CN110286438A - The automatic plate-laying equipment of optical fiber - Google Patents
The automatic plate-laying equipment of optical fiber Download PDFInfo
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- CN110286438A CN110286438A CN201910680970.3A CN201910680970A CN110286438A CN 110286438 A CN110286438 A CN 110286438A CN 201910680970 A CN201910680970 A CN 201910680970A CN 110286438 A CN110286438 A CN 110286438A
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 239000000835 fiber Substances 0.000 claims description 108
- 230000006835 compression Effects 0.000 claims description 19
- 238000007906 compression Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000003287 optical effect Effects 0.000 claims description 10
- 210000003813 thumb Anatomy 0.000 claims description 10
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000013461 design Methods 0.000 abstract description 7
- 238000012800 visualization Methods 0.000 abstract description 4
- 230000003993 interaction Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000003384 imaging method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000012797 qualification Methods 0.000 description 3
- 240000002853 Nelumbo nucifera Species 0.000 description 2
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/04—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres
- G02B6/06—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres the relative position of the fibres being the same at both ends, e.g. for transporting images
- G02B6/08—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres the relative position of the fibres being the same at both ends, e.g. for transporting images with fibre bundle in form of plate
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Coupling Of Light Guides (AREA)
- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
Abstract
The present invention relates to a kind of automatic plate-laying equipment of optical fiber, belong to mechanical manufacturing field.Cleaning and surface quality detection mechanism, material gripping body, plate-laying assemble mechanism, banding mechanism are each attached on organism frame.Optical fiber to plate-laying completes the automatic plate-laying of optical fiber successively by cleaning and surface quality detection mechanism, material gripping body, plate-laying assemble mechanism, banding mechanism.Advantage is: structure novel, feature-rich, high degree of automation, work efficiency is high, avoids the participation of people, saves production cost, ensure that processing quality；Using PLC and human-computer interaction interface, equipment automatization and visualization are improved, so that operation is more convenient；Complete machine fully considers reliability design, carries out modularized design, convenient maintenance management in the future.
Description
Technical field
The present invention relates to mechanical manufacturing field, in particular to a kind of automatic plate-laying equipment of optical fiber.
Background technique
Fibre optic image transmission element, including optical fibre face plate, optical fiber image inverter, optical fiber light cone, optical fiber image transmission beam
And microchannel plate etc., it is a kind of photoelectronic imaging element haveing excellent performance, simple, small in size, the light-weight, resolution ratio with structure
It is high, numerical aperture is big, lotus root closes that loss is small, passes as clear, true, optical transmission efficiency is high, has optics zero on image transmitting between grade
Thickness and the features such as edge image quality can be improved.Currently, the critical process of production fibre optic image transmission element, such as the drawing of optical fiber
The primary operationals processes such as process, plate-laying process are completed by manual operations, especially plate-laying operating process, due to optical fiber
For the string diameter of silk having a size of micron-sized, the skin thickness for constituting optical fiber silk is thin, is extremely easy breakage, can be serious after damaged
It influences the biography light of optical fiber and passes the inside biography image quality amount for directly affecting fibre optic image transmission element as performance.Be badly in need of it is a kind of compared with
For the plate-laying mode of reasonable fibre optic image transmission element.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic plate-laying equipment of optical fiber, solve of the existing technology above-mentioned ask
Topic.Automated production equipment adjustable, manageability, production process can monitor, are easy to operate, in addition, compared with manual operation, production peace
Full property enhancing, while the technology stability of entire production process and the consistency of product quality can be improved, it can liberate significantly
Productivity, while greatly improving product quality, production cost also be can be significantly reduced, and reduce the light as caused by artificial plate-laying
Fine surface fracture reduces the production cost of imaging fiber element, improves to greatly reduce the unnecessary loss of optical fiber
The labor productivity and internal soundness qualification rate of imaging fiber element.Using PLC and human-computer interaction interface, equipment automatization is improved
With visualization so that more convenient operation, quick.
