CN111617969A - Split type cargo sorting system and working method - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
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Abstract
The invention discloses a split-type cargo sorting system and a working method thereof, and the system comprises a split-type control module, a split-type client and a seeding vehicle, wherein the seeding vehicle is correspondingly provided with an LED lamp strip, a weighing sensor and a controller, the LED lamp strip and the weighing sensor are respectively and correspondingly connected with the controller, the controller arranged on the seeding vehicle is correspondingly connected with the split-type control module through a network switch, the split-type control module is also correspondingly connected with the split-type client through the network switch, and the split-type client is respectively and correspondingly connected with a bar code scanning gun and a bar code printer. The invention realizes the detection of sorting results of workers, judges whether the working sowing operation is correct or not, displays the result into a window shaped like a Chinese character 'kou' through the lighting of the LED lamp on the sowing vehicle, and displays different colors in different working states, thereby achieving the effects of quickly and accurately guiding sowing, reducing the labor cost and improving the efficiency of sowing and sorting and the working efficiency.
Description
Technical Field
The invention relates to the technical field of warehouse logistics, in particular to a distribution type cargo sorting system and a working method.
Background
Along with the rapid development of the e-commerce industry in the years, the generation of a large number of online shopping orders drives the rapid development of the logistics and warehousing industry.
In the further rapid development of information network speed increase and network payment, and the electronic commerce development integrating three flows of information flow, fund flow and logistics, the biggest development challenge and bottleneck at present mainly are the logistics link, and the speed increase development of the logistics level is finally embodied in the technical application of electronization, intellectualization and automation. E-commerce logistics mainly comprises two links, namely sorting, packaging and delivery of orders in an E-commerce warehouse and delivery of express companies. The rapid system is well established at present, and the order sorting of the first environmental commercial warehouse is mainly explained. There are two general types of logistics sorting systems on the market today: the first is AGV intelligent vehicle, and the second is conveying belt sorting system. The two systems have the common problems of complex system structure, high cost and need of professional team operation and maintenance, and only a few large and powerful e-commerce logistics enterprises are in use at present. And large amount of middle and small enterprises can only be completed by a large amount of manpower due to large investment. The warehouse logistics industry urgently needs an efficient order sorting system, so that the traditional manual sorting operation mode of a warehouse is rapidly upgraded into an intelligent system, the labor cost is reduced, and the system operation efficiency is improved so as to adapt to the current high-speed development e-commerce logistics industry.
Disclosure of Invention
In order to overcome the defects in the prior art, a distribution type cargo sorting system and a working method are provided.
The invention is realized by the following scheme:
the utility model provides a split-type goods letter sorting system, includes control module, the sub-podcast client, the seeding car of broadcasting, it is equipped with LED lamp area, weighing sensor, controller to correspond on the seeding car, LED lamp area and weighing sensor are equallyd divide and do not correspond with the controller and be connected, the controller that sets up on the seeding car corresponds with the sub-podcast control module through the network switch and is connected, the sub-podcast control module still corresponds with the sub-podcast client through the network switch and is connected, the sub-podcast client corresponds with bar code scanning rifle and bar code printer respectively and is connected.
The sub-broadcast client comprises one or more of a mobile phone, a computer and a tablet computer.
The controller is used for receiving the control instruction of the distribution control module, analyzing the instruction and outputting an LED lamp strip control signal, and the LED lamp strip lights up and displays a window shaped like a Chinese character 'kou', and displays different colors in different working states.
The weighing sensor monitors the weight change of the goods grids on the seeding vehicle in real time, sends the variable quantity data and the goods grid number data of the weight to the controller, and transmits the variable quantity data and the goods grid number data to the distribution control module for processing through network communication after the weight is processed by the controller.
The distribution control module is used for scanning and controlling all online seeding vehicles at regular time to obtain the models, parameters and configurations of all online seeding vehicles.
The sub-broadcast client scans the wave-order bar codes on the wave-order picking orders through the bar code scanning gun, sends the wave-order bar code information to the sub-broadcast control module to request to acquire wave-order information and a commodity list corresponding to the orders, and then correspondingly binds the goods sorting lists according to the orders and the goods grids on the controlled seeding vehicle.
