CN109516273A - A kind of cigarette machine obbbin splicing surplus control device and control method - Google Patents
A kind of cigarette machine obbbin splicing surplus control device and control method Download PDFInfo
- Publication number
- CN109516273A CN109516273A CN201811639733.4A CN201811639733A CN109516273A CN 109516273 A CN109516273 A CN 109516273A CN 201811639733 A CN201811639733 A CN 201811639733A CN 109516273 A CN109516273 A CN 109516273A
- Authority
- CN
- China
- Prior art keywords
- obbbin
- splicing
- microprocessor
- speed
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1944—Wrapping or packing material
Abstract
The invention discloses a kind of cigarette machine obbbins to splice surplus control device, including obbbin transmission device, microprocessor, man-machine interface, rotary incremental encoder, utilize the high-resolution characteristic of rotary incremental encoder, improve detection accuracy, by remaining bobbin length from 18-20 meters of controls within 6 meters, greatly reduce the length of remaining obbbin, raw and auxiliary material is saved, on the other hand the splicing of the reduction of speed and obbbin of obbbin is run by controlling remaining bobbin length respectively compared with preset preset value, when remaining bobbin length reaches the first preset value, control panel paper bowl starts reduction of speed to splicing speed, spare cigarette paper roller starts to accelerate to splicing speed simultaneously, when remaining bobbin length reaches the second preset value, splicing valve loop starts are until splicing terminates, judgement and obbbin splicing due to remaining bobbin length All in same splicing speed, so solving the problems, such as that obbbin surplus is inconsistent.
Description
Technical field
The present invention relates to cigarette machine obbbin detection field more particularly to a kind of cigarette machine obbbin surplus detection control apparatus and
Control method.
Background technique
To guarantee that cigarette paper continuously supplies cigarette machine without interrupting, YJ19 obbbin more changing device is one double
Obbbin system is spliced while operation.The existing method for detecting remaining obbbin diameter is pulse reference, obbbin circle one week
8 pulses are calculated the circle number (i.e. ERP pulse pair is than the pulse of obbbin circle) that obbbin turns by the umber of pulse of meter record, and then judged
Whether obbbin will exhaust.One numerical value of every increase or reduction, obbbin surplus when being set by host computer microprocessor
It is consequently increased or reduces about 8-10 meters (minimum resolution of residue obbbin is 8-10 meters when obbbin residual diameter is arranged),
Detection accuracy is lower, and in order to guarantee going on smoothly for splicing, avoids operation obbbin from using up splicing and do not carry out also, run disk
The surplus of obbbin has to long enough when paper starts reduction of speed splicing.In practical operation, obbbin average residual amount is substantially remained in
18-20 meters, the waste of material is caused, cost is increased.In addition, cigarette machine speed of production when receiving obbbin splicing signal drops
Then splicing speed to machine set is spliced, since the speed of production of the machine when receiving obbbin splicing signal is different,
Its time for being down to obbbin splicing speed is also different, and it is inconsistent to result in obbbin surplus.
Summary of the invention
The present invention provides a kind of cigarette machine obbbin surplus detection control apparatus and control methods, can be improved detection essence
Degree, effectively reduce obbbin splicing when surplus, avoid because obbbin surplus it is more caused by waste of material, further solve
The inconsistent problem of obbbin surplus of having determined.
The technical solution adopted by the present invention are as follows: a kind of cigarette machine obbbin splicing surplus control device, including obbbin transmission dress
It sets, microprocessor, man-machine interface, rotary incremental encoder, the obbbin transmission device includes obbbin roller, tension rail, deflector roll, support
Paper bowl, the obbbin on obbbin roller reach paper supporting roller through tension rail, deflector roll, and the rotary incremental encoder coaxially connects with paper supporting roller
It connects, the digital pulse signal input microprocessor of the rotary incremental encoder output, the microprocessor and man-machine interface are logical
Letter connection.
