CN110292156A

CN110292156A - A kind of seaweed silk-dressing machine and comb silk production technology

Info

Publication number: CN110292156A
Application number: CN201910258923.XA
Authority: CN
Inventors: 马堉航
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-03-22
Filing date: 2019-03-22
Publication date: 2019-10-01

Abstract

The invention discloses a kind of seaweed silk-dressing machine and comb silk production technology, silk-dressing machine of the present invention includes rack and is horizontally set on above rack and does two needle board movement mechanisms that are opposite or doing relatively reciprocating motion in the horizontal direction；It is vertically set on above rack and does the seaweed fixing clamp movement mechanism to pump in the vertical direction of center between two needle board movement mechanisms；It is horizontally set under two needle board movement mechanisms above methods, rack and does two seaweed strips dissection mechanisms that are opposite or doing relatively reciprocating motion in the horizontal direction；The bittern water circulation system that conveying mechanism below seaweed strips dissection mechanism above rack is set and is arranged on the rack.

Description

A kind of seaweed silk-dressing machine and comb silk production technology

Technical field

The invention belongs to alga food manufacture field, specifically a kind of seaweed silk-dressing machine and comb silk production technology.

Background technique

In seaweed family, thallus laminariae is all wherein important a member as kelp.Thallus laminariae contains ten several human bodies Essential amino acid and the substances such as calcium, iodine, zinc, selenium, folic acid and vitamin A, B, C；The brown alga contained in the mucus of thallus laminariae Acid and fucosterol have the cholesterol reduced in blood, are conducive to sodium ion discharge extra in vivo, prevent cerebral thrombosis from sending out It is raw, the effects of improving and strengthen blood vessel, prevent artery sclerosis and reduce hypertension.

Thallus laminariae is processed into salt marsh thallus laminariae using salt technique is mixed, is usually further divided in primary processing Obstruct at salt marsh opotism dish leaf and salt marsh thallus laminariae.In production, a portion salt marsh thallus laminariae stalk is processed to salt marsh opotism Dish stem, this salt marsh thallus laminariae stem are very popular in Japan, South Korea and America and Europe；In China, salt marsh thallus laminariae stem Just developed, it can with Baoshang, cold vegetable dish in sauce can be done, also with frying, unique mouthfeel is just gradually disappeared by China is vast Expense person is received, and domestic consumption total amount is also improving year by year.

Currently, including South Korea and Japan including production and consumption state in, the processing of salt marsh thallus laminariae stem is substantially adopted It processes by hand, i.e., gets rid of a mode by hand, this processing method large labor intensity, production efficiency is low, high rejection rate, and often Worker is damaged.For in terms of the raw material, manual production thallus laminariae stem can only use superfine salt marsh thallus laminariae to obstruct, this makes The production cost for obtaining salt marsh thallus laminariae stem is high, reduces the economic benefit of enterprise, so that most of seaweed processing enterprise Industry loses interest to production seaweed strips, and which has limited the development of thallus laminariae industry.

Number of patent application 2017107604468 and number of patent application 2018109840652 successively disclose a kind of seaweed comb Silk machine and comb silk production technology by constantly exploring, and combine modern automatic control, have advanced optimized this skill in practice Art.

Summary of the invention

In order to solve the deficiency of existing thallus laminariae stem production technology, the present invention provides a kind of seaweed silk-dressing machine and comb silks Production technology, compared with existing technology, it is not limited to traditional superfine salt marsh thallus laminariae stalk, raw material used in it It can be level-one salt marsh thallus laminariae stalk, be also possible to blanching and the level-one thallus laminariae stalk without salt marsh, having reduces production cost, Improve finished product ratio；Meanwhile the silk-dressing machine can replace manual operations, reduce labor intensity, improve labor efficiency, have wide Wealthy development prospect.

The technical scheme adopted by the invention is that: a kind of seaweed silk-dressing machine, including rack, it is characterised in that: it further includes It is horizontally set on above rack and does two needle board movement mechanisms that are opposite or doing relatively reciprocating motion in the horizontal direction；Vertically set It sets face on the rack and pumps in the vertical direction of center between two needle board movement mechanisms Seaweed fixing clamp movement mechanism；It is horizontally set under two needle board movement mechanisms above methods, rack and does phase in the horizontal direction Two seaweed strips dissection mechanisms that are anti-or doing relatively reciprocating motion；Conveyer below seaweed strips dissection mechanism above rack is set Structure and the bittern water circulation system being arranged on the rack.

