CN110274625A - A kind of body paper on-line detecting system - Google Patents
A kind of body paper on-line detecting system Download PDFInfo
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- CN110274625A CN110274625A CN201910453254.1A CN201910453254A CN110274625A CN 110274625 A CN110274625 A CN 110274625A CN 201910453254 A CN201910453254 A CN 201910453254A CN 110274625 A CN110274625 A CN 110274625A
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- body paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/20—Corrugating; Corrugating combined with laminating to other layers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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Abstract
The invention discloses a kind of body paper on-line detecting systems, it acquires body paper grammes per square metre in the corrugated paper board production line course of work, length index simultaneously statisticallys analyze, corrugated paper board production line includes body paper reel, body paper reel support shaft, splicer, preheating cylinder, preheating cylinder crosses paper bowl, unit and corrugated paper board production line original machine controller, body paper on-line detecting system includes body paper reel turning feeler mechanism, body paper reel radius testing agency, body paper consumes length detection mechanism, man-machine interaction panel and processor, also disclose a kind of detection method, it realizes the grammes per square metre that body paper is acquired in corrugated paper board production line operational process by reasonable rate-determining steps, residue length and consumption length data.
Description
Technical field
The invention belongs to body paper detection technique fields, concretely relate to a kind of body paper on-line detecting system.
Background technique
Body paper index is always the references object that corrugated board production is paid close attention in the process.The prior art is before storage
Detect the indexs such as body paper grammes per square metre, thickness in sampling experimental room.It is specified with body paper used in finished product with order in actual production process
Body paper whether meet, related data can not be obtained.And corrugated board manufacture profit often only differ different quality body paper it
Between price difference.
Therefore acquisition body paper grammes per square metre and length degree index are for statistical analysis necessary to production management in real time.
Summary of the invention
The object of the present invention is to provide a kind of body paper on-line detecting systems, are intended to the corrugated paper board production line course of work
In acquisition body paper grammes per square metre, length index and statistically analyze.
In order to solve the above technical problems, the object of the present invention is achieved like this:
A kind of body paper on-line detecting system acquires body paper grammes per square metre, length index simultaneously in the corrugated paper board production line course of work
Statistical analysis, corrugated paper board production line cross paper comprising body paper reel, body paper reel support shaft, splicer, preheating cylinder, preheating cylinder
Roller, unit and corrugated paper board production line original machine controller, body paper on-line detecting system include body paper reel turning feeler mechanism,
Body paper reel radius testing agency, body paper consumption length detection mechanism, man-machine interaction panel and processor；
The body paper reel turning feeler mechanism includes to be fixedly arranged on described in the detection block and detection of the body paper reel support shaft
The detection block sensor of detection block；
Body paper reel radius testing agency has a range sensor, and the range sensor is set to the body paper reel
Radial face described in body paper reel；
Body paper consumption length detection mechanism includes a speed probe, and the speed probe crosses paper bowl by the preheating cylinder
It drives and rotates synchronously；
The processor receives the body paper reel turning feeler mechanism, body paper reel radius testing agency and body paper and disappears
It consumes the signal of length detection mechanism and is analyzed and processed, the body paper grammes per square metre and length index that obtain are passed through into human-computer interaction face
Plate is shown.
Preferred embodiment on the basis of above scheme and as above scheme: the processor passes through analog sampling device pair
The detection block sensor, range sensor, speed probe carry out data acquisition.
Preferred embodiment on the basis of above scheme and as above scheme: the man-machine interaction panel includes display
And manipulation of switches.