Further, it is equipped with high-speed counter module in the microprocessor, umber of pulse frequency dividing will be collected, can further be mentioned
High measurement accuracy.
It further include spare cigarette paper speed-up loop, the spare cigarette paper speed-up loop is connect with microprocessor, and microprocessor is logical
It crosses the spare cigarette paper speed-up loop control spare cigarette paper roller and accelerates rotation.
Specifically, the spare cigarette paper speed-up loop includes magnetic powder cluth, servo motor and spare cigarette paper roller, the magnetic
The connecting terminal of powder clutch and the control output end of microprocessor connect, the input shaft and spare cigarette paper of the magnetic powder cluth
One end of roller connects, and the other end of the spare cigarette paper roller and the output shaft of servo motor are sequentially connected, the microprocessor
The connection of the input terminal of control output end and servo motor, microprocessor are rotated by control Serve Motor Control spare cigarette paper roller,
When spare cigarette paper roller accelerates to rotate, magnetic powder cluth can guarantee spare cigarette paper roller speed smooth change.
It further include splicing valve circuit, the splicing valve circuit is connect with microprocessor, when receiving splicing signal, micro process
Device control splicing valve loop starts simultaneously complete obbbin splicing.
More than a kind of obbbin implemented of cigarette machine comprising the splicing surplus control device of cigarette machine obbbin described in claim 1
Amount control method includes the following steps:
A. cigarette machine is opened；
B. remaining bobbin length on obbbin roller is calculated in real time using microprocessor, start remaining bobbin length and count；
C. judge whether remaining bobbin length reaches preset value；
If d. reaching preset value, microprocessor control panel paper bowl reduction of speed then splices until splicing is completed；
If e. not up to preset value, return step b.
Wherein, implement the step b's method particularly includes:
B1. the umber of pulse of microprocessor acquisition rotary incremental encoder output；
B2. microprocessor calculates remaining bobbin length according to output umber of pulse；
Specifically, defining tray paper roller diameter is d, and the rotate a circle umber of pulse of rotary incremental encoder output of paper supporting roller is n, and n takes
Certainly in the resolution ratio of rotary incremental encoder, then each pulse can draw QUOTE The obbbin of length.
The umber of pulse for defining rotary incremental encoder output is Fp, can be obtained:
Microprocessor draws bobbin length when collecting Fp pulse be QUOTE , raw footage subtracts extraction disk
Paper length can obtain remaining bobbin length, and wherein raw footage is the total length of obbbin.
In addition, the step d can also be divided into following steps:
D1. when reaching the first preset value, microprocessor control panel paper bowl start reduction of speed to splicing speed and with splice speed after
It is continuous to draw obbbin, while starting spare cigarette paper speed-up loop and accelerating to splicing speed；
D2. when reaching the second preset value, starting splicing valve circuit starts splicing until splicing is completed；
Wherein the first preset value, the second preset value are arranged all in accordance with industry experience.
The present invention improves detection accuracy using the high-resolution characteristic of rotary incremental encoder, greatly reduces remaining disk
The length of paper, has saved raw and auxiliary material, on the other hand solves the problems, such as that obbbin surplus is inconsistent.
Detailed description of the invention
Fig. 1 is the principle of the present invention block diagram；
Fig. 2 is flow chart of the method for the present invention；
Fig. 3 is the structural schematic diagram of obbbin transmission device of the present invention.
Specific embodiment
The technical solution that the invention will now be described in detail with reference to the accompanying drawings:
As shown in Figure 1, a kind of cigarette machine obbbin splices surplus control device, including obbbin transmission device, microprocessor, man-machine boundary
Face, rotary incremental encoder 6 further include spare cigarette paper speed-up loop and splicing valve circuit.