Two needle board movement mechanisms are horizontally disposed on the rack using positive relative position；The needle plate fitness machine Structure includes that guide rail 1,1 fixing seat of guide rail, 1 sliding block of guide rail, needle board device fixed plate, needle board device, debris removal cylinder and power drive Dynamic device 1；The guide rail 1 is horizontally mounted on the rack by 1 fixing seat of guide rail；The needle board device fixed plate passes through institute 1 sliding block of guide rail stated is mounted on the guide rail 1；The needle board device is fixed on institute by needle board device mounting hole In the needle board device fixed plate stated；The needle board device includes needle plate, steel needle, debris removal plate, debris removal push rod and spring 1；It is described Debris removal plate be fixedly connected with debris removal push rod one end, and be superimposed by debris removal push rod and spring 1 with needle plate, and can be along Debris removal push rod and needle plate carry out certain distance L₁Folding, the distance L₁=steel needle length-debris removal plate thickness-needle plate thickness； The debris removal cylinder is horizontally mounted on the rack, and corresponding with the debris removal push rod on the needle board device；Described is dynamic Force driving device 1 includes motor 1 and connecting rod；Described connecting rod one end is connected with motor 1, the other end and needle board device fixed plate It is connected.

The seaweed fixing clamp movement mechanism includes guide rail 2,2 sliding block of guide rail, screw rod, feed screw nut, screw rod fixing end Bearing, screw rod support end bearing, fixing clamp lifting device and motor 2；The screw rod passes through the screw rod fixing end axis It holds and is vertically mounted in the rack with screw rod support end bearing；The fixing clamp lifting device includes fixing clamp lifting dress Set the fixed holder of bracket, seaweed, bittern water circulating pipe, bittern water spray head, seaweed fixing clamp baffle and seaweed fixing clamp Pressing device；The fixed clip hold-down device of the seaweed includes compressing power source, holddown spring and push plate；The fixation Folder lifting device is mounted on the rack by 2 sliding block of guide rail and feed screw nut, and along leading under the driving of motor 2 and screw rod Rail 2 pumps, and the compression power source can be one in cylinder, hydraulic cylinder or mechanical rotary compacting device Kind.

Two seaweed strips dissection mechanisms are horizontally set on the seaweed fixing clamp movement using positive relative position In rack below mechanism, the seaweed strips dissection mechanism includes guide rail 3,3 fixing seat of guide rail, 3 sliding block of guide rail, left-cut tool dress It sets, right cut knife system and cylinder 2；The left cut knife system includes left cut knife support, 3 sliding block of guide rail and left-cut tool；Institute The right cut knife system stated includes right cut knife support, 3 sliding block of guide rail and right-cut tool；The left cut knife system and right cut knife system On guides 3 by the installation of 3 sliding block of guide rail, and under the driving of cylinder 2 along guide rail 3 it does in the horizontal direction opposite or relatively reciprocal Movement, to drive the unlatching and closure of left-cut tool and right-cut tool.

A kind of seaweed comb silk production technology using above-mentioned seaweed silk-dressing machine production seaweed strips, raw material not only limit to tradition Superfine salt marsh thallus laminariae stalk, which is characterized in that be also suitable level-one salt marsh thallus laminariae stalk and blanching and the level-one without salt marsh Thallus laminariae stalk, comprising the following steps:

A. bittern water is prepared

Salt and water are configured to the bittern aqueous solution of high concentration, the concentration of the bittern water is salt: water >=20% (quality Than), and food grade thickener is added in bittern water, dissolve and is uniformly mixed, the additive amount of the thickener is bittern water The 0.5%-10% of quality；

B. prepared bittern water is added in bittern water storage tank；

C. by level-one salt marsh thallus laminariae stalk or blanching and the level-one thallus laminariae stalk without salt marsh is dehydrated by the method for gravity, It is dehydrated 20-60% in mass；

D. the level-one salt marsh thallus laminariae stalk or blanching and the level-one thallus laminariae without salt marsh of the certain length through being dehydrated are chosen Stalk removes residual leaf and stalk tooth above；

If the E. root of the level-one thallus laminariae stalk without salt marsh by the level-one salt marsh thallus laminariae stalk of xeromenia dehydration or blanching It stacks in seaweed fixing clamp；

F. seaweed fixing clamp is placed in the fixed holder of the seaweed on seaweed silk-dressing machine, thallus laminariae is made to obstruct tip towards sagging Directly in ground；In the fixed holder of seaweed, 2-10 seaweed fixing clamp can be placed, the fixed clip hold-down device of starting seaweed will be put Set the fixed clip hold-down of seaweed in the fixed holder of seaweed；

G. silk-dressing machine power supply is opened

(a) 2 single direction rotation of motor, under screw rod driving, fixing clamp lifting device drives seaweed along 2 rapid increase of guide rail Fixing clamp is quickly moved to upwards at the top of silk-dressing machine；

(b) motor 2 carries out clockwise rotation counterclockwise, driving of the fixing clamp lifting device in the motor 2 and screw rod Under, it does downwards along 2 top of guide rail and non-equally pumps, meanwhile, motor 1 does clockwise rotation counterclockwise, drives two A comb silk needle board device starts that reciprocating motion is opened and closed, and comb silk starts；

(c) bittern water-circulating pump is opened, and bittern water sprays to seaweed entrained by seaweed fixing clamp by bittern water spray head On；

H. it completes combing segment stem and is downwardly into stem dissection mechanism, require seaweed strips being cut into regulation according to technique The stem section of length；

