CN110280502A - A kind of plate intelligent sorting system and method - Google Patents
A kind of plate intelligent sorting system and method Download PDFInfo
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- CN110280502A CN110280502A CN201910509652.0A CN201910509652A CN110280502A CN 110280502 A CN110280502 A CN 110280502A CN 201910509652 A CN201910509652 A CN 201910509652A CN 110280502 A CN110280502 A CN 110280502A
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- plate
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- barcode scanning
- order
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/20—Arrangements for facilitating the visual reading of addresses, e.g. display arrangements coding stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/005—Computer assisted manual sorting, e.g. for mail
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/02—Compartmented furniture, e.g. pigeon-holes
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- General Engineering & Computer Science (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The present invention relates to a kind of plate intelligent sorting systems, it sorts vehicle and several lattice bodies is provided with by partition, the sorting vehicle bottom end corresponds to several lattice bodies and is provided with lampion band, lampion tape controller is provided on sorting vehicle, the light on and off of lampion tape controller control lampion band, light bar wireless communication module is provided in lampion tape controller, lampion tape controller is wirelessly connected to background control unit；Band screen barcode scanning gun includes touch display screen, bar code scanning module and barcode scanning wireless communication module；Background control unit includes background data base and controller.The invention further relates to a kind of plate intelligent sorting method, include the following steps: 1) to establish sorting vehicle information table；2) plate data form to be sorted is established；3) mapping table of sorting vehicle and plate to be sorted is established；4) vehicle is selected to operate；5) plate barcode scanning sorts.The design of the invention is scientific and reasonable, can save manpower, reduce error rate, reduces sorting cost for enterprise, improves sorting efficiency.
Description
Technical field
The invention belongs to logistics Sorting Technique fields, are related to plate intelligent sorting system, in particular to a kind of plate intelligence
It can sorting system and method.
Background technique
Currently, the production plate for factory of having furniture made to order is in order to pursue stock utilization to reduce production cost, meeting is according to original
The dimensions of material plate is produced by batch again after merging arrangement to current all orders, to improve the stock layout of plate
Rate.The plate that this method of salary distribution will cause same batch production belongs to different orders, and in plate subsequent technique again
It asks and is processed as unit of order, this means that the plate produced from machining center needs by order to be unit progress
Sort operation again, that is, all plates of same order are sorted out and are put together.
Existing plate by order carry out again sort operation when most of using manual sorting by the way of, worker pass through looks into
The label information seen on plate is judged, then the plate of same order is placed on corresponding shelf as unit of order；And
The plate number for manually checking the order is also needed after the completion of placing, to guarantee the accuracy of sorting.
Existing this manual sorting operation has the following disadvantages and deficiency: manual sorting's inefficiency sorts person works
Intensity is high, be easy to cause sorting mistake, increases sorting checking work amount, reduces sorting efficiency.Also minority factory of having furniture made to order adopts
It is sorted with automated sorting system, but existing automated sorting system use cost is high, occupied area is huge,
Compatibility is poor, and not applicable factory of having furniture made to order.
Therefore, a kind of sorting system applied to plate is badly in need of to solve the above problems in factory of having furniture made to order, and improves worker's
Sorting efficiency reduces working strength and error rate, reduces sorting cost for enterprise.
By the retrieval to patent document, patent document identical with present patent application is not found.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of plate intelligent sorting system and method,
Manpower can be saved, reduce error rate, sorting cost is reduced for enterprise, improve sorting efficiency.
The present invention solves its technical problem and is achieved through the following technical solutions:
A kind of plate intelligent sorting system, it is characterised in that: including sorting vehicle, band screen barcode scanning gun and Background control list
Member, the sorting vehicle are provided with several lattice bodies by partition, and the sorting vehicle bottom end corresponds to several lattice bodies and is provided with coloured silk
Colored lights band, is provided with lampion tape controller on the sorting vehicle, the light on and off of the lampion tape controller control lampion band,
Be provided with light bar wireless communication module in the lampion tape controller, the lampion tape controller be wirelessly connected to it is described after
Platform control unit；The band screen barcode scanning gun includes touch display screen, bar code scanning module and barcode scanning wireless communication module；After described
Platform control unit includes background data base and controller.