As shown in figure 3, the obbbin transmission device includes obbbin roller 2, tension rail 3, deflector roll 4, paper supporting roller 5, on obbbin roller
Obbbin 1 through tension rail 3, deflector roll 4 reach paper supporting roller 5, the rotary incremental encoder 6 and paper supporting roller 5 are coaxially connected, the rotation
Turn incremental encoder 6 and convert corresponding digit pulse for mechanical quantities such as the angular displacements of obbbin roller 2, and by the digit pulse of output
Signal input microprocessor improves detection accuracy due to the high-resolution characteristic of rotary incremental encoder 6.
The microprocessor and man-machine interface communicate to connect, when the man-machine interface is used to be arranged obbbin reduction of speed, splices
Surplus.
The spare cigarette paper speed-up loop, splicing valve circuit are connect with the control output end of microprocessor, when remaining disk
When paper length reaches preset value, microprocessor controls spare cigarette paper speed-up loop and splicing valve loop works and completes to splice.
High speed counting module is equipped in the microprocessor, microprocessor is defeated by collected rotary incremental encoder 6
Pulse is divided out, further improves detection accuracy.
Specifically, the spare cigarette paper speed-up loop includes magnetic powder cluth, servo motor and spare cigarette paper roller, the magnetic
The connecting terminal of powder clutch and the control output end of microprocessor connect, the input shaft and spare cigarette paper of the magnetic powder cluth
One end of roller connects, and the other end of the spare cigarette paper roller and the output shaft of servo motor are sequentially connected, the microprocessor
The connection of the input terminal of control output end and servo motor, microprocessor are rotated by control Serve Motor Control spare cigarette paper roller,
When spare cigarette paper roller accelerates to rotate, magnetic powder cluth can guarantee spare cigarette paper roller speed smooth change.
The splicing valve circuit is used to drive the splicing of spare cigarette paper Yu obbbin 1, and the splicing valve circuit is that this field is public
Know mature technology, details are not described herein.
As shown in Fig. 2, a kind of cigarette machine institute comprising the splicing surplus control device of cigarette machine obbbin described in claim 1 is real
The obbbin surplus control method applied, includes the following steps:
Step a: cigarette machine is opened；
Step b1: microprocessor acquires the umber of pulse that rotary incremental encoder 6 exports；
Step b2: microprocessor calculates remaining bobbin length according to collected umber of pulse, starts remaining bobbin length and counts；
Concrete principle is as follows:
The diameter of obbbin 1 is variation, and random device operation is gradually reduced, and 5 diameter of paper supporting roller is definite value, it is known that the line of paper supporting roller 5
Speed is equal to the linear velocity of obbbin 1, therefore can make of 5 diameter of paper supporting roller referring to the extraction length for calculating obbbin 1.
Specifically by taking following parameters as an example:
QUOTE , QUOTE , therefore each pulse can be drawn
QUOTE Obbbin, detection accuracy is greatly improved.
When the umber of pulse of rotary incremental encoder output is Fp, the bobbin length that obbbin roller is drawn is 0.1953Fpmm,
Remaining bobbin length=raw footage -0.1953Fp can be obtained, wherein raw footage is the total length of obbbin.
Step c: judge whether remaining bobbin length reaches preset value；
Specifically, preset value is preset by man-machine interface, and the preset value is two, respectively the first preset value M1 and the
Two preset value M2, wherein the first preset value is greater than the second preset value, the first preset value and the second preset value all in accordance with current row already
It tests to be arranged.
Step d: defining remaining bobbin length is X, works as QUOTE When, microprocessor control panel paper bowl
Start reduction of speed to splicing speed and continue to draw obbbin to splice speed, while starting spare cigarette paper speed-up loop and accelerating to splicing
Speed；
Work as QUOTE When, starting splicing valve circuit starts splicing until splicing is completed.
Step e: if not up to preset value, return step b1.
