CN105768213A - Composite filtering rod molding set - Google Patents
Composite filtering rod molding set Download PDFInfo
- Publication number
- CN105768213A CN105768213A CN201610303498.8A CN201610303498A CN105768213A CN 105768213 A CN105768213 A CN 105768213A CN 201610303498 A CN201610303498 A CN 201610303498A CN 105768213 A CN105768213 A CN 105768213A
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- China
- Prior art keywords
- glue
- composite filter
- shaping machine
- machine set
- molding
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0295—Process control means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
Landscapes
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
The invention discloses a composite filtering rod molding set and belongs to the technical field of cigarette filtering rod molding equipment. The composite filtering rod molding set comprises a molding system and a glue supplying system, wherein the molding system is composed of two parts including a combining machine and a molding machine; the combining machine is provided with a gap elimination device; the molding machine is provided with a cutterhead for cutting a filtering rod and an elimination device; the glue supplying system is used for supplying glue to bobbin paper through a glue supplying pipeline; particularly, the molding system is provided with a microwave sensor; the microwave sensor is used for feeding a detected filtering rod moisture signal back to the elimination device to eliminate disordered rods and phase deviated rods; and meanwhile, the glue supplying pipeline in the glue supplying system is connected into a glue box through a tee joint, and the glue supplying pipeline is provided with an overflowing valve with a spring and a proportional solenoid valve, so that glue supplying pressure keeps stable. The incorrect judgment problems of a traditional composite filtering rod molding set that no elimination and incorrect elimination easily appear in a compounding process are solved, the labor cost is reduced and the production efficiency is improved.
Description
Technical field
The invention belongs to filter stick for cigarettes former technical field, particularly to a kind of composite filter shaping machine set.
Background technology
Smoking is subject to the attention of the public especially smoker more and more with healthy problem, and the harm that minimizing smoking brings to greatest extent is the urgent expectation of numerous smokers.Therefore, research and development along with extraordinary cigarette composite filter, cigarette filter is developed to multifunctional direction by single function, one of composite filter tip emphasis having become Chinese-style cigarette research that development set reducing tar and reducing harm, the flavouring fragrant and prominent product differentiation function of benefit is integrated.
According to market survey, abroad have been developed that the composite filter forming machine of number of different types, MULFI-E type 500m/min composite filter shaping machine set and MERLIN type 600m/min composite filter shaping machine set such as the exploitation of HAUNI company of Germany, the DR2-5 type 200m/min composite filter shaping machine set that MOLINS company of Britain produces, what ITM group of Holland released combines MERLIN and COMBI performance and structure similar DR2-5 type 500m/min composite filter shaping machine set, the JK-MF3D type composite filter shaping machine set etc. that Zheng Guang industry Co., Ltd. of Korea S releases.Domestic aspect, Xuchang Tobacco Machinery LLC of Henan Province also successively develops YL43 type 200m/min and ZL41 type 400m/min composite filter shaping machine set in recent years.
The kind of composite filter is a lot, the compound etc. of the compound of such as groove sticks and vinegar fibre rod, active carbon filter stick and the compound of thick line rod, tea rod and the compound of vinegar fibre rod, blank pipe rod and perfuming rod.Its complex form is also diversified, has binary compound, tri compound, quaternary compound etc..According to market survey, the demand of composite filter and Medicated cigarette thereof has become obvious ascendant trend in recent years, accounts for the 20% of whole world medicated cigarette total output.
Composite filter forming machine is made up of unit mahine and forming machine two parts, its main operational principle is the filter rod segments that different types of filter stick cuts into certain length, according to certain sequential combination together, it is transported to forming machine roll-forming by backlash eliminating equipment, the filter stick bar of combination is cut into qualified list and props up filter stick by cutterhead again, exports through conveyer device after.Difference according to assembled unit quantity can be divided into binary, ternary, quaternary, five yuan of composite filter shaping machine set.
