CN110282427B - Positioning and conveying device for flexible solar film assembly - Google Patents
Positioning and conveying device for flexible solar film assembly Download PDFInfo
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- CN110282427B CN110282427B CN201910666232.3A CN201910666232A CN110282427B CN 110282427 B CN110282427 B CN 110282427B CN 201910666232 A CN201910666232 A CN 201910666232A CN 110282427 B CN110282427 B CN 110282427B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 238000004891 communication Methods 0.000 claims abstract description 4
- 239000010408 film Substances 0.000 claims description 151
- 239000010410 layer Substances 0.000 claims description 106
- 230000007246 mechanism Effects 0.000 claims description 32
- 230000009471 action Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 10
- 239000011241 protective layer Substances 0.000 claims description 4
- 238000012937 correction Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 239000010409 thin film Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000741 silica gel Substances 0.000 claims description 2
- 229910002027 silica gel Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 3
- 230000008569 process Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a flexible solar film assembly positioning and conveying device, which comprises: a transmission unit; a positioning unit; an execution unit; the positioning unit is configured to include: at least two first positioning cylinders arranged on the output end of the transmission assembly; at least one group of photosensitive sensors respectively arranged at the front ends of the positioning cylinders; and the programmable logic controller PLC is respectively in communication connection with the transmission unit, the positioning unit and the execution unit. The invention provides a flexible solar film assembly positioning and conveying device product, which can complete positioning, transportation and feeding of a flexible film assembly in one step, and the rigid material of the photovoltaic assembly is blocked by using a first positioning cylinder, so that the relative positions of a flexible film layer and each film layer are effectively protected, the deflection of the assembly at the end of transportation is prevented, the positioning unit corrects the deflection of the photovoltaic assembly, and the defect caused by the deflection of the photovoltaic assembly in the transmission process of the photovoltaic assembly is overcome.
Description
Technical Field
The invention relates to the field of flexible photovoltaic module production. More particularly, the invention relates to a flexible solar thin film assembly positioning and conveying device used in the production of a flexible photovoltaic assembly and an application method thereof.
Background
The flexible solar thin film assembly is generally composed of five film layers with different sizes, specifically, the structural layout is shown in fig. 8, in general, the first flexible film layer 30 positioned at the uppermost layer has the largest size, the second flexible film layer 26 positioned below the flexible film layer has the largest size, the fifth rigid film layer 29 positioned at the bottommost layer as the back plate has the largest size again, the fourth flexible film layer 28 and the third flexible film layer 27 decrease in sequence, the five film layers are in a central alignment mode, and the multi-film photovoltaic assembly is transported again through lamination and preliminary fixation in the production and transportation process, so that the position between the layers is prevented from changing, but due to the limitation of the structural size, the position deviation of the front assembly is further accumulated in the transportation process, so that the deviation phenomenon is generated in the transportation process, the diode is damaged, the grabbing is inaccurate and the non-grabbing phenomenon is caused in the grabbing process of the later manipulator, and the working efficiency is reduced.
The traditional positioning direction cannot be matched with the uppermost flexible film layer, so that the position of the flexible film layer can be accurately corrected and positioned.
Disclosure of Invention
It is an object of the present invention to address at least the above problems and/or disadvantages and to provide at least the advantages described below.
The invention also aims to provide a flexible solar film component positioning and conveying device product, which can complete positioning, transportation and feeding of the flexible film component in one step, the rigid material of the photovoltaic component is blocked by the first cylinder for positioning, the relative positions of the flexible film layer and each film layer are effectively protected, the deviation of the component at the end of transportation is prevented, the positioning unit corrects the deviation of the photovoltaic component, and the defect caused by the deviation of the photovoltaic component in the transmission process of the photovoltaic component is overcome.