I. it is transported to outside machine by the stem of cutting certain length by conveying device.

Beneficial effect brought by the present invention is, a kind of seaweed silk-dressing machine and comb silk production technology, by tradition only with special Grade salt marsh thallus laminariae obstructs the production done raw material, get rid of the thallus laminariae stem that silk is just able to achieve by hand, becomes automated machine processing, And machine thallus laminariae stem produced can match in excellence or beauty with the thallus laminariae stem of manual production, and traditional-handwork produces thallus laminariae stalk It when silk, needs to obstruct level-one thallus laminariae and cut, take its most tender part in top, become superfine stalk, then do raw material with superfine stalk It carries out getting rid of silk by hand；And thallus laminariae stem can be processed using level-one thallus laminariae stalk in machine, and during processing, from The top (tip) of thallus laminariae stalk gradually carries out comb silk to root, and the utilization rate of thallus laminariae stalk is high, and wire broken rate is low, thus cost It is low, while bringing economic benefit to enterprise, also benefit true can be brought for consumer, meanwhile, which liberates Productivity, also solid foundation has been established in the industrialized development for thallus laminariae stem.

Detailed description of the invention

Fig. 1 is a kind of seaweed silk-dressing machine main view

Fig. 2 is a kind of seaweed silk-dressing machine top view

Fig. 3 is a kind of seaweed silk-dressing machine left view

Fig. 4 is a kind of seaweed silk-dressing machine A-A view

Fig. 5 is a kind of seaweed silk-dressing machine needle board device schematic diagram

Fig. 6 is a kind of two needle board device steel needle corresponding position schematic diagram of seaweed silk-dressing machine

Fig. 7 is a kind of seaweed silk-dressing machine fixing clamp lifting device schematic diagram

Fig. 8 is a kind of seaweed silk-dressing machine seaweed fixing clamp schematic diagram

Fig. 9 is that a kind of seaweed silk-dressing machine seaweed fixing clamp quickly fixes thallus laminariae stalk auxiliary device schematic diagram

Figure 10 is a kind of seaweed silk-dressing machine dissection mechanism direct tooth type cutter structure schematic diagram

Figure 11 is a kind of seaweed silk-dressing machine seaweed dissection mechanism zigzag cutter structure schematic diagram

In figure: 1. racks, 2. 1,3. guide rail of guide rail, 1 fixing seat, 4. guide rail, 1 sliding block, 5. needle board device fixed plates, 6. debris removals Cylinder, 7. needle board device mounting holes, 7 ' needle board device mounting holes, 8. needle plates, 9. steel needles, 10. debris removal plates, 11. debris removal push rods, 12. 1,13. motor of spring, 1,14. connecting rod, 15. needle plate steel pinholes, 15 ' debris removal slab pin holes, 16. guide rail, 2,17. guide rail 2 are sliding Block, 18. screw rods, 19. feed screw nuts, the fixed end bearing of 20. screw rods, 21. screw rods support end bearing, 22. motor, 2,23. fixing clamp Lifting device bracket, the fixed holder of 24. seaweed, 25. bittern water circulating pipes, 26. bittern water spray heads, 27. seaweed fixing clamps Baffle, 28. compression power sources, 29. holddown springs, 30. push plate, 31. top boards, 32. lower platens, 33. tension springs, 34. pull rings, 35. inner sleeve, 36. outer tubes, 37. rubber pads, 38. 3,39. guide rail of guide rail, 3 fixing seat, 40. guide rail, 3 sliding block, 41. cylinders 2, 42. left cut knife support, 43. right cut knife supports, 44. left-cut tools, 45. right-cut tools, 46. conveying devices, 47. motors 3,48. is stainless Steel operating platform, 49. lower sunpenders, 50. hangers, 51. slideways, 52. motor reducers, 53. upper hanger sliding blocks, 54. springs 2,55. Upper hanger, 56. Limit screws, 57. seaweed baffles, 58. bittern water storage tanks, 59. bittern water-circulating pumps.

Specific embodiment

The embodiment of the present invention is illustrated referring to the drawings.

Embodiment 1

In conjunction with Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the structure and comb silk production technology of seaweed silk-dressing machine of the present invention are further illustrated.

A kind of seaweed silk-dressing machine, including rack, it is characterised in that: it further includes being horizontally set on above rack and in level Two needle board movement mechanisms that are opposite or doing relatively reciprocating motion are done on direction；It is vertically set on above rack and at described two The seaweed fixing clamp movement mechanism to pump is done between needle board movement mechanism in the vertical direction of center；Level is set It sets under two needle board movement mechanisms above methods, rack and does two seaweed that are opposite or doing relatively reciprocating motion in the horizontal direction Silk dissection mechanism；The bittern water that conveying mechanism below seaweed strips dissection mechanism above rack is set and is arranged on the rack The circulatory system.

