CN203169595U - Automatic black plaster spreading coater - Google Patents

Automatic black plaster spreading coater Download PDF

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Publication number
CN203169595U
CN203169595U CN 201320106088 CN201320106088U CN203169595U CN 203169595 U CN203169595 U CN 203169595U CN 201320106088 CN201320106088 CN 201320106088 CN 201320106088 U CN201320106088 U CN 201320106088U CN 203169595 U CN203169595 U CN 203169595U
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China
Prior art keywords
black plaster
links
cylinder
mounting
fixed
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Withdrawn - After Issue
Application number
CN 201320106088
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Chinese (zh)
Inventor
何少佳
王海坤
陈勇钢
史剑清
邓子信
高韵沣
石旅光
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Guilin University of Electronic Technology
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Guilin University of Electronic Technology
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Priority to CN 201320106088 priority Critical patent/CN203169595U/en
Application granted granted Critical
Publication of CN203169595U publication Critical patent/CN203169595U/en
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Abstract

The utility model discloses an automatic black plaster spreading coater which comprises a base, a support, an air cylinder, mount materials, a mount roller, a film covering roller, rolling rubber covered rollers, a pressing plate, a die pressing device, a punching shear device and a waste recycling hopper. The mount materials are clamped between the two rolling rubber covered rollers, and are driven to move forwards by the force of friction. A stepping motor is connected with the rolling rubber covered rollers through a coupler and is used for providing power for the automatic black plaster spreading coater. The input end of a stepping motor driver is connected with the output end of a control center through a cable, the output end of the stepping motor driver is connected with the stepping motor through a cable, and the control center is a PLC and is used for controlling the automatic operation of the black plaster spreading coater. According to the automatic black plaster spreading coater, manual operation of black plaster is completely avoided, the black plaster to be processed can be solid and can also be fluid, manual participation is not needed in the process of spreading and coating, the occurrence that the health of a person is affected due to the fact that the person is contacted with the black plaster in the process of heating the black plaster is avoided, and one machine can carry out many processes such as film covering, spreading, coating, shearing, and waste recovering of the black plaster.