To achieve these objects and other advantages and in accordance with the purpose of the invention, there is provided a flexible solar module positioning and transporting device, comprising:
a transport unit for transporting the flexible solar film assembly;
the positioning unit is arranged at a preset position of the transmission assembly to correct and position the conveyed flexible solar film assembly;
the execution unit is arranged at the output end of the transmission assembly and used for moving the flexible solar film assembly after correction to the workbench;
wherein the positioning unit is configured to include:
at least two first positioning cylinders arranged on the output end of the transmission assembly;
at least one group of photosensitive sensors respectively arranged at the front ends of the positioning cylinders;
and the programmable logic controller PLC is respectively in communication connection with the transmission unit, the positioning unit and the execution unit.
Preferably, the execution unit is configured to include:
a frame support mechanism disposed above the table;
the manipulator is arranged on the supporting mechanism and used for grabbing the positioned flexible solar film assembly;
the first telescopic component and the second telescopic component are matched with the manipulator so as to enable the manipulator to move in the horizontal direction and the vertical direction and realize grabbing and conveying of the flexible solar film component;
wherein the first telescoping assembly is configured to include:
the power output end of the first power mechanism is connected with the manipulator through the telescopic mechanism, so that the manipulator moves in the horizontal direction;
the second telescoping assembly is configured to include:
the first cross beam is arranged on the frame supporting mechanism;
the second cylinder is arranged below the first cross beam so that the manipulator can vertically move up and down;
the second cross beam is arranged below the second cylinder;
and the third cylinder is arranged below the second cross beam so that the manipulator can release and clamp, and further the grabbing operation of the flexible solar film assembly is realized.
Preferably, the manipulator is configured to include a first clip and a second clip which are spatially distributed up and down so as to have a height difference in a vertical direction;
the first clamping piece is connected with the second cross beam through the matched fixing plate;
the second clamping piece is connected with the second cross beam through a third air cylinder, and the space interval between the second clamping piece and the first clamping piece is adjusted through the up-down action of the third air cylinder, so that the loosening and clamping actions on the flexible solar film assembly are completed;
the second clamping piece is provided with a protective layer on the side wall matched with the flexible solar film assembly.
Preferably, the frame supporting mechanism is relatively provided with a sliding rail or a sliding groove matched with the horizontal movement direction of the manipulator;
the first cross beam is provided with a pulley or a sliding table matched with the sliding rail or the sliding groove;
the telescopic mechanism is configured to be a screw rod and a sleeve matched with the output end of the power mechanism and the first cross beam.
Preferably, wherein the transmission assembly is configured to include:
a plurality of conveyor belts parallel to each other in a horizontal direction;
a plurality of groups of U-shaped fixing pieces which are arranged between the conveying belts and are spatially parallel to the conveying belts, and a plurality of groups of rollers are respectively arranged on the open ends of the U-shaped fixing pieces;
the photosensitive sensors and the first air cylinders are respectively arranged on the corresponding fixing pieces and are respectively arranged in a straight line in space.
A method of positioning a conveyor using the flexible solar module, comprising:
step one, a flexible solar film assembly is transmitted by adopting a transmission unit, and when a PLC receives an induction signal sent by a photosensitive sensor nearest to a first cylinder, the first cylinder is controlled to rise, so that a first flexible film layer and a second flexible film layer are jacked up;
and secondly, after the first flexible film layer and the second flexible film layer are jacked up, the first air cylinder is contacted with one side end part of the rigid film layer five, and the continuous transmission of the transmission assembly is carried out, so that the two side end parts of the rigid film layer five are contacted with the extending parts of the first air cylinder, and the positioning of the flexible solar film assembly is realized.