Moreover, the sorting vehicle number is multiple, and is provided with sorting vehicle number bar code on each sorting vehicle, can be realized
Sort operation, sorting are quick time saving simultaneously by multiple sorters.
Moreover, the light bar wireless communication module and barcode scanning wireless communication module are WiFi communication module, bluetooth communication
Module or infrared communication module.
Moreover, the lattice body is divided into plate class lattice body and class lattice body.
Moreover, the bottom end and back of the lattice body are provided with several block machines.
Moreover, the sorting vehicle bottom is provided with universal wheel.
A kind of plate intelligent sorting method, it is characterised in that: the step of the method are as follows:
1) sorting vehicle information table is established；The sorting vehicle information table includes sorting car state, sorting vehicle coding, sorting vehicle class
The information such as type；
2) establish plate data form to be sorted: background control unit obtains current all plate information to be sorted of batch,
Plate data form to be sorted is established, and is ranked up according to the plate quantity of same order；
3) establish sorting vehicle and plate to be sorted mapping table: background control unit according to first allocation algorithm to point
Pick vehicle just sub-distribution, the result of first sub-distribution are as follows: corresponding record is generated in mapping table, every record represents one point
Vehicle is picked, each column represent plate bar code information corresponding to each lattice body, sorting vehicle number in the record generated after first sub-distribution
For sky, it is meant that this records unallocated sorting vehicle, carries out that vehicle is selected to operate；
4) it selects vehicle to operate: according to the information of the touch display screen prompt with screen barcode scanning gun, passing through bar code with band screen barcode scanning gun
Sorting vehicle number bar code on the idle sorting vehicle of scan module scanning, obtains the unique number information for sorting vehicle, and by the volume
Number information is sent to background control unit by barcode scanning wireless communication module, after background control unit obtains the number of sorting vehicle,
Number is inserted into mapping table；
5) plate barcode scanning sorts: sorter scans plate item to be sorted using the bar code scanning module with screen barcode scanning gun
Plate bar code information is sent to background control unit, Background control list with the barcode scanning wireless communication module in screen barcode scanning gun by code
Member access background data base, inquires plate state:
If i, the unallocated sorting vehicle of current plate, background control unit is anti-by information by barcode scanning wireless communication module
It is fed to band screen barcode scanning gun, band screen barcode scanning gun prompts sorter to carry out that vehicle is selected to operate return step 4 by touch display screen)；
If ii, current plate state are to have distributed sorting vehicle, and not complete sort operation, then background control unit is logical
It crosses mapping table and determines corresponding sorting vehicle and corresponding lattice body, band screen barcode scanning gun prompts sorter institute by touch display screen
The number and lattice number information for the sorting vehicle for needing to place, and the remaining block number of corresponding lampion band and current order；After simultaneously
Platform control unit sends corresponding bright light by light bar wireless communication module and instructs to lampion tape controller, the control of lampion band
Device controls rainbow lamp bright light；Plate is placed in the corresponding lattice body of sorting vehicle according to the instruction of lampion band, works as plate by sorter
Part is correctly placed in corresponding lattice body, and plate state is updated to complete sorting；
6) step 5) is repeated, when all plates of corresponding order in one of sorting vehicle have all placed sorting Che Geti
Interior, the sort operation of the current sorting vehicle of touch display screen prompt with screen barcode scanning gun finishes, and sorting can will be completed in sorter
Sorting vehicle is moved to next station, this sorting vehicle is reverted to idle state, continues sort operation；
7) step 5), 6) is repeated, until all plates all sort in corresponding sorting vehicle, completes plate sort operation.
