CN110278762A - A kind of beans combined harvester based on distribution threshing - Google Patents
A kind of beans combined harvester based on distribution threshing Download PDFInfo
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- CN110278762A CN110278762A CN201910649475.6A CN201910649475A CN110278762A CN 110278762 A CN110278762 A CN 110278762A CN 201910649475 A CN201910649475 A CN 201910649475A CN 110278762 A CN110278762 A CN 110278762A
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- 244000046052 Phaseolus vulgaris Species 0.000 title claims abstract description 21
- 235000010627 Phaseolus vulgaris Nutrition 0.000 title claims abstract description 18
- 238000009826 distribution Methods 0.000 title claims abstract description 14
- 241000196324 Embryophyta Species 0.000 claims abstract description 23
- 230000005945 translocation Effects 0.000 claims description 8
- 238000000605 extraction Methods 0.000 claims description 6
- 239000002390 adhesive tape Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001066 destructive effect Effects 0.000 abstract description 2
- 235000013339 cereals Nutrition 0.000 description 25
- 238000004140 cleaning Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000003306 harvesting Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 244000038559 crop plants Species 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000017105 transposition Effects 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 241001124569 Lycaenidae Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/02—Self-propelled combines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/18—Threshing devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/44—Grain cleaners; Grain separators
- A01F12/446—Sieving means
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Threshing Machine Elements (AREA)
Abstract
本发明涉及一种基于分布脱粒的豆类联合收获机,属于农业机械技术领域。该机的行走底盘前端为割台上部为脱粒设备,割台和脱粒设备之间通过输送机构衔接;输送机构由植株输送振压带和在籽粒输送带组成,装有振压式脱粒滚筒;植株输送振压带由驱动辊轴和振压带组成,振压带由镂空胶带和柔性振压板构成;籽粒输送带由环绕在两端驱动辊上的橡胶带以及间隔分布在橡胶带长度方向上的挡板构成;振压式脱粒滚筒含有旋转滚筒,旋转滚筒的外圆周向均布径向延伸的连接齿排,连接齿排外端固连切向的脱粒板;脱粒板与邻近时的振压板形成脱粒间隔。本发明妥善解决了现有联合收获机难以兼顾成熟度不同籽粒的无损、高效脱净难题。
The invention relates to a bean combine harvester based on distribution threshing, belonging to the technical field of agricultural machinery. The front end of the walking chassis of the machine is the header and the upper part is the threshing equipment, and the header and the threshing equipment are connected by a conveying mechanism; the conveying mechanism is composed of a plant conveying vibrating belt and a grain conveying belt, and is equipped with a vibrating threshing roller; Conveyor vibrating belt is composed of driving roller shaft and vibrating belt. The vibrating belt is composed of hollow belt and flexible vibrating plate. The baffle plate is formed; the vibratory pressure threshing drum contains a rotating drum, and the outer circumference of the rotating drum is evenly distributed with connecting tooth rows extending radially, and the outer end of the connecting tooth row is fixedly connected with a tangential threshing plate; the threshing plate is formed with the adjacent vibration plate Threshing interval. The invention properly solves the difficult problem of non-destructive and high-efficiency removal of grains with different maturity levels in the existing combine harvester.
Description
技术领域technical field
本发明涉及一种收获机,尤其涉及一种基于分布脱粒的豆类联合收获机,属于农业机械技术领域。The invention relates to a harvester, in particular to a bean combine harvester based on distribution threshing, and belongs to the technical field of agricultural machinery.
背景技术Background technique
豆类植株性状、豆荚分布状态与水稻、小麦存在较大差异,在联合收获机上直接采用传统的轴流式脱粒装置一次性脱粒,为满足短时间短脱粒的作业要求,滚筒通常采用高负荷、高转速,对豆类籽粒打击大,容易造成损失。Bean plant traits and pod distribution are quite different from those of rice and wheat. The traditional axial flow threshing device is directly used for one-time threshing on the combine harvester. High speed will hit the bean seeds hard and cause losses easily.
