CN110211255A - Cigarette bobbin paper, tipping paper and filter tip consumption management system based on encoder technology - Google Patents
Cigarette bobbin paper, tipping paper and filter tip consumption management system based on encoder technology Download PDFInfo
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- CN110211255A CN110211255A CN201910531882.7A CN201910531882A CN110211255A CN 110211255 A CN110211255 A CN 110211255A CN 201910531882 A CN201910531882 A CN 201910531882A CN 110211255 A CN110211255 A CN 110211255A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 39
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 238000007619 statistical method Methods 0.000 claims abstract description 17
- 239000007799 cork Substances 0.000 claims description 53
- 238000005096 rolling process Methods 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 21
- 239000004973 liquid crystal related substance Substances 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 239000013307 optical fiber Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 230000005622 photoelectricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000004458 analytical method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
- G07C3/005—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Paper (AREA)
Abstract
The invention discloses a cigarette bobbin paper, tipping paper and filter tip consumption management system based on an encoder technology, which belongs to the technical field of cigarette production, and comprises a PLC (programmable logic controller), a bobbin paper movement detection module, a filter tip counting module, a tipping paper movement detection module, a cigarette making and tipping machine signal acquisition module and a statistical analysis module.
Description
Technical field
The invention belongs to technical field of cigarette production, more specifically to a kind of cigarette disk based on encoder techniques
Paper, cork paper, nozzle stick consume management system.
Background technique
The per tour of cigarette cigarette making and tipping machine, daily used obbbin, nozzle stick amount are by the way of estimation.Obbbin consumption at present
Statistical is as follows:
1, estimation algorithm: the length of per tour obbbin consumption=per tour consumption every obbbin of obbbin sum *, the obbbin sum of per tour consumption
Using the removable disk number of cigarette machine, checked in combination with the calling material number of TIMMS system；The length of every obbbin uses practical core
The length of fixed every obbbin.Wherein by detecting the equidistant detent projection of tray edge close to switch, obbbin is every for the switching of obbbin
It turns around, the pulse of fixed quantity can be generated close to switch, system utilizes the number of total coils close to switch detection obbbin rotation, arrives
Obbbin switching is carried out after pre- fixing turn.Since overall length of the auxiliary material provider to obbbin does not have strict control, the diameter of this outer roller,
There is also difference for the thickness of paper, cause the number of total coils of every bobbin paper also different.In order to avoid setting the not timed out obbbin of fixing turn
It just has run out and causes to shut down, operation, maintenance personal can set a relatively rich surplus.Remaining obbbin is long every time in this way
Degree often has several meters to tens meters, accumulates over a long period and will cause very big waste, while being also difficult to the original for statisticalling analyze, searching problem
Cause increases the difficulty of management.
2, real account method: per tour obbbin consumption=(production of cigarettes amount+useless smoke) every cigarette of * uses paper length, the use of every cigarette
Paper amount uses theoretical value or measured value, influences vulnerable to measurement accuracy, while a very big production value multiplies in the length of every cigarette
Degree, scale influence it also very big.In addition, the obbbin amount of the surplus of obbbin, race item consumption could not also calculate, for
The consumption of obbbin is a relatively thick estimated value, it is difficult to search board and board, the gap, analysis between Ban Yuban are asked
The reason of topic, is unfavorable for the management of production.
Per tour cork paper consumption=(production of cigarettes amount+useless smoke) every cigarette of * uses paper length, and the paper using amount of every cigarette is adopted
It with theoretical value or measured value, is influenced vulnerable to measurement accuracy, while a very big production value multiplies in the length of every cigarette, decimal
Point digit influences it also very big.In addition, the cork paper amount of the surplus of cork paper, race item consumption could not also calculate, for water
The consumption of loose paper is a relatively thick estimated value, it is difficult to search board and board, the gap, analysis between Ban Yuban are asked
The reason of topic, is unfavorable for the control of production management
The statistical method of nozzle stick consumption is as follows:
1, nozzle stick sends counting method: the consumption of cigarette making and tipping machine is calculated using the nozzle stick amount that nozzle stick transmitter emits, by
In that can have the problems such as plugging, unqualified nozzle stick in nozzle stick emission process, cause nozzle stick cigarette link consumption statistics not
It is very accurately, to be unfavorable for managing the consumption of nozzle stick, be unfavorable for the practical problem of positioning.