Moreover, in the step 3) the step of order information first allocation algorithm are as follows:
A) obtain all plate information that order includes by background data base: wherein plate packet rubbing board part bar code is compiled
Number, the affiliated order number of plate, plate length, plate width and panel thickness；
B) all plate information are arranged: defines the length and width of plate, so that it is on one side plate that plate is longer
It is long, plate it is shorter be on one side short side width；
C) the plate information after arrangement is classified: plate is divided into strip plate as condition with plate width so that plate is long
Part, large-scale door-plate and small-sized door-plate three types, wherein strip plate is placed in a class lattice body, large-scale door-plate and small-sized door-plate
It being placed in plate class lattice body vertically, small-sized door-plate can be placed in the superposition of vertical or front and back two-by-two, and it is formed and combines door-plate, and large-scale door
Plate cannot be superimposed placement；
D) sorting Che Geti number l required for each order is calculated as unit of order, when l is greater than the sorting total lattice body of vehicle
Number P, then reject this order, it is meant that the order does not have to sorting vehicle sorting；The calculation formula of lattice number l needed for order are as follows:
(rounding up)
Wherein:
W is combination door-plate number；
S is remaining small-sized door-plate number；
B is large-scale door-plate number；
T can accommodate the number of plies of plate for unit lattice body；
E) order information two-dimensional table L is establishedm×nEvery row of its list corresponds to each order Oi(i=1,2 ..., m), each column
The grid G of corresponding sorting vehiclei(j=1,2 ..., n), LijIndicate the information that the plate of each order is placed in sorting vehicle grid
If (there is no plate, L in gridijValue is sky)；
F) by two-dimensional table Lm×nAccording to lattice body number l needed for ordermDescending sort；
G) judge lattice body number l needed for orderiWith the relationship of the sorting total grid number P of vehicle, each order plate institute is redistributed
The case where placing grid:
(1) whenWhen, order by sort vehicle grid pile, sorting vehicle grid do not have it is vacant,
It is not redistributed；
(2) whenWhen, there are orders not to pile sorting vehicle grid, sorts vehicle quadrille
It is vacant, it is redistributed, detailed process is as follows:
I=0 when initial；
1. judging liWhether it is equal to the sorting total grid number P of vehicle, if being equal to P, i=i+1, repeats 1., otherwise to jump to
In next step；
2. judging whether i is equal to m, terminate re-allocation process if equal, otherwise jumps in next step；
3. judging li+lmIt is repeated 2. with the size relation of P if it is greater, then enabling i=i+1；If equal, by OmIt is corresponding
Grid plate is placed into OiIn the corresponding sorting vacant grid of vehicle, and by list Lm×nM row is deleted, and m=m-1, i=i+1 are enabled, weight
Again 2.；If it is lower, by OmCorresponding grid plate is placed into OiIn the corresponding sorting vacant grid of vehicle, and by list Lm×nM row is deleted
It removes, enables m=m-1, repeat 2.；
H) result information of each placed grid of order plate is redistributed in output, is generated and is sorted vehicle and plate to be sorted
Mapping table.
The advantages and benefits of the present invention are:
1, plate of the invention intelligent sorting system, it is ingenious in design, manpower can be saved, reduce error rate, be enterprise
Sorting cost is reduced, sorting efficiency is improved.
2, plate of the invention intelligent sorting system, at low cost for automatic sorting line, occupied area is small,
It is compatible strong.
3, plate of the invention intelligent sorting method, it is convenient to operate, bright according to lampion band by scanning plate bar code
Lamp prompt improves the efficiency of manual sorting, while reducing and manually being seen by relying on so that manual sorting process is more intuitive effective
Error rate caused by single sorting.
4, plate of the invention intelligent sorting method, is applicable to multiple sorters sort operation simultaneously, and sorting is quick
It is time saving, it is easy to operate, improve sorting efficiency.
5, the design of the invention is scientific and reasonable, can save manpower, reduce error rate, reduces sorting cost for enterprise, improves
Sorting efficiency.
