CN103278195A - Enameled wire production online monitoring system and control method thereof - Google Patents
Enameled wire production online monitoring system and control method thereof Download PDFInfo
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- CN103278195A CN103278195A CN2013101899119A CN201310189911A CN103278195A CN 103278195 A CN103278195 A CN 103278195A CN 2013101899119 A CN2013101899119 A CN 2013101899119A CN 201310189911 A CN201310189911 A CN 201310189911A CN 103278195 A CN103278195 A CN 103278195A
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Abstract
The invention discloses an enameled wire production online monitoring system, which comprises an HVC monitoring device arranged on a winding machine, a controller, a monitoring room terminal, a wireless transmitting device and a mobile receiver, wherein the HVC monitoring device is used for transmitting an acquired signal to the controller; the controller is used for transmitting an alarm signal to the mobile receiver through the wireless transmitting device; and the controller is further used for transmitting the acquired signal to the monitoring room terminal. The system is safe and reliable, the enameled wire production stability is ensured, quality problems are tracked and alarmed, and in-time discovery of faults and overhauling are ensured.
Description
Technical field
The present invention relates to the Production of Enamel Wires online monitoring system.
Background technology
What the high speed admission machine used at present is the HVC on-line detecting system, the finished product enameled wire surface quality is carried out on-line monitoring, when surface quality problems occurring in the production run, can send the sound and light alarm signal at the admission machine position, owing to the distance reason, when the operative employee arrives other regional operations, can not in time find alerting signal, cause the product line surface quality is lost monitoring.
Summary of the invention
Technical matters to be solved by this invention is to realize a kind of on-line detecting system that can in time give the alarm to the staff accurately.
To achieve these goals, the technical solution used in the present invention is: the Production of Enamel Wires online monitoring system, comprise the HVC monitoring device (particle and high pressure pin hole pick-up unit), controller, Control Room terminal, wireless launcher and the mobile receiver that are arranged on the admission machine, described HVC monitoring device will be gathered signal and be delivered to controller, described controller is sent to mobile receiver through wireless launcher with alerting signal, and described controller also will be gathered signal and be sent to the Control Room terminal.
System also comprises the temperature sensor that is arranged in the baker, the temperature sensor in the enameled wire copper cash annealing device, and being arranged on torque sensor on the admission machine motor, said temperature sensor, torque sensor are delivered to controller with temperature signal and the torque signal of gathering.
Described mobile receiver is the watch style equipment with vibration, the sound, demonstration, alarm mechanism.
Described controller also will be gathered signal and be sent to PLC, and described PLC output is changed axle and rolled off the production line signal to admission machine.
Production of Enamel Wires on-line monitoring control method:
Also will gather signal is delivered to controller in real time for step 1, HVC monitoring device start detection;
Step 2, controller are delivered to the Control Room terminal in real time with signal after data are handled;
Step 3, when controller detects unusually, output signal to admission machine and control it and change axle and roll off the production line, and send alerting signal to mobile receiver through wireless launcher.
The invention has the advantages that this security of system is reliable, guaranteed Production of Enamel Wires stability, quality problems are followed the tracks of warning, guarantee fault discovery in time and maintenance.
Description of drawings
Below the content of every width of cloth accompanying drawing expression in the instructions of the present invention and the mark among the figure are made brief description:
Fig. 1 is Production of Enamel Wires online monitoring system structured flowchart;
Mark among the above-mentioned figure is: 1, HVC monitoring device; 2, controller; 3, Control Room terminal; 4, wireless launcher; 5, mobile receiver.
Embodiment
Contrast accompanying drawing below, by the description to embodiment, the effect of the mutual alignment between the shape of the specific embodiment of the present invention such as related each member, structure, the each several part and annexation, each several part and principle of work, manufacturing process and operation using method etc., be described in further detail, to help those skilled in the art inventive concept of the present invention, technical scheme had more complete, accurate and deep understanding.
This project can allow the operative employee in the perform region by radio principle, is not subjected to distance limit, can in time receive the HVC alerting signal, and then in time handle the product line surface quality problems, avoids defective products to flow out.
