CN110274563A - Non-metal board calibrator error-detecting calibrating installation and method - Google Patents

Non-metal board calibrator error-detecting calibrating installation and method Download PDF

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CN110274563A
CN110274563A CN201910674680.8A CN201910674680A CN110274563A CN 110274563 A CN110274563 A CN 110274563A CN 201910674680 A CN201910674680 A CN 201910674680A CN 110274563 A CN110274563 A CN 110274563A
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scanning
ball screw
scanning probe
thickness gauge
metallic plate
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CN110274563B (en
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孙坚
刘彪
徐红伟
吴苏阳
林豪
周航锐
邵怡
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China Jiliang University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/04Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness by measuring coordinates of points
    • G01B21/042Calibration or calibration artifacts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Geophysics And Detection Of Objects (AREA)

Abstract

本发明公开了一种非金属板测厚仪误差检测校准装置与方法。包括标准块机构、非金属板测厚仪检测机构和探头自动循扫机构,探头自动循扫机构安装在非金属板测厚仪检测机构上;置物平板位于扫描平板正下方,置物平板两端通过光栅尺竖直滑动安装于装置支撑架上;置物平板上表面中间为置物区域并装钢筋,扫描平板下表面有箔式应变片;滚珠丝杆外螺纹套装有滚珠丝杆螺母座,滚珠丝杆螺母座嵌装在导轨上,滚珠丝杆螺母座底端经伸缩杆安装扫描探头。本发明能够更好真实的检验实际中非金属板测厚仪的检测数据,更好的检验非金属板的合格率,减小检验过程中空气介质层相较于实际中的非金属板的误差,可作为检验机构和仪器使用检定单位的自检装置。

The invention discloses an error detection and calibration device and method for a non-metal plate thickness gauge. Including standard block mechanism, non-metallic plate thickness gauge detection mechanism and probe automatic scanning mechanism, the probe automatic scanning mechanism is installed on the non-metallic plate thickness gauge detection mechanism; the storage plate is located directly under the scanning plate, and the two ends of the storage plate pass through The grating ruler is vertically slid and installed on the support frame of the device; the middle of the upper surface of the storage plate is a storage area and steel bars are installed, and the lower surface of the scanning plate has a foil strain gauge; the external thread of the ball screw is equipped with a ball screw nut seat, and the ball screw The nut seat is embedded on the guide rail, and the bottom end of the ball screw nut seat is installed with a scanning probe through a telescopic rod. The invention can better and truly inspect the detection data of the actual non-metallic plate thickness gauge, better inspect the pass rate of the non-metallic plate, and reduce the error of the air medium layer in the inspection process compared with the actual non-metallic plate , can be used as a self-inspection device for inspection agencies and instrument use verification units.

Description

非金属板测厚仪误差检测校准装置与方法Device and method for error detection and calibration of non-metal plate thickness gauge

技术领域technical field

本发明涉及建筑工程产品质量检测检验过程中的误差检测分析与计量校准领域,具体涉及了一种非金属板测厚仪误差检测校准装置与方法。The invention relates to the field of error detection and analysis and measurement calibration in the quality inspection and inspection process of construction engineering products, in particular to an error detection and calibration device and method for a non-metallic plate thickness gauge.

背景技术Background technique

随着现代社会建筑的发展,非金属板厚度检测这样的安全性保证成为人们的首要考虑,因此市场上的非金属板测厚仪被用于测量非金属板厚度的过程中,其准确性精度需要得到完全保证,以保证工程质量的绝对安全,避免非金属板因质量不达标而出现的安全问题,在对于非金属板测厚仪仪器的质量精度检测检验过程中,传统的检验方法是手动添加不同厚度的标准块来模拟检验不同厚度的非金属板。With the development of modern social buildings, safety assurance such as non-metallic plate thickness detection has become people’s primary consideration. Therefore, non-metallic plate thickness gauges on the market are used in the process of measuring the thickness of non-metallic plates. It needs to be fully guaranteed to ensure the absolute safety of the project quality and avoid safety problems caused by non-metallic plates due to substandard quality. In the process of testing and inspecting the quality accuracy of non-metallic plate thickness gauges, the traditional inspection method is manual Add standard blocks of different thicknesses to simulate inspection of non-metallic plates of different thicknesses.