Description

Black plaster stand automatically is coated with machine
Technical field
This utility model relates to a kind of pharmaceutical equipment, particularly a kind of plaster production equipment, the specifically automatic machine that is coated with that spreads out of a kind of black plaster.
Background technology
Black plaster belongs to a kind of ancient dosage form of motherland's medical science external treatment, and curative effect is sure, but along with the development of modern pharmacology, pharmaceutical preparation, black plaster preparation technology and equipment also need continuous innovation.
Patent CN1839798A BAOZHI HEIGAOYAO, the thin method processed of black plaster and the thin control equipment of black plaster, what the thin control equipment of black plaster broke traditions in this invention spreads out the original manufacture method that is applied to back lining materials with manual mode with creme, has realized that the mechanization of black plaster molding is produced continuously.But this equipment can only be processed the solid paste base, if the ointment of processing is fluid, ointment can be to all directions controlled flow not during through the extruding of temperature control preforming device at ointment, causes the stand to be coated with area and thickness is wayward, and ointment can stick on the temperature control tabletting simultaneously; In the time of the punching press of blank shaped device, ointment also can stick on the blank shaped device; Drug loading is uncontrollable.In addition, in blank shaped device punch forming process, if the adhesion of ointment and blank shaped device greater than the adhesion of ointment and back lining materials and self gravitation with, ointment can stick to the blank shaped device and can break away from back lining materials, thereby has influenced whole process of production.
Patent CN201064559Y black plaster quantitatively stand is coated with the plastic film mulch all-in-one, can not only accurately control the survival dose of whenever forcing on, and carry out plastic film mulch on the plaster surface, makes smooth surface, good looking appearance, not volatile, the difficult drying of oil of plaster.But this machine overlay film, molding in the process of beach all need manual operation, and the stand is coated with area and thickness is wayward, and production efficiency is low; The workman can contact with ointment in manual overlay film and applanation process unavoidably, and the gas that produces in the heating process also can have a negative impact to workers'health.
The utility model content
The purpose of this utility model is at the deficiencies in the prior art, and provides a kind of black plaster to be coated with machine in the stand automatically, and the ointment of processing can be solid, also can be fluid; The stand is coated with and does not need artificial participation in the process, has been completely free of the method for producing black plaster by hand, when avoiding the plaster heating people influence with contacting of plaster healthy, machine can finish plaster overlay film, spread out and be coated with, cut multiple working procedures such as dress, waste recovery.The plaster area, the thin and thick that coat are even, dosage unanimity, smooth surface, good looking appearance.
The technical scheme that realizes this utility model purpose is:
A kind of black plaster stand automatically is coated with machine, comprises base, support, cylinder, the material of mounting, the cylinder of mounting, overlay film cylinder, rolling rubber roll, pressing plate, die arrangement, punching and shearing device and waste recovery bucket; Support is arranged on the base, and cylinder is fixed on the support, and cylinder piston rod passes support and is connected with pressing plate.
Die arrangement and punching and shearing device are fixed on the pressing plate.
Mount rubber roll, the volume have the cylinder of mounting of the material of mounting to be fixed on the cylinder connecting rod of mounting, the cylinder connecting rod of mounting is fixed on the base front portion.
Overlay film rubber roll, volume have the overlay film cylinder of overlay film to be fixed on the overlay film cylinder connecting rod, and overlay film cylinder connecting rod is fixed on the support front portion.
Two rolling rubber rolls are fixed on the rolling connecting rod, between accompany the material of mounting, rely on frictional force to drive the material of mounting and travel forward, the rolling connecting rod is fixed on the base rear portion, the below of rolling rubber roll is provided with the waste recovery bucket, and motor is connected with the rolling rubber roll by shaft coupling, for equipment provides power.
The input of stepper motor driver links to each other with the outfan of control centre by cable, and its outfan links to each other with motor by cable.
Control centre is programmable control PLC, and control plaster stand is coated with the automatic operation of machine.
Described control centre also is connected with A/D modular converter, man machine interface, speed detect circuit, travel switch, heater circuit, relay, acoustic-optic alarm.
The A/D modular converter links to each other with temperature sensing circuit; The temperature sensor of temperature sensing circuit is thermocouple, is arranged on the die arrangement, is used for measuring the temperature of die arrangement.
The input end of analog signal of temperature sensing circuit and A/D modular converter is affixed, and the A/D modular converter is connected with programmable controller by cable again; The A/D modular converter is functional module commonly used in control centre's control system, and its input links to each other with temperature sensor, and outfan links to each other with control centre.