Preferably, the method further comprises:
step three, after the flexible solar film assembly is positioned, the first air cylinder is controlled by the PLC to retract to an initial position;
step four, a first telescopic component in the positioning unit is controlled by a PLC so that the manipulator moves to a corresponding position in front of the flexible solar film component;
step five, controlling a second cylinder in the second telescopic assembly to control the manipulator to move downwards through the PLC, so that the first clamping piece is spatially positioned below the rigid film layer five;
step six, controlling a third cylinder in the second telescopic assembly to control a second clamping piece in the manipulator to move upwards through the PLC so that the second clamping piece is positioned above the first flexible film layer in space;
and seventhly, controlling the first telescopic component through the PLC, enabling the first clamping piece of the manipulator to be in contact with the rigid film layer five, controlling the second clamping piece to move downwards through the third cylinder controlled by the PLC, enabling the first clamping piece of the manipulator to be in contact with the flexible film layer one, and completing clamping and grabbing actions.
Preferably, the method further comprises:
step eight, controlling the first telescopic component through a PLC (programmable logic controller) so that the manipulator drives the flexible solar film component to move to the other side of the workbench to finish conveying;
step nine, controlling a third cylinder to control the second clamping piece to move upwards through a PLC, so that the manipulator loosens the control on the flexible solar film assembly;
and step ten, controlling the first telescopic component through the PLC so that the manipulator returns to the initial position.
Preferably, in the first step, when the photosensitive sensor closest to the first cylinder senses the largest flexible film layer, a corresponding sensing signal is sent to the PLC, the PLC controls the transmission unit to slow down based on the received sensing signal, and after delaying 1-2, the first cylinder is lifted up by a preset distance, so that the first flexible film layer and the second flexible film layer which are larger than the fifth flexible film layer are lifted up, and the fifth flexible film layer is further in direct contact with the transmission belt.
Preferably, in the second step, after the first cylinder pushes up the flexible film layer one and the flexible film layer two, the rigid film layer is driven by the transmission unit to continue to transmit, and after both side end parts of the rigid film layer five are contacted with the extending parts of the first cylinder, the assembly positioning and deviation rectifying are completed, the PLC controls the belt of the transmission assembly to stop acting, the first cylinder is retracted, and the grabbing action is completed by the standby manipulator.
The invention at least comprises the following beneficial effects: firstly, the first cylinder for positioning is used for blocking the hard material of the photovoltaic module, so that the soft film layer and the relative position of each film layer are effectively protected.
Secondly, the deviation of the photovoltaic module is corrected through the positioning unit, so that the defect that the photovoltaic module is deviated in the transmission process is overcome.
Thirdly, the clamping unit of the invention uses clamping manipulators with different sizes and takes protective measures, can avoid damaging diodes and protective film layers on the assembly during clamping, ensures the appearance of the final assembly, can effectively solve the phenomenon of damaging the diodes during clamping, and ensures that the quality requirement of the assembly can meet the requirement and the productivity is effectively increased.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic view of a flexible solar module positioning and conveying device according to an embodiment of the invention;
FIG. 2 is a schematic view of a partially enlarged structure of the transmission unit and the positioning unit in FIG. 1;
FIG. 3 is a schematic view of a part of the manipulator of FIG. 1 in an enlarged configuration;
FIG. 4 is a schematic diagram of a partial enlarged structure of the execution unit in FIG. 1;
FIG. 5 is a schematic view of a partial enlarged structure of the first telescoping assembly of FIG. 1;
FIG. 6 is a schematic view of another partial enlarged construction of the first telescoping assembly of FIG. 1;
FIG. 7 is a flow chart of the operation of the flexible solar module positioning and conveying device;
fig. 8 is a schematic cross-sectional structure of a flexible solar module.
Detailed Description
The present invention is described in further detail below with reference to the drawings to enable those skilled in the art to practice the invention by referring to the description.