此外,现有联合收获机(参见名称为《小型大豆联合收获机》申请号为201510505965.0以及《一种自适应清选作物收获机》、申请号为 201910162868.4的中国专利文献)前端的割台在完成收割后,通过过桥输送将收割下来的作物输送到独立的脱粒设备完成脱粒。面对豆株熟度高易炸荚、成熟度低难脱粒的特点,由于只能通过调整脱粒滚筒转速和脱粒间隙来改变脱粒效果,结果长期以来始终存在的问题是:转速高、间隙小虽然可以提高脱净率,但容易导致对成熟度较高籽粒的损伤,而降低转速、调大间隙虽然可以有效避免损伤,但成熟度较低的籽粒难以与茎秆分离,影响脱粒效果。这样,如何兼顾成熟度不同籽粒的脱粒需求成为一对难以解决的矛盾。In addition, the headers at the front end of the existing combine harvester (refer to the Chinese patent literature titled "Small Soybean Combine Harvester" with application number 201510505965.0 and "A Self-adaptive Cleaning Crop Harvester" with application number 201910162868.4) are being completed After harvesting, the harvested crops are transported to the independent threshing equipment through the bridge conveyor to complete threshing. Facing the characteristics of bean plants with high maturity, easy to fry pods, and low maturity, it is difficult to thresh. Since the threshing effect can only be changed by adjusting the rotation speed of the threshing drum and the threshing gap, the problem that has always existed for a long time is: high rotation speed and small gap. It can improve the cleaning rate, but it is easy to cause damage to the more mature grains. Although reducing the speed and increasing the gap can effectively avoid damage, it is difficult to separate the less mature grains from the stalk, which affects the threshing effect. Like this, how to take into account the threshing demands of different degrees of maturity has become a pair of contradictions that are difficult to solve.
发明内容Contents of the invention
本发明的目的在于:针对现有技术存在的问题,通过机构设置的合理改进,提出一种可以兼顾成熟度不同籽粒脱粒需求的基于分布脱粒的豆类联合收获机,从而为既保证联合收获机的脱净率、又避免籽粒损伤。The purpose of the present invention is: aiming at the problems existing in the prior art, through the rational improvement of mechanism settings, a kind of bean combine harvester based on distribution threshing that can take into account the threshing requirements of grains with different maturity levels is proposed, so as to ensure that the combined harvester The cleaning rate is high, and the grain damage is avoided.
为了达到上述目的,本发明的基本技术方案是:一种基于分布脱粒的豆类联合收获机,包括位于行走底盘前端的割台以及位于行走底盘上的脱粒设备,所述脱粒设备由轴流主脱粒滚筒以及位于所述轴流主脱粒滚筒下的凹板筛和位于所述凹板筛下的振动筛组成;所述割台和脱粒设备之间通过支撑于过桥支架的输送机构衔接;In order to achieve the above object, the basic technical solution of the present invention is: a bean combine harvester based on distribution threshing, including a cutting platform located at the front end of the walking chassis and a threshing equipment located on the walking chassis, the threshing equipment is driven by axial flow. The threshing drum is composed of a concave screen located under the axial flow main threshing drum and a vibrating screen located under the concave screen; the header and the threshing equipment are connected by a conveying mechanism supported on a bridge bracket;
所述输送机构由在上的植株输送振压带和在下的籽粒输送带组成,所述输送机构装有至少一个振压式脱粒滚筒,构成过桥输送振压脱粒装置;The conveying mechanism is composed of an upper plant conveying vibrating belt and a lower grain conveying belt, and the conveying mechanism is equipped with at least one vibrating threshing drum, which constitutes a bridge conveying vibrating threshing device;
所述植株输送振压带由环绕在两端驱动辊轴的振压带组成,所述振压带由分布有漏孔的镂空胶带和间隔均布在所述胶带长度方向上的柔性振压板构成;The plant conveying vibrating belt is composed of a vibrating belt that surrounds the driving rollers at both ends, and the vibrating belt is composed of a hollowed-out adhesive tape distributed with leak holes and flexible vibrating plates evenly distributed in the length direction of the adhesive tape ;
所述籽粒输送带由环绕在两端驱动辊上的橡胶带以及间隔分布在所述橡胶带长度方向上的挡板构成;The grain conveyor belt is composed of a rubber belt wrapped around the driving rollers at both ends and baffles distributed at intervals in the length direction of the rubber belt;
所述振压式脱粒滚筒含有旋转滚筒,所述旋转滚筒的外圆周向均布径向延伸的连接齿排,所述连接齿排外端固连切向的脱粒板;所述脱粒板与邻近时的振压板形成脱粒间隔;The vibratory pressure threshing drum contains a rotating drum, and the outer circumference of the rotating drum is evenly distributed with connecting tooth rows extending radially, and the outer end of the connecting tooth row is fixedly connected with a tangential threshing plate; when the threshing plate is adjacent to The vibrating plate forms the threshing interval;
所述过桥输送振压脱粒装置的植株输送振压带和籽粒输送带的输出端分别与凹板筛和振动筛的输入端衔接。The output ends of the plant conveying vibrating belt and the grain conveying belt of the bridge conveying vibrating threshing device are respectively connected with the input ends of the concave screen and the vibrating screen.