Specifically, the Production of Enamel Wires online monitoring system comprises HVC monitoring device 1, controller 2, Control Room terminal 3, wireless launcher 4 and mobile receiver 5.Wherein HVC monitoring device 1 is arranged on the enameled wire surface quality test device on the admission machine, and itself having is that itself possesses warning function, and this equipment mainly detects surface quality and the film integrity of wire rod.Major equipment has master console, detection probe, and master console is responsible for the line detection signal that acquisition testing probe place transmits, and by the collection of signal, control desk is connected to host computer, utilizes probe signal that the surface quality of wire rod is carried out online detection.HVC monitoring device 1 will be gathered signal and be delivered to controller 2, controller should be converted to analog signals with digital signal, after we gather this analog signals, utilize switching value signal of relay output to wireless launcher 4, wireless launcher 4 makes wireless signal cover whole plant area by central amplifier, the staff in different posies obtains alerting signal by mobile receiver 5, and quality problems are handled.Simultaneously, controller 2 also will be gathered signal and be sent to Control Room terminal 3, namely in office of manufacturing department one of the explicit receiver of liquid crystal display is installed, receive the live signal that HVC monitoring device 1 is gathered, and the warning device synchronous with HVC monitoring device 1 alarm mechanism arranged, simultaneously, each take-up element number of 1 pair of admission machine of HVC monitoring device, the acousto-optic of the receiver of Control Room terminal 3 shows corresponding with the take-up element number.
In order further to improve control and monitoring on the production line, system all carries out design and the collection of alerting signal to the important step of device fabrication, by software each important production procedure is monitored in real time.Specifically, system is the admission machine on the Production of Enamel Wires line also, baker, enameled wire copper cash annealing device is provided with watch-dog, namely be arranged on the temperature sensor in the baker, temperature sensor in the enameled wire copper cash annealing device, and be arranged on torque sensor on the admission machine motor, above-mentioned detection components and parts are delivered to controller 2 with the signal of gathering, so that controller 2 carries out the on-line monitoring annealing temperature, the baker furnace temperature, admission machine working condition etc., can utilize controller 2 to gather analog signals, the design monitoring software, utilize pre-set programs and safe threshold values to detect and early warning, the dissimilar early warning signal of warning design for different stage, be connected with the controller 2 of production line simultaneously, in time handle quality problems or equipment failure problem automatically.
Also will gather signal at HVC monitoring device 1 and be sent to PLC, this PLC output is changed axle and is rolled off the production line signal to admission machine, and quality problems are followed the tracks of, and will have defective product to change axle automatically and roll off the production line.
Mobile receiver 5 is for having the watch style equipment of vibration, the sound, demonstration, alarm mechanism, if employing is hanging to takeing on, the waist-mounted type structure all can not allow the staff find fault reliably, because the environment of plant is noisy, no matter be the vibration or the sound all is difficult for being found, the structure of having only watch style, contact with skin, could allow the staff in time find fault alarm, in time go site disposal, the structure of while watch style, i.e. vibration, the sound, demonstration, alarm mechanism integrated component add the version of watchband, no matter be that to make or wear all be very easily.
Above-mentioned Production of Enamel Wires on-line monitoring control method is as follows:
Also will gather signal is delivered to controller 2 in real time for step 1, HVC monitoring device 1 start detection;
Step 2, controller 2 are delivered to Control Room terminal 3 in real time with signal after data are handled;
Step 3, when controller 2 detects unusually, output signal to admission machine and control it and change axle and roll off the production line, and send alerting signal to mobile receiver 5 through wireless launcher 4,
Further, in step 1, the temperature sensor in the baker, the temperature sensor in the enameled wire copper cash annealing device, and be arranged on torque sensor on the admission machine motor, temperature signal, the torque signal of gathering is delivered to controller 2; And in step 3, analyze, if controller 2 detects temperature or moment of torsion is unusual, surpass pre-set threshold value, then send alerting signal to mobile receiver 5 through wireless launcher 4.
Further, each take-up element number of 1 pair of admission machine of HVC monitoring device, controller 2 sends the numbering of fault admission machine take-up unit when sending alerting signal, can allow the staff know and specifically be that equipment breaks down, can reduce the time of trouble-shooting equipment.
By reference to the accompanying drawings the present invention has been carried out exemplary description above; obviously specific implementation of the present invention is not subjected to the restriction of aforesaid way; as long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; or without improving design of the present invention and technical scheme are directly applied to other occasion, all within protection scope of the present invention.
Claims (7)
1. Production of Enamel Wires online monitoring system, it is characterized in that: comprise the HVC monitoring device (1), controller (2), Control Room terminal (3), wireless launcher (4) and the mobile receiver (5) that are arranged on the admission machine, described HVC monitoring device (1) will be gathered signal and be delivered to controller (2), described controller (2) is sent to mobile receiver (5) through wireless launcher (4) with alerting signal, and described controller (2) also will be gathered signal and be sent to Control Room terminal (3).
2. Production of Enamel Wires online monitoring system according to claim 1, it is characterized in that: system also comprises the temperature sensor that is arranged in the baker, the temperature sensor in the enameled wire copper cash annealing device, and being arranged on torque sensor on the admission machine motor, said temperature sensor, torque sensor are delivered to controller (2) with temperature signal and the torque signal of gathering.