A kind of preferred embodiment on the basis of above scheme and as above scheme: detection of body paper on-line detecting system
Method includes the following steps
S1: booting, processor initiation parameter；
S2: processor and the communication of analog sampling device obtain signals of rotational speed sensor；
S3: processor and the communication of analog sampling device obtain range sensor and detection block sensor signal, according to Distance-sensing
Device calculates the radius for obtaining current body paper reel, is turned according to the body paper reel of the signal acquisition distance-sensor of detection block sensor
Signal after a dynamic circle, calculates the radius that acquisition turns over body paper reel after a circle；
S4: detecting whether to receive the change of lap signal of man-machine interaction panel sending, and the current speed probe that obtains is recorded if having and is believed
Number number and body paper reel radius value；
S5: if man-machine interaction panel does not issue change of lap signal, according to one circle paper roll of the radius of current body paper reel and rotation
The radius value of cylinder, which calculates, obtains body paper thickness, and it is long to carry out the body paper that calculating acquisition currently consumes according to the signal of speed probe
Degree, the length of remaining body paper is obtained according to the radius of current body paper reel and body paper THICKNESS CALCULATION, passes through body paper thickness, consumption
Body paper length, the length computation of remaining body paper obtain the body paper weight and remaining body paper weight of consumption；
S6: detect whether that receiving man-machine interaction panel issues reduce-speed sign, to corrugated paper board production line original machine controller if having
Reduce-speed sign control unit is assigned to slow down；
S7: it if without deceleration instruction, continues to test and whether receives man-machine interaction panel sending splicing signal, to corrugated paper if having
Board assembly line original machine controller assigns splicing signal, and control splicer makes splicing movement；
S8: it if without splicing signal, jumps to step S2 and circuits sequentially.
Preferred embodiment on the basis of above scheme and as above scheme: the step S2 further includes to acquisition revolving speed
Sensor signal number carries out cumulative movement.
Preferred embodiment on the basis of above scheme and as above scheme: reel radius is equal to a* in the step S3
Vabc+b, wherein Vadc is analog quantity sampled value, and a is amendment constant, and b is penalty constant,
Preferred embodiment on the basis of above scheme and as above scheme: the length of remaining body paper is equal in the step S5
The ratio of Π * (current radius ^2- tube filler radius ^2) and body paper thickness.
Preferred embodiment on the basis of above scheme and as above scheme: body paper with a thickness of working as in the step S5
The radius of preceding body paper reel and the difference for turning over the radius of body paper reel after a circle.
Preferred embodiment on the basis of above scheme and as above scheme: the body paper length consumed in the step S5
The product of paper bowl perimeter is crossed by the accumulative signals of rotational speed sensor number obtained and preheating cylinder.
Preferred embodiment on the basis of above scheme and as above scheme: the processor is main website, the corrugation
Board production original machine controller is slave station, and the processor and the corrugated paper board production line original machine controller pass through MODBUS
Protocol communication.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that 1, can run in corrugated paper board production line
The grammes per square metre, residue length and consumption length data of body paper are acquired in journey.
, residue length data can be converted into order reference after weight is put in storage again and is convenient.
, production order compared by report can inquire the body paper of actual use and whether be consistent with order.
, by statistical tables and reports analysis can be used as body paper quality judgement foundation.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is detection system electrical schematic diagram.
Fig. 3 is detection system logic diagram.
Specific embodiment
To keep the purposes, technical schemes and advantages of the application clearer, below in conjunction with the attached drawing in embodiment, to reality
The technical solution applied in example is clearly and completely described, it is clear that described embodiment is only that the application a part is implemented
Example, rather than whole embodiments.Based on the embodiment provided, those of ordinary skill in the art are not before making creative work
Every other embodiment obtained is put, shall fall in the protection scope of this application.
In the description of the present application, it is to be understood that the orientation or positional relationship of the instructions such as term " on ", "lower" is base
In orientation or positional relationship shown in the drawings, it is merely for convenience of description the application and simplifies description, rather than indication or suggestion
Signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this
The limitation of application.
In the description of the present application, term " first ", " second " etc. are used for description purposes only, and should not be understood as instruction or
It implies relative importance or implicitly indicates the quantity of indicated technical characteristic.
See Fig. 1, a kind of body paper on-line detecting system, acquired in the corrugated paper board production line course of work body paper grammes per square metre,
Length index simultaneously statisticallys analyze, since Corrugating Machine board production needs to be arranged spare roll, the corrugation in described the present embodiment
Board production includes the first body paper reel 1A, the second body paper reel 2A, the first body paper reel support shaft 11A, the second paper roll
Cylinder support shaft 11B, splicer 10(include the first splicing structure 101 and the second paper splicing mechanism 102), preheating cylinder 7, preheating cylinder cross paper
Roller 6, unit and corrugated paper board production line original machine controller, body paper on-line detecting system include body paper spool turns detection machine
Structure, body paper reel radius testing agency, body paper consumption length detection mechanism, man-machine interaction panel and processor；
The body paper reel turning feeler mechanism includes the first detection block for being fixedly arranged on the first body paper reel support shaft 11A
2A, the first detection block 2B for being fixedly arranged on the second body paper reel support shaft 11B and the first inspection for detecting the first detection block 2A
Second detection block sensor 3B, the first body paper reel support shaft 11A no rotation surveyed block sensor 3A, detect the second detection block 2B
As soon as week, will drive the first detection block 2A trigger the first body paper reel support shaft 11A it is primary, thus output one signal；Second
Detection block 2B and the second detection block sensor 3B working principle and the first detection block 2A are identical as the first detection block sensor 3A.