A working method for sorting seeding type goods comprises the following steps:
s1: the client-side issues orders through the e-commerce platform, the warehouse management module generates a sorting order according to the times of the orders, the sorting order is carried out in the warehouse, and meanwhile, the list data of the times of the orders are pushed to the distribution control module through the network;
s2: when the sub-broadcast client is used for the first time, the serial number of the seeding vehicle is input, and a binding connection relation is established between the sub-broadcast control module and the corresponding seeding vehicle;
s3: for the wave-time goods transported to the sub-distribution area, firstly scanning a wave-time bar code on a next-wave goods sorting list by using a bar code scanning gun, sending the wave-time bar code to a sub-distribution control module to obtain wave-time order information and a goods list corresponding to the order, and then correspondingly binding the sorting list according to the order and a goods grid on a controlled seeding vehicle;
s4: the method comprises the following steps that a worker scans bar codes on goods one by using a bar code scanning gun, obtains a goods grid number of a seeding vehicle corresponding to an order to which the goods belong according to the bar codes, a distribution control module generates a control instruction, informs a controller on the corresponding seeding vehicle to execute a light-up instruction through network communication to guide the worker to perform distribution operation, enables a weighing sensor of the seeding vehicle to monitor weight changes of all goods grids in real time, waits for feedback information of the controller, sends an error prompt instruction to the controller if the goods are put in incorrectly, then continues to wait for the worker to correct, continues to sort the next goods if the goods are put in correctly, and till all goods are scanned and put in correctly in the current time;
s5: when the sorting goods lattice on the back of the seeding vehicle is lighted green and indicates that the order is normal and the number of goods in the order is displayed, a worker can pack the goods in the order with the lighted green and paste the express list for delivery, if the goods in the order with the goods lattice are incomplete, the abnormal order is indicated by the red light, and the worker can manually recheck the complete goods and then pack and deliver the goods.
The invention has the beneficial effects that:
1. the invention discloses a separate-type goods sorting system and a working method thereof.A bar code scanning gun is used for scanning bar codes one by one under the control of a warehouse management module and a controller, an LED lamp strip on a seeding vehicle is lightened to display a window shaped like a Chinese character 'kou', different colors are displayed in different working states, goods are indicated to be placed in corresponding seeding vehicle goods grids, and goods of the same order are placed in the same seeding vehicle goods grid; if the order goods corresponding to the seeding vehicle are out of stock or the order is cancelled, the back red light corresponding to the order goods grid is on, and the operator can process the abnormal order; if the order goods that the seeding car corresponds have been broadcast neat, then the green lamp in the back that this order goods check correspond is bright, can pack and carry out the express delivery letter sorting, has saved the packing and has rechecked the link, reduces the recruitment cost, improves whole letter sorting efficiency.
2. According to the distribution type cargo sorting system and the working method, the LED lamp of the seeding vehicle is indicated to be lightened to display a window shaped like a Chinese character 'kou' under the control of the controller, different colors are displayed in different working states, the time consumed for searching for correct cargo grids by operators is reduced, the seeding guiding effect is achieved quickly and accurately, the labor cost is reduced, and the working efficiency is improved.
Drawings
Fig. 1 is a block diagram of a distributed cargo sorting system and a working method thereof according to the present invention.
Detailed Description
The invention is further illustrated by the following specific examples:
the utility model provides a distribution formula goods letter sorting system, includes distribution control module, distribution client, seeding car, it is equipped with LED lamp area, weighing sensor, controller to correspond on the seeding car, LED lamp area and weighing sensor are equallyd divide and do not correspond with the controller and be connected, LED lamp area is connected to the LED output IO interface of controller, weighing sensor passes through CAN bus connection to on the controller CAN bus. The controller that sets up on the seeding car corresponds with the branch broadcast control module through the network switch and is connected, the branch broadcast control module still corresponds with the branch podcast customer end through the network switch and is connected, the branch podcast customer end corresponds with bar code scanning rifle and bar code printer respectively and is connected. The sub-broadcast control module is used for processing and managing data of the seeding vehicle, the warehouse management module generates a wave number list and pushes the wave number list to the sub-broadcast control module, the sub-broadcast control module is used for cooperating with all sub-broadcast clients to perform seeding, processing seeding result data and finally returning the processing data to the warehouse management module.