当收割下来的豆类作物植株由联合收获机割台喂入具有振压脱粒的过桥输送机构后,在被输送振压带输送过程中,位于脱粒间隔时受脱粒板与脱粒滚筒振压板的振动、挤压配合作用,成熟度较高的籽粒纷纷落下,从振压带的漏孔落至籽粒输送带上,并在挡板的作用下送往筛分装置,未脱净的植株及秸秆则继续输送至联合收获机的脱粒设备脱粒。When the harvested bean crops are fed into the bridge conveying mechanism with vibrating threshing by the header of the combine harvester, during the process of being transported by the vibrating belt, they are pressed by the threshing plate and the vibrating plate of the threshing drum when they are in the threshing interval. With the cooperation of vibration and extrusion, the mature grains fall down one after another, and fall from the leak hole of the vibrating belt to the grain conveyor belt, and are sent to the screening device under the action of the baffle. The unremoved plants and straw Then continue to be transported to the threshing equipment of the combine harvester for threshing.
本发明进一步的完善是,至少一个振压式脱粒滚筒的相邻脱粒板的旋转易位时间等于所述植株输送振压带上相邻振压板的平移易位时间。这样控制振压式脱粒滚筒转速与植株输送振压带送进速度的关系,可以保证脱粒板与振压板邻近时的一一对应关系,从而使其持续充分发挥配合挤压作用,将成熟度较高的籽粒脱下。A further perfection of the present invention is that the rotational translocation time of adjacent threshing plates of at least one vibrating threshing cylinder is equal to the translational translocation time of adjacent vibrating plates on the plant conveying vibrating belt. In this way, controlling the relationship between the speed of the vibrating threshing drum and the feeding speed of the plant conveying vibrating belt can ensure the one-to-one correspondence between the threshing plate and the vibrating plate when they are adjacent, so that they can continue to fully play the role of coordinating extrusion and reduce the maturity Higher kernels fall off.
由此可见,本发明将原先只具有输送功能的装置合理改进成过桥输送振压脱粒装置,在过桥输送过程中,预先将成熟度较高的籽粒脱下,再由脱粒设备完成进一步的脱粒,从而巧妙将过桥输送与预脱粒有机结合,妥善解决了现有联合收获机难以兼顾成熟度不同籽粒的无损、高效脱净难题。It can be seen that the present invention rationally improves the original device that only has the function of conveying into a bridge-transporting vibration pressure threshing device. Threshing, so as to cleverly combine bridge transportation and pre-threshing, which properly solves the problem of non-destructive and efficient threshing of grains with different maturity levels that are difficult for existing combine harvesters.