It will be understood that terms, such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
Fig. 1 shows an implementation of a flexible solar module positioning and conveying device according to the invention, comprising:
a transfer unit 1 for transporting the flexible solar membrane module;
the positioning unit 2 is arranged at a preset position of the transmission assembly to correct and position the conveyed flexible solar film assembly, wherein the preset position is a distance of 3-15cm from the output end of the transmission assembly;
the execution unit 3 is arranged at the output end of the transmission assembly, is used for moving the flexible solar film assembly subjected to correction to the workbench and is used for grabbing the positioned flexible solar film assembly to the next station;
wherein the positioning unit is configured to include:
the at least two first positioning cylinders 4 are arranged at the output end of the transmission assembly and are used for positioning the assembly through the up-and-down motion of the first cylinders, but in specific operation, the installation positions of the first cylinders are in the same straight line in space, the installation heights of the first cylinders are in the same horizontal line, so that each cylinder can be accurately positioned by using the back plate, and other film layers cannot be influenced;
the photosensitive sensors 5 are respectively arranged at the front ends of the positioning cylinders and are used for detecting the first flexible film layer through the sensors, so that the PLC can control the switching of the action working state of the first cylinder according to signals, the sensors are arranged in front of the first cylinder, the first cylinder is prevented from correcting errors, and the photovoltaic module is transmitted to the grabbing position to be grabbed; the sensing distance of the sensor is adjusted to be capable of detecting the photovoltaic module, so that the flexible film layer is accurately detected and signals are given;
the system comprises a transmission unit, a positioning unit, an execution unit, a programmable logic controller PLC (not shown) which is respectively in communication connection with the transmission unit, the positioning unit and the execution unit, wherein the programmable logic controller PLC is used for receiving signals sent by the sensor, sending corresponding control signals based on the signals to control a first air cylinder, and the transmission unit and the execution unit are in working states.
In another example, as in fig. 1, 3-5, the execution unit is configured to include:
the frame supporting mechanism 6 is arranged above the workbench and is used for enabling the execution unit and the transmission unit to have a certain distance in space so as to facilitate the execution of grabbing, conveying and loosening actions;
the manipulator 7 is arranged on the supporting mechanism and used for grabbing the positioned flexible solar film assembly, and is used for transmitting the flexible solar film assembly from the transmission assembly to the next working position and ensuring that the spatial position of the manipulator cannot influence the processing operation of the next work;
the first telescopic component 8 and the second telescopic component 9 are matched with the manipulator to enable the manipulator to move in the horizontal direction and the vertical direction, the grabbing and conveying of the flexible solar film component are realized, the movement of the manipulator in the horizontal direction is realized through the first telescopic component, the positioning of the manipulator is realized, the component after grabbing is transmitted, and the space position of the manipulator can be adjusted according to the grabbing requirement through the second telescopic component, so that the grabbing action of the component is completed;
wherein the first telescoping assembly is configured to include:
the first power mechanism 10 is arranged at one side of the frame supporting mechanism, the power output end of the first power mechanism is connected with the manipulator through a telescopic mechanism to realize the movement of the manipulator in the horizontal direction, and is usually arranged as a motor which is arranged at the position side of the frame supporting mechanism and the output end of the manipulator, so that the position of the manipulator in the horizontal direction can be changed through the cooperation of the telescopic mechanism such as a screw rod and a sleeve or the cooperation of a cylinder and a push rod 11, for example, the manipulator is moved to the position above a positioned assembly, and after the manipulator is grabbed, the manipulator is moved to a workbench surface of the next station;
the second telescoping assembly is configured to include:
the first cross beam 12 is arranged on the frame supporting mechanism and is used for connecting and positioning the manipulator and the frame supporting mechanism;
the second air cylinder 13 is arranged below the first cross beam so that the manipulator can vertically move up and down, and is used for enabling the vertical space position of the manipulator to be adjustable, and further completing the matching of the manipulator and the positioned assembly on the space position;
a second cross member 14 disposed below the second cylinder;
the third cylinder 15 is arranged below the second cross beam, so that the manipulator can release and clamp, and further the grabbing operation of the flexible solar film assembly is realized, and the third cylinder is used for enabling the manipulator to complete the grabbing operation of the assembly through the action of the third cylinder.