In the present embodiment, the driver of power drive unit 1 uses motor 1, and the motor 1 can select servo electric Machine or stepper motor control the positive and negative rotation of motor 1 using automatic control technology, to drive the past of two needle board movement mechanisms Multiple movement.

The driver of the power drive unit 1 can also use cylinder, and cylinder is horizontally disposed on the rack, piston Bar is connected to above needle board device fixed plate, by the movement of two cylinders, drives the reciprocating motion of two needle board movement mechanisms (the present embodiment is not shown).

As shown in Figure 5, Figure 6, level is set from top to bottom for the needle plate plate face and the corresponding position of debris removal plate plate face Setting several row's diameters is 0.8-3.0mm needle plate steel pinhole and debris removal slab pin hole；Debris removal plate in the debris removal plate plate face The diameter of steel pinhole is greater than the diameter of the needle plate steel pinhole in the corresponding needle plate plate face；The stainless steel steel needle passes through Needle plate steel pinhole is embedded on needle plate using interference mode；The stainless steel steel needle can pass freely through removing in debris removal plate plate face Consider slab pin hole to be worth doing；It is arranged in four square positions of each needle plate plate face and the needle board device in needle board device fixed plate The corresponding needle board device mounting hole of mounting hole；The neighbouring two rows of steel needles of each needle plate plate face are the installation that is staggered On needle plate, every row's steel needle diameter be followed successively by from top to bottom Ф a, Ф b ... Ф n, Ф a >=Ф b ... >= Ф n, the pitch of holes of each row's steel pinhole are followed successively by La, Lb from top to bottom ... Ln, the La >=Lb ... >=Ln；Institute When horizontal opposing stationary, every row's steel needle on two needle board devices is distributed in distance two needle board devices stated from top to bottom； The needle board device is when horizontal opposing stationary, the smallest distance L between two needle board devices₂In a steel needle length and 2 times Between steel needle length；The needle plate uses stainless steel plate or food grade plastic plate, and the debris removal plate uses food grade plastic Plate or aluminium alloy plate.

In conjunction with Fig. 1, Fig. 2, Fig. 3 and Fig. 7, the seaweed fixing clamp movement mechanism includes guide rail 2,2 sliding block of guide rail, silk Bar, feed screw nut, the fixed end bearing of screw rod, screw rod support end bearing, fixing clamp lifting device and motor 2；The screw rod End bearing is supported to be vertically mounted in the rack by the fixed end bearing of the screw rod and screw rod；The fixing clamp liter Falling unit includes that fixing clamp lifting device bracket, the fixed holder of seaweed, bittern water circulating pipe, bittern water spray head, seaweed are solid Clamp baffle and the fixed clip hold-down device of seaweed；The fixed clip hold-down device of the seaweed includes compressing power source, compressing bullet Spring and push plate；The fixing clamp lifting device is mounted on the rack by 2 sliding block of guide rail and feed screw nut, and in electricity Pump under the driving of machine 2 and screw rod along guide rail 2, the compression power source can be cylinder, hydraulic cylinder or One of person's machinery rotary compacting device.

The fixing clamp lifting device is done past downwards along 2 top of guide rail under the driving of the motor 2 and screw rod Multiple movement is non-equally to pump, and described non-equally pumps to move downward distance and being greater than upwards Move distance, when setting motor 2 drives screw rod rotation clockwise, it is L that fixing clamp lifting device, which moves downward distance,₃, setting electricity When machine 2 drives screw rod rotation counterclockwise, it is L that fixing clamp lifting device, which moves upwards distance,₄, fixing clamp lifting device is set and is often done One reciprocating motion, the clear distance moved on screw rod are L₅, then L₅=L₃-L₄。

Motor 2 can use servo motor or stepper motor, using automatic control system come the operating of driving motor 2, if Setting motor 2, rotation driving screw rod drives fixing clamp lifting device to move upward to screw mandrel top counterclockwise, and then motor 2 does up time Needle moves back and forth counterclockwise, sets L₃=400mm, L₄=390mm, then L₅=10mm, when motor 2 drives fixing clamp lifting device It often does and once pumps, fixing clamp lifting device declines 10mm along screw rod, fixed with the increase for moving back and forth number Folder lifting device can drop to below silk-dressing machine at the top of silk-dressing machine.

Fig. 8 provides seaweed fixing clamp schematic diagram, and the seaweed fixing clamp includes top board, lower platen, tension spring and drawing Inner sleeve is arranged in ring, the both ends of the top board, and outer tube is arranged in the pushing board ends；The inner sleeve insertion is outer Casing can simultaneously free in and out, and the inner sleeve and outer tube can be round tube, square tube or quarter bend, and the tension spring setting exists Within inner sleeve and outer tube, and both ends are fixedly connected with top board, lower platen；The pull ring is arranged at upper lower platen both ends Outside；In upper lower platen interior side contacts seaweed feedstock portions, rubber pad is set.