The sub-broadcast client comprises one or more of a mobile phone, a computer and a tablet computer. After the sub-podcasting client inputs the serial number of the sowing vehicle, the sub-podcasting control module establishes a binding connection control relationship with the sowing vehicle with the corresponding serial number, and only one sowing vehicle can be bound at the same time by one sub-podcasting client. The sub-broadcast client can check whether the bar codes of the goods and the picking orders belong to the same bar codes through the bar code scanning gun, so that the link of rechecking in the packaging process is omitted, and the whole sorting efficiency is improved.
The controller is used for receiving the control instruction of the distribution control module, analyzing the instruction and outputting an LED lamp strip control signal, and the LED lamp strip lights up and displays a window shaped like a Chinese character 'kou', and displays different colors in different working states. In the embodiment, the LED control signals are output through the PWM codes to control the corresponding goods grid LEDs to display different colors according to different states, so that the user is guided to sort and put in order commodities. The controller realizes the control execution of the seeding secondary sorting business process, controls the seeding vehicle to make action reaction and can be connected with a plurality of platforms for use. The platform may be one or more of windows, android, Linux.
The controller indicates the LED lamp strips around the corresponding goods grids of the seeding vehicle to be lighted and displayed to form a square window, the LED lamp strips are enabled to display different colors in different working states, when a seeding task is completed or bar codes are scanned, a green lamp of an order is normally lighted, and a display screen on the seeding vehicle displays the number of the order; turning on a yellow lamp for the order of the out-of-stock, and displaying the quantity of the out-of-stock on a display screen; if there is a problem order, a red light is displayed, and the out-of-stock and problem orders are processed by a specially-assigned person. According to the invention, the indicating lamps with different colors are displayed through the LED lamp strip, so that the time consumed by operators for searching for correct grids is reduced, the sowing function is quickly and accurately guided, the labor cost is reduced, and the working efficiency is improved. When no light indication is provided, the time is about 3 seconds, when the indication is provided, the time is about 1 second, and the time of the staff is shortened.
The weighing sensor monitors the weight change of the goods grids on the seeding vehicle in real time, sends the variable quantity data and the goods grid number data of the weight to the controller through the CAN bus, and transmits the variable quantity data and the goods grid number data to the distribution control module for processing through network communication after the weight change data and the goods grid number data are processed by the controller. When putting into goods in the seeding car, the display screen display on the seeding car of controller instruction shows seeding status information, and the control module that divides simultaneously acquires the last weighing sensor data of seeding car and judges whether the staff throws the mistake, and information feedback indicates LED lamp area bright red light warning staff to revise when throwing the mistake.
The distribution control module is used for scanning and controlling all online seeding vehicles at regular time to obtain the models, parameters and configurations of all online seeding vehicles. The distribution control module can configure parameters of all the seeding vehicles through a built-in configuration tool. The distribution control module can receive the order data of the wave times from the warehouse management module at any time and cache the data in the local database. When a sub-podcast client requests for connection, the request of the client is responded, the binding connection between the sub-podcast client and the seeding vehicle can be realized according to the request type of the client, the wave sorting order data is distributed to the sub-podcast client, and the message communication between all the sub-podcast clients and the seeding vehicle is realized. When the order is cancelled, the distribution control module can timely inform the distribution client side to initiate interception on the order, and cancel the order sorting and delivery.
The sub-broadcast client scans the wave-order bar codes on the wave-order picking orders through the bar code scanning gun, sends the wave-order bar code information to the sub-broadcast control module to request to acquire wave-order information and a commodity list corresponding to the orders, and then correspondingly binds the goods sorting lists according to the orders and the goods grids on the controlled seeding vehicle.
The seeding vehicle comprises a storage rack, an LED lamp strip, a weighing sensor, a lamp holder display screen, a controller and a main display screen, wherein a plurality of goods grids are arranged on the storage rack, the lamp holder display screen displays the number of the current goods grids and displays whether the seeding result is correct, the controller comprises a bar code scanning gun driver, a lamp strip driver, a weighing sensor driver and control information communication, and the main display screen displays seeding sorting information.