Above-mentioned purpose of the invention is achieved through the following technical solutions:
The automatic plate-laying equipment of optical fiber, including organism frame 1, cleaning and surface quality detection mechanism 2, material gripping body 3, plate-laying
Assemble mechanism 4, banding mechanism 5, it is described cleaning and surface quality detection mechanism 2, material gripping body 3, plate-laying assemble mechanism 4,
Banding mechanism 5 is each attached on the plate 102 of organism frame 1.
The organism frame 1 is: aluminum alloy frame 101 is connect with plate 102 by soket head cap screw, and and fot screw
103 are connected, and play support and guiding role.
The cleaning and surface quality detection mechanism 2 is: support frame A201 is fixed on the plate 102, and conveyer belt 202 is fixed
On support frame A201, haul pallet 203 is placed on conveyer belt 202, and inverted triangle groove is provided on haul pallet 203, is used
In the positioning of fiber optic fiber silk, bearing block A207 is fixed on the plate 102, and limit pressure head 205 is fixed on bearing block A207, acts on
One end of fiber optic fiber group in haul pallet 203 guarantees that the relative position of fiber optic fiber silk remains unchanged, cleaning device
204 fix on the plate 102, and clean compressed air jet stream cleans fiber optic fiber group from the other side, optical vision system 206
It is fixed on aluminum alloy frame 101, optical fiber surface quality is detected.
The material gripping body 3 is: support frame B301 is fixed on the plate 102, and support base 302 and guide rail 303 are solid
It is scheduled on support frame B301, level-one rocker arm 304 is threadedly secured in support base 302, and second level rocker arm 305 is threadedly secured in level-one
On rocker arm 304,306 threaded one end of threaded rod is connected on second level rocker arm 305, and the other end is threaded on L-type plate 307, inspection
Survey device 308, cylinder A309 are separately fixed at the left side and lower section of L-type plate 307, left piston bar 310,321 both ends of right piston bar
Left plate 311 is connected to, on right side plate 320 by nut respectively, left Y template 313, right Y template 318 are separately fixed at left plate
311, on right side plate 320, left clamping jaw 314, right clamping jaw 317 are connected below left Y template 313, right Y template 318, cylinder A309 drives
Left clamping jaw 314 and right clamping jaw 317 carry out side-to-side movement, grip optical fiber fiber group；Left cylinder 312, right cylinder 319 are separately fixed at
On left Y template 313, right Y template 318, left " work " type connector 315, right " work " type connector 316 are connected to by nut respectively
In left cylinder 312, right cylinder 319, left cylinder 312, right cylinder 319 drive left " work " type connector 315, right " work " type connector
316 move up and down, and are clamped fixation to fiber optic fiber group.
Both the sliding shoe 401 of the plate-laying assemble mechanism 4 and lower fixed block 402 wedge shape, constitute plate-laying mold, plate-laying
Mold is split type structure, and shape is the regular hexagonal prism body of upper opening, divides hexagonal prisms along hexagonal prism cross section line of symmetry
For identical two parts sliding shoe 401 and lower fixed block 402, mutual cooperation is produced relative sliding, upper 401 both ends of sliding shoe
It is connected in L-type support frame 410 by bearing A411, lower fixed block 402 is fixed in L-type support frame 410, L-type support plate 410
Fixed piston rod A407 and optical axis 403 are fixed in pushing plate 408 on the plate 102, and cylinder B406 and linear guide 405 are fixed
On side plate A404, cylinder B406 pushes pushing plate 408, and pushing plate 408 drives L-type support plate 410 to move, makes sliding shoe
401 move up and down, and guarantee that whole group optical fiber is laid with success completely；Compression bar 412 and compression cylinder A409 is connected by bolt
It connects, compression cylinder A409 is bolted on plate 102, is compressed to fiber optic fiber silk, keeps relative position constant.