But, during above-mentioned composite filter shaping machine set formula composite filter aborning, can not detect and reject incorrect order rod and phase place runs rod, and owing to the cold glue of employing moisture more (reaching 80%) is as filter stick centre-line glue and overlapping glue, the glue lease making of Jiao Zuichu often changes, easily block Jiao Zui, thus causing that gluing is uneven, the order and ratio rejected in controller are overturned, occur that bad rod does not pick, the phenomenon that good rod picks by mistake, make detection device for eliminating not pick always, pick in process by mistake and judge by accident, follow-up needs manually carry out choosing rod, have a strong impact on production efficiency, add employment cost.
Summary of the invention
For the defect that prior art exists, it is an object of the invention to provide a kind of composite filter shaping machine set.
For achieving the above object, present invention employs following technical proposals:
A kind of composite filter shaping machine set, including formation system with for colloid system, described formation system is made up of unit mahine and forming machine two parts, wherein, described unit mahine is provided with backlash eliminating equipment, described forming machine is provided with cutterhead and the device for eliminating of cutting filter stick, described for colloid system by glue supply pipeline to obbbin glue supply, it is characterized in that: be provided with microwave remote sensor on described formation system, the moisture signal detected is fed back to device for eliminating and incorrect order rod and phase place is run rod rejecting by described microwave remote sensor.
Specifically, after described formation system being provided with encoder, described encoder and cutterhead, cabinet axle axiality is installed.
Specifically, described confession colloid system is provided with wear-resisting special steel alloy Jiao Zui, described wear-resisting special steel alloy Jiao Zui overlapping glue and centre-line glue are provided to obbbin.
Specifically, the described glue supply pipeline three in colloid system that supplies leads to Jiao Xiangchu.
Specifically, the described glue supply pipeline in confession colloid system is provided with the overflow valve of spring.
Specifically, the described glue supply pipeline in confession colloid system is provided with proportional solenoid.
Specifically, described proportional solenoid is provided with the pressure controller of closed loop.
Specifically, the described internal diameter for the glue supply pipeline of colloid system is 4mm.
The beneficial effects of the present invention is: provide a kind of composite filter shaping machine set, solve the erroneous judgement problem that not picking and picking by mistake easily occur in recombination process in conventional composite filter maker, reduce labour cost, improve production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below the accompanying drawing used required during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to inspire, according to what these accompanying drawings and character property illustrated, the embodiment obtaining other.In accompanying drawing:
Fig. 1 is the structural representation of composite filter shaping machine set disclosed by the invention.
1, formation system；11, encoder；12, frictioning passage；13, obbbin hot plate；14, hot glue gun；15, cold adhesive applicator.
2, for colloid system；21, pressure controller；22, proportional solenoid；23, overflow valve；24, filter element；25, glue pump；26, glue case.
Detailed description of the invention
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the present invention is described more fully hereinafter now with reference to the accompanying drawing illustrating the embodiment of the present invention.But, the present invention can with a lot of multi-form materializations and should not be construed as being limited to specific embodiment set forth herein.On the contrary, these embodiments are supplied to and skilled artisan understands that technical scheme.For those of ordinary skill in the art, under the premise not paying creative work, it is also possible to according to the accompanying drawing of the present invention and embodiment thereof, other type of composite filter forming machine is carried out similar improvement.
Composite filter shaping machine set disclosed by the invention, including formation system 1 with for colloid system 2, described formation system 1 is made up of unit mahine and forming machine two parts, wherein, described unit mahine is provided with backlash eliminating equipment, described forming machine is provided with the cutting cutterhead of filter stick and device for eliminating, described for colloid system 2 by glue supply pipeline to obbbin glue supply.Single rod is cut into the stub of preset length by described unit mahine, and by stub alternate combinations according to the order of sequence, it is transported to described forming machine by backlash eliminating equipment, after obbbin applying glue is bonded by described confession colloid system 2, the cutterhead that described forming machine is arranged combination rod is cut into single composite filter.Especially, the present invention is provided with microwave remote sensor on described formation system 1, and the signal detected is fed back to device for eliminating and incorrect order rod and phase place are run rod rejecting by described microwave remote sensor.