2, rolling up and connecting machine nozzle stick blanking statistic law: the optoelectronic switch that material information is shut down is lacked using rolling up and connecting machine nozzle stick and carries out counting system
Meter, the method are counted relatively accurate using the nozzle stick of practical blanking as calculating.
Deficiency existing for the statistical of obbbin consumption is as follows:
1, due to not high using estimation algorithm or real account method, the precision of measurement；2, systematic statistical analysis is not formed, is unfavorable for
Board, type, the Consumption Analysis comparison between teams and groups；
Deficiency existing for the statistical of nozzle stick consumption is as follows:
Due to using indirect measuring or estimation algorithm, the precision of measurement is not high；2, systematic statistical analysis is not formed, is unfavorable for
Board, type, the Consumption Analysis comparison between teams and groups.
Summary of the invention
The object of the present invention is to provide one kind for detecting, statisticalling analyze disk used in cigarette cigarette making and tipping machine production process
The usage amount of paper, cork paper, nozzle stick analyzes each type, teams and groups, obbbin, nozzle stick consumption consumed by shift, disappears for analyzing
The reason of consumption problem, promotes management, finds gap.
To achieve the goals above, the present invention is achieved by the following technical solutions: a kind of based on encoder techniques
Cigarette bobbin paper, cork paper, nozzle stick consume management system, it is characterised in that: the cigarette bobbin paper based on encoder techniques, water
Loose paper, nozzle stick consumption management system include the controller for system control；Obbbin for detecting obbbin consumption length is mobile
Detection module；
For counting the nozzle stick counting module of nozzle stick quantity consumed；For detecting the mobile detection of cork paper of cork paper consumption length
Module；For receiving the rolling up and connecting machine signal acquisition module of the various signals of rolling up and connecting machine；Data for being arrived to controller collection in worksite
The statistical analysis module of management for statistical analysis.
Preferably, the controller includes case box and Switching Power Supply, is provided with window in case box front panel, before
Plate is equipped with the liquid crystal display for touching display, is equipped with core PLC controller, Interface Control Panel, Switching Power Supply, electricity in case box
Cable socket, Interface Control Panel access PLC controller, and the liquid crystal display with touch screen passes through liquid crystal display and touch screen cable and interface control
Making sheet connection, interface adapter board access interface control panel.
Preferably, obbbin according to the wrap angle of design is passed through rolling up and connecting machine in the mobile detection module of the obbbin
On obbbin detect encoder, coding axis rotation is driven by the movement of obbbin when machine is run, encoder passes to signal
PLC controller, control combine the operation of rolling up and connecting machine, beat the signals such as paper, according to computation rule, calculate the real-time consumption of obbbin
Amount.
Preferably, cork paper according to the wrap angle of design is passed through volume in the mobile detection module of the cork paper
Cork paper on picking detects encoder, drives coding axis rotation by the movement of cork paper when machine is run, encoder is letter
PLC controller number is passed to, control combines the operation of rolling up and connecting machine, beats the signals such as paper, according to computation rule, calculates cork paper
Real-time consumption.
Preferably, nozzle stick blanking device mouth installation photoelectricity of the nozzle stick information collection in rolling up and connecting machine in the nozzle stick counting module
The real-time discharge quantity of nozzle stick is transmitted to PLC controller by optical fiber, according to computation rule, calculates obbbin in real time by detector
Real-time consumption.
Preferably, the rolling up and connecting machine signal acquisition module is used to acquire the run signal of rolling up and connecting machine, removable disk signal, disconnected paper
Signal, collected signal are sent into PLC controller and are handled.