The banding mechanism 5 is symmetricly set on 4 left and right sides of plate-laying assemble mechanism, and two L fixed plates 524 are screwed
On the plate 102, compression cylinder B523 is fixed in two L-type fixed plates 524, and piston rod B522 is threadedly secured in U-shaped frame 521
On, U-shaped frame 521 is fixed in support plate 503, and slide rail 501 is fixed on the plate 102, and sliding block 502 is threadably mounted at sliding and leads
On rail 501, support plate 503 is fixed on sliding block 502, and L-type support frame 504 is fixed in support plate 503, motor 505, belt wheel
506 are fixed on 504 left and right sides of L-type support frame, and bearing block B507 is fixed on sliding block 502,509 one end of transmission shaft and belt wheel
506 key connections, the other end and bearing B508 are interference fitted, and transmission shaft 509 is connected with circular slab 510, compression cylinder B523 work
When, sliding block 502 drives circular slab 510 to be moved left and right when slide rail 501 moves left and right, and carries out to fiber optic fiber group
It clamps；Crank 511 is connected on transmission shaft 509, and rocking bar 512 is connect with crank 511, and motor 505 is rotated with movable belt pulley 506, is passed
Moving axis 509 transmits power and realizes that rocking bar 512 rotates, and ties up to fiber optic fiber group；Z-shaped plate 513 is fixed on the plate 102, on
It rises cylinder 514 and is threadedly secured in 513 lower section of Z-shaped plate, push plate 515 is fixed on side plate B516, and two thumb cylinders 517 are right respectively
Title is fixed on the two sides side plate B516, and two fixing seats 518 are separately fixed on two thumb cylinders 517, and two clamping plates 519 are distinguished
It is fixed in two fixing seats 518, two blades 520 are welded on two clamping plates 519, when thumb cylinder 517 works, are cut
Line.
The beneficial effects of the present invention are: this equipment is fully automated, and adjustable, manageability, production process can be monitored, be grasped
Make it is simple, in addition, compared with manual operation, production security enhancing, while can be improved entire production process technology stability and
The consistency of product quality can liberate the productive forces significantly, and while greatly improving product quality, production cost can also be significant
It reduces, reduces the optical fiber surface breakage as caused by artificial plate-laying to greatly reduce the unnecessary loss of optical fiber, reduce
The production cost of imaging fiber element improves the labor productivity and internal soundness qualification rate of imaging fiber element.Control unit
Divide and controlled using PLC, and parameter change and hand/automatic switchover are realized by human-computer interaction interface, it is simple, convenient, quick
And visualization is high, is convenient for supervision and management.Complete machine fully considers reliability design, carries out modularized design, and conveniently
Maintenance management in the future.From the point of view of overall structure, equipment general idea is novel, clear, and structure is simple, beautiful and generous, easy to use,
It is practical.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative example and its explanation is used to explain the present invention, and is not constituted improper limitations of the present invention.
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is the structural schematic diagram of organism frame of the invention；
Fig. 3 is the structural schematic diagram of cleaning of the invention and surface quality detection mechanism；
Fig. 4 is the structural schematic diagram of material gripping body of the invention；
Fig. 5 is the structural schematic diagram of plate-laying assemble mechanism of the invention；
Fig. 6 is the structural schematic diagram of banding mechanism of the invention.
