CN205624445U - Multisegment filter rod making machine group - Google Patents

Multisegment filter rod making machine group Download PDF

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Publication number
CN205624445U
CN205624445U CN201620415604.7U CN201620415604U CN205624445U CN 205624445 U CN205624445 U CN 205624445U CN 201620415604 U CN201620415604 U CN 201620415604U CN 205624445 U CN205624445 U CN 205624445U
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China
Prior art keywords
composite filter
shaping machine
machine set
filter rod
glue supply
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CN201620415604.7U
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Chinese (zh)
Inventor
孙文泉
郦海涛
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Jiangsu Daya Filter Tip Material Co Ltd
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Jiangsu Daya Filter Tip Material Co Ltd
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Abstract

The utility model discloses a multisegment filter rod making machine group belongs to filter rod making equipment technical field for the cigarette, including molding system and the confession system that glues, molding system comprises combination machine and make -up machine two parts, wherein, is provided with the backlash eliminating equipment on the combination machine, is provided with the blade disc and the removing devices of cutting filter rod on the make -up machine, and the confession system that glues is gluey through supplying rubber tube road direction obbbin to supply, especially, and the last microwave sensor that installs of molding system, microwave sensor run the filter rod moisture signal feedback that detects about the stick for removing devices with wrong preface stick and phase place and reject, simultaneously, supply the confession rubber tube way no. 3 in the system that glues to lead to jiao xiangchu, the stability of the gluey pressure of confession is guaranteed to the overflow valve and the proportion solenoid valve that supply the rubber tube to be provided with the spring on the road. The problem of the easy appearance in recombination processes of traditional multisegment filter rod making machine group does not pick and miss the erroneous judgement of picking is solved, reduce labour cost, improved production efficiency.

