CN107582392B - Automatic medicine decocting device and medicine decocting method thereof - Google Patents
Automatic medicine decocting device and medicine decocting method thereof Download PDFInfo
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- CN107582392B CN107582392B CN201710730340.3A CN201710730340A CN107582392B CN 107582392 B CN107582392 B CN 107582392B CN 201710730340 A CN201710730340 A CN 201710730340A CN 107582392 B CN107582392 B CN 107582392B
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- 239000003814 drug Substances 0.000 title claims abstract description 176
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000003825 pressing Methods 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims description 35
- 229940079593 drug Drugs 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 5
- 235000008216 herbs Nutrition 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract description 13
- 238000001556 precipitation Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229940126680 traditional chinese medicines Drugs 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The invention relates to the field of traditional Chinese medicine decocting equipment, in particular to an automatic medicine decocting device and a medicine decocting method thereof, wherein the automatic medicine decocting device comprises a pot body, a sealing cover is arranged at the upper end of the pot body, a through hole is formed in the middle of the sealing cover, and a vertical pipe is integrally arranged above the through hole, and the automatic medicine decocting device is characterized in that: the upper end of the vertical pipe is integrally provided with a motor base, the middle of the motor base is provided with a through hole, a rotating shaft is rotatably arranged in the through hole, the upper end of the rotating shaft is sleeved and fixed in a hand wheel, the lower end of the rotating shaft is integrally provided with a transmission shaft, the lower end of the transmission shaft is integrally provided with a lifting screw, the outer side of the lower end of the lifting screw is sleeved with a lifting sleeve, the bottom of the lifting sleeve is provided with a medicine pressing plate, the medicine pressing plate is positioned in a medicine decocting cavity formed by the pot body, the outer edge of the transmission shaft is provided with a detection point, the inner edge of the motor base corresponding to the position of the detection point is provided with a rotating speed sensor, and the bottom of the medicine.
Description
Technical Field
The invention relates to the field of traditional Chinese medicine decocting equipment, in particular to an automatic medicine decocting device and a medicine decocting method thereof.
Background
With the improvement of the technology and the improvement of the customer requirements, the traditional Chinese medicine decoction mostly adopts a centralized decoction mode, mostly adopts automatic or semi-automatic decoction equipment, and is concentrated in hospitals, pharmacies and pharmaceutical manufacturers for processing bag-type potables convenient to quote.
The existing automatic drug-decocting device comprises a pot body, and the pot body is used for decocting drugs. Compared with the traditional decocting mode, the automatic decocting device is used for preparing medicines according to corresponding proportion and then putting the medicines into a water-permeable sealing bag, and then putting the sealing bag into the pot body for decocting, but the decocting mode has certain defects, and because the medicines in the sealing bag are loose and have low density, the floating condition is easy to occur in the decocting process. When the sealed bag is communicated with the medicine and floats integrally, the upper half part of the sealed bag is positioned above the liquid level and cannot be contacted with water for decoction, so that the content of active ingredients in the medicine is influenced, the waste of the medicine is caused, and the medicine effect of the medicine is also influenced; in addition, because the distribution of the medicine in the sealing bag is not uniform, the problem that the abnormal ratio of the medicine is influenced when the sealing bag floats occurs also occurs.
The automatic medicine decocting device is characterized in that a through hole is formed in the middle of a sealing cover of a pot body, a lifting rod penetrates through the through hole, the upper end of the lifting rod is connected with a power output device, a medicine pressing plate is arranged at the lower end of the lifting rod, and the medicine pressing plate is positioned in the pot body to limit a sealing bag to a liquid level when the automatic medicine decocting device is used. But the device also has certain problem in the use, because press medicine board and elevating gear in current device do not have corresponding feedback device that compresses tightly when using, can only rely on the experience to judge when using and press the medicine board and whether reach suitable position, when pressing medicine board position too high, then the condition that part sealing bag is located the liquid level top can appear, press medicine board position too low, then can cause the extrusion to the sealing bag, thereby reduce the contact of medicine and water, influence effective material's precipitation.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an automatic decoction device which is reasonable in structure and can effectively feed back the position of a medicine pressing plate so that the position of the medicine pressing plate is suitable and a decoction method for effectively improving the precipitation of effective substances.