In figure: 1, organism frame；101 aluminum alloy frames；102, plate；103, fot screw；2, cleaning and surface quality inspection
Survey mechanism；201, support frame A；202, conveyer belt；203, haul pallet；204, cleaning device；205, pressure head is limited；206, optics
Vision system；207, bearing block A；3, material gripping body；301, support frame B；302, support base；303, guide rail；304, one
Grade rocker arm；305, second level rocker arm；306, threaded rod；307, L-type plate；308, detection device；309, cylinder A；310, left piston bar；
311, left plate；312, left cylinder；313, left Y template；314, left clamping jaw；315, left " work " template；316, right " work " template；
317, right clamping jaw；318, right Y template；319, right cylinder；320, right side plate；321, right piston bar；4, plate-laying assemble mechanism；401,
Upper sliding shoe；402, lower fixed block；403, optical axis；404, side plate A；405, linear guide；406, cylinder B；407, piston rod A；
408, pushing plate；409, compression cylinder A；410, L-type support plate；411, bearing A；412, compression bar；5, banding mechanism；501, it slides
Guide rail；502, sliding block；503, support plate；504, L-type support frame；505, motor；506, belt wheel；507, bearing block B；508, bearing
B；509, transmission shaft；510, circular slab；511, crank；512, rocking bar；513, Z-shaped plate；514, rise cylinder；515, push plate；
516, side plate B；517, thumb cylinder；518, fixing seat；519, clamping plate；520, blade；521, U-shaped frame；522, piston rod B；
523, compression cylinder B；524, L-type fixed plate.
Specific embodiment
Detailed content and its specific embodiment of the invention are further illustrated with reference to the accompanying drawing.
Referring to shown in Fig. 1 to Fig. 6, the automatic plate-laying equipment of optical fiber of the invention, structure novel, feature-rich, automation journey
Degree is high, improves work efficiency height, avoids the participation of people, saves production cost, ensure that processing quality；Using PLC and people
Machine interactive interface improves equipment automatization and visualization, so that operation is more convenient；Complete machine fully considers reliability
Design carries out modularized design, convenient maintenance management in the future.Structure includes organism frame 1, cleaning and surface quality detection mechanism
2, material gripping body 3, plate-laying assemble mechanism 4, banding mechanism 5, the cleaning and surface quality detection mechanism 2, material clamping
Mechanism 3, plate-laying assemble mechanism 4, banding mechanism 5 are fixed on organism frame 1 by plate 102.Optical fiber to plate-laying successively passes through
Cleaning and surface quality detection mechanism, material gripping body, plate-laying assemble mechanism, banding mechanism are crossed, the automatic row of optical fiber is completed
Plate.Electrical appliance part is controlled with PLC, and application touch screen carries out the display of operation interface.
Shown in Figure 2, the organism frame 1 is: aluminum alloy frame 101 is connect with plate 102 by soket head cap screw,
And be connected with fot screw 103, play support and guiding role.
Shown in Figure 3, the cleaning and surface quality detection mechanism 2 is: support frame A201 is solid by hex screw
Determine on the plate 102, conveyer belt 202 is fixed on support frame A201, and haul pallet 203 is placed on conveyer belt 202, haul support
Inverted triangle groove is provided on disk 203, for the positioning of fiber optic fiber silk, side wall is provided with identity identification, for marking
The id information of fiber optic fiber group, bearing block A207 are fixed by screws on plate 102, and limit pressure head 205 is fixed on bearing block
On A207, one end of the fiber optic fiber group in haul pallet 203 is acted on, guarantees that the relative position of fiber optic fiber silk is kept not
Become, cleaning device 204 is fixed on the plate 102, and clean compressed air jet stream cleans fiber optic fiber group from the other side, makes light
The surface cleanness of long and slender dimension group reaches technique requirement, and optical vision system 206 is fixed on aluminum alloy frame 101, to optical fiber
Surface quality is detected.
Shown in Figure 4, the material gripping body 3 is: support frame B301, which is bolted, is fixed on plate 102
On, support base 302 and guide rail 303 are bolted on support frame B301, and level-one rocker arm 304 is threadedly secured in support bottom
On seat 302, second level rocker arm 305 is threadedly secured on level-one rocker arm 304, and 306 threaded one end of threaded rod is connected to second level rocker arm 305
On, the other end is threaded on L-type plate 307, detection device 308, cylinder A309 be separately fixed at L-type plate 307 left side and
Lower section, left piston bar 310,321 both ends of right piston bar pass through nut respectively and are connected to left plate 311, on right side plate 320, left Y type
Plate 313, right Y template 318 are fixed by screws in left plate 311, on right side plate 320 respectively, left Y template 313, right Y template 318
Lower section connects left clamping jaw 314, right clamping jaw 317, and cylinder A309 drives left clamping jaw 314 and right clamping jaw 317 carries out side-to-side movement, clamping
Fiber optic fiber group；Left cylinder 312, right cylinder 319 are bolted respectively is fixed on left Y template 313, on right Y template 318,
Left " work " type connector 315, right " work " type connector 316 are connected to left cylinder 312, in right cylinder 319 by nut respectively, a left side
Cylinder 312, right cylinder 319 drive left " work " type connector 315, right " work " type connector 316 to move up and down, to fiber optic fiber group
It is clamped fixation.