As shown in fig. 1, 3-4, in another example, the manipulator is configured to include a first clamping piece 16 and a second clamping piece 17 which are distributed up and down in space so as to have a height difference in the vertical direction, and the flexible film layer containing the diode has three lengths and widths smaller than those of other film layers, so that the manipulator grabbing clip is made to be longer and shorter in the vertical space and has a height difference so as to effectively avoid the diode when being taken out;
the first clamping piece is connected with the second cross beam through a matched fixing plate 18 and is used for adjusting the space vertical position of the first clamping piece under the action force of the second air cylinder so as to complete clamping and loosening actions in a matched mode;
the second clamping piece is connected with the second cross beam through a third air cylinder, and the space interval between the second clamping piece and the first clamping piece is adjusted through the up-down action of the third air cylinder, so that the loosening and clamping actions on the flexible solar film assembly are completed;
the second clamping piece is provided with a protective layer (not shown) on the side wall matched with the flexible solar film component, in the scheme, the manipulator is designed to be long and short, the rigidity of the rigid film layer five is higher than that of other film layers, so that the grabbing of the rigid film layer five serving as a back plate is not easy to cause relative movement of each film layer, the long clamping piece is in direct contact with the rigid film layer five, the short side is the second clamping piece and is in contact with the flexible contact film layer I, in order to further reduce the damage of the second clamping piece to the flexible film layer I, a soft protective layer such as a silica gel layer is arranged on the short side of the manipulator, namely the second clamping piece, the film layer is prevented from being damaged during clamping, and the opening and closing of the clamp are controlled through the cooperation of the second cylinder and the third cylinder.
As shown in fig. 6, in another example, the frame support mechanism is relatively provided with a sliding rail or sliding groove 19 matched with the horizontal movement direction of the manipulator, and the positions of the sliding groove and the sliding table can be adaptively exchanged;
the first cross beam is provided with a pulley or a sliding table 20 matched with the sliding rail or the sliding groove, and the pulley or the sliding table is used for being matched with the sliding groove, so that the position of the first cross beam can move along the horizontal direction of the frame supporting mechanism, and further the position of a manipulator connected with the first cross beam can move horizontally, and different change and positioning of the position of the manipulator under different working states are realized;
the telescopic mechanism is configured into a screw rod 21 and a sleeve 22 matched with the output end of the power mechanism and the first cross beam, and is used for realizing position change of the first cross beam through the structure of a bill, can be arranged on one side of the first cross beam, can finish stability change of the position of the first cross beam through matching of the telescopic mechanism and a sliding groove, and can also be arranged at the central position of the first cross beam, so that moment output of the telescopic mechanism is matched with movement of the first cross beam, and movement stability is better.
1-2, in another example, the transmission component is configured to include:
a plurality of conveyor belts 23 parallel to each other in the horizontal direction for conveying the assembly by the action of the conveyor belts, and having a simple structure and easy realization;
the plurality of groups of U-shaped fixing pieces 24 are arranged between the transmission belts and are parallel to the transmission belts in space, the open ends of the plurality of groups of U-shaped fixing pieces are respectively provided with a plurality of groups of rollers 25 which are used for supplementing the transmission of the transmission belts, in particular to supplementing the gaps between adjacent transmission belts, the auxiliary transmission is carried out on the components through the action of the rollers, meanwhile, the components are prevented from falling down due to the problems of thickness and softness, the transmission precision of the components is influenced, and the offset of the positions is overlarge, so that the offset is overlarge, and the transmission effect is influenced;
the photosensitive sensors and the first air cylinders are respectively arranged on the corresponding fixing pieces and are respectively arranged in a straight line in space, the stability of the working structure is better through position limitation, specifically, in the positioning process, in order to ensure accurate positioning, the positioning air cylinders arranged at different positions are required to be in the same straight line and the heights are required to be in the same horizontal line, otherwise, the risks of damaging components and inaccurate grabbing are caused.