由于振压板采用柔性材料,并且脱粒间隔大于脱粒间隙,因此可有效降低破碎率,从而为保证联合收获机最终的高脱净率、低破损率创造了良好的条件。与此同时,振压式脱粒滚筒上的连接齿和排脱粒板还具有理想的下压输送作用,可以强化植株输送振压带的输送作用,有助于避免收割量大时,植株进入脱粒设备的拥堵,进一步保证了脱粒质量。Since the vibrating plate is made of flexible materials, and the threshing interval is larger than the threshing interval, it can effectively reduce the breakage rate, thereby creating good conditions for ensuring the final high cleaning rate and low breakage rate of the combine harvester. At the same time, the connecting teeth and row threshing plates on the vibrating threshing drum also have an ideal downward pressure conveying effect, which can strengthen the conveying effect of the plant conveying vibrating belt, and help to avoid the plants from entering the threshing equipment when the harvest volume is large. The congestion further ensures the threshing quality.
本发明再进一步的完善是,所述输送机构的籽粒输送带上方装有二个间隔分布的振压式脱粒滚筒;在后脱粒滚筒的转轴与链轮以及主动轮固连,且其相邻脱粒板的旋转易位时间等于所述植株输送振压带上相邻振压板的平移易位时间;所述在后脱粒滚筒与在前脱粒滚筒的传动比大于1。A further improvement of the present invention is that, above the grain conveying belt of the conveying mechanism, there are two vibrating pressure threshing drums distributed at intervals; The rotation translocation time of the plate is equal to the translational translocation time of the adjacent vibrating plate on the plant conveying vibrating belt; the transmission ratio of the rear threshing cylinder to the front threshing cylinder is greater than 1.
本发明还进一步的完善是,所述脱粒板朝旋转方向伸出的长度长于逆旋转方向伸出的长度。A further improvement of the present invention is that the length of the threshing plate protruding in the direction of rotation is longer than the length protruding in the direction of anti-rotation.
本发明又进一步的完善是,所述漏孔呈沿胶带长度方向延伸的条状,间隔均布在胶带宽度方向上。A further improvement of the present invention is that the leakage holes are in the shape of strips extending along the length direction of the tape, and the intervals are evenly distributed in the width direction of the tape.
本发明更进一步的完善是,所述挡板构成呈L形。A further perfection of the present invention is that the baffle is formed in an L shape.
本发明仍进一步的完善是,所述轴流主脱粒滚筒分为旋入段和复脱段,所述旋入段由绕有螺旋叶片的锥型旋入头构成,所述复脱段由盘绕在周向均布轴向延伸的支撑杆外的螺旋固定杆以及间隔分布于螺旋固定杆的径向钉齿构成。The further improvement of the present invention is that the axial flow main threshing drum is divided into a screw-in section and a re-extraction section, the screw-in section is composed of a conical screw-in head with helical blades around it, and the re-extraction section is composed of a coiled It consists of a helical fixing rod that is uniformly distributed in the circumferential direction and extends axially outside the support rod, and radial spikes that are spaced apart from the helical fixing rod.
总之,本发明创新的“分步式脱粒”合理利用过桥输送中的振压脱粒和脱粒设备的前后分步脱粒,先在输送过程顺便对成熟度高、易炸荚豆株部分低速柔性脱粒,而将成熟度较低、难脱粒的豆株输送至轴流式滚筒冲击脱粒,从而妥善解决豆类作物长期以来收获破碎严重的难题,尤为适用于丘陵山地的豆类收获。In a word, the innovative "step-by-step threshing" of the present invention rationally utilizes the vibration pressure threshing in the bridge transportation and the step-by-step threshing of the threshing equipment. , and the bean plants with low maturity and difficult threshing are transported to the axial flow drum for impact threshing, so as to properly solve the long-term problem of severe harvesting of bean crops, especially suitable for bean harvesting in hilly and mountainous areas.
附图说明Description of drawings
图1是本发明一个实施例的结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the present invention.
图2是图1实施例中的过桥输送振压脱粒装置立体结构示意图。Fig. 2 is a schematic perspective view of the three-dimensional structure of the bridge conveying vibration pressure threshing device in the embodiment of Fig. 1 .
图3是图2的俯视结构示意图。FIG. 3 is a top view structural diagram of FIG. 2 .
图4是图2无过桥支架状态的结构示意图。Fig. 4 is a schematic structural view of Fig. 2 in the state without bridge support.