所以针对非金属板测厚仪的误差检测校准就显得十分重要,然而目前市面上没有相对应的高精度自动化检测装置,在传统检验的过程中,从探头扫描的平板到钢筋表面的厚度这个中间层是空气介质层,相对于真实的水泥板介质层来说,电磁运动学原理在不同的介质的传播规律和相关衰减参数是不同的,这也就会对检测的数据会产生一定的误差,进而可能对仪器检测产生一定的误判;对于模拟不同厚度的非金属板,需要通过人工手动更换不同厚度的标准块,这样既不方便真正的检验,还会进一步增加误差,而且手动移动扫描探头的情况下,不能很好的保证其均匀的移动速度,也会对其检测厚度的位置产生一定的误判。Therefore, the error detection and calibration of the non-metallic plate thickness gauge is very important. However, there is no corresponding high-precision automatic detection device on the market. The layer is the air medium layer. Compared with the real cement board medium layer, the propagation law and related attenuation parameters of the principle of electromagnetic kinematics are different in different media, which will also cause certain errors in the detected data. In turn, there may be some misjudgment of the instrument detection; for simulating non-metallic plates of different thicknesses, it is necessary to manually replace the standard blocks of different thicknesses, which is not convenient for real inspection, but will further increase the error, and manually move the scanning probe In the case of the machine, its uniform moving speed cannot be well guaranteed, and certain misjudgments will be made on the position of its detection thickness.

发明内容Contents of the invention

为了解决背景技术中存在的问题,本发明提出了一种非金属板测厚仪误差检测校准装置与方法。本发明装置可作为检验机构和仪器使用检定单位的自检装置。In order to solve the problems existing in the background technology, the present invention proposes an error detection and calibration device and method for a non-metallic plate thickness gauge. The device of the invention can be used as a self-inspection device of an inspection mechanism and an instrument use inspection unit.

本发明所采用的技术方案是:The technical scheme adopted in the present invention is:

一、一种非金属板测厚仪误差检测校准装置:1. An error detection and calibration device for a non-metallic plate thickness gauge:

整个装置包括标准块机构、非金属板测厚仪检测机构和探头自动循扫机构;标准块机构底部安装有万向轮,通过万向轮支撑于地面,探头自动循扫机构安装在非金属板测厚仪检测机构上。The whole device includes a standard block mechanism, a non-metallic plate thickness gauge detection mechanism and an automatic scanning mechanism for the probe; universal wheels are installed at the bottom of the standard block mechanism, and are supported on the ground through the universal wheels, and the automatic scanning mechanism for the probe is installed on the non-metallic plate On the detection mechanism of the thickness gauge.

本发明的功能是实现对于非金属板厚度高精度测量,同时对检测过程中的空气层进行测量补偿,减小空气介质层对于电磁信号引起的误差,并且采用自行设计的中心旋转式的标准块。The function of the present invention is to realize the high-precision measurement of the thickness of the non-metallic plate, and at the same time to measure and compensate the air layer in the detection process, reduce the error caused by the air medium layer to the electromagnetic signal, and adopt the self-designed center rotating standard block .

所述的万向轮主要用于整个装置的移动便捷性,本发明中主要用于标准块机构中的剪叉式升降台上。The universal wheels are mainly used for the convenience of movement of the whole device, and are mainly used in the scissor lift platform in the standard block mechanism in the present invention.

所述的标准块机构包括剪叉式升降台和布置在剪叉式升降台上的多块亚克力板标准块;各块规格不同的亚克力板标准块层叠布置,各个亚克力板标准块的一端开有通孔,柱体贯穿各块亚克力板标准块的通孔,柱体通过滚珠和通孔孔壁配合安装,柱体底部固定于剪叉式升降台上,使得各块规格不同的亚克力板标准块铰接安装于剪叉式升降台上。The standard block mechanism includes a scissor lift table and a plurality of acrylic plate standard blocks arranged on the scissor lift table; each acrylic plate standard block with different specifications is arranged in layers, and one end of each acrylic plate standard block has a Through hole, the cylinder runs through the through hole of each acrylic standard block, the cylinder is installed through the ball and the through hole wall, and the bottom of the cylinder is fixed on the scissor lift table, so that the acrylic standard block with different specifications Articulated mounted on scissor lift table.

所述的亚克力板标准块加入有玻璃纤维。The acrylic board standard block is added with glass fiber.