Each goods check of the seeding vehicle in the embodiment corresponds to an order, five goods checks are arranged, each layer is provided with five goods checks, each 25 goods check is a seeding vehicle, and the periphery of each goods check on the front surface of the seeding vehicle is provided with a low-brightness programmable display lamp strip. Two seeding car definitions are a set of seeding car, and the staff carries out the seeding operation between two seeding cars, and two seeding car backs are got the expense operation.
The two seeding vehicles can be arranged into a V-shaped structure and an L-shaped structure, different arrangement layouts are adopted according to different user, goods and wave planning requirements, the walking distance of personnel is reduced, and the working efficiency is improved.
In actual use, the seeding vehicle can customize different quantities of goods, layers and seeding vehicle groups according to different requirements, and can be composed of two seeding vehicles or three seeding vehicles to form a U-shaped seeding vehicle group.
A working method for sorting seeding type goods comprises the following steps:
s1: the client-side issues orders through the e-commerce platform, the warehouse management module generates a sorting order according to the times of the orders, the sorting order is carried out in the warehouse, and meanwhile, the list data of the times of the orders are pushed to the distribution control module through the network;
s2: when the sub-broadcast client is used for the first time, the serial number of the seeding vehicle is input, and a binding connection relation is established between the sub-broadcast control module and the corresponding seeding vehicle;
s3: for the wave-time goods transported to the sub-distribution area, firstly scanning a wave-time bar code on a next-wave goods sorting list by using a bar code scanning gun, sending the wave-time bar code to a sub-distribution control module to obtain wave-time order information and a goods list corresponding to the order, and then correspondingly binding the sorting list according to the order and a goods grid on a controlled seeding vehicle;
s4: the method comprises the following steps that a worker scans bar codes on goods one by using a bar code scanning gun, obtains a goods grid number of a seeding vehicle corresponding to an order to which the goods belong according to the bar codes, a distribution control module generates a control instruction, informs a controller on the corresponding seeding vehicle to execute a light-up instruction through network communication to guide the worker to perform distribution operation, enables a weighing sensor of the seeding vehicle to monitor weight changes of all goods grids in real time, waits for feedback information of the controller, sends an error prompt instruction to the controller if the goods are put in incorrectly, then continues to wait for the worker to correct, continues to sort the next goods if the goods are put in correctly, and till all goods are scanned and put in correctly in the current time;
s5: when the sorting goods lattice on the back of the seeding vehicle is lighted green and indicates that the order is normal and the number of goods in the order is displayed, a worker can pack the goods in the order with the lighted green and paste the express list for delivery, if the goods in the order with the goods lattice are incomplete, the abnormal order is indicated by the red light, and the worker can manually recheck the complete goods and then pack and deliver the goods. In the step, two employees can work on the front side and the back side of the seeding vehicle at the same time, and the working efficiency is improved.
The invention discloses a separate-type cargo sorting system and a working method thereof.A barcode scanning gun is used for scanning barcodes one by one under the control of a warehouse management module and a controller, and goods are put into corresponding seeding vehicle cargo grids according to the indication of a light-emitting diode (LED) lamp strip on a seeding vehicle, and the goods of the same order are put into the same seeding vehicle cargo grid; if the order goods corresponding to the seeding vehicle are out of stock or the order is cancelled, the back red light corresponding to the order goods grid is on, and the operator can process the abnormal order; if the order goods that the seeding car corresponds have been broadcast neat, then the green lamp in the back that this order goods check correspond is bright, can pack and carry out the express delivery letter sorting, has saved the packing and has rechecked the link, reduces the recruitment cost, improves whole letter sorting efficiency.
Although the invention has been described and illustrated in some detail, it should be understood that various modifications may be made to the described embodiments or equivalents may be substituted, as will be apparent to those skilled in the art, without departing from the spirit of the invention.