Such as Fig. 4, Figure 10 and Figure 11, two seaweed strips dissection mechanisms are horizontally set on described using positive relative position Seaweed fixing clamp movement mechanism below rack on, the seaweed strips dissection mechanism includes guide rail 3,3 fixing seat of guide rail, leads 3 sliding block of rail, left cut knife system, right cut knife system and cylinder 2；The left cut knife system includes left cut knife support, the cunning of guide rail 3 Block and left-cut tool；The right cut knife system includes right cut knife support, 3 sliding block of guide rail and right-cut tool；The left-cut tool Device and right cut knife system are installed on guides 3 by 3 sliding block of guide rail, and under the driving of cylinder 2 along guide rail 3 in the horizontal direction It does opposite or does relatively reciprocating motion, to drive the unlatching and closure of left-cut tool and right-cut tool.

The right-cut tool is right-angled trapezium shape, the right-cut tool blade selection direct tooth type or zigzag cutter.

In conjunction with Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the conveying mechanism includes conveying device and motor 3, the conveying dress It sets under the driving of motor 3, two sides to the left and right can be distinguished and convey material.

Fig. 9 is that a kind of seaweed silk-dressing machine seaweed fixing clamp quickly fixes thallus laminariae stalk auxiliary device schematic diagram, the sea Algae fixing clamp quickly fixes thallus laminariae stalk auxiliary device by stainless steel operating platform, be mounted on stainless steel operating platform two Lower sunpender and the hanger being mounted on stainless steel operating platform composition；Two slideways, hanger top are set on the hanger Motor reducer is installed；Upper hanger sliding block is set on two slideways, is installed on the slideway below the upper hanger sliding block Two upper hangers, two upper hangers and setting are arranged on the upper hanger sliding block and grasps in stainless steel for two springs 2 Make two lower sunpenders on platform on a vertical plane, and forms regular quadrangle；The upper hanger sliding block and decelerating through motor Machine is connected, and by clockwise and anticlockwise motor speed reducer, upper hanger sliding block can be enable to move up and down, indeformable for protection tension spring, is hanging Limit screw is set on frame；On stainless steel operating platform between two slideways, behind four sunpenders of distance One seaweed baffle of 1-5 centimeters right angle setting, the seaweed height of baffle plate are suitable with seaweed fixing clamp maximum deployed height.

In actual production operation, about four sunpenders are correspondingly placed into four pull rings of seaweed fixing clamp, unlatching subtracts Fast electromechanics machine, two pressing plates of seaweed fixing clamp are pulled open rapidly a certain distance, and the root superposition of thallus laminariae stalk is put into seaweed In fixing clamp, and due to being provided with vertical seaweed baffle below, thallus laminariae stalk can be neatly arranged in seaweed fixing clamp；When anti- Thallus laminariae is obstructed under the action of tension spring and clamps and remove seaweed fixing clamp above sunpender, fastly by rotating motor, seaweed fixing clamp Speed completes thallus laminariae and obstructs installment work.

Above-mentioned seaweed fixing clamp need to only be completed to obstruct thallus laminariae and is fixed in seaweed fixing clamp, normally pick up thallus laminariae stalk not Seaweed fixing clamp can be dropped out, it is that thallus laminariae stalk is fixed by the strength of seaweed fixing clamp both ends tension spring, when by seaweed fixing clamp It is placed in the fixed holder of seaweed of seaweed fixing clamp movement mechanism, by pressing device further by the opotism in seaweed fixing clamp Dish stalk compresses, and thallus laminariae stalk is avoided to fall off during combing silk.

It can be designed more within the scope of the invention according to the requirement for quickly installing thallus laminariae stalk in seaweed fixing clamp The seaweed fixing clamp and auxiliary device of kind Fast Installation thallus laminariae stalk, such as above-mentioned seaweed fixing clamp are cancelled pull ring and tension spring, so Locking buckle is set in seaweed fixing clamp both ends outside of sleeve afterwards, this seaweed fixing clamp is when installing thallus laminariae stalk, auxiliary Device can be a press machine, will install the fixed clip hold-down of seaweed of thallus laminariae stalk, then locking locking buckle (can scheme Slightly).

Fig. 2, Fig. 3 and Fig. 4 give bittern water circulation system, the bittern water circulation system include bittern water storage tank, Bittern water-circulating pump, bittern water circulating pipe and bittern water spray head；The bittern water storage tank is placed below frame side； The fixed holder of the seaweed on fixing clamp lifting device is arranged in for the bittern water spray head in the following, the bittern water spray head For a tubular structure, several apertures are set along tube wall.

A. bittern water is prepared

B. prepared bittern water is added in bittern water storage tank；

G. silk-dressing machine power supply is opened

In actual production, by a bundle level-one thallus laminariae stalk or blanching and the root of the level-one thallus laminariae stalk without salt marsh is folded It is placed in seaweed fixing clamp, then 2-10 seaweed fixing clamp is placed in the fixed holder of seaweed, start pressing device, seaweed is consolidated Clamp is secured firmly in the fixed holder of seaweed, opens equipment motor, and comb silk starts.