Detailed description of the invention
Fig. 1 is the principle of the present invention block diagram；
Fig. 2 is sorting bassinet structure schematic diagram of the invention；
Fig. 3 is the flow chart of method for sorting of the present invention；
Fig. 4 is the control flow chart of lampion tape controller of the present invention；
Fig. 5 is control flow chart of the present invention with screen barcode scanning gun；
Fig. 6 is main control flow chart of the invention.
Description of symbols
1- lampion tape controller, 2- partition, 3- lattice body, 4- block machine, 5- lampion band, 6- universal wheel.
Specific embodiment
Below by specific embodiment, the invention will be further described, and it is not limit that following embodiment, which is descriptive,
Qualitatively, this does not limit the scope of protection of the present invention.
A kind of plate intelligent sorting system, innovation are: including sorting vehicle, band screen barcode scanning gun and Background control
Unit, sorting vehicle are provided with several lattice bodies 3 by partition 2, and sorting vehicle bottom end corresponds to several lattice bodies and is provided with lampion band 5,
Lampion tape controller 1 is provided on sorting vehicle, lampion tape controller controls the light on and off of lampion band, lampion tape controller
It is inside provided with light bar wireless communication module, lampion tape controller is wirelessly connected to background control unit；Band shields barcode scanning gun
Touch display screen, bar code scanning module and barcode scanning wireless communication module；Background control unit includes background data base and controller,
Lampion tape controller and with screen barcode scanning gun respectively by respective power supply power supply.
Sorter passes through band and shields barcode scanning gun scanning plate bar code, and the information that plate scans is sent to backstage with screen barcode scanning gun
Control unit, background control unit are wirelessly transmitted to lampion tape controller according to the information for receiving scanning, by signal, operation
One group of lampion band of lattice body corresponding with plate lights, and operates the screen with screen barcode scanning gun and show corresponding operation
Information, in this way, plate is placed in corresponding lattice body by sorter according to operation information or sorting vehicle lampion band instruction information.
It is multiple for sorting vehicle number, and sorting vehicle number bar code is provided on each sorting vehicle, is suitable for multiple sorters
Sort operation simultaneously, sorting is quick time saving, easy to operate, improves sorting efficiency.
The following are the scene that two different modes realize multidigit sorter while sorting, concrete operations are as follows:
Mode one: shared two sorters of A, B are respectively provided with AA band screen barcode scanning gun and BB band screen barcode scanning gun, as A sorter
Corresponding No. 13 lattice of vehicle of the plate of scanning, background control unit inquire background data base and obtain unappropriated color --- example at present
Such as blue, then the AA band screen barcode scanning gun screen prompt of A sorter please place No. 13 lattice of vehicle --- blue, while No. 13 case of vehicle is set
Lampion band flash blue；B sorter scans plate at this time, is divided into two kinds of situations: the first, the plate of B sorter's scanning
Also No. 13 lattice of vehicle are corresponded to, then the BB band screen barcode scanning gun screen prompt of B sorter please place No. 13 lattice of vehicle --- blue, A, B sorting
Member carries out putting plate operation according to the instruction information with screen barcode scanning gun prompt, and plate is placed to the Che Genei of flashing blue.Second,
The corresponding lattice number of plate of B sorter's scanning is different from the corresponding lattice number of A sorter, for example, No. 24 lattice of vehicle, then obtains at present not
Occupied color --- it is for example red, then the BB band screen barcode scanning gun screen prompt of B sorter please place No. 24 lattice of vehicle ---
Red, then plate is placed the Che Genei of flashing blue by A sorter, and plate is placed flash red Che Genei by B sorter.
