CN103472809A - Enamelling machine online informationized real-time management system - Google Patents
Enamelling machine online informationized real-time management system Download PDFInfo
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- CN103472809A CN103472809A CN2013104456377A CN201310445637A CN103472809A CN 103472809 A CN103472809 A CN 103472809A CN 2013104456377 A CN2013104456377 A CN 2013104456377A CN 201310445637 A CN201310445637 A CN 201310445637A CN 103472809 A CN103472809 A CN 103472809A
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Abstract
The invention discloses an enamelling machine online informationized real-time management system which comprises a monitor station and at least one equipment site station. The monitor station is used for monitoring enamelling machine equipment production conditions and enamelling machine equipment running conditions collected through the equipment site station, and comprises a first programmable logic controller, a first wireless transmission module and a first touch screen, wherein data transmission is carried out between the first programmable logic controller and the first wireless transmission module, and the first programmable logic controller is connected with the first touch screen. The equipment site station comprises a second programmable logic controller, a second wireless transmission module, a second touch screen and an equipment online video monitoring device, wherein wireless data transmission is carried out between the second programmable logic controller and the first wireless transmission module, the equipment online video monitoring device is used for collecting picture data of an equipment site, and the second touch screen is used for displaying the equipment running conditions and the picture information collected by the equipment online video monitoring device.
Description
Technical field
The present invention relates to the automatic industrial control field, especially enamelling machine online information real-time management system.
Background technology
Fast development along with China's economy, automatic industrial control field for production equipment is more and more wider, the leader of manufacturer understands turnout, the output value, profit, rejection rate, the Homes Using TV of the date of equipment operation condition and equipment in real time, and the handle of company operation situation is possessed to great meaning.Especially in the enamelling machine production run, usually the key elements such as the turnout of manually checking, report the date of equipment operation condition and equipment, the output value, profit, rejection rate, Homes Using TV, produced extra human cost, and the transmission of data often needs field wiring, consideration for working environment, the leader's of manufacturer office or Surveillance center are distant from workshop, therefore, cloth line length, quantity are many, hardware cost improves greatly, and wiring is also influential to the aesthetics of company.In addition, run into mechanical disorder, can only the one-level one-level after the field personnel finds toward reporting, finally by the person in charge, notify maintenance department to be keeped in repair, this process is tediously long, program is complicated, delays manufacturing schedule.
Summary of the invention
For solving the problems of the technologies described above, the technical problem to be solved in the present invention is to provide a kind of efficient enamelling machine online information real-time management system that reduces human cost and wiring.
The technical solution used in the present invention is: enamelling machine online information real-time management system, comprise a monitoring station and at least one device context station, enamelling machine device fabrication situation and operation conditions that described monitoring station collects for the on-the-spot station of watch-dog, described monitoring station comprises the first programmable logic controller (PLC), the first wireless transport module and the first touch-screen, carry out data transmission between described the first programmable logic controller (PLC) and the first wireless transport module, described the first programmable logic controller (PLC) is connected with the first touch-screen; Described device context station comprises the second programmable logic controller (PLC), the second wireless transport module, the second touch-screen, equipment on-line video monitoring apparatus; Described the second programmable logic controller (PLC) is connected with the second wireless transport module, the second touch-screen respectively; Wireless Data Transmission between described the second wireless transport module and the first wireless transport module; Described equipment on-line video monitoring apparatus is for the picture data at collecting device scene, and described picture data is transferred to the second touch-screen, the image information that described the second touch-screen collects for display device operation conditions and equipment on-line video monitoring apparatus.
Described device context station also comprises CPLD data integration capture card and data acquisition system (DAS); Described the second programmable logic controller (PLC) is connected with CPLD data integration capture card; Described data acquisition system (DAS) is for the yield data of collection site enamelling machine enameled wire, and this yield data is converted into to high-frequency pulse signal, described CPLD data integration capture card is for reading, preserve described high-frequency pulse signal and being transferred to the second programmable logic controller (PLC).
Described data acquisition system (DAS) comprises at least one approach switch, and described approach switch calculates the enamelling machine yield data by detecting motor speed.
Described equipment on-line video monitoring apparatus is camera.
Beneficial effect of the present invention:
Production status and the operation conditions of enamelling machine online information real-time management system monitoring enamelling machine of the present invention, avoided Traditional Man transmission of information or field wiring to carry out wire transmission, adopt wireless communication mode, cost of labor and field wiring cost have been reduced, thereby the transmission of data is more efficient, but the turnout of the date of company manager's remote supervisory and control(ling) equipment operation conditions and equipment, the output value, profit, rejection rate, Homes Using TV etc., be convenient to its whole developing direction of holding enterprise operation, as volume increase or the underproduction, service negotiation etc., can also be when equipment runs into fault the very first time notice maintenance department keeped in repair.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
Fig. 1 is the structured flowchart of enamelling machine online information real-time management system of the present invention.