The technical scheme adopted by the invention is as follows:
the utility model provides an automatic device of decocting medicinal herbs, includes a pot body, and a sealed lid is installed to the upper end of this pot body, the middle part system of sealed lid has a through-hole, and a riser, its characterized in that are installed to this through-hole top an organic whole: a motor base is integrally installed at the upper end of the vertical pipe, a through hole is manufactured in the middle of the motor base, a rotating shaft is rotatably installed in the through hole, the upper end of the rotating shaft is fixedly sleeved in a hand wheel, a transmission shaft is integrally installed at the lower end of the rotating shaft, a lifting screw is integrally installed at the lower end of the transmission shaft, a lifting sleeve is sleeved outside the lower end of the lifting screw, a medicine pressing plate is installed at the bottom of the lifting sleeve and located in a medicine decocting cavity manufactured by a pot body, a detection point is installed at the outer edge of the transmission shaft, a rotating speed sensor is installed at the inner edge of the motor base corresponding to the position of the detection point, a heating plate is installed at the bottom of the medicine decocting cavity, a temperature sensor is installed at the bottom of the medicine decocting cavity beside the heating plate, and signal output ends of the rotating speed sensor and the temperature sensor are respectively, the central control module is connected with a motor control module, and the motor control module is used for controlling the starting and stopping of the hollow motor.
Furthermore, the rotation speed sensor is a proximity switch.
Moreover, the bottom of the pot body is communicated with a liquid pipe.
And a bearing is sleeved outside the connecting position of the rotating shaft and the transmission shaft.
And a pin key is manufactured on the outer edge of the rotating shaft and is matched and fixed with the output end of the hollow motor.
The decoction method adopting the automatic decoction device comprises the following steps:
step 1, placing a medicine bag filled with medicines into a medicine decocting cavity, filling clear water into the medicine decocting cavity through a liquid pipe, and heating through a heating plate;
step 2, monitoring the temperature of the decoction cavity in real time by a temperature sensor, wherein the medicine pressing plate is located at a high position, when the temperature is lower than 90 ℃, every 7 minutes, the hollow motor rotates forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bags are in contact with the bottom surface of the decoction cavity for 2 seconds, the hollow motor rotates backwards for 3 seconds to a middle position, the whole medicine bags are soaked under the liquid level, and the bottom of the medicine bags are separated from the bottom surface of the decoction cavity;
step 3, when the temperature is higher than 90 ℃, every 7 minutes, the hollow motor rotates forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bag is in contact with the bottom surface of the medicine decocting cavity for 4 seconds, the hollow motor rotates backwards for 3 seconds to a middle position, the whole medicine bag is soaked under the liquid level, and the bottom of the medicine bag is separated from the bottom surface of the medicine decocting cavity until the medicine decocting process is finished;
and 4, guiding the liquid medicine out of the liquid pipe, rotating the hollow motor forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bag is contacted with the bottom surface of the medicine decocting cavity for 2 seconds, rotating the hollow motor backwards for 3 seconds to a middle position for 4 seconds, and rotating the hollow motor backwards and forwards to the high position after 4 times of reciprocating.
The invention has the advantages and positive effects that:
1. in the automatic medicine decocting device, a hollow motor is adopted, the output end of the hollow motor is directly connected with a transmission shaft, thereby greatly improving the transmission efficiency, shortening the time required by the lifting process, changing the position of the pressure medicine plate in time, controlling the state of the medicine bag and improving the decoction quality of the medicine, the detection point arranged at the outer edge of the transmission shaft is matched with the rotating speed sensor, can be used for monitoring the position between the medicine pressing plate and the medicine bag in real time, when the medicine pressing plate is positioned at a low position and extrudes the medicine bag to the bottom surface of the medicine decocting cavity, because of the contact and the increase of friction, the rotating speed is reduced, so that the state position between the drug pressing plate and the drug package can be fed back according to the frequency of the detection point passing through the rotating speed sensor, the central processing module is used for receiving the signals of the rotating speed sensor and the temperature sensor, the control signal is transmitted to the motor control module, so that the medicine pressing plate is driven to lift, and the automatic control of the medicine decocting process is realized;