Mode two: shared two sorters of A, B correspond to blue and red, are respectively provided with AA band screen barcode scanning gun and BB is swept with screen
Code rifle, when corresponding No. 13 lattice of vehicle of the plate of A sorter's scanning, then the AA band screen barcode scanning gun screen prompt of A sorter please place No. 1
3 lattice of vehicle --- blue, while the lampion band that No. 13 case of vehicle is set flashes blue entirely；B sorter scans plate at this time, is divided into two
Kind situation: the first, the plate of B sorter's scanning also corresponds to No. 13 lattice of vehicle, then the BB band screen barcode scanning gun screen prompt of B sorter
It please place No. 13 lattice of vehicle --- red, the lampion band half flash red that No. 13 case of vehicle is set at this time, half flashing blue, A,
B sorter carries out putting plate operation according to the instruction information with screen barcode scanning gun prompt.Second, the plate of B sorter's scanning is corresponding
Lattice number it is different from the corresponding lattice number of A sorter, for example, No. 24 lattice of vehicle, then B sorter BB band screen barcode scanning gun screen prompt
It please place No. 24 lattice of vehicle --- it is red, while the full flash red of lampion band that No. 24 cases of vehicle are set, then A sorter puts plate
The Che Genei of flashing blue is set, plate is placed flash red Che Genei by B sorter
Light bar wireless communication module and barcode scanning wireless communication module are WiFi communication module, bluetooth communication module or infrared
Communication module.
Lattice body is divided into plate class lattice body and class lattice body, can carry out taxonomic revision placement for the plate of different structure, mention
Space-efficient.
The bottom end and back of lattice body are provided with several block machines 4, and plate is placed into two neighboring block machine after being assigned
Between, increase shelf-stability and fastness.
Sorting vehicle bottom is provided with universal wheel 6, can be moved according to use demand, laborsaving convenient.
A kind of plate intelligent sorting method, innovation are: steps of the method are:
1) sorting vehicle information table is established；The sorting vehicle information table includes sorting car state, sorting vehicle coding, sorting vehicle class
The information such as type；
2) establish plate data form to be sorted: background control unit obtains current all plate information to be sorted of batch,
Plate data form to be sorted is established, and is ranked up according to the plate quantity of same order；
3) establish sorting vehicle and plate to be sorted mapping table: background control unit according to first allocation algorithm to point
Pick vehicle just sub-distribution, the result of first sub-distribution are as follows: corresponding record is generated in mapping table, every record represents one point
Vehicle is picked, each column represent plate bar code information corresponding to each lattice body, sorting vehicle number in the record generated after first sub-distribution
For sky, it is meant that this records unallocated sorting vehicle, carries out that vehicle is selected to operate；
The step of order information first allocation algorithm are as follows:
A) obtain all plate information that order includes by background data base: wherein plate packet rubbing board part bar code is compiled
Number, the affiliated order number of plate, plate length, plate width and panel thickness；
B) all plate information are arranged: defines the length and width of plate, so that it is on one side plate that plate is longer
It is long, plate it is shorter be on one side short side width；
C) the plate information after arrangement is classified: plate is divided into strip plate as condition with plate width so that plate is long
Part, large-scale door-plate and small-sized door-plate three types, wherein strip plate is placed in a class lattice body, large-scale door-plate and small-sized door-plate
It being placed in plate class lattice body vertically, small-sized door-plate can be placed in the superposition of vertical or front and back two-by-two, and it is formed and combines door-plate, and large-scale door
Plate cannot be superimposed placement；
D) sorting Che Geti number l required for each order is calculated as unit of order, when l is greater than the sorting total lattice body of vehicle
Number P, then reject this order, it is meant that the order does not have to sorting vehicle sorting；The calculation formula of lattice number l needed for order are as follows:
(rounding up)
Wherein:
W is combination door-plate number；
S is remaining small-sized door-plate number；
B is large-scale door-plate number；
T can accommodate the number of plies of plate for unit lattice body；
E) order information two-dimensional table L is establishedm×nEvery row of its list corresponds to each order Oi(i=1,2 ..., m), each column