Referring to fig. 7, a method for positioning a conveying device by using the flexible solar film module includes:
step one, a flexible solar film assembly is transmitted by adopting a transmission unit, and when a PLC receives an induction signal sent by a photosensitive sensor nearest to a first cylinder, the first cylinder is controlled to rise, so that a first flexible film layer and a second flexible film layer are jacked up;
step two, after the flexible film layer one and the flexible film layer two are jacked up, the two ends of the two sides of the rigid film layer five are contacted with the end part of one side of the rigid film layer five through the first cylinder and continuously move under the continuous transmission of the transmission component, so that the two ends of the rigid film layer five are contacted with the extending parts of the first cylinder, the positioning of the flexible solar film component is realized, in the scheme, the deviation of the photovoltaic component which is deviated in the transportation process is rectified, the photovoltaic component can be accurately grabbed, the accuracy of control signals is ensured through the cooperation of the sensor, the first cylinder and the PLC, and the rigid film layer five is positioned through the first cylinder, so that other flexible film layers are effectively protected.
In another example, further comprising:
step three, after the flexible solar film assembly is positioned, the first air cylinder is controlled by the PLC to retract to an initial position;
step four, a first telescopic component in the positioning unit is controlled by a PLC so that the manipulator moves to a corresponding position in front of the flexible solar film component;
step five, controlling a second cylinder in the second telescopic assembly to control the manipulator to move downwards through the PLC, so that the first clamping piece is spatially positioned below the rigid film layer five;
step six, controlling a third cylinder in the second telescopic assembly to control a second clamping piece in the manipulator to move upwards through the PLC so that the second clamping piece is positioned above the first flexible film layer in space;
in the scheme, the diodes can be avoided by clamping the first clamping piece of the manipulator to be different in size, and the diodes on the components are prevented from being clamped, specifically, the length and the width of the sub-component flexible film layer III containing the diodes are smaller than those of other film layers, and the flexible film layer III containing the diodes is arranged between the rigid film layer five and the other film layers, so that the manipulator clamping clamp is made to be long and short, the diodes are prevented from being clamped, and the rigid film layer five is prevented from being damaged due to the fact that the rigid film layer five is hard and is not easy to damage.
In another example, further comprising:
step eight, controlling the first telescopic component through a PLC (programmable logic controller) so that the manipulator drives the flexible solar film component to move to the other side of the workbench to finish conveying;
step nine, controlling a third cylinder to control the second clamping piece to move upwards through a PLC, so that the manipulator loosens the control on the flexible solar film assembly;
step ten, control first flexible subassembly through PLC for the manipulator returns to initial position, in this kind of scheme, whole material loading snatchs the structure and passes through the cooperation of second cylinder and third cylinder, and the clamp of control clip is got, is loosen and the rising of clip descends, through power unit, the rotation of motor, cooperation telescopic machanism control material loading snatchs around, with the structure with the material feed platform with return snatch the position.
In another example, in the first step, when the photosensitive sensor closest to the first cylinder senses the largest flexible film layer, a corresponding sensing signal is sent to the PLC, the PLC controls the transmission unit to slow down based on the received sensing signal, and after delaying by 1-2, the first cylinder is lifted upwards by a preset distance to enable the flexible film layer one and the flexible film layer two larger than the rigid film layer five to be lifted up, so that the rigid film layer five is in direct contact with the transmission belt.
In another example, in the second step, after the first cylinder pushes up the first flexible film layer and the second flexible film layer, the rigid film layer is driven by the transmission unit to continue to transmit, and after both side end parts of the rigid film layer five are contacted with the extending parts of the first cylinder, the assembly positioning and deviation rectifying are completed, the PLC controls the belt of the transmission assembly to stop acting, the first cylinder is retracted, and the grabbing action is completed by the standby manipulator.
The above embodiments are merely illustrative of a preferred embodiment, but are not limited thereto. In practicing the present invention, appropriate substitutions and/or modifications may be made according to the needs of the user.