图5是图2中的植株输送振压带立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the plant conveying vibration pressure belt in Fig. 2 .
图6是图2中的籽粒输送带立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the grain conveyor belt in Fig. 2 .
图7是图2中的振压式脱粒滚筒的立体结构示意图。Fig. 7 is a schematic perspective view of the three-dimensional structure of the vibration-pressure threshing drum in Fig. 2 .
图8是图1实施例中的轴流主脱粒滚筒结构示意图。Fig. 8 is a schematic structural view of the axial flow main threshing drum in the embodiment of Fig. 1 .
具体实施方式Detailed ways
下面结合附图对本发明进行进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
实施例一Embodiment one
本实施例基于分布脱粒的豆类联合收获机如图1 ,履带式行走底盘A3的前端装有割台A1,上方装有由轴流主脱粒滚筒A6以及位于主脱粒滚筒A6下的凹板筛A7和位于凹板筛A7下的振动筛A8组成的脱粒设备。割台A1和脱粒设备之间通过支撑于过桥支架的输送机构A2衔接。这些与现有技术基本相同,不展开描述。The bean combine harvester based on the distributed threshing of this embodiment is shown in Figure 1. The front end of the crawler-type walking chassis A3 is equipped with a header A1, and the axial flow main threshing drum A6 and the concave plate screen under the main threshing drum A6 are installed above it. The threshing equipment composed of A7 and the vibrating screen A8 located under the concave screen A7. The header A1 and the threshing equipment are connected through the conveying mechanism A2 supported on the bridge support. These are basically the same as the prior art and will not be described.
如图2所示,输送机构A2由位于框架式过桥支架1内在上的植株输送振压带2和在下的籽粒输送带4组成,输送机构A2的籽粒输送带4上方装有二个间隔分布的振压式脱粒滚筒3,从而构成过桥输送振压脱粒装置。如图3、图4所示,在后脱粒滚筒的转轴与链轮5以及输送带驱动电机8带动的主动轮7固连,并通过链条6与在前的振压式脱粒滚筒3转轴上的链轮传动连接。As shown in Figure 2, the conveying mechanism A2 is composed of the plant conveying vibration pressure belt 2 on the inside of the frame-type bridge support 1 and the grain conveying belt 4 below. The vibratory pressure threshing drum 3 constitutes a bridge conveying vibration pressure threshing device. As shown in Fig. 3 and Fig. 4, the rotating shaft of the rear threshing drum is fixedly connected with the driving wheel 7 driven by the sprocket 5 and the conveyor belt drive motor 8, and is connected with the front vibration-pressing type threshing drum 3 rotating shaft through the chain 6. Sprocket drive connection.
如图5所示,植株输送振压带2由环绕在两端驱动辊轴2-1的振压带2-2组成,振压带2-2由分布有漏孔的镂空胶带2-2-2和间隔均布在胶带长度方向上的橡胶材质柔性振压板2-2-1构成。漏孔呈沿胶带长度方向延伸的条状,间隔均布在胶带宽度方向上,这样可以使籽粒充分被筛落至籽粒输送带上。As shown in Figure 5, the plant conveying vibrating belt 2 is composed of a vibrating belt 2-2 surrounding the drive roller shaft 2-1 at both ends, and the vibrating belt 2-2 is composed of a hollowed-out adhesive tape 2-2- 2 and rubber material flexible vibration plate 2-2-1 whose intervals are evenly distributed in the length direction of the tape. Leakage holes are in the shape of strips extending along the length direction of the belt, and the intervals are evenly distributed in the width direction of the belt, so that the grains can be fully sieved and dropped onto the grain conveyor belt.
如图6所示,籽粒输送带4由环绕在两端驱动辊4-1上的橡胶带4-2以及间隔分布在橡胶带4-2长度方向上的L形挡板4-3构成。As shown in FIG. 6 , the grain conveying belt 4 is composed of a rubber belt 4-2 wrapped around the driving rollers 4-1 at both ends and L-shaped baffles 4-3 spaced along the length direction of the rubber belt 4-2.