Stepper motor driver is controlled the motor coil current according to the pulse that control centre sends, thus position and the speed of control machine shaft, its input links to each other with control centre, and outfan links to each other with motor.
Man machine interface is touch display screen, links to each other with control centre by RS232 or RS422 communication cable, is used for arranging systematic parameter and display system running status.
Control centre's correspondence is provided with the tach signal processing module, and the speed probe of speed detect circuit is photoelectric coded disk, and photoelectric coded disk links to each other with motor is coaxial, is used for measuring the rotating speed of motor, and speed detect circuit is connected to the input of control centre.The tach signal processing module obtains black plaster volume of production and throughput rate value after tach signal that speed detect circuit is surveyed is handled, and delivers to man machine interface then and shows.
Whether travel switch and acoustic-optic alarm are arranged on the support, and travel switch is the infrared ray lead limit switch, detect the pressing plate action and put in place, are connected with control centre by cable.
The outfan of control centre links to each other with heater circuit, relay, acoustic-optic alarm; The outfan of relay links to each other with solenoid directional control valve, and solenoid directional control valve is used for the control gas flow direction.
The heating wire of heater circuit is fixed on the die arrangement, and control centre controls heat time heating time by control heating wire length conduction time.
Acoustic-optic alarm is speaker and trichroism alarm lamp, is coated with at the automatic stand of black plaster and sends warning when machine appearance action confusion or temperature exceed preset value.
During work, control centre and stepper motor driver adopt the 220V ac power supply.
Control centre contains processes temperature signal module and proportional plus integral control module, the processes temperature signal module obtains the temperature t of die arrangement after with temperature sensing circuit measured temperature signal processing, and calculate actual briquetting temperature t and set value the poor of t ', namely e=t-t ' obtains error e; The proportional plus integral control module is input quantity with the error e, and integral algorithm calculates next controlled quentity controlled variable constantly in proportion, exports the PWM ripple to heater circuit by control centre then.
Stand described in the utility model is coated with the characteristics that machine also comprises described PWM ripple: when temperature is lower than the preset temperature range minimum, the big PWM ripple of control centre's output duty cycle is to heater circuit, solid-state relay is long average turn-on time in the heater circuit in such cases, heating wire is long average heat time heating time, makes the die arrangement temperature recovery in preset range; When temperature is higher than the preset temperature range peak, the little PWM ripple of control centre's output duty cycle is to heater circuit, solid-state relay is short average turn-on time in the heater circuit in such cases, and heating wire is short average heat time heating time, and the die arrangement temperature is dropped in the preset range.
The beneficial effects of the utility model are:
This utility model black plaster stand automatically is coated with machine, has been completely free of the method for producing black plaster by hand, and the ointment of processing can be solid, also can be fluid; The stand is coated with and does not need artificial participation in the process, when avoiding the plaster heating people influence with contacting of plaster healthy, machine can finish plaster overlay film, spread out and be coated with, cut multiple working procedures such as dress, waste recovery.Also be provided with heater circuit, temperature is adjustable, and is temperature automatically controlled, overcome the unfavorable factor that low temperature bad stand is coated with plaster.Adopt PLC control, the motor feeding operates steadily, and is rational in infrastructure, easy to operate, laborsaving, and cost is low, the production efficiency height, and accomplish scale production easily.The plaster area, the thin and thick that coat are even, dosage unanimity, smooth surface, good looking appearance.
Description of drawings
Fig. 1 is the frame for movement sketch map of embodiment;
Fig. 2 is the vertical view of rolling rubber roll among Fig. 1;
Fig. 3 is the electric wiring connection layout of embodiment;
Fig. 4 is the control flow chart of embodiment.
Among the figure, 1. base 2. cylinder 3. cylinder connecting rod 4. rubber roll 5. material 6. overlay film rubber rolls 7. overlay film cylinders 8. overlay films 9. overlay film cylinder connecting rods 10. supports 11. pressing plates 12. die arrangemenies 13. cylinders 14. cylinder piston rods 15. punching and shearing devices 16. rolling rubber rolls 17. rolling connecting rods 18. waste recovery buckets 19. shaft couplings 20 motors of mounting of mounting of mounting of mounting.
The specific embodiment
Below in conjunction with drawings and Examples this utility model content is further described, but is not to restriction of the present utility model.
Embodiment
With reference to Fig. 1, Fig. 2, Fig. 3, black plaster stand automatically is coated with machine, comprises base 1, support 10, cylinder 13, the material 5 of mounting, the cylinder 2 of mounting, overlay film cylinder 7, rolling rubber roll 16, pressing plate 11, die arrangement 12, punching and shearing device 15 and waste recovery bucket 18.