The grid G of corresponding sorting vehiclei(j=1,2 ..., n), LijIndicate the information that the plate of each order is placed in sorting vehicle grid
If (there is no plate, L in gridijValue is sky)；
F) by two-dimensional table Lm×nAccording to lattice body number l needed for ordermDescending sort；
G) judge lattice body number l needed for orderiWith the relationship of the sorting total grid number P of vehicle, each order plate institute is redistributed
The case where placing grid:
(1) whenWhen, order by sort vehicle grid pile, sorting vehicle grid do not have it is vacant,
It is not redistributed；
(2) whenWhen, there are orders not to pile sorting vehicle grid, sorts vehicle quadrille
It is vacant, it is redistributed, detailed process is as follows:
I=0 when initial；
1. judging liWhether it is equal to the sorting total grid number P of vehicle, if being equal to P, i=i+1, repeats 1., otherwise to jump to
In next step；
2. judging whether i is equal to m, terminate re-allocation process if equal, otherwise jumps in next step；
3. judging li+lmIt is repeated 2. with the size relation of P if it is greater, then enabling i=i+1；If equal, by OmIt is corresponding
Grid plate is placed into OiIn the corresponding sorting vacant grid of vehicle, and by list Lm×nM row is deleted, and m=m-1, i=i+1 are enabled, weight
Again 2.；If it is lower, by OmCorresponding grid plate is placed into OiIn the corresponding sorting vacant grid of vehicle, and by list Lm×nM row is deleted
It removes, enables m=m-1, repeat 2.；
H) result information of each placed grid of order plate is redistributed in output, is generated and is sorted vehicle and plate to be sorted
Mapping table；
4) it selects vehicle to operate: according to the information of the touch display screen prompt with screen barcode scanning gun, passing through bar code with band screen barcode scanning gun
Sorting vehicle number bar code on the idle sorting vehicle of scan module scanning, obtains the unique number information for sorting vehicle, and by the volume
Number information is sent to background control unit by barcode scanning wireless communication module, after background control unit obtains the number of sorting vehicle,
Number is inserted into mapping table；
5) plate barcode scanning sorts: sorter scans plate item to be sorted using the bar code scanning module with screen barcode scanning gun
Plate bar code information is sent to background control unit, Background control list with the barcode scanning wireless communication module in screen barcode scanning gun by code
Member access background data base, inquires plate state:
If i, the unallocated sorting vehicle of current plate, background control unit is anti-by information by barcode scanning wireless communication module
It is fed to band screen barcode scanning gun, band screen barcode scanning gun prompts sorter to carry out that vehicle is selected to operate return step 4 by touch display screen)；
If ii, current plate state are to have distributed sorting vehicle, and not complete sort operation, then background control unit is logical
It crosses mapping table and determines corresponding sorting vehicle and corresponding lattice body, band screen barcode scanning gun prompts sorter institute by touch display screen
The number and lattice number information for the sorting vehicle for needing to place, and the remaining block number of corresponding lampion band and current order；After simultaneously
Platform control unit sends corresponding bright light by light bar wireless communication module and instructs to lampion tape controller, the control of lampion band
Device controls rainbow lamp bright light；Plate is placed in the corresponding lattice body of sorting vehicle according to the instruction of lampion band, works as plate by sorter
Part is correctly placed in corresponding lattice body, and plate state is updated to complete sorting；
6) step 5) is repeated, when all plates of corresponding order in one of sorting vehicle have all placed sorting Che Geti
Interior, the sort operation of the current sorting vehicle of touch display screen prompt with screen barcode scanning gun finishes, and sorting can will be completed in sorter
Sorting vehicle is moved to next station, this sorting vehicle is reverted to idle state, continues sort operation；
7) step 5), 6) is repeated, until all plates all sort in corresponding sorting vehicle, completes plate sort operation.
Although disclosing the embodiment of the present invention and attached drawing for the purpose of illustration, those skilled in the art can be managed
Solution: do not departing from the present invention and spirit and scope of the appended claims in, various substitutions, changes and modifications be all it is possible,
Therefore, the scope of the present invention is not limited to the embodiment and attached drawing disclosure of that.