Claims (7)
1. The utility model provides a distribution formula goods letter sorting system, includes distribution control module, distribution client, seeding car, its characterized in that: the seeding car is provided with an LED lamp strip, a weighing sensor and a controller in a corresponding mode, the LED lamp strip and the weighing sensor are equally divided into equal parts and respectively connected with the controller in a corresponding mode, the controller arranged on the seeding car is correspondingly connected with the sub-broadcasting control module through a network switch, the sub-broadcasting control module is further correspondingly connected with a sub-broadcasting client through the network switch, and the sub-broadcasting client is correspondingly connected with a bar code scanning gun and a bar code printer respectively.
2. The distributed cargo sorting system of claim 1, wherein: the sub-broadcast client comprises one or more of a mobile phone, a computer and a tablet computer.
3. The distributed cargo sorting system of claim 1, wherein: the controller is used for receiving the control instruction of the distribution control module, analyzing the instruction and outputting an LED lamp strip control signal, and the LED lamp strip lights up and displays a window shaped like a Chinese character 'kou', and displays different colors in different working states.
4. The distributed cargo sorting system of claim 1, wherein: the weighing sensor monitors the weight change of the goods grids on the seeding vehicle in real time, sends the variable quantity data and the goods grid number data of the weight to the controller, and transmits the variable quantity data and the goods grid number data to the distribution control module for processing through network communication after the weight is processed by the controller.
5. The distributed cargo sorting system of claim 1, wherein: the distribution control module is used for scanning and controlling all online seeding vehicles at regular time to obtain the models, parameters and configurations of all online seeding vehicles.
6. The distributed cargo sorting system of claim 1, wherein: the sub-broadcast client scans the wave-order bar codes on the wave-order picking orders through the bar code scanning gun, sends the wave-order bar code information to the sub-broadcast control module to request to acquire wave-order information and a commodity list corresponding to the orders, and then correspondingly binds the goods sorting lists according to the orders and the goods grids on the controlled seeding vehicle.
7. The working method of the spread-type cargo sorting according to any one of claims 1-6, comprising the steps of:
s1: the client-side issues orders through the e-commerce platform, the warehouse management module generates a sorting order according to the times of the orders, the sorting order is carried out in the warehouse, and meanwhile, the list data of the times of the orders are pushed to the distribution control module through the network;
s2: when the sub-broadcast client is used for the first time, the serial number of the seeding vehicle is input, and a binding connection relation is established between the sub-broadcast control module and the corresponding seeding vehicle;
s3: for the wave-time goods transported to the sub-distribution area, firstly scanning a wave-time bar code on a next-wave goods sorting list by using a bar code scanning gun, sending the wave-time bar code to a sub-distribution control module to obtain wave-time order information and a goods list corresponding to the order, and then correspondingly binding the sorting list according to the order and a goods grid on a controlled seeding vehicle;
s4: the method comprises the following steps that a worker scans bar codes on goods one by using a bar code scanning gun, obtains a goods grid number of a seeding vehicle corresponding to an order to which the goods belong according to the bar codes, a distribution control module generates a control instruction, informs a controller on the corresponding seeding vehicle to execute a light-up instruction through network communication to guide the worker to perform distribution operation, enables a weighing sensor of the seeding vehicle to monitor weight changes of all goods grids in real time, waits for feedback information of the controller, sends an error prompt instruction to the controller if the goods are put in incorrectly, then continues to wait for the worker to correct, continues to sort the next goods if the goods are put in correctly, and till all goods are scanned and put in correctly in the current time;
s5: when the sorting goods lattice on the back of the seeding vehicle is lighted green and indicates that the order is normal and the number of goods in the order is displayed, a worker can pack the goods in the order with the lighted green and paste the express list for delivery, if the goods in the order with the goods lattice are incomplete, the abnormal order is indicated by the red light, and the worker can manually recheck the complete goods and then pack and deliver the goods.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112434864A (en) * | 2020-11-30 | 2021-03-02 | 上海富勒信息科技有限公司 | Warehouse goods picking method |
| CN112808599A (en) * | 2020-12-31 | 2021-05-18 | 广东赛意信息科技有限公司 | Wave-order strategy for sorting based on sorting system |
| CN113763105A (en) * | 2021-01-25 | 2021-12-07 | 北京京东振世信息技术有限公司 | Commodity distribution method and device |
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| CN113763105B (en) * | 2021-01-25 | 2023-09-26 | 北京京东振世信息技术有限公司 | Commodity distribution method and device |
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