Embodiment
Shown in Fig. 1, be enamelling machine online information real-time management system of the present invention, comprise a monitoring station 1 and at least one device context station 2, monitoring station 1 is for the on-the-spot station of watch-dog 2 enamelling machine device fabrication situation and the operation conditionss that collect;
As shown in the figure, described monitoring station 1 comprises the first programmable logic controller (PLC) 11, the first wireless transport module 12 and the first touch-screen 13, carry out data transmission between described the first programmable logic controller (PLC) 11 and the first wireless transport module 12, described the first programmable logic controller (PLC) 11 is connected with the first touch-screen 13;
Described device context station 2 comprises the second programmable logic controller (PLC) 21, the second wireless transport module 22, the second touch-screen 23, equipment on-line video monitoring apparatus 24, CPLD data integration capture card 25 and data acquisition system (DAS) 26; Described the second programmable logic controller (PLC) 21 is connected with CPLD data integration capture card 25 with the second wireless transport module 22, the second touch-screen 23 respectively; Wireless Data Transmission between described the second wireless transport module 22 and the first wireless transport module 12; Described equipment on-line video monitoring apparatus 24 is for the picture data at collecting device scene, and described picture data is transferred to the second touch-screen 23, the image information that described the second touch-screen 23 collects for display device operation conditions and equipment on-line video monitoring apparatus 24; Described data acquisition system (DAS) 26 is for the yield data of collection site enamelling machine enameled wire, and this yield data is converted into to high-frequency pulse signal, described CPLD data integration capture card 25 is for reading, preserve described high-frequency pulse signal and being transferred to the second programmable logic controller (PLC) 21.
In the present invention, data acquisition system (DAS) 26 comprises at least one approach switch, approach switch calculates enamelling machine enameled wire yield data by detecting motor speed, and output high-frequency pulse signal, a pulse signal represents the enameled wire of certain-length, high-speed pulse acquisition module integrated circuit in CPLD data integration capture card 25 reads and preserves described high-frequency pulse signal, and this high-frequency pulse signal is transferred to the second programmable logic controller (PLC) 21; Simultaneously, the picture datas such as the machine of stopping of camera collection device context, workman's working condition are transferred to the second touch-screen 23 and show, the second touch-screen 23 also can show the operational factors such as the electric current, voltage, power of enamelling machine simultaneously; The second touch-screen 23 and data integration capture card 25 send to the second programmable logic controller (PLC) 21 to carry out Communication processing the data that collect, then carry out wireless transmission by 22 pairs of production datas of the second wireless transport module and equipment operation condition, the first 12 of wireless transport modules receive the data that the second wireless transport module 22 transmits, the data that receive for 11 pairs of the first wireless transport modules 12 of the first programmable logic controller (PLC) are processed, finally in the first touch-screen 13 real-time monitoring equipment output and current device operation conditions.
In sum, production status and the operation conditions of enamelling machine online information real-time management system monitoring enamelling machine of the present invention, avoided Traditional Man transmission of information or field wiring to carry out wire transmission, adopt wireless communication mode, cost of labor and field wiring cost have been reduced, thereby the transmission of data is more efficient, but the turnout of the date of company manager's remote supervisory and control(ling) equipment operation conditions and equipment, the output value, profit, rejection rate, Homes Using TV etc., be convenient to its whole developing direction of holding enterprise operation, as volume increase or the underproduction, service negotiation etc., can also be when equipment runs into fault the very first time notice maintenance department keeped in repair.
The foregoing is only preferential embodiment of the present invention, the present invention is not limited to above-mentioned embodiment, as long as within realizing that with basic identical means the technical scheme of the object of the invention all belongs to protection scope of the present invention.
Claims (4)
1. enamelling machine online information real-time management system, comprise a monitoring station (1) and at least one device context station (2), enamelling machine device fabrication situation and operation conditions that described monitoring station (1) collects for the on-the-spot station of watch-dog (2), it is characterized in that: described monitoring station (1) comprises the first programmable logic controller (PLC) (11), the first wireless transport module (12) and the first touch-screen (13), carry out data transmission between described the first programmable logic controller (PLC) (11) and the first wireless transport module (12), described the first programmable logic controller (PLC) (11) is connected with the first touch-screen (13), described device context station (2) comprises the second programmable logic controller (PLC) (21), the second wireless transport module (22), the second touch-screen (23), equipment on-line video monitoring apparatus (24), described the second programmable logic controller (PLC) (21) is connected with the second wireless transport module (22), the second touch-screen (23) respectively, Wireless Data Transmission between described the second wireless transport module (22) and the first wireless transport module (12), described equipment on-line video monitoring apparatus (24) is for the picture data at collecting device scene, and described picture data is transferred to the second touch-screen (23), the image information that described the second touch-screen (23) collects for display device operation conditions and equipment on-line video monitoring apparatus (24).
2. enamelling machine online information real-time management system according to claim 1, it is characterized in that: described device context station (2) also comprises CPLD data integration capture card (25) and data acquisition system (DAS) (26); Described the second programmable logic controller (PLC) (21) is connected with CPLD data integration capture card (25); Described data acquisition system (DAS) (26) is for the yield data of collection site enamelling machine enameled wire, and this yield data is converted into to high-frequency pulse signal, described CPLD data integration capture card (25) is for reading, preserve described high-frequency pulse signal and being transferred to the second programmable logic controller (PLC) (21).
3. enamelling machine online information real-time management system according to claim 2, it is characterized in that: described data acquisition system (DAS) (26) comprises at least one approach switch, described approach switch calculates the enamelling machine yield data by detecting motor speed.
4. enamelling machine online information real-time management system according to claim 1, it is characterized in that: described equipment on-line video monitoring apparatus (24) is camera.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013104456377A CN103472809A (en) | 2013-09-26 | 2013-09-26 | Enamelling machine online informationized real-time management system |
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| CN2013104456377A CN103472809A (en) | 2013-09-26 | 2013-09-26 | Enamelling machine online informationized real-time management system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110174869A (en) * | 2019-07-04 | 2019-08-27 | 武汉般若易修工业技术服务有限公司 | Workshop data work station |
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| JPH0668102A (en) * | 1992-08-20 | 1994-03-11 | Mitsubishi Electric Corp | Production management system |
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| CN110174869A (en) * | 2019-07-04 | 2019-08-27 | 武汉般若易修工业技术服务有限公司 | Workshop data work station |
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Application publication date: 20131225 |