Shown in Figure 5, both the sliding shoe 401 of the plate-laying assemble mechanism 4 and lower fixed block 402 wedge shape are constituted
Plate-laying mold, plate-laying mold are split type structure, and shape is the regular hexagonal prism body of upper opening, symmetrical along hexagonal prism cross section
Hexagonal prisms are divided into identical two parts sliding shoe 401 and lower fixed block 402 by line, and mutual cooperation produces relative sliding, on
401 both ends of sliding shoe are connected in L-type support frame 410 by bearing A411, and lower fixed block 402 is bolted on L-type branch
On support 410, L-type support plate 410 is bolted on plate 102, and piston rod A407 and optical axis 403 are fixed on pushing plate
On 408, cylinder B406 and linear guide 405 are fixed on side plate A404, and cylinder B406 pushes pushing plate 408,408 band of pushing plate
Dynamic L-type support plate 410 moves, and moves up and down sliding shoe 401, guarantees that whole group optical fiber is laid with success completely；Compression bar 412
It is attached with compression cylinder A409 by bolt, compression cylinder A409 is bolted on plate 102, to fiber optic fiber silk
It is compressed, keeps relative position constant.
Shown in Figure 6, the banding mechanism 5 is symmetricly set on 4 left and right sides of plate-laying assemble mechanism, and two L are fixed
Plate 524 is screwed on the plate 102, and compression cylinder B523 is fixed by screws in two L-type fixed plates 524, piston rod
B522 is threadedly secured on U-shaped frame 521, and U-shaped frame 521 is bolted in support plate 503, and slide rail 501 passes through spiral shell
Bolt is fixed on the plate 102, and sliding block 502 is threadably mounted on slide rail 501, and support plate 503 is fixed on sliding block 502, L-type branch
Support 504 is bolted in support plate 503, and motor 505, belt wheel 506 are fixed on 504 left and right sides of L-type support frame, axis
It holds a B507 to be fixed on sliding block 502,509 one end of transmission shaft and belt wheel 506 are keyed, and the other end is matched with bearing B508 interference
It closes, transmission shaft 509 is connected with circular slab 510, and when compression cylinder B523 works, sliding block 502 is moved left and right in slide rail 501
When, it drives circular slab 510 to be moved left and right, fiber optic fiber group is clamped；Crank 511 is being passed by shafting mating connection
On moving axis 509, rocking bar 512 is cooperated by shafting to be connect with crank 511, and motor 505 is rotated with movable belt pulley 506, and transmission shaft 509 passes
Graduating power realizes that rocking bar 512 rotates, and ties up to fiber optic fiber group；Z-shaped plate 513 is bolted on plate 102, is risen
Cylinder 514 is threadedly secured in 513 lower section of Z-shaped plate, and push plate 515 is fixed by screws on side plate B516, two thumb cylinders 517
The two sides side plate B516 are respectively symmetrically fixed on, two fixing seats 518 are separately fixed on two thumb cylinders 517, two clamping plates
519 are separately fixed in two fixing seats 518, and two blades 520 are welded on two clamping plates 519, and thumb cylinder 517 works
When, carry out trimming.