After microwave remote sensor is installed, solve existing composite filter shaping machine set to reject the gap rod of gap more than 1mm between stub and incorrect order rod and the problem of phase place race rod can not be rejected, the present invention adopts microwave remote sensor to substitute traditional infrared ray sensor, microwave is utilized to survey moisture, the detection time is made to be brought up to Microsecond grade by Millisecond, the moisture microwave value of rod each before compound is enrolled rejecting controller in order with ratio, thus improve detection to reject accuracy.
Additionally, the impact of axiality difference is installed by encoder 11, cause that damaging often occurs in encoder 11, after the present invention takes encoder 11 and cutterhead, cabinet axle axiality is installed, one encoder 11 of a piece toothed belt transmission, make encoder 11 measure position precisely lasting, two kinds of base rod error in lengths base rod at more than 0.5mm can be rejected: ultrashort base rod (45.4mm, 13.4mm) and overlength base rod (46.6mm, 14.6mm) all can be rejected, it is ensured that phase place will not be occurred to run rod.
But, the use of microwave remote sensor also brings new problem, when the cold glue adopting resistance big does centre-line glue and overlapping glue, owing to cold glue moisture is more, up to 80%, in washy situation, easily overturn the order rejecting controller and ratio, occur that bad rod does not pick, the phenomenon that good rod picks by mistake, makes detection device for eliminating not pick, pick in process by mistake and judge by accident always, and this is mainly easily varied causing blocking Jiao Zui and what gluing inequality caused by the centre-line glue of Jiao Zuichu and overlapping glue moisture.
Accordingly, the present invention is directed to confession colloid system 2 to have improved:
First, the Jiao Zui for colloid system has been improved, adopted wear-resisting special steel alloy Jiao Zui to provide overlapping glue and centre-line glue to obbbin.Traditional centre-line glue adopts the mode of servomotor+gear pump+obbbin contact Jiao Zui for colloid system, cause that the glue supply system pressure of gear pump is uneven, one wave one wave plastic emitting is uneven, can't get out or plastic emitting is excessive, cause that sizing efficiency is not good, this is mainly what the abrasion of glue mouth Long Term Contact obbbin caused, after the Jiao Zui of hot glue gun 14 and cold adhesive applicator 15 is replaced by wear-resisting special steel alloy Jiao Zui, obbbin is little to the wear extent of Jiao Zui, and changing shifts just cleans Jiao Zui, solve glue mouthpiece easily stifled, problem that plastic emitting is uneven.
Secondly, glue supply pipeline adopts threeway to be connected to glue case 26, glue in glue case 26 filters through filter element 24 after glue pump 25 extracts, and spring-loaded overflow valve 23 is set on glue supply pipeline, when middle colloid system pressure that viscosity is little is big, spring-loaded overflow valve 23 can pressure release, it is ensured that for the pressure stability of colloid system 2, plastic emitting is uniform, and moisture change is little, reduce microwave detection interference.
Again, the pressure controller 21 of proportion of installation electromagnetic valve 22 and closed loop on glue supply pipeline, it is ensured that glue supply pipe-line system constant pressure, when pressure becomes big, proportional solenoid 22 turns down automatically, and when pressure diminishes, proportional solenoid is opened greatly automatically.
Finally, the glue supply tubing internal diameter for colloid system having been carried out science formulation, the glue supply pipeline selecting internal diameter to be 4mm makes moisture reduce, and solves device for eliminating and picks the generation of situation by mistake.
In the control of technological parameter, rationally arranging of obbbin hot plate 13 temperature is very crucial, and heating-up temperature is scientifically set as 110 DEG C by the present invention, makes moisture in the glue of side evaporate, it is ensured that hasp effect.
In order to prevent fastener glue from going on filter stick surface and sensor, two set frictioning pipes of frictioning passage 12 have been improved by the present invention, the internal diameter of frictioning pipe is set as 8.0mm(filter stick diameter 7.6mm), ensure the glue gone on rod outer surface and sensor to scrape, do not cause and do not pick due to what moisture change caused and pick generation by mistake.