Support 10 is arranged on the base 1, cylinder 13 is fixed on the support 10, it is affixed with pressing plate 11 that cylinder piston rod 14 passes support 10, die arrangement 12 and punching and shearing device 15 are fixed on the pressing plate 11, and cylinder piston rod 14 drive pressing plates 11 pump and make die arrangement 12, punching and shearing device 15 finish punching press, shear action.
Mount rubber roll 4, the volume have the cylinder 2 of mounting of the material 5 of mounting to be fixed on the cylinder connecting rod 3 of mounting, the cylinder connecting rod 3 of mounting is fixed on base 1 front portion.
Overlay film rubber roll 6, volume have the overlay film cylinder 7 of overlay film 8 to be fixed on the overlay film cylinder connecting rod 9, and overlay film cylinder connecting rod 9 is fixed on support 10 front portions.
Two rolling rubber rolls 16 are fixed on the rolling connecting rod 17, between accompany the material 5 of mounting, relying on frictional force to drive the material 5 of mounting travels forward, rolling connecting rod 17 is fixed on base 1 rear portion, the below of rolling rubber roll 16 is provided with waste recovery bucket 18, motor 20 is connected with rolling rubber roll 16 by shaft coupling 19, for equipment provides power.
The input of stepper motor driver links to each other with the outfan of control centre by cable, and outfan links to each other with motor 20 by cable.
The control centre of present embodiment is programmable control PLC, and control plaster stand is coated with the automatic operation of machine.
Described control centre also is connected with A/D modular converter, man machine interface, speed detect circuit, travel switch, heater circuit, relay, acoustic-optic alarm.
The A/D modular converter links to each other with temperature sensing circuit; The temperature sensor of temperature sensing circuit is thermocouple, is arranged on the die arrangement, is used for measuring the temperature of die arrangement.
The input end of analog signal of temperature sensing circuit and A/D modular converter is affixed, and the A/D modular converter is connected with programmable controller by cable again; The A/D modular converter is functional module commonly used in control centre's control system, and its input links to each other with temperature sensor, and outfan links to each other with control centre.
Stepper motor driver is controlled the motor coil current according to the pulse that control centre sends, thus position and the speed of control machine shaft, its input links to each other with control centre, and outfan links to each other with motor.
Man machine interface is touch display screen, links to each other with control centre by RS232 or RS422 communication cable, is used for arranging systematic parameter and display system running status.
The speed probe of speed detect circuit is photoelectric coded disk, photoelectric coded disk and 20 coaxial linking to each other of motor, and for the rotating speed of measuring motor 20, speed detect circuit is solidly connected to the input of control centre.
Whether travel switch and acoustic-optic alarm are arranged on the support 10, and travel switch is the infrared ray lead limit switch, detect pressing plate 11 actions and put in place, are connected with control centre by cable.
The outfan of control centre links to each other with heater circuit, relay, acoustic-optic alarm; The outfan of relay links to each other with solenoid directional control valve, and solenoid directional control valve is used for the control gas flow direction.
The heating wire of heater circuit is fixed on the die arrangement 12, and control centre controls heat time heating time by control heating wire length conduction time.
Acoustic-optic alarm is speaker and trichroism alarm lamp, is coated with at the automatic stand of black plaster and sends warning when machine appearance action confusion or temperature exceed preset value.
During work, control centre and stepper motor driver adopt the 220V ac power supply.
With reference to Fig. 4, the control flow of present embodiment is as follows:
Step S101 black plaster stand automatically is coated with the machine startup, and the alternating current 220V power supply is to control centre and stepper motor driver power supply; Setting up procedure S102 behind the device start, pressing plate 11 is got back to original position.
Step S103, the infrared ray lead limit switch that is positioned at the top detects pressing plate 11 and whether has got back to original position, if do not get back to original position, setting up procedure S102; If detect and get back to original position, setting up procedure S104, motor drive rolling rubber roll 16 and rotate, and stop after driving the material 5 rotation distance H that mount by frictional force, and H is two adjacent die arrangement 12 centre-to-centre spacing.
Setting up procedure S105 then, cylinder piston rod 14 drives pressing plates 11 and moves downward simultaneously.
Step S106, when the infrared ray lead limit switch that is positioned at the below does not detect pressing plate 11 and moves to the precalculated position, setting up procedure S105 then; When the infrared ray lead limit switch that is positioned at the below detects pressing plate 11 and moves to the precalculated position, then advance setting up procedure S107, time-delay a period of time.
Delay time is to setting up procedure S108, and pressing plate 11 lifts under the drive of cylinder piston rod 14.
Step S109 is not raised to assigned address if the infrared ray lead limit switch above being positioned at detects pressing plate 11, then setting up procedure S108; Detect pressing plate 11 and be raised to setting up procedure S110 behind the assigned address if be positioned at the infrared ray lead limit switch of top, if there is not stopping signal, continue from S104, up to detecting stopping signal at step S110, device powers down, out of service.