Referring to shown in Fig. 1 to Fig. 6, the course of work of the invention is as follows: the present invention, by control air valve, is realized using PLC
Control to cylinder.Parameter setting and hand/automatic switchover carry out on the touchscreen, easy to operate, quick.It connects first
Power supply is powered for each electric component, is then configured on the touchscreen, and select operating mode.Below in automatic mode
For: manually the fiber optic fiber silk of preliminary examination qualification is placed on haul pallet first, forms fiber optic fiber group；Haul pallet
203 under the drive of conveyer belt 202, moves to cleaning and surface monitoring station 2, and limit pressure head 205 acts in haul pallet
One end of fiber optic fiber group guarantees that the filametntary relative positional relationship of fiber optic fiber group inner fiber remains unchanged, and cleaning compression is empty
Gas jet stream cleaning device from the other side to fiber optic fiber group into cleaning, so that the surface cleanliness of fiber optic fiber group is reached technique and want
It asks；Conveyer system dedusting is cleaned after fiber optic fiber group, using optical vision system 206 to the surface quality of fiber optic fiber group
It is detected, and its surface quality information is recorded by ID identifying system；Conveyer belt 202 will be loaded with fiber optic fiber group
Haul pallet is transported to material clamping station 3, and the detection device 308 that material clamps station 3 carries out identity knowledge to haul pallet 203
Not, the surface quality information of 203 inner fiber fiber group of haul pallet is obtained, mechanical arm moves down, the close fortune of grasping mechanism
Fiber optic fiber group in material torr disk 203 is completed, and grasping mechanism consists of two parts, and is positioning mechanism and clamp system respectively, is determined
Design has inverted triangle groove structure (this structure is similar to the inverted triangle structure in haul pallet) in the mechanism of position, and positioning mechanism is along light
The axial direction of long and slender dimension arranges that sphere of action is the filametntary axial boundary face of fiber optic fiber group inner fiber, and clamp system is adopted
With air pressure Flexible Fixturing principle, optical fiber is realized by the vacuum degree adjusted between clamp system and clamped fiber optic fiber
Fiber is bonded with positioning mechanism groove, and such fitting both can guarantee that positional relationship was carried in robot movement between fiber optic fiber silk
It is remained unchanged under lotus effect and can ensure that the deformation of fiber optic fiber meets matching requirements, material clamps system to fiber optic fiber group
Surface quality information is judged, if surface quality is qualified, mechanical arm drives gripping body to transport fiber optic fiber group
To plate-laying assembly station, if surface quality is unqualified, mechanical arm drives gripping body that fiber optic fiber group is transported to waste material
Station is collected, system is out of service, and alarm failure lamp lights；After manipulator reaches designated position, clamping jaw is moved down, by fiber optic fiber
Group is put into plate-laying mold 4, pneumatic clamping mechanism pressure release, and positioning mechanism is moved along fiber optic fiber axial direction, and fiber optic fiber group is fallen
Enter in plate-laying mold, manipulator lifting moves to the material clamping waiting of station 3 again and clamps next time；Plate-laying mold 4 is fission
Formula structure, basic structure form are the regular hexagonal prism body of upper opening, divide hexagonal prisms along hexagonal prisms cross section line of symmetry
Solution is fixed on workbench at identical two parts, hexagonal prisms lower half portion, top half along fixed part six
Side shape inclined-plane is mobile, and after fiber optic fiber group is paved with lower half portion fixing mould along discrete layer, top half mold can be with
The progress of clamping work is slowly raised and remained has one layer of height not being laid with to remain to press from both sides fortune next time until whole group just
Optical fiber is laid with completion completely；After laying completely to whole group optical fiber, banding mechanism 5 is moved, will along the side of plate-laying mold 4
The optical fiber that laying is completed is clamped, and coiling banding mechanism 5 ties up it；After tying up, clamping device 2 will be tied up
Good optical fiber is clamped to optical detection station, and it is corresponding regular hexagon that clamp-shaped, which is corresponding clamp-shaped, is worked at this time
Terminate and repeats above-mentioned workflow.