2. in the automatic medicine decocting device, the liquid pipe is used for leading in clean water and leading out the decocted medicine liquid;
3. in the automatic medicine decocting device, the bearing is arranged at the connecting position of the rotating shaft and the transmission shaft, so that the rotating process is smoother;
4. in the automatic medicine decocting device, the pin key formed by the rotating shaft is used for being connected with the output end of the hollow motor, so that the synchronous phase of the rotating process is realized, the phenomenon of idling of the motor is prevented, and the service life of the device is prolonged;
5. in the decoction mode, the decoction method of the automatic decoction device replaces the manual decoction and the decoction mode of the original automatic decoction device,
step 1, the implementation purposes of automatic water injection and heating decoction are realized;
step 2, in the initial stage of decoction, the medicine bag is not fully contacted with moisture and is dry, in the heating process, the hollow motor drives the medicine pressing plate to be in a middle position, the whole medicine bag is immersed below the liquid level, the absorption of the medicine bag to the moisture is accelerated, and the full contact of the medicine in the medicine bag and the moisture is ensured;
3, in the process of high-temperature decoction, the medicine in the medicine bag is completely soaked, and at the moment, in the frequent operation and extrusion process of pressing the medicine plate, thick medicine liquid accumulated in the medicine bag can be extruded out, so that the concentration of the medicine liquid around the medicine is always in a state close to the external concentration, and the thin liquid outside is effectively absorbed, the flowing and stirring effects are achieved, the precipitation of effective substances is greatly promoted, and the precipitation of hard medicines such as ores, rhizomes and the like can be greatly accelerated by adopting the mode, so that the medicines are softened to be thoroughly decocted;
and 4, in the liquid outlet process in the later stage of decoction, the thick liquid medicine accumulated in the medicine bag can be fully extruded out through frequent extrusion, the detection rate of the traditional Chinese medicine is greatly improved, the waste of effective substances is reduced or even avoided, and in addition, the medicine bag can be dried and dehydrated, so that the decoction is convenient to clean and clean.
6. According to the automatic decoction device, the automatic decoction device can effectively replace an original automatic decoction device and a manual decoction device, is more convenient compared with the manual decoction device and is suitable for large-scale decoction in places such as drug stores, hospitals and the like, and compared with the automatic decoction device, the precipitation of effective substances can be greatly improved, the detection rate of traditional Chinese medicines is improved, and the quality of the medicines is effectively improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the pressing plate of the present invention in a neutral position;
FIG. 3 is a block diagram of the present invention.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the invention.
An automatic medicine decocting device comprises a pot body 11, a sealing cover 10 is installed at the upper end of the pot body, a through hole is formed in the middle of the sealing cover, a vertical pipe is integrally installed above the through hole, the innovation of the invention is that a motor base 14 is integrally installed at the upper end of the vertical pipe, a through hole is formed in the middle of the motor base, a rotating shaft 2 is rotatably installed in the through hole and connected with the output end of a hollow motor 15, the upper end of the rotating shaft is sleeved and fixed in a hand wheel 1, a transmission shaft 6 is integrally installed at the lower end of the rotating shaft, a lifting lead screw 7 is integrally installed at the lower end of the transmission shaft, a lifting sleeve 8 is sleeved outside the lower end of the lifting lead screw, a medicine pressing plate 9 is installed at the bottom of the lifting sleeve and located in a medicine decocting cavity 16 formed in the pot body, a detection point 4 is installed at the outer edge of the, a rotating speed sensor 5 is installed on the inner edge of the motor base corresponding to the position of the detection point, a heating plate 13 is installed at the bottom of the decoction cavity, a temperature sensor 12 is installed at the bottom of the decoction cavity beside the heating plate, the signal output ends of the rotating speed sensor and the temperature sensor are respectively connected with a central control module, the central control module is connected with a motor control module, and the motor control module is used for controlling the starting and stopping of the hollow motor.
In this embodiment, the rotation speed sensor is a proximity switch.
In this embodiment, a liquid pipe 17 is connected to the bottom of the pot body.
In this embodiment, a bearing is sleeved outside the connecting position of the rotating shaft and the transmission shaft.
In this embodiment, a pin key 3 is formed on the outer edge of the rotating shaft, and the pin key is matched and fixed with the output end of the hollow motor.