The invention provides a design for correcting offset in the transmission process of a photovoltaic module and avoiding damaging a diode when a manipulator clamps the photovoltaic module, so that the photovoltaic module can realize the transportation, positioning and feeding of a flexible film module in one station, has good integration level and better coordination with other stations. Specifically, the invention considers that the sizes of materials of each layer in the photovoltaic module are different, so that the sensor is utilized to sense the film layer in the photovoltaic module, when the sensor senses the largest film layer I, the transmission motor is decelerated and the lifting cylinder is delayed for a certain time to act, the flexible film layer I and the flexible film layer II which are larger than the rigid film layer are lifted, the rigid film layer V is directly contacted with the transmission belt, the rigid film layer is continuously driven under the driving of the transmission belt after being lifted, at the moment, the baffle post after the lifting cylinder stops the rigid film layer V, the module is corrected, the belt is stopped after the positioning is completed, the cylinder is retracted, and the manipulator is waited for grabbing; the manipulator is designed into a long and short grabbing clamp, so that the diode is avoided during clamping, the diode cannot be contacted with the manipulator, and the manipulator is prevented from being damaged.
The number of equipment and the scale of processing described herein are intended to simplify the description of the present invention. The application, modification and variation of the flexible solar module positioning and conveying device of the present invention will be apparent to those skilled in the art.
Although embodiments of the invention have been disclosed above, they are not limited to the use listed in the specification and embodiments. It can be applied to various fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (8)
1. A flexible solar module positioning and conveying device, comprising:
a transport unit for transporting the flexible solar film assembly;
the positioning unit is arranged at a preset position of the transmission assembly to correct and position the conveyed flexible solar film assembly;
the execution unit is arranged at the output end of the transmission assembly and used for moving the flexible solar film assembly after correction to the workbench;
wherein the positioning unit is configured to include:
at least two first positioning cylinders arranged on the output end of the transmission assembly;
at least one group of photosensitive sensors respectively arranged at the front ends of the positioning cylinders;
the programmable logic controller PLC is respectively in communication connection with the transmission unit, the positioning unit and the execution unit;
a frame support mechanism disposed above the table;
the manipulator is arranged on the supporting mechanism and used for grabbing the positioned flexible solar film assembly;
the first telescopic component and the second telescopic component are matched with the manipulator so as to enable the manipulator to move in the horizontal direction and the vertical direction and realize grabbing and conveying of the flexible solar film component;
wherein the first telescoping assembly is configured to include:
the power output end of the first power mechanism is connected with the manipulator through the telescopic mechanism, so that the manipulator moves in the horizontal direction;
the second telescoping assembly is configured to include:
the first cross beam is arranged on the frame supporting mechanism;
the second cylinder is arranged below the first cross beam so that the manipulator can vertically move up and down;
the second cross beam is arranged below the second cylinder;
the third cylinder is arranged below the second cross beam so that the manipulator can release and clamp, and further the grabbing operation of the flexible solar film assembly is realized;
the manipulator is configured to include a first clip and a second clip which are spatially distributed up and down so as to have a height difference in a vertical direction;
the first clamping piece is connected with the second cross beam through the matched fixing plate;
the second clamping piece is connected with the second cross beam through a third air cylinder, and the space interval between the second clamping piece and the first clamping piece is adjusted through the up-down action of the third air cylinder, so that the loosening and clamping actions on the flexible solar film assembly are completed;
and a silica gel protective layer is arranged on the side wall of the second clamping piece matched with the flexible solar film assembly.
2. The flexible solar thin film assembly positioning and conveying device according to claim 1, wherein the frame supporting mechanism is relatively provided with a sliding rail or a sliding groove matched with the horizontal movement direction of the manipulator;
the first cross beam is provided with a pulley or a sliding table matched with the sliding rail or the sliding groove;
the telescopic mechanism is configured to be a screw rod and a sleeve matched with the output end of the power mechanism and the first cross beam.