由图1可以看出,植株输送振压带2的输出端通过下倾的连接板与凹板筛A7的输入端衔接。籽粒输送带4的输出端通过驱动电机A5带动的籽粒衔接输送带A4与振动筛A8的输入端衔接。It can be seen from Fig. 1 that the output end of the plant conveying vibrating belt 2 is connected with the input end of the concave screen A7 through the downwardly inclined connecting plate. The output end of the grain conveyor belt 4 is connected with the input end of the vibrating screen A8 through the grain connecting conveyor belt A4 driven by the drive motor A5.
如图7所示,振压式脱粒滚筒3含有中空的旋转滚筒3-2,旋转滚筒3-2的两端通过端板3-4以及转轴3-5支撑于过桥支架1,并被电机带动转动。旋转滚筒3-2的外圆周向均布四组径向延伸的连接齿排3-3,每组连接齿排3-3由五根轴向均布的齿柱组成,连接齿排3-3外端固连切向的橡胶脱粒板3-1。脱粒板3-1朝旋转方向伸出的长度长于逆旋转方向伸出的长度,这样可以先以较大、再以较小柔性挤压作物,脱粒效果更好。As shown in Figure 7, the vibrating pressure type threshing drum 3 contains a hollow rotating drum 3-2. drive rotation. Four groups of radially extending connecting tooth rows 3-3 are evenly distributed on the outer circumference of the rotating drum 3-2, and each group of connecting tooth rows 3-3 is composed of five axially evenly distributed tooth columns, and the connecting tooth rows 3-3 The outer end is fixedly connected with a tangential rubber threshing plate 3-1. The length that the threshing plate 3-1 protrudes toward the direction of rotation is longer than the length that protrudes against the direction of rotation, so that the crops can be squeezed with greater flexibility and then with less flexibility, and the threshing effect is better.
本实施例与主动轮7连轴的振压式脱粒滚筒的相邻脱粒板3-1的旋转易位时间等于植株输送振压带上相邻振压板2-2-1的平移易位时间,而在后与在前两脱粒滚筒的传动比非常规的大于1,因此在前脱粒滚筒的脱粒板与振压板为随机对应关系,而控制在后振压式脱粒滚筒转速与植株输送振压带送进速度的关系,可以保证该脱粒滚筒的脱粒板与振压板邻近时一一对应,从而使作物先经过随机挤压,再经过有序挤压,充分发挥相互有机结合的振动挤压脱粒作用,籽粒效果更佳。再次过程中,脱粒板自身不产生振动,当作物植株堆积在植株输送振压带上被输送时,振压式脱粒滚筒转动,其下端的线速度方向与植株输送振压带输送方向一致,振压式脱粒滚筒与振压带之间的脱粒间隙(例如10cm),而镂空胶带具有一定弹性,作物植株堆积厚度大于该间隙,振压式脱粒滚筒转动过程将压实作物,而镂空胶带在压力作用下会有规律上下跳动,从而产生作业过程的相对振动,在振动和脱粒板挤压力的共同作用下完成脱粒,同时由于相对振动的存在,籽粒更易从镂空胶带落至下层籽粒输送带。In this embodiment, the rotational transposition time of the adjacent vibrating plate 3-1 of the vibrating threshing drum connected to the drive wheel 7 is equal to the translational transposition time of the adjacent vibrating plate 2-2-1 on the plant conveying vibrating belt. The transmission ratio of the rear and front two threshing drums is unconventional and greater than 1, so the threshing plate of the front threshing drum and the vibrating plate are in a random correspondence, while the speed of the rear vibrating threshing drum and the plant conveying vibrating belt are controlled. The relationship between the feeding speed can ensure the one-to-one correspondence between the threshing plate of the threshing cylinder and the vibrating plate when they are adjacent to each other, so that the crops are squeezed randomly first, and then squeezed in an orderly manner, giving full play to the organic combination of vibration and extrusion threshing. , the seed effect is better. During the second process, the threshing plate itself does not vibrate. When the crops are piled up on the plant conveying vibrating belt and transported, the vibrating threshing drum rotates, and the linear speed direction of its lower end is consistent with the conveying direction of the plant conveying vibrating belt. There is a threshing gap (for example, 10cm) between the pressure-type threshing drum and the vibrating belt, and the hollowed-out tape has a certain degree of elasticity. Under the action, there will be regular up and down jumps, resulting in relative vibration during the operation process. The threshing is completed under the combined action of vibration and threshing plate extrusion force. At the same time, due to the existence of relative vibration, the grains are more likely to fall from the hollow belt to the lower grain conveyor belt.