The present invention provides a kind of cigarette machine obbbin surplus detection control apparatus and control methods, are encoded using increment of rotation
The high-resolution characteristic of device 6, improves detection accuracy, by the high speed counting module that is arranged in microprocessor realize precision into
One step improves, and effectively controls the big problem of obbbin surplus, on the other hand by judging whether remaining bobbin length reaches default
Value runs reduction of speed or the splicing of obbbin to control, and when remaining bobbin length reaches the first preset value, obbbin roller starts reduction of speed extremely
Splicing speed simultaneously continues to draw obbbin to splice speed, while spare cigarette paper roller starts to accelerate to splicing speed, when remaining obbbin
When length reaches the second preset value, splicing valve loop starts until splicing terminate, due to remaining bobbin length judgement and
Obbbin starts splicing all in same splicing speed, so solving the problems, such as that remaining obbbin amount is inconsistent.
Claims (8)
1. a kind of cigarette machine obbbin splices surplus control device, it is characterised in that: including obbbin transmission device, microprocessor, people
Machine interface, rotary incremental encoder, the obbbin transmission device include obbbin roller, tension rail, deflector roll, paper supporting roller, on obbbin roller
Obbbin through tension rail, deflector roll reach paper supporting roller, the rotary incremental encoder and paper supporting roller are coaxially connected, the increment of rotation
The digital pulse signal input microprocessor of encoder output, the microprocessor and man-machine interface communicate to connect.
2. cigarette machine obbbin as described in claim 1 splices surplus control device, it is characterised in that: set in the microprocessor
There is high speed counting module.
3. cigarette machine obbbin as claimed in claim 1 or 2 splices surplus control device, it is characterised in that: further include spare disk
Paper speed-up loop, the spare cigarette paper speed-up loop are connect with microprocessor.
4. cigarette machine obbbin as claimed in claim 3 splices surplus control device, it is characterised in that: the spare cigarette paper accelerates
Circuit includes magnetic powder cluth, servo motor and spare cigarette paper roller, the connecting terminal of the magnetic powder cluth and microprocessor
Control output end connection, the input shaft of the magnetic powder cluth are connect with one end of spare cigarette paper roller, the spare cigarette paper roller
The transmission connection of the output shaft of the other end and servo motor, the control output end of the microprocessor and the input terminal of servo motor connect
It connects.
5. cigarette machine obbbin as claimed in claim 4 splices surplus control device, it is characterised in that: further include that splicing valve returns
Road, the splicing valve circuit are connect with microprocessor.
6. a kind of obbbin surplus that the cigarette machine comprising the splicing surplus control device of cigarette machine obbbin described in claim 1 is implemented
Control method, characterized by the following steps:
A. cigarette machine is opened；
B. remaining bobbin length on obbbin roller is calculated in real time using microprocessor, start remaining bobbin length and count；
C. judge whether remaining bobbin length reaches preset value；
If d. reaching preset value, microprocessor control panel paper bowl reduction of speed then splices until splicing is completed；
If e. not up to preset value, return step b.
7. obbbin surplus control method as claimed in claim 6, it is characterised in that: implement the step b's method particularly includes:
B1. the umber of pulse of microprocessor acquisition rotary incremental encoder output；
B2. microprocessor calculates remaining bobbin length according to output umber of pulse；
Specifically, it is assumed that tray paper roller diameter is d, and the rotate a circle umber of pulse of rotary incremental encoder output of paper supporting roller is n, and n takes
Certainly in the resolution ratio of rotary incremental encoder, then each pulse can be drawnThe obbbin of length；
The umber of pulse for defining rotary incremental encoder output is Fp, can be obtained:
Bobbin length is drawn when microprocessor collects Fp pulse is, raw footage subtract draw bobbin length can obtain
Remaining bobbin length, wherein raw footage is the total length of obbbin.