Body paper reel radius testing agency has two groups, include first distance sensor 4A, second distance sensor 4B,
First distance sensor 4A, second distance sensor 4B are respectively arranged at the first body paper reel 1A, the second body paper reel 2A
Radial face described in the first body paper reel 1A, the second body paper reel 2A, thus detection the first body paper reel 1A, the second paper roll
The outermost layer of cylinder 2A and the relative distance of first distance sensor 4A, second distance sensor 4B, due to first distance sensor
4A, second distance sensor 4B and the position of the first body paper reel support shaft 11A, the second body paper reel support shaft 11B are fixed,
Its mutual distance is preset in processor, then passing through first distance sensor 4A and the first axle center body paper reel support shaft 11A
Distance subtract the difference that the outermost relative distance of the first distance sensor 4A measured and the first body paper reel 1A obtains, i.e.,
The first outermost radius of body paper reel 1A can be obtained.
Body paper consumption length detection mechanism includes a speed probe 5, and the speed probe 5 is by the preheating cylinder
It crosses paper bowl 6 and drives synchronous rotation, so that examinations preheating cylinder crosses the turnning circle of paper bowl 6, preheating cylinder crosses paper bowl 6 and do not rotate one
Week, by the length of body paper be perimeter that preheating cylinder crosses paper bowl 6, i.e. preheating cylinder crosses the diameter of paper bowl 6 and the product of π, that
Pass through the signals of rotational speed sensor number and preheating cylinder mistake of accumulative acquisition by the body paper overall length that preheating cylinder crosses the consumption of paper bowl 6
The product of 6 perimeter of paper bowl.
The processor receives the body paper reel turning feeler mechanism, body paper reel radius testing agency and original
The signal of paper consumption length detection mechanism is simultaneously analyzed and processed, and the body paper grammes per square metre obtained and length index are passed through man-machine friendship
Mutual Display panel.
The processor by analog sampling device to the first detection block sensor 3A, the second detection block sensor 3B,
First distance sensor 4A, second distance sensor 4B, speed probe 5 carry out data acquisition.
The man-machine interaction panel includes display and manipulation of switches, shows the consumption of body paper by display and remains
Remaining information, by manipulation of switches to processor input control signal, to control the working condition of corrugated paper board production line.
See Fig. 2, be the electrical schematic diagram of detection system, it includes processor CPU, the preferred CPU of the present embodiment is west gate
Son S7-200, one end of button switch SP1, SP2, SZ1, SB1, SB2, SB3, SB4 of man-machine interaction panel respectively with CPU
Input terminal 0.0,0.1,0.2,0.3,0.4,0.5,0.6 terminal electrical connection, button switch SP1, SP2, SZ1, SB1,
One end of SB2, SB3, SB4 are communicated with 24V positive pole, and button switch SP1, SP2, SZ1, SB1, SB2, SB3, SB4 are
Button switch open in usual, 24V power cathode are connect with 1M port electrical.
Wherein button switch SP1, SP2 is manually, automatically selects button, and button switch SB1, SB2 are the control that accelerates and slow down
Button processed, button switch SB3, SB4 are splicing and change of lap control button, and button switch SZ1 is scram button.
Output end 0.0,0.1,0.2,0.4 respectively with coil one end of relay KA0, KA1, KA2, KA4 be electrically connected,
Relay KA0, KA1, KA2, KA4 the coil other end connection 24V power supply cathode, the cathode of power supply also with power input M
And output end, 1M, 2M connection of CPU, the anode of 24V power supply are connected to power input L+ and 1L, 2L.