Claims (2)

1. black plaster is coated with machine in the stand automatically, comprises base, support, cylinder, the material of mounting, the cylinder of mounting, overlay film cylinder, rolling rubber roll, pressing plate, die arrangement, punching and shearing device and waste recovery bucket; Support is arranged on the base, and cylinder is fixed on the support, and cylinder piston rod passes support and is connected with pressing plate, it is characterized in that:
Die arrangement and punching and shearing device are fixed on the pressing plate;
Mount rubber roll, the volume have the cylinder of mounting of the material of mounting to be fixed on the cylinder connecting rod of mounting, the cylinder connecting rod of mounting is fixed on the base front portion;
Overlay film rubber roll, volume have the overlay film cylinder of overlay film to be fixed on the overlay film cylinder connecting rod, and overlay film cylinder connecting rod is fixed on the support front portion;
Two rolling rubber rolls are fixed on the rolling connecting rod, between accompany the material of mounting, rely on frictional force to drive the material of mounting and travel forward, the rolling connecting rod is fixed on the base rear portion, the below of rolling rubber roll is provided with the waste recovery bucket, and motor is connected with the rolling rubber roll by shaft coupling, for equipment provides power;
The input of stepper motor driver links to each other with the outfan of control centre by cable, and its outfan links to each other with motor by cable.
2. black plaster according to claim 1 is coated with machine in the stand automatically, and it is characterized in that: described control centre also is connected with A/D modular converter, man machine interface, speed detect circuit, travel switch, heater circuit, relay, acoustic-optic alarm;
The A/D modular converter links to each other with temperature sensing circuit;
Temperature sensing circuit and heater circuit are arranged on the die arrangement, and travel switch and acoustic-optic alarm are arranged on the support;
Man machine interface is touch display screen, links to each other with control centre by RS232 cable or RS422 cable;
There is corresponding tach signal processing module in control centre, and speed detect circuit links to each other with motor is coaxial, and speed detect circuit is connected to the tach signal processing module, and the tach signal processing module also is connected with man machine interface;
The input of the programmable controller in travel switch and the control centre links to each other;
The outfan of control centre links to each other with heater circuit, relay, acoustic-optic alarm; The outfan of relay links to each other with solenoid directional control valve.
CN 201320106088 2013-03-08 2013-03-08 Automatic black plaster spreading coater Withdrawn - After Issue CN203169595U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320106088 CN203169595U (en) 2013-03-08 2013-03-08 Automatic black plaster spreading coater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320106088 CN203169595U (en) 2013-03-08 2013-03-08 Automatic black plaster spreading coater

Publications (1)

Publication Number Publication Date
CN203169595U true CN203169595U (en) 2013-09-04

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CN 201320106088 Withdrawn - After Issue CN203169595U (en) 2013-03-08 2013-03-08 Automatic black plaster spreading coater

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103110518A (en) * 2013-03-08 2013-05-22 桂林电子科技大学 Automatic spread coating machine of black plaster
CN103472809A (en) * 2013-09-26 2013-12-25 佛山市顺德区精艺动力科技有限公司 Enamelling machine online informationized real-time management system
CN105380798A (en) * 2015-11-09 2016-03-09 侯豫 Dishing beating hammer for ointment paste base
CN107582392A (en) * 2017-08-23 2018-01-16 天津三延精密机械有限公司 A kind of new type auto decocting device and its decoction
CN109260022A (en) * 2018-11-01 2019-01-25 湖州碧宁生物科技有限公司 A kind of molding machine of plaster
CN111494094A (en) * 2020-04-14 2020-08-07 无锡市中医医院 Traditional chinese medicine is applied ointment or plaster integration forming device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103110518A (en) * 2013-03-08 2013-05-22 桂林电子科技大学 Automatic spread coating machine of black plaster
CN103472809A (en) * 2013-09-26 2013-12-25 佛山市顺德区精艺动力科技有限公司 Enamelling machine online informationized real-time management system
CN105380798A (en) * 2015-11-09 2016-03-09 侯豫 Dishing beating hammer for ointment paste base
CN107582392A (en) * 2017-08-23 2018-01-16 天津三延精密机械有限公司 A kind of new type auto decocting device and its decoction
CN107582392B (en) * 2017-08-23 2021-02-12 天津三延精密机械有限公司 Automatic medicine decocting device and medicine decocting method thereof
CN109260022A (en) * 2018-11-01 2019-01-25 湖州碧宁生物科技有限公司 A kind of molding machine of plaster
CN111494094A (en) * 2020-04-14 2020-08-07 无锡市中医医院 Traditional chinese medicine is applied ointment or plaster integration forming device

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20130904

Effective date of abandoning: 20140514

RGAV Abandon patent right to avoid regrant