8. obbbin surplus control method as claimed in claim 6, it is characterised in that: the step d can also be divided into following steps:
D1. when reaching the first preset value, microprocessor control panel paper bowl start reduction of speed to splicing speed and with splice speed after
It is continuous to draw obbbin, while starting spare cigarette paper speed-up loop and accelerating to splicing speed；
D2. when reaching the second preset value, starting splicing valve circuit starts splicing until splicing is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811639733.4A CN109516273A (en) | 2018-12-29 | 2018-12-29 | A kind of cigarette machine obbbin splicing surplus control device and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811639733.4A CN109516273A (en) | 2018-12-29 | 2018-12-29 | A kind of cigarette machine obbbin splicing surplus control device and control method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109516273A true CN109516273A (en) | 2019-03-26 |
Family
ID=65798562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811639733.4A Pending CN109516273A (en) | 2018-12-29 | 2018-12-29 | A kind of cigarette machine obbbin splicing surplus control device and control method |
Country Status (1)
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|---|---|
| CN (1) | CN109516273A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110211255A (en) * | 2019-06-19 | 2019-09-06 | 红云红河烟草(集团)有限责任公司 | A kind of cigarette bobbin paper based on encoder techniques, cork paper, nozzle stick consume management system |
| CN110274625A (en) * | 2019-05-28 | 2019-09-24 | 杭州全桥电气有限公司 | A kind of body paper on-line detecting system |
| CN116216400A (en) * | 2023-05-06 | 2023-06-06 | 广东包庄科技有限公司 | Rolling mode control method and device, electronic equipment and storage medium |
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| US4151403A (en) * | 1977-10-05 | 1979-04-24 | Molins Machine Company, Inc. | Control system for an unwinding roll |
| JPH0781811A (en) * | 1993-09-13 | 1995-03-28 | Komori Corp | Method and device for controlling joint of paper |
| JPH0958911A (en) * | 1995-08-24 | 1997-03-04 | Toshiba Mach Co Ltd | Automatic paper joining timing detecting device |
| CN202912446U (en) * | 2012-10-25 | 2013-05-01 | 河南中烟工业有限责任公司 | Surplus-free bobbin paper automatic splicing apparatus |
| CN204528806U (en) * | 2015-03-13 | 2015-08-05 | 红云红河烟草(集团)有限责任公司 | A kind of PROTOS2 type cigarette machine of improvement |
| CN204727279U (en) * | 2015-06-17 | 2015-10-28 | 河北白沙烟草有限责任公司保定卷烟厂 | A kind of cigarette machine obbbin automatic Mosaic control setup |
| CN209411443U (en) * | 2018-12-29 | 2019-09-20 | 河南中烟工业有限责任公司 | A kind of cigarette machine obbbin splicing surplus control device |
-
2018
- 2018-12-29 CN CN201811639733.4A patent/CN109516273A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4151403A (en) * | 1977-10-05 | 1979-04-24 | Molins Machine Company, Inc. | Control system for an unwinding roll |
| JPH0781811A (en) * | 1993-09-13 | 1995-03-28 | Komori Corp | Method and device for controlling joint of paper |
| JPH0958911A (en) * | 1995-08-24 | 1997-03-04 | Toshiba Mach Co Ltd | Automatic paper joining timing detecting device |
| CN202912446U (en) * | 2012-10-25 | 2013-05-01 | 河南中烟工业有限责任公司 | Surplus-free bobbin paper automatic splicing apparatus |
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| CN209411443U (en) * | 2018-12-29 | 2019-09-20 | 河南中烟工业有限责任公司 | A kind of cigarette machine obbbin splicing surplus control device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110274625A (en) * | 2019-05-28 | 2019-09-24 | 杭州全桥电气有限公司 | A kind of body paper on-line detecting system |
| CN110211255A (en) * | 2019-06-19 | 2019-09-06 | 红云红河烟草(集团)有限责任公司 | A kind of cigarette bobbin paper based on encoder techniques, cork paper, nozzle stick consume management system |
| CN116216400A (en) * | 2023-05-06 | 2023-06-06 | 广东包庄科技有限公司 | Rolling mode control method and device, electronic equipment and storage medium |
| CN116216400B (en) * | 2023-05-06 | 2023-07-25 | 广东包庄科技有限公司 | Rolling mode control method and device, electronic equipment and storage medium |
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