3. Production of Enamel Wires online monitoring system according to claim 1 and 2 is characterized in that: described mobile receiver (5) is for having the watch style equipment of vibration, the sound, demonstration, alarm mechanism.
4. Production of Enamel Wires online monitoring system according to claim 3, it is characterized in that: described controller (2) also will be gathered signal and be sent to PLC, and described PLC output is changed axle and is rolled off the production line signal to admission machine.
5. Production of Enamel Wires on-line monitoring control method is characterized in that:
Also will gather signal is delivered to controller (2) in real time for step 1, HVC monitoring device (1) start detection;
Step 2, controller (2) are delivered to Control Room terminal (3) in real time with signal after data are handled;
Step 3, when controller (2) detects unusually, output signal to admission machine and control it and change axle and roll off the production line, and send alerting signal to mobile receiver (5) through wireless launcher (4).
6. Production of Enamel Wires on-line monitoring control method according to claim 5 is characterized in that:
In the described step 1, the temperature sensor in the baker, the temperature sensor in the enameled wire copper cash annealing device, and be arranged on torque sensor on the admission machine motor, temperature signal, the torque signal of gathering is delivered to controller (2);
In the described step 3, if controller (2) detects temperature or moment of torsion is unusual, then send alerting signal to mobile receiver (5) through wireless launcher (4).
7. according to claim 5 or 6 described Production of Enamel Wires on-line monitoring control methods, it is characterized in that: described HVC monitoring device (1) is to each take-up element number of admission machine, and described controller (2) sends the numbering of fault admission machine take-up unit when sending alerting signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310189911.9A CN103278195B (en) | 2013-05-21 | 2013-05-21 | Production of Enamel Wires online monitoring system and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310189911.9A CN103278195B (en) | 2013-05-21 | 2013-05-21 | Production of Enamel Wires online monitoring system and control method thereof |
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| Publication Number | Publication Date |
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| CN103278195A true CN103278195A (en) | 2013-09-04 |
| CN103278195B CN103278195B (en) | 2016-08-10 |
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| CN201310189911.9A Active CN103278195B (en) | 2013-05-21 | 2013-05-21 | Production of Enamel Wires online monitoring system and control method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103472809A (en) * | 2013-09-26 | 2013-12-25 | 佛山市顺德区精艺动力科技有限公司 | Enamelling machine online informationized real-time management system |
| TWI742043B (en) * | 2017-02-22 | 2021-10-11 | 國聯機械實業股份有限公司 | Intelligent control system for spheroidized metal wire |
| CN113554854A (en) * | 2021-08-02 | 2021-10-26 | 铜陵兢强电子科技股份有限公司 | Enameled equipment stall alarm system |
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| CN1740933A (en) * | 2005-07-29 | 2006-03-01 | 四川创图科技有限公司 | Monitoring system |
| CN102063108A (en) * | 2010-11-29 | 2011-05-18 | 无锡市北辰自动化技术有限公司 | Enamelled wire quality on-line monitoring system |
| CN202275494U (en) * | 2011-03-30 | 2012-06-13 | 北京三博中自科技有限公司 | System for real-time alarm of industrial enterprise |
| CN102854868A (en) * | 2012-09-25 | 2013-01-02 | 珠海市一致电工有限公司 | Monitoring system for enameled wire production |
| CN203323789U (en) * | 2013-05-21 | 2013-12-04 | 安徽威奇电工材料有限公司 | Enameled wire production on-line monitoring system |
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2013
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| CN1740933A (en) * | 2005-07-29 | 2006-03-01 | 四川创图科技有限公司 | Monitoring system |
| CN102063108A (en) * | 2010-11-29 | 2011-05-18 | 无锡市北辰自动化技术有限公司 | Enamelled wire quality on-line monitoring system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103472809A (en) * | 2013-09-26 | 2013-12-25 | 佛山市顺德区精艺动力科技有限公司 | Enamelling machine online informationized real-time management system |
| TWI742043B (en) * | 2017-02-22 | 2021-10-11 | 國聯機械實業股份有限公司 | Intelligent control system for spheroidized metal wire |
| CN113554854A (en) * | 2021-08-02 | 2021-10-26 | 铜陵兢强电子科技股份有限公司 | Enameled equipment stall alarm system |
| CN113554854B (en) * | 2021-08-02 | 2022-08-05 | 铜陵兢强电子科技股份有限公司 | Enameled equipment stall alarm system |
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| CN103278195B (en) | 2016-08-10 |
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