The use process of the invention is as follows:
the decoction method adopting the automatic decoction device of the embodiment comprises the following steps:
step 1, placing a medicine bag filled with medicines into a medicine decocting cavity, filling clear water into the medicine decocting cavity through a liquid pipe, and heating through a heating plate;
step 2, monitoring the temperature of the decoction cavity in real time by a temperature sensor, wherein the medicine pressing plate is located at a high position, when the temperature is lower than 90 ℃, every 7 minutes, the hollow motor rotates forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bags are in contact with the bottom surface of the decoction cavity for 2 seconds, the hollow motor rotates backwards for 3 seconds to a middle position, the whole medicine bags are soaked under the liquid level, and the bottom of the medicine bags are separated from the bottom surface of the decoction cavity;
step 3, when the temperature is higher than 90 ℃, every 7 minutes, the hollow motor rotates forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bag is in contact with the bottom surface of the medicine decocting cavity for 4 seconds, the hollow motor rotates backwards for 3 seconds to a middle position, the whole medicine bag is soaked under the liquid level, and the bottom of the medicine bag is separated from the bottom surface of the medicine decocting cavity until the medicine decocting process is finished;
and 4, guiding the liquid medicine out of the liquid pipe, rotating the hollow motor forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bag is contacted with the bottom surface of the medicine decocting cavity for 2 seconds, rotating the hollow motor backwards for 3 seconds to a middle position for 4 seconds, and rotating the hollow motor backwards and forwards to the high position after 4 times of reciprocating.
1. In the decoction mode, the decoction method of the automatic decoction device replaces the manual decoction and the decoction mode of the original automatic decoction device,
step 1, the implementation purposes of automatic water injection and heating decoction are realized;
step 2, in the initial stage of decoction, the medicine bag is not fully contacted with moisture and is dry, in the heating process, the hollow motor drives the medicine pressing plate to be in a middle position, the whole medicine bag is immersed below the liquid level, the absorption of the medicine bag to the moisture is accelerated, and the full contact of the medicine in the medicine bag and the moisture is ensured;
3, in the process of high-temperature decoction, the medicine in the medicine bag is completely soaked, and at the moment, in the frequent operation and extrusion process of pressing the medicine plate, thick medicine liquid accumulated in the medicine bag can be extruded out, so that the concentration of the medicine liquid around the medicine is always in a state close to the external concentration, and the thin liquid outside is effectively absorbed, the flowing and stirring effects are achieved, the precipitation of effective substances is greatly promoted, and the precipitation of hard medicines such as ores, rhizomes and the like can be greatly accelerated by adopting the mode, so that the medicines are softened to be thoroughly decocted;
and 4, in the liquid outlet process in the later stage of decoction, the thick liquid medicine accumulated in the medicine bag can be fully extruded out through frequent extrusion, the detection rate of the traditional Chinese medicine is greatly improved, the waste of effective substances is reduced or even avoided, and in addition, the medicine bag can be dried and dehydrated, so that the decoction is convenient to clean and clean.
According to the automatic decoction device, the automatic decoction device can effectively replace an original automatic decoction device and a manual decoction device, is more convenient compared with the manual decoction device and is suitable for large-scale decoction in places such as drug stores, hospitals and the like, and compared with the automatic decoction device, the precipitation of effective substances can be greatly improved, the detection rate of traditional Chinese medicines is improved, and the quality of the medicines is effectively improved.
Claims (5)
1. The utility model provides an automatic device of decocting medicinal herbs, includes a pot body, and a sealed lid is installed to the upper end of this pot body, the middle part system of sealed lid has a through-hole, and a riser, its characterized in that are installed to this through-hole top an organic whole: a motor base is integrally installed at the upper end of the vertical pipe, a through hole is manufactured in the middle of the motor base, a rotating shaft is rotatably installed in the through hole, the upper end of the rotating shaft is fixedly sleeved in a hand wheel, a transmission shaft is integrally installed at the lower end of the rotating shaft, a lifting screw is integrally installed at the lower end of the transmission shaft, a lifting sleeve is sleeved outside the lower end of the lifting screw, a medicine pressing plate is installed at the bottom of the lifting sleeve and located in a medicine decocting cavity manufactured by a pot body, a detection point is installed at the outer edge of the transmission shaft, a rotating speed sensor is installed at the inner edge of the motor base corresponding to the position of the detection point, a heating plate is installed at the bottom of the medicine decocting cavity, a temperature sensor is installed at the bottom of the medicine decocting cavity beside the heating plate, and signal output ends of the rotating speed sensor and the temperature sensor are respectively, the central control module is connected with a motor control module, and the motor control module is used for controlling the starting and stopping of the hollow motor; the rotating speed sensor is a proximity switch;
the detection point of the outer edge of the transmission shaft is matched with the rotation speed sensor and used for monitoring the position between the medicine pressing plate and the medicine bag in real time, when the medicine pressing plate is in a low position and extrudes the medicine bag to the bottom surface of the medicine decocting cavity, the friction is increased due to contact, and therefore the rotation speed is reduced, and the state position between the medicine pressing plate and the medicine bag can be fed back through the frequency of the rotation speed sensor according to the detection point.