The present invention is when producing the blank pipe perfuming composite filter of 23mm+7mm, can detect and reject the cavity rod of gap more than 0.5mm between blank pipe rod and perfuming rod, thoroughly reject gap rod, incorrect order rod, phase place race rod, length extreme difference rod, it is no longer necessary to manually choose rod, greatly reduce production cost, improve production efficiency.
Unless otherwise defined, term used herein above (comprising scientific and technical terminology) should be construed to have as those skilled in the art the same meaning that is commonly understood by.It will also be understood that term used herein above should be construed to have the meaning consistent with they meanings in the content of this specification and correlation technique, and should not explain with idealization or excessive form, unless expressly so limited here.
Although the present invention is described with reference to the specific aspect of the present invention, feature and exemplary embodiment at this, should be understood that, the purposes of the present invention does not therefore suffer from restriction, but extend and contain numerous other change, modification and alternate embodiment, as based on disclosure herein by give those skilled in the art in the invention imply.Correspondingly, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.
Claims (8)
1. a composite filter shaping machine set, including formation system with for colloid system, described formation system is made up of unit mahine and forming machine two parts, wherein, described unit mahine is provided with backlash eliminating equipment, described forming machine is provided with cutterhead and the device for eliminating of cutting filter stick, described for colloid system by glue supply pipeline to obbbin glue supply, it is characterized in that: be provided with microwave remote sensor on described formation system, the filter stick moisture signal detected is fed back to device for eliminating and incorrect order rod and phase place is run rod rejecting by described microwave remote sensor.
2. composite filter shaping machine set according to claim 1, it is characterised in that: after being provided with encoder, described encoder and cutterhead on described formation system, cabinet axle axiality is installed.
3. composite filter shaping machine set according to claim 1, it is characterised in that: described confession colloid system is provided with wear-resisting special steel alloy Jiao Zui, described wear-resisting special steel alloy Jiao Zui overlapping glue and centre-line glue are provided to obbbin.
4. composite filter shaping machine set according to claim 1, it is characterised in that: described leads to Jiao Xiangchu for the glue supply pipeline three in colloid system.
5. composite filter shaping machine set according to claim 4, it is characterised in that: described glue supply pipeline is provided with the overflow valve of spring.
6. composite filter shaping machine set according to claim 4, it is characterised in that: described is provided with proportional solenoid on the glue supply pipeline in colloid system.
7. composite filter shaping machine set according to claim 6, it is characterised in that: described proportional solenoid is provided with the pressure controller of closed loop.
8. composite filter shaping machine set according to claim 4, it is characterised in that: the described internal diameter for the glue supply pipeline of colloid system is 4mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303498.8A CN105768213A (en) | 2016-05-10 | 2016-05-10 | Composite filtering rod molding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303498.8A CN105768213A (en) | 2016-05-10 | 2016-05-10 | Composite filtering rod molding set |
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| Publication Number | Publication Date |
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| CN105768213A true CN105768213A (en) | 2016-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610303498.8A Pending CN105768213A (en) | 2016-05-10 | 2016-05-10 | Composite filtering rod molding set |
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| CN (1) | CN105768213A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107495466A (en) * | 2017-07-25 | 2017-12-22 | 广东中烟工业有限责任公司 | A kind of production equipment of composite filter |
| CN110211255A (en) * | 2019-06-19 | 2019-09-06 | 红云红河烟草(集团)有限责任公司 | A kind of cigarette bobbin paper based on encoder techniques, cork paper, nozzle stick consume management system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107495466A (en) * | 2017-07-25 | 2017-12-22 | 广东中烟工业有限责任公司 | A kind of production equipment of composite filter |
| CN110211255A (en) * | 2019-06-19 | 2019-09-06 | 红云红河烟草(集团)有限责任公司 | A kind of cigarette bobbin paper based on encoder techniques, cork paper, nozzle stick consume management system |
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Application publication date: 20160720 |