Relay KA0, KA1 are accelerated and are slowed down control, and relay KA2, KA4 carry out splicing and change of lap control, are used
To increase the control ability of output.
PORT COM PORT1 and man-machine interaction panel display communicate to connect；The PORT COM PORT2 of CPU with watt
Corrugated board production line original machine controller is connected by MODBUS protocol communication, analog sampling device also with the PORT COM PORT2 of CPU
It is connected by MODBUS protocol communication.
A kind of detection method of body paper on-line detecting system, includes the following steps
S1: booting, processor initiation parameter；
S2: processor and the communication of analog sampling device obtain signals of rotational speed sensor；
S3: processor and the communication of analog sampling device obtain range sensor and detection block sensor signal, according to Distance-sensing
Device calculates the radius for obtaining current body paper reel, is turned according to the body paper reel of the signal acquisition distance-sensor of detection block sensor
Signal after a dynamic circle, calculates the radius that acquisition turns over body paper reel after a circle；
S4: detecting whether to receive the change of lap signal of man-machine interaction panel sending, and the current speed probe that obtains is recorded if having and is believed
Number number and body paper reel radius value；
S5: if man-machine interaction panel does not issue change of lap signal, according to one circle paper roll of the radius of current body paper reel and rotation
The radius value of cylinder, which calculates, obtains body paper thickness, and it is long to carry out the body paper that calculating acquisition currently consumes according to the signal of speed probe
Degree, the length of remaining body paper is obtained according to the radius of current body paper reel and body paper THICKNESS CALCULATION, passes through body paper thickness, consumption
Body paper length, the length computation of remaining body paper obtain the body paper weight and remaining body paper weight of consumption；
S6: detect whether that receiving man-machine interaction panel issues reduce-speed sign, to corrugated paper board production line original machine controller if having
Reduce-speed sign control unit is assigned to slow down；
S7: it if without deceleration instruction, continues to test and whether receives man-machine interaction panel sending splicing signal, to corrugated paper if having
Board assembly line original machine controller assigns splicing signal, and control splicer makes splicing movement；
S8: it if without splicing signal, jumps to step S2 and circuits sequentially.
Preferably, the step S2 further includes carrying out cumulative movement to acquisition signals of rotational speed sensor number.
Preferably, reel radius is equal to a*Vabc+b in the step S3, and wherein Vadc is analog quantity sampled value, and a is to repair
Normal number, b are penalty constant,
Preferably, the length of remaining body paper is equal to Π * (current radius ^2- tube filler radius ^2) and body paper thickness in the step S5
Ratio.
Preferably, the radius with a thickness of current body paper reel of body paper and body paper reel after a circle is turned in the step S5
Radius difference.
Preferably, the processor is main website, and the corrugated paper board production line original machine controller and analog sampling device are
Slave station, the processor and the corrugated paper board production line original machine controller pass through MODBUS protocol communication.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore: it is all according to
The equivalence changes that structure of the invention, shape, principle are done, should all be covered by within protection scope of the present invention.
Claims (10)
1. a kind of body paper on-line detecting system acquires body paper grammes per square metre, length index in the corrugated paper board production line course of work
And statistically analyze, corrugated paper board production line crosses paper comprising body paper reel, body paper reel support shaft, splicer, preheating cylinder, preheating cylinder
Roller, unit and corrugated paper board production line original machine controller, it is characterised in that: body paper on-line detecting system turns comprising body paper reel
Dynamic testing agency, body paper reel radius testing agency, body paper consumption length detection mechanism, man-machine interaction panel and processor；
The body paper reel turning feeler mechanism includes to be fixedly arranged on described in the detection block and detection of the body paper reel support shaft
The detection block sensor of detection block；
Body paper reel radius testing agency has a range sensor, and the range sensor is set to the body paper reel
Radial face described in body paper reel；
Body paper consumption length detection mechanism includes a speed probe, and the speed probe crosses paper bowl by the preheating cylinder
It drives and rotates synchronously；
The processor receives the body paper reel turning feeler mechanism, body paper reel radius testing agency and body paper and disappears
It consumes the signal of length detection mechanism and is analyzed and processed, the body paper grammes per square metre and length index that obtain are passed through into human-computer interaction face
Plate is shown.