3. The flexible solar film assembly positioning and conveying apparatus of claim 1, wherein the transport assembly is configured to include:
a plurality of conveyor belts parallel to each other in a horizontal direction;
a plurality of groups of U-shaped fixing pieces which are arranged between the conveying belts and are spatially parallel to the conveying belts, and a plurality of groups of rollers are respectively arranged on the open ends of the U-shaped fixing pieces;
the photosensitive sensors and the first air cylinders are respectively arranged on the corresponding fixing pieces and are respectively arranged in a straight line in space.
4. A method of using the flexible solar module positioning and transporting apparatus of any of claims 1-3, comprising:
step one, a flexible solar film assembly is transmitted by adopting a transmission unit, and when a PLC receives an induction signal sent by a photosensitive sensor nearest to a first cylinder, the first cylinder is controlled to rise, so that a first flexible film layer and a second flexible film layer are jacked up;
and secondly, after the first flexible film layer and the second flexible film layer are jacked up, the first air cylinder is contacted with one side end part of the rigid film layer five, and the continuous transmission of the transmission assembly is carried out, so that the two side end parts of the rigid film layer five are contacted with the extending parts of the first air cylinder, and the positioning of the flexible solar film assembly is realized.
5. The method of using a flexible solar module positioning and transporting apparatus according to claim 4, further comprising:
step three, after the flexible solar film assembly is positioned, the first air cylinder is controlled by the PLC to retract to an initial position;
step four, a first telescopic component in the positioning unit is controlled by a PLC so that the manipulator moves to a corresponding position in front of the flexible solar film component;
step five, controlling a second cylinder in the second telescopic assembly to control the manipulator to move downwards through the PLC, so that the first clamping piece is spatially positioned below the rigid film layer five;
step six, controlling a third cylinder in the second telescopic assembly to control a second clamping piece in the manipulator to move upwards through the PLC so that the second clamping piece is positioned above the first flexible film layer in space;
and seventhly, controlling the first telescopic component through the PLC, enabling the first clamping piece of the manipulator to be in contact with the rigid film layer five, controlling the second clamping piece to move downwards through the third cylinder controlled by the PLC, enabling the first clamping piece of the manipulator to be in contact with the flexible film layer one, and completing clamping and grabbing actions.
6. The method of using a flexible solar module positioning and transporting apparatus according to claim 5, further comprising:
step eight, controlling the first telescopic component through a PLC (programmable logic controller) so that the manipulator drives the flexible solar film component to move to the other side of the workbench to finish conveying;
step nine, controlling a third cylinder to control the second clamping piece to move upwards through a PLC, so that the manipulator loosens the control on the flexible solar film assembly;
and step ten, controlling the first telescopic component through the PLC so that the manipulator returns to the initial position.
7. A method of using a flexible solar module positioning and transporting apparatus as defined in claim 4,
in the first step, when the photosensitive sensor nearest to the first cylinder senses the largest flexible film layer, a corresponding sensing signal is sent to the PLC, the PLC controls the transmission unit to reduce speed based on the received sensing signal, and after the delay, the first cylinder is lifted up by a preset distance, so that the first flexible film layer and the second flexible film layer which are larger than the fifth flexible film layer are lifted up, and the fifth flexible film layer is further in direct contact with the transmission belt.
8. The method of claim 4, wherein in the second step, after the first cylinder pushes the first flexible film layer and the second flexible film layer, the rigid film layer is driven by the transmission unit to continue to transmit, and after both side ends of the rigid film layer are contacted with the extending parts of the first cylinder, the assembly positioning and deviation rectifying are completed, the PLC controls the belt of the transmission assembly to stop moving, the first cylinder is retracted, and the standby manipulator completes the grabbing movement.
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| CN111071832A (en) * | 2020-01-06 | 2020-04-28 | 东莞金钜金属科技有限公司 | Coil stock sharing interchanging device |
| CN113734509B (en) * | 2021-11-05 | 2022-02-11 | 山东龙光天旭太阳能有限公司 | Photovoltaic solar energy component laminating machine |
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