所述非金属板测厚仪检测机构主要由置物平板、扫描平板和光栅尺组成,扫描平板通过两侧的装置支撑架固定布置,置物平板位于扫描平板正下方,置物平板两端通过光栅尺竖直滑动安装于装置支撑架上;置物平板上表面中间作为置物区域,置物区域中固定有一长方体槽块,长方体槽块顶面开设出V型槽,V型槽中安装钢筋,长方体槽块周围的置物区域放置非金属板,扫描平板下表面中央布置有两箔式应变片,两箔式应变片关于扫描平板下表面中心点对称分布。The detection mechanism of the non-metallic plate thickness gauge is mainly composed of a storage plate, a scanning plate and a grating ruler. The scanning plate is fixed and arranged through the device support frames on both sides. The storage plate is located directly below the scanning plate. Slidingly installed on the support frame of the device; the middle of the upper surface of the storage plate is used as the storage area, and a cuboid slot block is fixed in the storage area. A V-shaped slot is opened on the top surface of the cuboid slot block, and steel bars are installed in the V-shaped slot block. A non-metallic plate is placed in the storage area, and two foil strain gauges are arranged in the center of the lower surface of the scanning flat panel, and the two foil strain gauges are symmetrically distributed about the center point of the lower surface of the scanning flat panel.

所述探头自动巡检扫描机构包括滚珠丝杆和滚珠丝杆螺母座,滚珠丝杆位于扫描平板上方,滚珠丝杆外通过螺纹套装有滚珠丝杆螺母座形成丝杆螺母副,滚珠丝杆两侧设有导轨,滚珠丝杆螺母座两侧同时滑动嵌装在导轨上,滚珠丝杆螺母座底端安装有一伸缩杆,非金属板测厚仪的扫描探头固定在伸缩杆下端,扫描探头用于接触到扫描平板上表面;扫描平板两侧的竖直支架顶面开设有条形的导向槽,导向槽中均安装有滑块,滚珠丝杆两端支撑于两侧的滑块,滚珠丝杆垂直于导向槽的方向,其中一侧的竖直支架侧部安装有一小型电机,小型电机的输出轴经齿轮带传动和位于小型电机上方的齿轮同步传动连接,齿轮经联轴器和滚珠丝杆的端部同轴连接。The automatic inspection and scanning mechanism of the probe includes a ball screw and a ball screw nut seat. The ball screw is located above the scanning flat panel. There is a guide rail on the side, and the two sides of the ball screw nut seat are slid and embedded on the guide rail at the same time. A telescopic rod is installed at the bottom of the ball screw nut seat. The scanning probe of the non-metallic plate thickness gauge is fixed at the lower end of the telescopic rod. In contact with the upper surface of the scanning flatbed; the top surface of the vertical brackets on both sides of the scanning flatbed is provided with strip-shaped guide grooves, and sliders are installed in the guide grooves. The two ends of the ball screw are supported by the sliders on both sides. The rod is perpendicular to the direction of the guide groove, and a small motor is installed on the side of the vertical bracket on one side. The output shaft of the small motor is connected by a gear belt drive and a synchronous transmission of the gear located above the small motor. The gear is connected by a coupling and a ball wire. The ends of the rods are connected coaxially.

所述光栅尺包括相配合连接的光栅头和光栅尺尺杆,光栅尺尺杆嵌装在装置支撑架侧面开设的竖直导槽中,光栅头和置物平板相固定连接。The grating ruler includes a grating head and a grating ruler bar that are matched and connected, the grating ruler bar is embedded in a vertical guide groove provided on the side of the device support frame, and the grating head is fixedly connected to the storage plate.

所述的亚克力板标准块底面中间开设有用于长方体槽块配合安装的槽口。In the middle of the bottom surface of the acrylic plate standard block, there is a notch for fitting and installing the cuboid groove block.

还包括控制装置箱和数据处理台,控制装置箱和数据处理台位于非金属板测厚仪检测机构的侧方。It also includes a control device box and a data processing table, and the control device box and the data processing table are located on the side of the detection mechanism of the non-metal plate thickness gauge.

控制装置箱安装于非金属板测厚仪检测机构的左侧,主要用于驱动置物平板升降,主要有作为驱动置物平板升降的伺服电机,以及伺服驱动器、减速器和采集控制器等。The control device box is installed on the left side of the detection mechanism of the non-metallic plate thickness gauge. It is mainly used to drive the storage plate up and down.