The foregoing is merely preferred embodiments of the invention, are not intended to restrict the invention, for the technology of this field
For personnel, the invention may be variously modified and varied.All any modification, equivalent substitution, improvement and etc. made for the present invention,
It should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of automatic plate-laying equipment of optical fiber, it is characterised in that: including organism frame (1), cleaning and surface quality detection mechanism
(2), material gripping body (3), plate-laying assemble mechanism (4), banding mechanism (5), the cleaning and surface quality detection mechanism
(2), material gripping body (3), plate-laying assemble mechanism (4), banding mechanism (5) are each attached to the plate (102) of organism frame (1)
On.
2. the automatic plate-laying equipment of optical fiber according to claim 1, it is characterised in that: the organism frame (1) is: aluminium closes
Golden frame (101) is connect with plate (102) by soket head cap screw, and is connected with fot screw (103), plays support and guiding is made
With.
3. the automatic plate-laying equipment of optical fiber according to claim 1, it is characterised in that: the cleaning and surface quality detection
Mechanism (2) is: support frame A(201) being fixed on plate (102), conveyer belt (202) is fixed on support frame A(201) on, haul support
Disk (203) is placed on conveyer belt (202), and haul pallet is provided with inverted triangle groove on (203), for fiber optic fiber silk
Positioning, bearing block A(207) it is fixed on plate (102), limit pressure head (205) is fixed on bearing block A(207) on, act on haul
One end of fiber optic fiber group in pallet (203) guarantees that the relative position of fiber optic fiber silk remains unchanged, cleaning device (204)
It is fixed on plate (102), clean compressed air jet stream cleans fiber optic fiber group from the other side, optical vision system
(206) it is fixed on aluminum alloy frame (101), optical fiber surface quality is detected.
4. the automatic plate-laying equipment of optical fiber according to claim 1, it is characterised in that: the material gripping body (3) is:
Support frame B(301) it is fixed on plate (102), support base (302) and guide rail (303) are fixed on support frame B(301) on, level-one
Rocker arm (304) is threadedly secured on support base (302), and second level rocker arm (305) is threadedly secured on level-one rocker arm (304), spiral shell
Rasp bar (306) threaded one end is connected on second level rocker arm (305), and the other end is threaded on L-type plate (307), detection device
(308), cylinder A(309) it is separately fixed at the left side and lower section of L-type plate (307), left piston bar (310), right piston bar (321)
Both ends pass through nut respectively and are connected to left plate (311), on right side plate (320), and left Y template (313), right Y template (318) are respectively
Be fixed on left plate (311), on right side plate (320), connected below left Y template (313), right Y template (318) left clamping jaw (314),
Right clamping jaw (317), cylinder A(309) drive left clamping jaw (314) and right clamping jaw (317) to carry out side-to-side movement, grip optical fiber fiber
Group；Left cylinder (312), right cylinder (319) are separately fixed at left Y template (313), on right Y template (318), left " work " type connection
Part (315), right " work " type connector (316) are connected to left cylinder (312), in right cylinder (319) by nut respectively, left cylinder
(312), right cylinder (319) drives left " work " type connector (315), right " work " type connector (316) to move up and down, to optical fiber fibre
Dimension group is clamped fixation.
5. the automatic plate-laying equipment of optical fiber according to claim 1, it is characterised in that: the plate-laying assemble mechanism (4)
Both sliding shoe (401) and lower fixed block (402) wedge shape constitute plate-laying mold, and plate-laying mold is split type structure, and shape is upper
Hexagonal prisms are divided into identical two parts sliding shoe along hexagonal prism cross section line of symmetry by the regular hexagonal prism body of portion's opening
(401) and lower fixed block (402), mutual cooperation produces relative sliding, and upper sliding shoe (401) both ends pass through bearing A(411) connection
On L-type support frame (410), lower fixed block (402) is fixed on L-type support frame (410), and L-type support plate (410) is fixed on plate
(102) on, piston rod A(407) and optical axis (403) be fixed on pushing plate (408), cylinder B(406) and linear guide (405)
It is fixed on side plate A(404) on, cylinder B(406) pushing plate (408) are pushed, pushing plate (408) drives L-type support plate (410) fortune
It is dynamic, sliding shoe (401) is moved up and down, guarantees that whole group optical fiber is laid with success completely；Compression bar (412) and compression cylinder A
(409) it is attached by bolt, compression cylinder A(409) it is bolted on plate (102), fiber optic fiber silk is carried out
It compresses, keeps relative position constant.
