushing station |
| CN112844769A (en) * | 2020-12-17 | 2021-05-28 | 磊蒙智能装备(湖北)有限公司 | Crawler jaw type movable crushing station |
| CN113996423A (en) * | 2021-10-14 | 2022-02-01 | 中国煤炭科工集团太原研究院有限公司 | Anti-approaching transfer crusher |
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