Preferably, the statistical analysis module is installed on back-end server, and live PLC controller is exchanged by ether
Machine is connect with back-end server, and statistical analysis module was produced for counting the cigarette making and tipping machine that live PLC controller transmits
The usage amount of obbbin, cork paper used in journey, nozzle stick analyzes each type, teams and groups, obbbin, cork paper, nozzle consumed by shift
Stick consumption.
Preferably, the PLC controller is as follows to the control flow of each component in scene:
The run signal of step 1. controller detection plate paper code device, cork paper encoder, fibre optical sensor, rolling up and connecting machine, judgement
System is whether normal operation；
Step 2. controller detects the disconnected paper signal of rolling up and connecting machine, judges whether rolling up and connecting machine is disconnected paper (cork paper, obbbin), such as resolute paper
Alarm is sent, program, which returns to, after debugging starts step 1 from new execution.
Step 3. controller judges the not disconnected paper of rolling up and connecting machine, then starts to calculate obbbin, cork paper, nozzle stick consumption, calculate
The removable disk signal for detecting rolling up and connecting machine after the completion, judges whether rolling up and connecting machine needs to carry out removable disk operation (obbbin reel, yew paper roll
Disk).
Step 4. when the controller detects that rolling up and connecting machine removable disk signal, controller calculate disk number Expenditure Levels, program knot
Beam restarts to execute after removable disk from step 1；Controller does not detect removable disk signal, program return continue to execute nozzle stick,
Cork paper, obbbin consumption statistics.
The invention has the advantages that:
Compared with the cork paper allowance detector generally used currently on the market, detection accuracy greatly improves the present invention, remaining
The length of obbbin can be accurate to each circle, avoid the waste of previous tens circle of residue.The present invention can be used for each currently on the market
Kind cigarette making and tipping machine, is adapted to the spool of different-diameter and the cork paper of different-thickness, has a wide range of applications space.In addition,
Due to using machine vision technique, and touch screen is had, operator's operation is more intuitively, conveniently.
Detailed description of the invention
Fig. 1 is circuit connection functional block diagram of the present invention；
Fig. 2 is control flow chart of the present invention；
Fig. 3 is cork paper of the present invention, obbbin encoder adds pedestal figure；
Fig. 4 is cork paper of the present invention, obbbin package moves towards figure；
Fig. 5 is present system deployment diagram；
Fig. 6 is cork paper consumption statistics analysis management interface of the present invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawing with example to this
Invention is described in further detail, but example is not as a limitation of the invention.
As shown in Fig. 1-Fig. 4, a kind of cigarette bobbin paper based on contact coding techniques, nozzle stick consume management system, master
Wanting functional module includes PLC controller, obbbin movement, the counting of nozzle stick, rolling up and connecting machine signal acquisition, statistical analysis, the controller
Including case box and Switching Power Supply, window is provided in case box front panel, front panel is equipped with the liquid crystal display for touching display,
Core PLC controller, Interface Control Panel, Switching Power Supply, cable socket are installed, Interface Control Panel accesses PLC in case box
Controller, the liquid crystal display with touch screen are connect by liquid crystal display and touch screen cable with Interface Control Panel, interface adapter board access
Interface Control Panel；
Fig. 4 is that obbbin moves towards figure, and Fig. 3 is that obbbin detects encoder bases figure.Obbbin passes through installation according to the wrap angle of design
Obbbin on rolling up and connecting machine detects encoder, drives coding axis rotation by the movement of obbbin when machine is run, encoder is letter
PLC controller number is passed to, control combines the operation of rolling up and connecting machine, beats the signals such as paper, according to computation rule, calculates the reality of obbbin
When consumption.
The information collection of nozzle stick installs Photoelectric Detection head additional in the nozzle stick blanking device mouth of rolling up and connecting machine, and the real-time discharge quantity of nozzle stick is led to
It crosses optical fiber and is transmitted to PLC controller, according to computation rule, calculate the real-time consumption of obbbin in real time.