Description

Composite filter shaping machine set
Technical field
This utility model belongs to filter stick for cigarettes former technical field, particularly to a kind of composite filter shaping machine set.
Background technology
Smoking is paid attention to by the public especially smoker more and more with healthy problem, and the harm that minimizing smoking is brought to greatest extent is the urgent expectation of numerous smokers.Therefore, research and development along with extraordinary cigarette composite filter, cigarette filter is developed to multifunctional direction by single function, one of composite filter tip emphasis having become Chinese-style cigarette research that development set reducing tar and reducing harm, the flavouring fragrant and prominent product differentiation function of benefit is integrated.
According to market survey, abroad have been developed that the composite filter forming machine of number of different types, MULFI-E type 500m/min composite filter shaping machine set and MERLIN type 600m/min composite filter shaping machine set such as the exploitation of HAUNI company of Germany, the DR2-5 type 200m/min composite filter shaping machine set that MOLINS company of Britain produces, what ITM group of Holland released combines MERLIN with COMBI performance and structure similar DR2-5 type 500m/min composite filter shaping machine set, the JK-MF3D type composite filter shaping machine set etc. that Zheng Guang industry Co., Ltd. of Korea S releases.Domestic aspect, Xuchang Tobacco Machinery LLC of Henan Province the most successively develops YL43 type 200m/min and ZL41 type 400m/min composite filter shaping machine set.
The kind of composite filter is a lot, compound, the blank pipe rod of such as groove sticks and compound, the active carbon filter stick of vinegar fibre rod and compound, the tea rod of thick line rod and vinegar fibre rod and perfuming rod compound etc..Its complex form is the most diversified, has that binary is compound, tri compound, quaternary are compound.According to market survey, the demand of composite filter and Medicated cigarette thereof has become obvious ascendant trend in recent years, accounts for the 20% of whole world medicated cigarette total output.
Composite filter forming machine is made up of unit mahine and forming machine two parts, its main operational principle is the filter rod segments that different types of filter stick cuts into certain length, according to certain sequential combination together, it is transported to forming machine roll-forming by backlash eliminating equipment, the filter stick bar of combination is cut into qualified list and props up filter stick by cutterhead again, after export through conveyer device.Difference according to assembled unit quantity can be divided into binary, ternary, quaternary, five yuan of composite filter shaping machine set.
But, during above-mentioned composite filter shaping machine set formula composite filter aborning, can not detect and reject incorrect order rod and phase place runs rod, and owing to using the cold glue of moisture more (reaching 80%) as filter stick centre-line glue and overlapping glue, the glue lease making of Jiao Zuichu often changes, easily block Jiao Zui, thus cause gluing uneven, overturn the order and ratio rejected in controller, occur that bad rod does not picks, the phenomenon that good rod picks by mistake, make detection device for eliminating not pick always, judge by accident during picking by mistake, follow-up needs manually carry out choosing rod, have a strong impact on production efficiency, add employment cost.
Summary of the invention
The defect existed for prior art, the purpose of this utility model is to provide a kind of composite filter shaping machine set.
For achieving the above object, this utility model have employed following technical proposals:
A kind of composite filter shaping machine set, including formation system with for colloid system, described formation system is made up of unit mahine and forming machine two parts, wherein, it is provided with backlash eliminating equipment on described unit mahine, cutterhead and the device for eliminating of cutting filter stick it is provided with on described forming machine, described passes through glue supply pipeline to obbbin glue supply for colloid system, it is characterized in that: be provided with microwave remote sensor on described formation system, the moisture signal detected is fed back to device for eliminating and incorrect order rod and phase place is run rod rejecting by described microwave remote sensor.
Specifically, after described formation system being provided with encoder, described encoder and cutterhead, cabinet axle axiality is installed.
Specifically, described confession colloid system is provided with wear-resisting special steel alloy Jiao Zui, described wear-resisting special steel alloy Jiao Zui and provides overlapping glue and centre-line glue to obbbin.
Specifically, the described glue supply pipeline three in colloid system that supplies leads to Jiao Xiangchu.
Specifically, the described overflow valve for being provided with spring on the glue supply pipeline in colloid system.
Specifically, the described glue supply pipeline in confession colloid system is provided with proportional solenoid.
Specifically, described proportional solenoid is provided with the pressure controller of closed loop.
Specifically, the described internal diameter for the glue supply pipeline of colloid system is 4mm.
The beneficial effects of the utility model are: provide a kind of composite filter shaping machine set, solve the erroneous judgement problem that conventional composite filter maker easily occurs not picking and picking by mistake in recombination process, reduce labour cost, improve production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, in describing embodiment below, the required accompanying drawing used is briefly described, apparently, accompanying drawing in describing below is only embodiments more of the present utility model, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to the inspiration illustrated according to these accompanying drawings and character property obtains other embodiment.In accompanying drawing:
Fig. 1 is the structural representation of composite filter shaping machine set disclosed in this utility model.
1, formation system;11, encoder;12, frictioning passage;13, obbbin heating plate;14, hot glue gun;15, cold adhesive applicator.
2, for colloid system;21, pressure controller;22, proportional solenoid;23, overflow valve;24, filter element;25, glue pump;26, glue case.
Detailed description of the invention
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, it is described more fully hereinafter now with reference to the accompanying drawing illustrating the embodiment of the present invention.But, this utility model can embody with a lot of multi-forms and should not be construed as being limited to specific embodiment set forth herein.On the contrary, these embodiments are supplied to skilled artisan understands that technical scheme.For those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to carry out being similar to improvement to other type of composite filter forming machine according to accompanying drawing of the present utility model and embodiment thereof.
Composite filter shaping machine set disclosed in this utility model, including formation system 1 with for colloid system 2, described formation system 1 is made up of unit mahine and forming machine two parts, wherein, it is provided with backlash eliminating equipment on described unit mahine, being provided with cutterhead and the device for eliminating of cutting filter stick on described forming machine, described passes through glue supply pipeline to obbbin glue supply for colloid system 2.Single rod is cut into the stub of preset length by described unit mahine, and by stub sequentially alternate combinations, be transported to described forming machine by backlash eliminating equipment, through described for colloid system 2, obbbin applying glue is bonded after, the cutterhead that described forming machine is arranged combination rod cut into single composite filter.Especially, the present invention is provided with microwave remote sensor on described formation system 1, and the signal detected is fed back to device for eliminating and incorrect order rod and phase place are run rod rejecting by described microwave remote sensor.
After microwave remote sensor is installed, solve existing composite filter shaping machine set to reject the gap rod of gap more than 1mm between stub and incorrect order rod and the problem of phase place race rod can not be rejected, the present invention uses microwave remote sensor to substitute traditional infrared ray sensor, microwave is utilized to survey moisture, the detection time is made to be brought up to Microsecond grade by Millisecond, the moisture microwave value of compound front each rod is enrolled rejecting controller in order with ratio, thus improves detection and reject accuracy.
Additionally, by encoder 11, axiality difference is installed to be affected, encoder 11 is caused often to occur damaging, after the present invention takes encoder 11 and cutterhead, cabinet axle axiality is installed, one encoder 11 of a piece toothed belt transmission, make encoder 11 measure position precisely lasting, two kinds of base rod error in lengths base rod at more than 0.5mm can be rejected: ultrashort base rod (45.4mm, 13.4mm) and overlength base rod (46.6mm, 14.6mm) all can be rejected, it is ensured that phase place will not be occurred to run rod.
But, the use of microwave remote sensor also brings new problem, when the cold glue using resistance big does centre-line glue and overlapping glue, owing to cold glue moisture is more, up to 80%, washy in the case of the easily reverse order rejecting controller and ratio, occur that bad rod does not picks, the phenomenon that good rod picks by mistake, makes detection device for eliminating judge by accident during not picking, picking by mistake always, and this mainly is easily varied causing blocking Jiao Zui and gluing inequality to cause by centre-line glue and the overlapping glue moisture of Jiao Zuichu.
Accordingly, this utility model is improved for for colloid system 2:
First, the Jiao Zui for colloid system is improved, use wear-resisting special steel alloy Jiao Zui to provide overlapping glue and centre-line glue to obbbin.Traditional centre-line glue uses the mode of servomotor+gear pump+obbbin contact Jiao Zui for colloid system, the glue supply system pressure causing gear pump is uneven, one wave one wave plastic emitting is uneven, can't get out or plastic emitting excess, cause sizing efficiency the best, this is mainly what the abrasion of glue mouth Long Term Contact obbbin caused, after the Jiao Zui of hot glue gun 14 and cold adhesive applicator 15 is replaced by wear-resisting special steel alloy Jiao Zui, obbbin is little to the wear extent of Jiao Zui, and changing shifts just cleans Jiao Zui, solve glue mouthpiece easily stifled, problem that plastic emitting is uneven.
Secondly, glue supply pipeline uses threeway to be connected to glue case 26, glue in glue case 26 filters through filter element 24 after glue pump 25 extracts, and spring-loaded overflow valve 23 is set on glue supply pipeline, middle colloid system pressure that viscosity is little is big when, spring-loaded overflow valve 23 can be with pressure release, it is ensured that for the pressure stability of colloid system 2, plastic emitting is uniform, and moisture change is little, reduce microwave detection interference.
Again, the pressure controller 21 of proportion of installation electromagnetic valve 22 and closed loop on glue supply pipeline, it is ensured that glue supply pipe-line system pressure is constant, in the case of pressure becomes greatly, proportional solenoid 22 turns down automatically, and in the case of pressure diminishes, proportional solenoid is opened greatly automatically.
Finally, the glue supply tubing internal diameter for colloid system having been carried out science formulation, the glue supply pipeline selecting internal diameter to be 4mm makes moisture reduce, and solves device for eliminating and picks the generation of situation by mistake.
In terms of the control of technological parameter, rationally arranging of obbbin heating plate 13 temperature is the most crucial, and heating-up temperature is scientifically set as 110 DEG C by this utility model, makes moisture in the glue of side evaporate, it is ensured that hasp effect.
In order to prevent fastener glue from going on filter stick surface and sensor, two set frictioning pipes of frictioning passage 12 are improved by this utility model, the internal diameter of frictioning pipe is set as 8.0mm(filter stick diameter 7.6mm), ensure the glue gone on rod outer surface and sensor to scrape, do not cause and do not pick due to what moisture change caused and pick generation by mistake.
This utility model is when producing the blank pipe perfuming composite filter of 23mm+7mm, can detect and reject the cavity rod of gap more than 0.5mm between blank pipe rod and perfuming rod, thoroughly reject gap rod, incorrect order rod, phase place race rod, length extreme difference rod, it is no longer necessary to manually choose rod, greatly reduce production cost, improve production efficiency.
Unless otherwise defined, term used herein above (comprising scientific and technical terminology) should be construed to have the same meaning being commonly understood by such as this utility model person of ordinary skill in the field.It will also be understood that term used herein above should be construed to have the meaning consistent with they meanings in the content of this specification and correlation technique, and should not explain, unless the most so limited with idealization or excessive form.
Although this utility model is described with reference to specific aspect of the present utility model, feature and exemplary embodiment at this, should be understood that, purposes of the present utility model does not therefore suffer from limiting, but extend and contain other change, modification and alternate embodiment numerous, as implied giving this utility model those skilled in the art based on disclosure herein.Correspondingly, all within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. done, within should be included in protection domain of the present utility model.