The movement relation of seaweed fixing clamp movement mechanism and needle board movement mechanism are as follows: when each fixing clamp lifting device is reciprocal When lifting drops to minimum point, two needle board movement mechanisms are under the driving of power drive unit 1, and moment is in the horizontal direction Between relative motion, the steel needle on two needle board devices can lunge simultaneously in thallus laminariae stalk from opposite, and two needle plates keep phase at this time To static, and fixing clamp lifting device drives seaweed fixing clamp to move upwards, and thallus laminariae stalk can be divided into item or silk by steel needle.

The natural shape of thallus laminariae stalk is a strip, general 1 meter -2 meters long, and motor 2 often does clockwise rotation counterclockwise Once, fixing clamp lifting device is done once non-equally moves back and forth up and down, moves downward under screw rod driving along guide rail 2 One clear distance L₅, preset L₅=10mm, it is meant that fixing clamp lifting device, which is often done, once to pump, thallus laminariae Stalk moves downward 10mm, and two needle board movement mechanisms just carry out primary comb silk to thallus laminariae stalk, as fixing clamp lifting device is past The increase of multiple times of exercise, whole thallus laminariae stalk comb silk from the root that tip gradually obstructs to thallus laminariae.

Preset L₅Numerical value is extremely important, it determines the actual production capacity of silk-dressing machine, as setting L₅When numerical value is bigger, The speed that thallus laminariae stalk moves downward is faster, that is, the yield of silk-dressing machine is bigger.

During combing silk, start bittern water-circulating pump, bittern water sprays to from bittern water spray head and hangs over seaweed fixing clamp On thallus laminariae stalk in seat, bittern water flows downward along thallus laminariae stalk, and during needle plate combs silk, bittern water plays lubrication and makees With, and the finished product ratio of stem can be greatly improved.

In actual production, by the way of can also be other than the spraying method described in the present embodiment, i.e. immersion way will The thallus laminariae stalk being mounted on seaweed fixing clamp is immersed in prepared bittern water, and soaking time is unlimited, is placed on after pulling out In the fixed holder of seaweed on seaweed silk-dressing machine, it can produce.

After thallus laminariae stalk is combed into silk, with the decline of fixing clamp lifting device, thallus laminariae stem can lower into sea Algal filament dissection mechanism, when thallus laminariae stem, which continues decline, reaches certain length, two seaweed strips dissection mechanisms are in cylinder 2 Under driving, to intermediate relative motion, cutter closure in left and right cuts off thallus laminariae stem.

When silk-dressing machine works after a certain period of time, the steel needle on needle plate can wind some seaweed strips clasts, they will affect comb The working effect of silk machine, it is necessary to remove in time, the method that the present invention removes the seaweed strips clast on steel needle is, when two needle plates are transported Stopping when motivation structure moves to maximum spacing, the corresponding debris removal push rod of debris removal cylinder piston driving, debris removal plate and needle plate carry out Certain distance L₁Folding, so that the seaweed strips clast above steel needle be disposed.

The present embodiment conveying device can distinguish two sides to the left and right and convey material, this set be under the driving of motor 3 It is designed based on the characteristic that thallus laminariae is obstructed, for level-one thallus laminariae stalk, closer to root, fibrosis is more serious, also It is to compare " old " for the characteristic that root compares " tender " with respect to thallus laminariae stalk middle part or tip, it means that this part stalk The quality of silk can be declined, while wire broken rate rises, thus, control the positive and negative rotation of motor 3, by the stem of root and middle part and The stem of tip is transported to the two sides of silk-dressing machine, according to different quality grade that thallus laminariae stem is directly separated.

The above is the present invention than more typical embodiment, is not intended to limit the invention, all in original of the invention Any application well-known technique modifications of the present invention, equivalent replacement and the improvement done within reason, such as knot of two needle plate mechanisms The change of structure and power drive mode, the change of the structure and driving method of seaweed fixing clamp movement mechanism, seaweed strips segment cutter The structure of structure and the change of power drive mode etc., are all included in the scope of protection of the present invention.

Claims

1. a kind of seaweed silk-dressing machine, including rack (1), it is characterised in that: it further include be horizontally set on rack (1) above and Two needle board movement mechanisms that are opposite or doing relatively reciprocating motion are done in horizontal direction；Rack (1) is vertically set on above and in institute The seaweed fixing clamp fitness machine to pump is done between two needle board movement mechanisms stated in the vertical direction of center Structure；It is horizontally set on methods, rack (1) under two needle board movement mechanisms and does opposite or relatively reciprocal fortune above and in the horizontal direction Two dynamic seaweed strips dissection mechanisms；Rack (1) conveying mechanism above and setting are set below seaweed strips dissection mechanism Bittern water circulation system on rack (1).