Claims (8)
1. a kind of plate intelligent sorting system, it is characterised in that: shield barcode scanning gun and background control unit including sorting vehicle, band,
The sorting vehicle is provided with several lattice bodies by partition, and the sorting vehicle bottom end corresponds to several lattice bodies and is provided with lampion
Band, lampion tape controller is provided on the sorting vehicle, and the light on and off of the lampion tape controller control lampion band are described
Light bar wireless communication module is provided in lampion tape controller, the lampion tape controller is wirelessly connected to the backstage control
Unit processed；The band screen barcode scanning gun includes touch display screen, bar code scanning module and barcode scanning wireless communication module；The backstage control
Unit processed includes background data base and controller.
2. plate according to claim 1 intelligent sorting system, it is characterised in that: the sorting vehicle number be it is multiple,
And sorting vehicle number bar code is provided on each sorting vehicle, it can be realized multiple sorters sort operation simultaneously, sort quick save
When.
3. plate according to claim 1 intelligent sorting system, it is characterised in that: the light bar wireless communication module and
Barcode scanning wireless communication module is WiFi communication module, bluetooth communication module or infrared communication module.
4. plate according to claim 1 intelligent sorting system, it is characterised in that: the lattice body be divided into plate class lattice body and
Class lattice body.
5. plate according to claim 1 intelligent sorting system, it is characterised in that: the bottom end and back of the lattice body are equal
It is provided with several block machines.
6. plate according to claim 1 intelligent sorting system, it is characterised in that: the sorting vehicle bottom is provided with ten thousand
To wheel.
7. a kind of plate according to claim 1 intelligent sorting method, it is characterised in that: the step of the method are as follows:
1) sorting vehicle information table is established；The sorting vehicle information table includes sorting car state, sorting vehicle coding, sorting vehicle type etc.
Information；
2) establish plate data form to be sorted: background control unit obtains current all plate information to be sorted of batch, establishes
Plate data form to be sorted, and be ranked up according to the plate quantity of same order；
3) establish the mapping table of sorting vehicle and plate to be sorted: background control unit is according to first allocation algorithm to sorting vehicle
First sub-distribution, the result of first sub-distribution are as follows: corresponding record is generated in mapping table, every record represents a sorting
Vehicle, each column represent plate bar code information corresponding to each lattice body, and sorting vehicle number is in the record generated after first sub-distribution
It is empty, it is meant that this records unallocated sorting vehicle, carries out that vehicle is selected to operate；
4) it selects vehicle to operate: according to the information of the touch display screen prompt with screen barcode scanning gun, passing through bar code scan with band screen barcode scanning gun
The module scans free time sorts the sorting vehicle number bar code on vehicle, obtains the unique number information of sorting vehicle, and the number is believed
Breath is sent to background control unit after background control unit obtains the number of sorting vehicle by barcode scanning wireless communication module and will compile
Number filling mapping table；
5) plate barcode scanning sorts: sorter scans plate bar code to be sorted, band using the bar code scanning module with screen barcode scanning gun
Plate bar code information is sent to background control unit, background control unit access by the barcode scanning wireless communication module in screen barcode scanning gun
Background data base inquires plate state:
If i, the unallocated sorting vehicle of current plate, background control unit are fed back to information by barcode scanning wireless communication module
Band screen barcode scanning gun, band screen barcode scanning gun prompt sorter to carry out that vehicle is selected to operate return step 4 by touch display screen)；
If ii, current plate state are to have distributed sorting vehicle, and not complete sort operation, then background control unit by pair
Relation table is answered to determine corresponding sorting vehicle and corresponding lattice body, band screen barcode scanning gun is prompted required for sorter by touch display screen
The number and lattice number information of the sorting vehicle of placement, and the remaining block number of corresponding lampion band and current order；Backstage is controlled simultaneously
Unit processed sends corresponding bright light by light bar wireless communication module and instructs to lampion tape controller, lampion tape controller control
Rainbow lamp bright light processed；Plate is placed in the corresponding lattice body of sorting vehicle by sorter according to the instruction of lampion band, when plate just
It is really placed in corresponding lattice body, plate state is updated to complete sorting；
6) step 5) is repeated, has all placed and has been sorted in vehicle lattice body when all plates of corresponding order in one of sorting vehicle,
The sort operation of the current sorting vehicle of touch display screen prompt with screen barcode scanning gun finishes, and the sorting of sorting can will be completed in sorter
Vehicle is moved to next station, this sorting vehicle is reverted to idle state, continues sort operation；
7) step 5), 6) is repeated, until all plates all sort in corresponding sorting vehicle, completes plate sort operation.