2. An automatic drug-decocting device as claimed in claim 1, wherein: the bottom of the pot body is communicated with a liquid pipe.
3. An automatic drug-decocting device as claimed in claim 1, wherein: and a bearing is sleeved outside the connecting position of the rotating shaft and the transmission shaft.
4. An automatic drug-decocting device according to claim 3, characterized in that: the outer edge of the rotating shaft is provided with a pin key which is matched and fixed with the output end of the hollow motor.
5. A method of decocting medicinal herbs using an automatic decocting apparatus according to any one of claims 1 to 4, wherein:
step 1, placing a medicine bag filled with medicines into a medicine decocting cavity, filling clear water into the medicine decocting cavity through a liquid pipe, and heating through a heating plate;
step 2, monitoring the temperature of the decoction cavity in real time by a temperature sensor, wherein the medicine pressing plate is located at a high position, when the temperature is lower than 90 ℃, every 7 minutes, the hollow motor rotates forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bags are in contact with the bottom surface of the decoction cavity for 2 seconds, the hollow motor rotates backwards for 3 seconds to a middle position, the whole medicine bags are soaked under the liquid level, and the bottom of the medicine bags are separated from the bottom surface of the decoction cavity;
step 3, when the temperature is higher than 90 ℃, every 7 minutes, the hollow motor rotates forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bag is in contact with the bottom surface of the medicine decocting cavity for 4 seconds, the hollow motor rotates backwards for 3 seconds to a middle position, the whole medicine bag is soaked under the liquid level, and the bottom of the medicine bag is separated from the bottom surface of the medicine decocting cavity until the medicine decocting process is finished;
and 4, guiding the liquid medicine out of the liquid pipe, rotating the hollow motor forwards to drive the medicine pressing plate to move downwards to a pressing position where the medicine bag is contacted with the bottom surface of the medicine decocting cavity for 2 seconds, rotating the hollow motor backwards for 3 seconds to a middle position for 4 seconds, and rotating the hollow motor backwards and forwards to the high position after 4 times of reciprocating.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710730340.3A CN107582392B (en) | 2017-08-23 | 2017-08-23 | Automatic medicine decocting device and medicine decocting method thereof |
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| CN201710730340.3A CN107582392B (en) | 2017-08-23 | 2017-08-23 | Automatic medicine decocting device and medicine decocting method thereof |
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| CN107582392A CN107582392A (en) | 2018-01-16 |
| CN107582392B true CN107582392B (en) | 2021-02-12 |
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| CN201710730340.3A Expired - Fee Related CN107582392B (en) | 2017-08-23 | 2017-08-23 | Automatic medicine decocting device and medicine decocting method thereof |
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| CN109223551A (en) * | 2018-10-24 | 2019-01-18 | 浙江厚达智能科技股份有限公司 | Pressing plate external force drive-type is boiled medicine bucket and Traditional Chinese medicine decocting method |
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| CN203169595U (en) * | 2013-03-08 | 2013-09-04 | 桂林电子科技大学 | Automatic black plaster spreading coater |
| CN103330647A (en) * | 2013-07-06 | 2013-10-02 | 曹莹莹 | Environment-friendly and energy-saving intelligent composite medicine boiling marmite |
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| CN1393258A (en) * | 2001-06-22 | 2003-01-29 | 韩庆华 | Decocting-squeezing extraction process and equipment for Chinese medicine |
| CN103505368A (en) * | 2013-09-12 | 2014-01-15 | 苏州萃智新技术开发有限公司 | Intelligent medicine decocting device |
| CN205272651U (en) * | 2015-11-27 | 2016-06-01 | 天津三延精密机械有限公司 | Automatic automatic pressing structure of machine of decocting medicinal herbs |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050069413A (en) * | 2003-12-31 | 2005-07-05 | (주) 메디캡 | Apparatus for extracting the medical liquid form oriental herbs |
| CN202155099U (en) * | 2011-04-18 | 2012-03-07 | 邹占武 | Self-cleaning type filtering device of rotating liquid polyester |
| CN202909686U (en) * | 2012-07-31 | 2013-05-01 | 烟台恒邦化工助剂有限公司 | Single-screw extrusion pelletizer |
| CN203169595U (en) * | 2013-03-08 | 2013-09-04 | 桂林电子科技大学 | Automatic black plaster spreading coater |
| CN103330647A (en) * | 2013-07-06 | 2013-10-02 | 曹莹莹 | Environment-friendly and energy-saving intelligent composite medicine boiling marmite |
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