如图8所示,轴流主脱粒滚筒6含有幅盘6-6和驱动轴6-7,并分为旋入段和复脱段,旋入段由绕有螺旋叶片6-2的锥型旋入头6-1构成,复脱段由盘绕在周向均布轴向延伸的支撑杆6-4外的螺旋固定杆6-5以及间隔分布于螺旋固定杆6-5的径向钉齿6-3构成。螺旋叶片6-2焊接固定在锥型旋入头6-1上,钉齿6-3焊接在螺旋固定杆6-5上,螺旋固定杆6-5呈螺旋状焊接在6根支撑杆6-4上。工作时作物植株在锥型旋入头6-1和螺旋叶片6-2旋入作用下,由旋入段进入复脱段进行脱粒作业。As shown in Figure 8, the axial flow main threshing drum 6 contains a web disc 6-6 and a drive shaft 6-7, and is divided into a screw-in section and a re-extraction section. The screw-in head 6-1 is formed, and the detachment section consists of a helical fixing rod 6-5 coiled outside the circumferentially uniform and axially extending support rod 6-4 and radial spikes 6-5 distributed at intervals on the helical fixing rod 6-5. 3 composition. The spiral blade 6-2 is welded and fixed on the conical screw-in head 6-1, the nail tooth 6-3 is welded on the spiral fixed rod 6-5, and the spiral fixed rod 6-5 is welded to six support rods 6-5 in a spiral shape. 4 on. During work, the crop plants enter the re-extraction section from the screw-in section under the screw-in action of the conical screw-in head 6-1 and the helical blade 6-2 for threshing operation.
收获作业时,豆类作物植株由割台喂入至过桥输送振压脱粒装置,在被输送的同时进行一次柔性脱粒作业,未脱净作物植株及秸秆在在上层植株输送带作用下向联合收获机的脱粒设备凹板筛输送,通过锥型旋入头至轴流主脱粒滚筒内部进行强力复脱作业,复脱后的作物籽粒落入到振动筛上清选;在过桥输送振压脱粒装置实现预脱粒的籽粒由其下层的籽粒输送带运送至振动筛上进行清选,清选后最终输出到收集装置。During the harvesting operation, the bean crop plants are fed from the header to the vibrating pressure threshing device for conveying across the bridge, and a flexible threshing operation is performed while being transported. The threshing equipment of the harvester is conveyed by the concave plate sieve, and the strong re-threshing operation is carried out through the conical screw-in head to the inside of the axial-flow main threshing drum. The pre-threshed grains realized by the threshing device are transported to the vibrating sieve by the grain conveyor belt in the lower layer for cleaning, and finally output to the collecting device after cleaning.
试验表明,本实施例的联合收获机由于配备了过桥输送振压脱粒装置,在作物进入脱粒设备前进行了较成熟籽粒的脱粒作业,有效辅助了主脱粒作业,使脱粒设备主脱粒滚筒可以按不太成熟籽粒的强化脱粒要求进行调控,因此妥善解决了成熟度不同籽粒的兼顾难题,显著提高了脱净率,降低了破损率。Tests have shown that the combine harvester of this embodiment is equipped with a bridge-transporting vibratory pressure threshing device, and the threshing operation of relatively mature grains is carried out before the crops enter the threshing equipment, which effectively assists the main threshing operation, so that the main threshing drum of the threshing equipment can be threshed. It is regulated according to the enhanced threshing requirements of immature grains, so it properly solves the problem of taking care of grains with different maturity levels, significantly improves the cleaning rate and reduces the damage rate.
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