2. a kind of seaweed silk-dressing machine according to claim 1, it is characterised in that two needle board movement mechanisms use Positive relative position is horizontally set on rack (1)；The needle board movement mechanism include guide rail 1 (2), 1 fixing seat of guide rail (3), 1 sliding block of guide rail (4), needle board device fixed plate (5), needle board device, debris removal cylinder (6) and power drive unit 1；Described leads Rail 1 (2) is horizontally arranged on rack (1) by 1 fixing seat of guide rail (3)；The needle board device fixed plate (5) passes through described 1 sliding block of guide rail (4) is mounted on the guide rail 1 (2)；The needle board device is solid by needle board device mounting hole (7) installation It is scheduled in the needle board device fixed plate (5)；The needle board device includes needle plate (8), steel needle (9), debris removal plate (10), removes Consider push rod (11) and spring 1 (12) to be worth doing；The debris removal plate (10) is fixedly connected with debris removal push rod (11) one end, and is pushed away by debris removal Bar (11) and spring 1 (12) are superimposed with needle plate (8), and can carry out certain distance L along debris removal push rod and needle plate₁Open It closes, the distance L₁=steel needle length-debris removal plate thickness-needle plate thickness；The debris removal cylinder (6) is horizontally arranged at rack (1) on, and it is corresponding with debris removal push rod (11) on the needle board device；The power drive unit 1 includes motor 1 (13) and connecting rod (14)；Described connecting rod (14) one end is connected with motor 1 (13), the other end and needle board device fixed plate (5) It is connected.

3. a kind of seaweed silk-dressing machine according to claim 2, it is characterised in that needle plate (8) plate face and debris removal plate (10) the corresponding position of plate face is horizontally disposed with several row's diameters from top to bottom and is 0.8-3.0mm needle plate steel pinhole (15) and removes It considers to be worth doing slab pin hole (15 ')；The diameter of debris removal slab pin hole (15 ') in described debris removal plate (10) plate face is greater than described opposite Answer the diameter of the needle plate steel pinhole (15) in needle plate (8) plate face；The stainless steel steel needle (9) is adopted by needle plate steel pinhole (15) It is embedded on needle plate (8) with interference mode；The stainless steel steel needle (9) can pass freely through the debris removal in debris removal plate (10) plate face Slab pin hole (15 ')；In four square positions of described each needle plate (8) plate face in setting and needle board device fixed plate (5) The corresponding needle board device mounting hole (7 ') of needle board device mounting hole (7)；Described each needle plate (8) plate face neighbouring two Row steel needle (9) is to be staggered to be mounted on needle plate (8), and every row's steel needle (9) diameter is followed successively by Φ a, Φ from top to bottom B ... Φ n, Φ a >=Φ b ... >=Φ n, the pitch of holes of each row's steel pinhole (15) are followed successively by from top to bottom La, Lb ... Ln, the La >=Lb ... >=Ln；Two needle board devices are when horizontal opposing stationary, two needle plates Every row's steel needle (9) on device is distributed in distance from top to bottom；The needle board device is when horizontal opposing stationary, two needle plates The smallest distance L between device₂Between steel needle (9) length and 2 times of steel needle (9) length；The needle plate (8) is using stainless Steel plate or food grade plastic plate, the debris removal plate (10) use food grade plastic plate or aluminium alloy plate.

4. a kind of seaweed silk-dressing machine according to claim 1, it is characterised in that the seaweed fixing clamp movement mechanism packet Include guide rail 2 (16), 2 sliding block of guide rail (17), screw rod (18), feed screw nut (19), screw rod fixed end bearing (20), screw rod support end Bearing (21), fixing clamp lifting device and motor 2 (22)；The screw rod (18) passes through the fixed end bearing of the screw rod (20) it is vertically mounted in the rack (1) with screw rod support end bearing (21)；The fixing clamp lifting device includes solid Clamp lifting device bracket (23), seaweed fixed holder (24), bittern water circulating pipe (25), bittern water spray head (26), sea Algae fixing clamp baffle (27) and the fixed clip hold-down device of seaweed；The fixed clip hold-down device of the seaweed includes compressing power source (28), holddown spring (29) and push plate (30)；The fixing clamp lifting device passes through 2 sliding block of guide rail (17) and screw rod Nut (19) is mounted on rack (1), and under the driving of motor 2 (22) and screw rod (18) along guide rail 2 (16) do up and down it is past Multiple movement, the compression power source (28) can be one of cylinder, hydraulic cylinder or mechanical rotary compacting device.