Claims (7)

1. a composite filter shaping machine set, including formation system with for colloid system, described formation system is made up of unit mahine and forming machine two parts, wherein, it is provided with backlash eliminating equipment on described unit mahine, cutterhead and the device for eliminating of cutting filter stick it is provided with on described forming machine, described passes through glue supply pipeline to obbbin glue supply for colloid system, it is characterized in that: be provided with microwave remote sensor on described formation system, the filter stick moisture signal detected is fed back to device for eliminating and incorrect order rod and phase place is run rod rejecting by described microwave remote sensor.
Composite filter shaping machine set the most according to claim 1, it is characterised in that: after being provided with encoder, described encoder and cutterhead on described formation system, cabinet axle axiality is installed.
Composite filter shaping machine set the most according to claim 1, it is characterised in that: described leads to Jiao Xiangchu for the glue supply pipeline three in colloid system.
Composite filter shaping machine set the most according to claim 3, it is characterised in that: it is provided with the overflow valve of spring on described glue supply pipeline.
Composite filter shaping machine set the most according to claim 3, it is characterised in that: on the described glue supply pipeline in confession colloid system, proportional solenoid is installed.
Composite filter shaping machine set the most according to claim 5, it is characterised in that: it is provided with the pressure controller of closed loop on described proportional solenoid.
Composite filter shaping machine set the most according to claim 3, it is characterised in that: the described internal diameter for the glue supply pipeline of colloid system is 4mm.
CN201620415604.7U 2016-05-10 2016-05-10 Multisegment filter rod making machine group Active CN205624445U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105768213A (en) * 2016-05-10 2016-07-20 江苏大亚滤嘴材料有限公司 Composite filtering rod molding set

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105768213A (en) * 2016-05-10 2016-07-20 江苏大亚滤嘴材料有限公司 Composite filtering rod molding set

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