2. a kind of body paper on-line detecting system according to claim 1, it is characterised in that: the processor is adopted by simulation
Sample device carries out data acquisition to the detection block sensor, range sensor, speed probe.
3. a kind of body paper on-line detecting system according to claim 1, it is characterised in that: the man-machine interaction panel includes
Display and manipulation of switches.
4. a kind of a kind of detection method of body paper on-line detecting system according to claim 1 to 2, it is characterised in that:
Include the following steps
S1: booting, processor initiation parameter；
S2: processor and the communication of analog sampling device obtain signals of rotational speed sensor；
S3: processor and the communication of analog sampling device obtain range sensor and detection block sensor signal, according to Distance-sensing
Device calculates the radius for obtaining current body paper reel, is turned according to the body paper reel of the signal acquisition distance-sensor of detection block sensor
Signal after a dynamic circle, calculates the radius that acquisition turns over body paper reel after a circle；
S4: detecting whether to receive the change of lap signal of man-machine interaction panel sending, and the current speed probe that obtains is recorded if having and is believed
Number number and body paper reel radius value；
S5: if man-machine interaction panel does not issue change of lap signal, according to one circle paper roll of the radius of current body paper reel and rotation
The radius value of cylinder, which calculates, obtains body paper thickness, and it is long to carry out the body paper that calculating acquisition currently consumes according to the signal of speed probe
Degree, the length of remaining body paper is obtained according to the radius of current body paper reel and body paper THICKNESS CALCULATION, passes through body paper thickness, consumption
Body paper length, the length computation of remaining body paper obtain the body paper weight and remaining body paper weight of consumption；
S6: detect whether that receiving man-machine interaction panel issues reduce-speed sign, to corrugated paper board production line original machine controller if having
Reduce-speed sign control unit is assigned to slow down；
S7: it if without deceleration instruction, continues to test and whether receives man-machine interaction panel sending splicing signal, to corrugated paper if having
Board assembly line original machine controller assigns splicing signal, and control splicer makes splicing movement；
S8: it if without splicing signal, jumps to step S2 and circuits sequentially.
5. according to a kind of detection method of any body paper on-line detecting system of claim 4, it is characterised in that: the step
Rapid S2 further includes carrying out cumulative movement to acquisition signals of rotational speed sensor number.
6. according to a kind of detection method of any body paper on-line detecting system of claim 4, it is characterised in that: the step
Reel radius is equal to a*Vabc+b in rapid S3, and wherein Vadc is analog quantity sampled value, and a is amendment constant, and b is penalty constant.
7. according to a kind of detection method of any body paper on-line detecting system of claim 4, it is characterised in that: the step
The length of remaining body paper is equal to the ratio of Π * (current radius ^2- tube filler radius ^2) and body paper thickness in rapid S5.
8. according to a kind of detection method of any body paper on-line detecting system of claim 4, it is characterised in that: the step
The radius with a thickness of current body paper reel of body paper and the difference for turning over the radius of body paper reel after a circle in rapid S5.
9. according to a kind of detection method of any body paper on-line detecting system of claim 4, it is characterised in that: the step
The body paper length consumed in rapid S5 crosses the product of paper bowl perimeter by the accumulative signals of rotational speed sensor number obtained and preheating cylinder.
10. according to a kind of detection method of any body paper on-line detecting system of claim 4, it is characterised in that: described
Processor is main website, and the corrugated paper board production line original machine controller is slave station, the processor and the corrugated board production
Line original machine controller passes through MODBUS protocol communication.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910453254.1A CN110274625A (en) | 2019-05-28 | 2019-05-28 | A kind of body paper on-line detecting system |
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| CN201910453254.1A CN110274625A (en) | 2019-05-28 | 2019-05-28 | A kind of body paper on-line detecting system |
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| CN111981942A (en) * | 2020-08-26 | 2020-11-24 | 常熟市宏华外贸包装有限责任公司 | Raw paper roll remaining meter number estimation system |
| CN112146579A (en) * | 2020-10-09 | 2020-12-29 | 湖北中烟工业有限责任公司 | Multi-specification reel tobacco material consumption measuring device and using method |
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| CN113415035A (en) * | 2021-07-23 | 2021-09-21 | 昆山鸣朋纸业有限公司 | Control system and method based on corrugated board multi-performance process |
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Application publication date: 20190924 |