The statistical analysis module is installed on back-end server, and live PLC controller is by ethernet switch with after
Server connection is held, statistical analysis module is for counting institute in the cigarette making and tipping machine production process that live PLC controller transmits
Using the usage amount of obbbin, cork paper, nozzle stick, each type, teams and groups, obbbin, cork paper, the consumption of nozzle stick consumed by shift are analyzed
Amount.
The PLC controller is as follows to the control flow of each component in scene:
The run signal of step 1. controller detection plate paper code device, cork paper encoder, fibre optical sensor, rolling up and connecting machine, judgement
System is whether normal operation；
Step 2. controller detects the disconnected paper signal of rolling up and connecting machine, judges whether rolling up and connecting machine is disconnected paper (cork paper, obbbin), such as resolute paper
Alarm is sent, program, which returns to, after debugging starts step 1 from new execution.
Step 3. controller judges the not disconnected paper of rolling up and connecting machine, then starts to calculate obbbin, cork paper, nozzle stick consumption, calculate
The removable disk signal for detecting rolling up and connecting machine after the completion, judges whether rolling up and connecting machine needs to carry out removable disk operation (obbbin reel, yew paper roll
Disk).
Step 4. when the controller detects that rolling up and connecting machine removable disk signal, controller calculate disk number Expenditure Levels, program knot
Beam is executed since new after removable disk from step 1；Controller does not detect removable disk signal, program return continue to execute nozzle stick,
Cork paper, obbbin consumption statistics.
The present invention is compared with obbbin, nozzle stick consumption detection device, statistical analysis that current each manufacturer generally uses, inspection
It surveys precision to greatly improve, while obbbin, the consumption of nozzle stick can be counted by different latitudes such as class, unit, type, auxiliary material brands
Analysis reaches the low consumed purpose of drop convenient for searching the key factor of analyzing influence consumption.The present invention can be used for currently on the market
Various cigarette making and tipping machine is adapted to the obbbin of different brands and different-thickness and the nozzle stick of different model, and statistical analysis granularity can
It is customized by personnel query, have a wide range of applications space.In addition, due to using on-site terminal to combine with management statistics UI
Technology, operator, manager works management are more intuitively, conveniently.
It is above-mentioned that technology contents of the invention are only further illustrated with embodiment, in order to reader is easier to understand.Herein
Defined in General Principle can realize in other embodiments without departing from the spirit or scope of the present invention.
Therefore, the present invention will not be limited to the embodiments shown herein, any to extend according to the technology done of the present invention or again
It creates, by protection of the invention.
Claims (8)
1. a kind of cigarette bobbin paper based on encoder techniques, cork paper, nozzle stick consume management system, it is characterised in that: described
Cigarette bobbin paper, cork paper, nozzle stick consumption management system based on encoder techniques include the controller for system control；For
Detect the mobile detection module of obbbin of obbbin consumption length；
For counting the nozzle stick counting module of nozzle stick quantity consumed；For detecting the mobile detection of cork paper of cork paper consumption length
Module；For receiving the rolling up and connecting machine signal acquisition module of the various signals of rolling up and connecting machine；Data for being arrived to controller collection in worksite
The statistical analysis module of management for statistical analysis.
2. a kind of cigarette bobbin paper based on encoder techniques according to claim 1, cork paper, nozzle stick consumption management system
System, it is characterised in that: the controller includes case box and Switching Power Supply, is provided with window in case box front panel, before
Plate is equipped with the liquid crystal display for touching display, is equipped with core PLC controller, Interface Control Panel, Switching Power Supply, electricity in case box
Cable socket, Interface Control Panel access PLC controller, and the liquid crystal display with touch screen passes through liquid crystal display and touch screen cable and interface control
Making sheet connection, interface adapter board access interface control panel.