6. the automatic plate-laying equipment of optical fiber according to claim 1, it is characterised in that: the banding mechanism (5) is symmetrically set
It sets at left and right sides of plate-laying assemble mechanism (4), two L fixed plates (524) are threadedly secured on plate (102), compression cylinder B
(523) it is fixed on two L-type fixed plates (524), piston rod B(522) it is threadedly secured on U-shaped frame (521), U-shaped frame (521)
It is fixed on support plate (503), slide rail (501) is fixed on plate (102), and sliding block (502) is threadably mounted at slide rail
(501) on, support plate (503) is fixed on sliding block (502), and L-type support frame (504) is fixed on support plate (503), motor
(505), belt wheel (506) is fixed at left and right sides of L-type support frame (504), bearing block B(507) it is fixed on sliding block (502), it passes
Moving axis (509) one end and belt wheel (506) are keyed, the other end and bearing B(508) it is interference fitted, transmission shaft (509) is connected with circle
Shape plate (510), compression cylinder B(523) work when, sliding block (502) when slide rail (501) moves left and right, drive circular slab
(510) it is moved left and right, fiber optic fiber group is clamped；Crank (511) is connected on transmission shaft (509), rocking bar (512)
It is connect with crank (511), motor (505) band movable belt pulley (506) rotates, and transmission shaft (509) transmits power and realizes that rocking bar (512) turn
It is dynamic, fiber optic fiber group is tied up；Z-shaped plate (513) is fixed on plate (102), is risen cylinder (514) and is threadedly secured in Z-type
Below plate (513), push plate (515) is fixed on side plate B(516) on, two thumb cylinders (517) are respectively symmetrically fixed on side plate B
(516) two sides, two fixing seats (518) are separately fixed on two thumb cylinders (517), and two clamping plates (519) are fixed respectively
On two fixing seats (518), two blades (520) are welded on two clamping plates (519), when thumb cylinder (517) works, into
Row trimming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910680970.3A CN110286438B (en) | 2019-07-26 | 2019-07-26 | Automatic optical fiber board arrangement equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910680970.3A CN110286438B (en) | 2019-07-26 | 2019-07-26 | Automatic optical fiber board arrangement equipment |
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| Publication Number | Publication Date |
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| CN110286438A true CN110286438A (en) | 2019-09-27 |
| CN110286438B CN110286438B (en) | 2024-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910680970.3A Active CN110286438B (en) | 2019-07-26 | 2019-07-26 | Automatic optical fiber board arrangement equipment |
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| CN110002275A (en) * | 2019-04-16 | 2019-07-12 | 武汉楚星光纤应用技术有限公司 | Optical fiber automatic erasing is around equipment |
| CN210005731U (en) * | 2019-07-26 | 2020-01-31 | 吉林大学 | Automatic optical fiber plate arranging equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101893734A (en) * | 2010-07-28 | 2010-11-24 | 山西长城微光器材股份有限公司 | Manufacturing method of large-size fiber optic faceplate |
| CN104724544A (en) * | 2015-03-25 | 2015-06-24 | 北京航空航天大学 | Optical fiber automatic guiding control device suitable for optical fiber ring winding machine |
| CN206076040U (en) * | 2016-06-13 | 2017-04-05 | 东莞市大研自动化设备有限公司 | A kind of Double-wire parallel wound Full-automatic coiling type-setting machine |
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| CN110286438B (en) | 2024-03-08 |
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