8. plate according to claim 7 intelligent sorting method, it is characterised in that: in the step 3) at the beginning of order information
The step of sub-distribution algorithm are as follows:
A) order all plate information for including are obtained by background data base: wherein plate packet rubbing board part barcode number,
The affiliated order number of plate, plate length, plate width and panel thickness；
B) all plate information are arranged: defines the length and width of plate, so that it is on one side the length of plate, plate that plate is longer
Part it is shorter on one side be short side width；
C) the plate information after arrangement is classified: by plate using plate is long and plate width is that condition is divided into strip plate, greatly
Type door-plate and small-sized door-plate three types, wherein strip plate is placed in a class lattice body, and large-scale door-plate and small-sized door-plate are vertical
It being placed in plate class lattice body, small-sized door-plate can be placed in the superposition of vertical or front and back two-by-two, combination door-plate is formed, and large-scale door-plate is not
Placement can be superimposed；
D) sorting Che Geti number l required for each order is calculated as unit of order, sorts the total lattice body number P of vehicle when l is greater than,
Then this order is rejected, it is meant that the order does not have to sorting vehicle sorting；The calculation formula of lattice number l needed for order are as follows:
(rounding up)
Wherein:
W is combination door-plate number；
S is remaining small-sized door-plate number；
B is large-scale door-plate number；
T can accommodate the number of plies of plate for unit lattice body；
E) the every row for establishing order information two-dimensional table Lm × n its list corresponds to each order Oi(i=1,2 ..., m), each column pair
The grid G of vehicle should be sortedi(j=1,2 ..., n), LijIndicate the plate of each order be placed on sorting vehicle grid in information (such as
There is no plate, L in fruit gridijValue is sky)；
F) by two-dimensional table Lm×nAccording to lattice body number l needed for ordermDescending sort；
G) judge lattice body number l needed for orderiWith the relationship of the sorting total grid number P of vehicle, each placed lattice of order plate are redistributed
The situation of son:
(1) whenWhen, order by sort vehicle grid pile, sorting vehicle grid do not have it is vacant, it is not right
It is redistributed；
(2) whenWhen, there are orders not to pile sorting vehicle grid, and sorting vehicle quadrille is vacant,
It is redistributed, detailed process is as follows:
I=0 when initial；
1. judging liWhether it is equal to the sorting total grid number P of vehicle, if being equal to P, i=i+1, repeats 1., otherwise to jump to next
Step；
2. judging whether i is equal to m, terminate re-allocation process if equal, otherwise jumps in next step；
8. judging li+lmIt is repeated 2. with the size relation of P if it is greater, then enabling i=i+1；If equal, by OmCorresponding grid
Plate is placed into OiIn the corresponding sorting vacant grid of vehicle, and by list Lm×nM row is deleted, and m=m-1, i=i+1 are enabled, and is repeated 2.；
If it is lower, by OmCorresponding grid plate is placed into OiIn the corresponding sorting vacant grid of vehicle, and by list Lm×nM row is deleted, and is enabled
2. m=m-1 is repeated；
H) result information of each placed grid of order plate is redistributed in output, generates the correspondence of sorting vehicle and plate to be sorted
Relation table.
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