3. a kind of cigarette bobbin paper based on encoder techniques according to claim 1, cork paper, nozzle stick consumption management system
System, it is characterised in that: obbbin is passed through rolling up and connecting machine according to the wrap angle of design in the mobile detection module of the obbbin
On obbbin detect encoder, coding axis rotation is driven by the movement of obbbin when machine is run, encoder passes to signal
PLC controller, control combine the operation of rolling up and connecting machine, beat the signals such as paper, according to computation rule, calculate the real-time consumption of obbbin
Amount.
4. a kind of cigarette bobbin paper based on encoder techniques according to claim 1, cork paper, nozzle stick consumption management system
System, it is characterised in that: cork paper is passed through volume according to the wrap angle of design in the mobile detection module of the cork paper
Cork paper on picking detects encoder, drives coding axis rotation by the movement of cork paper when machine is run, encoder is letter
PLC controller number is passed to, control combines the operation of rolling up and connecting machine, beats the signals such as paper, according to computation rule, calculates cork paper
Real-time consumption.
5. a kind of cigarette bobbin paper based on encoder techniques according to claim 1, cork paper, nozzle stick consumption management system
System, it is characterised in that: the information collection of nozzle stick installs photoelectricity additional in the nozzle stick blanking device mouth of rolling up and connecting machine in the nozzle stick counting module
The real-time discharge quantity of nozzle stick is transmitted to PLC controller by optical fiber, according to computation rule, calculates nozzle stick in real time by detector
Real-time consumption.
6. a kind of cigarette bobbin paper based on encoder techniques according to claim 1, cork paper, nozzle stick consumption management system
System, it is characterised in that: the rolling up and connecting machine signal acquisition module is used to acquire the run signal of rolling up and connecting machine, removable disk signal, disconnected paper
Signal, collected signal are sent into PLC controller and are handled.
7. a kind of cigarette bobbin paper based on encoder techniques according to claim 1, cork paper, nozzle stick consumption management system
System, it is characterised in that: the statistical analysis module is installed on back-end server, and live PLC controller is exchanged by ether
Machine is connect with back-end server, and statistical analysis module was produced for counting the cigarette making and tipping machine that live PLC controller transmits
The usage amount of obbbin, cork paper used in journey, nozzle stick analyzes each type, teams and groups, obbbin, cork paper, nozzle consumed by shift
Stick consumption.
8. a kind of cigarette bobbin paper based on encoder techniques according to claim 1, cork paper, nozzle stick consumption management system
System, it is characterised in that: the PLC controller is as follows to the control flow of each component in scene:
The run signal of step 1. controller detection plate paper code device, cork paper encoder, fibre optical sensor, rolling up and connecting machine, judgement
System is whether normal operation；
Step 2. controller detects the disconnected paper signal of rolling up and connecting machine, judges whether rolling up and connecting machine is disconnected paper (cork paper, obbbin), such as resolute paper
Alarm is sent, program, which returns to, after debugging starts step 1 from new execution；
Step 3. controller judges the not disconnected paper of rolling up and connecting machine, then starts to calculate obbbin, cork paper, nozzle stick consumption, calculate and complete
The removable disk signal for detecting rolling up and connecting machine afterwards, judges whether rolling up and connecting machine needs to carry out removable disk operation (obbbin reel, cork paper reel)；
Step 4. when the controller detects that rolling up and connecting machine removable disk signal, controller calculate disk number Expenditure Levels, EP (end of program), to
It is executed since new after removable disk from step 1；Controller does not detect removable disk signal, and program return continues to execute nozzle stick, yew
Paper, obbbin consumption statistics.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910531882.7A CN110211255A (en) | 2019-06-19 | 2019-06-19 | Cigarette bobbin paper, tipping paper and filter tip consumption management system based on encoder technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910531882.7A CN110211255A (en) | 2019-06-19 | 2019-06-19 | Cigarette bobbin paper, tipping paper and filter tip consumption management system based on encoder technology |
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Cited By (1)
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|---|---|---|---|---|
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Application publication date: 20190906 |