5. a kind of seaweed silk-dressing machine according to claim 4, it is characterised in that the fixing clamp lifting device is described Motor 2 (22) and screw rod (18) driving under, move reciprocatingly downwards along guide rail 2 (16) top be non-equally up and down it is past Multiple movement, described non-equally pumps to move downward distance greater than distance is moved upwards, and is arranged motor 2 (22) Clockwise when driving screw rod (18) rotation, it is L that fixing clamp lifting device, which moves downward distance,₃, setting motor 2 (22) drive counterclockwise When dynamic screw rod (18) rotation, it is L that fixing clamp lifting device, which moves upwards distance,₄, setting fixing clamp lifting device often do one it is past Multiple movement, the clear distance moved on screw rod are L₃, then L₅==L₃-L₄。

6. a kind of seaweed silk-dressing machine according to claim 1 or 4, it is characterised in that the seaweed fixing clamp includes upper pressure Inner sleeve (35) are arranged in the both ends of plate (31), lower platen (32), tension spring (33) and pull ring (34), the top board (31), Outer tube (36) are arranged in lower platen (32) both ends；Described inner sleeve (35) insertion outer tube (36) and can freely into Out, the inner sleeve (35) and outer tube (36) can be round tube, square tube or quarter bend, and the tension spring (33) is arranged in inner sleeve It manages within (35) and outer tube (36), and both ends are fixedly connected with top board (31), lower platen (32)；The pull ring (34) is set Set the outside at upper lower platen both ends；In upper lower platen interior side contacts seaweed feedstock portions, rubber pad (37) are set.

7. a kind of seaweed silk-dressing machine according to claim 1, it is characterised in that two seaweed strips dissection mechanisms are adopted It is horizontally set on positive relative position in the rack (1) below the seaweed fixing clamp movement mechanism, the seaweed strips are cut Section mechanism includes guide rail 3 (38), 3 fixing seat of guide rail (39), 3 sliding block of guide rail (40), left cut knife system, right cut knife system and gas Cylinder 2 (41)；The left cut knife system includes left cut knife support (42), 3 sliding block of guide rail (40) and left-cut tool (44)；Described Right cut knife system includes right cut knife support (43), 3 sliding block of guide rail (40) and right-cut tool (45)；The left cut knife system and the right side Cutter is mounted on guide rail 3 (38) by 3 sliding block of guide rail (40), and under cylinder 2 (41) driving along guide rail 3 (38) in water It square does opposite or does relatively reciprocating motion upwards, to drive the unlatching and closure of left-cut tool (44) and right-cut tool (45).

8. a kind of seaweed silk-dressing machine according to claim 7, it is characterised in that the right-cut tool (45) is right-angled trapezium Shape, the right-cut tool (45) blade select direct tooth type or zigzag cutter.

9. a kind of seaweed silk-dressing machine according to claim 1, it is characterised in that the conveying mechanism includes conveying device (46) and it is defeated can to distinguish two sides to the left and right under the driving of motor 3 (47) for motor 3 (47), the conveying device (46) Send material.

10. a kind of seaweed using above-mentioned seaweed silk-dressing machine production seaweed strips combs silk production technology, raw material not only limits to tradition Superfine salt marsh thallus laminariae stalk, which is characterized in that be also suitable level-one salt marsh thallus laminariae stalk and blanching and the level-one without salt marsh Thallus laminariae stalk, comprising the following steps:

A. bittern water is prepared

Salt and water are configured to the bittern aqueous solution of high concentration, the concentration of the bittern water is salt: water >=20% (mass ratio), And food grade thickener is added in bittern water, dissolve and is uniformly mixed, the additive amount of the thickener is bittern water quality 0.5%-10%；

B. prepared bittern water is added in bittern water storage tank；

C. method dehydration of the level-one thallus laminariae stalk by gravity without salt marsh by level-one salt marsh thallus laminariae stalk or blanching, dehydration 20-60% in mass；

D. choose the certain length through being dehydrated level-one salt marsh thallus laminariae stalk or blanching and without salt marsh level-one thallus laminariae stalk, go The residual leaf and stalk tooth fallen above；

If E. by xeromenia dehydration level-one salt marsh thallus laminariae stalk or blanching and without salt marsh level-one thallus laminariae stalk root stack Enter in seaweed fixing clamp；

F. seaweed fixing clamp is placed in the seaweed on seaweed silk-dressing machine fixed holder (24), thallus laminariae is made to obstruct tip towards sagging Directly in ground；In seaweed fixed holder (24), 2-10 seaweed fixing clamp, the fixed clip hold-down device of starting seaweed can be placed The fixed clip hold-down of the seaweed that will be placed in seaweed fixed holder (24)；

G. silk-dressing machine power supply is opened

(a) motor 2 (22) single direction rotation, under screw rod (18) driving, fixing clamp lifting device along guide rail 2 (16) rapid increase, Seaweed fixing clamp is driven quickly to be moved at the top of silk-dressing machine upwards；

(b) motor 2 (22) carries out clockwise rotation counterclockwise, and fixing clamp lifting device is in the motor 2 (22) and screw rod (18) it under driving, does downwards along guide rail 2 (16) top and non-equally pumps, meanwhile, motor 1 (13) is done clockwise Rotation counterclockwise drives two comb silk needle board devices to start that reciprocating motion is opened and closed, and comb silk starts；

(c) bittern water-circulating pump is opened, and bittern water is sprayed on seaweed entrained by seaweed fixing clamp by bittern water spray head；

H. it completes combing segment stem and is downwardly into stem dissection mechanism, require seaweed strips being cut into specific length according to technique Stem section；