所述数据处理台在非金属板测厚仪检测机构相对于控制装置箱的另一侧,主要用于检测过程中的检测和反馈数据的实时记录和处理,并有相应的配套软件操作。The data processing station is on the other side of the non-metallic plate thickness gauge testing mechanism relative to the control device box, and is mainly used for real-time recording and processing of testing and feedback data during the testing process, and is operated by corresponding supporting software.

小型电机和控制装置箱连接,两箔式应变片、光栅尺、扫描探头、控制装置箱和数据处理台连接。The small motor is connected to the control device box, and the two-foil strain gauge, grating ruler, scanning probe, control device box and data processing table are connected.

二、一种非金属板测厚仪误差检测校准方法,采用上述装置,方法步骤如下:2. A non-metallic plate thickness gauge error detection and calibration method, using the above-mentioned device, the method steps are as follows:

S1:控制伸缩杆伸缩至扫描探头和扫描平板的上表面刚好接触,在长方体槽块的V型槽中放置钢筋,不放置非金属板,钢筋轴线和滚珠丝杆轴线方向垂直;S1: Control the extension of the telescopic rod until the upper surface of the scanning probe and the scanning plate just touch, place steel bars in the V-shaped groove of the cuboid groove block, do not place non-metallic plates, and the axis of the steel bar is perpendicular to the axis of the ball screw;

S2:驱动小型电机工作带动滚珠丝杆转动,通过传动进而带动滚珠丝杆螺母座水平移动,进而带动扫描探头开始自扫描平板上表面的一端向另一端匀速运动,在运动过程中:S2: Drive the small motor to drive the ball screw to rotate, and then drive the ball screw nut seat to move horizontally through the transmission, and then drive the scanning probe to start moving at a constant speed from one end of the upper surface of the scanning plate to the other end. During the movement:

记录扫描探头实时所采集的位移信号振幅首次出现突变衰减变化时的扫描探头位置作为第一位置a,作为钢筋的截面一侧边缘;Record the position of the scanning probe when the amplitude of the displacement signal collected by the scanning probe in real time has a sudden attenuation change for the first time as the first position a, which is used as the side edge of the cross section of the steel bar;

扫描探头继续匀速运动,记录扫描探头实时所采集的位移信号振幅出现最小时的扫描探头位置作为第二位置b,作为钢筋的截面顶端;The scanning probe continues to move at a constant speed, and the position of the scanning probe when the amplitude of the displacement signal collected by the scanning probe in real time appears minimum is taken as the second position b, which is used as the cross-sectional top of the steel bar;

扫描探头继续匀速运动,记录扫描探头实时所采集的位移信号振幅和第一位置a对应的信号振幅相同的扫描探头位置作为第三位置c,作为钢筋的截面另一侧边缘;The scanning probe continues to move at a constant speed, and the displacement signal amplitude collected by the scanning probe in real time is the same as the signal amplitude corresponding to the first position a. The position of the scanning probe is the third position c, which is used as the other side edge of the cross section of the steel bar;

S3:在扫描探头达到第三位置c后,停止匀速运动;S3: After the scanning probe reaches the third position c, stop moving at a constant speed;

S4:驱动滚珠丝杆两端的滑块沿导向槽移动而带动滚珠丝杆沿垂直于自身轴线水平移动,同时驱动滚珠丝杆旋转带动滚珠丝杆螺母座沿滚珠丝杆轴线水平移动,使得滚珠丝杆螺母座及其上的扫描探头在水平面上围绕第二位置b对应处为圆心、以第一位置a和第三位置c之间距离作为圆周直径的圆周匀速运动;S4: Drive the sliders at both ends of the ball screw to move along the guide groove to drive the ball screw to move horizontally along the axis perpendicular to itself, and at the same time drive the ball screw to rotate to drive the ball screw nut seat to move horizontally along the axis of the ball screw, so that the ball screw The rod nut seat and the scanning probe on it move at a uniform speed around the circle corresponding to the second position b as the center of the circle on the horizontal plane, and the distance between the first position a and the third position c is used as the circumference diameter;

S5:每当扫描探头运动至实时所采集的位移信号振幅出现最小时的扫描探头位置时,认为扫描探头与钢筋的距离达到最短,记录下位置和位移信号振幅数据,扫描探头做多次圆周运动记录多组,计算多组数据的平均值作为空气介质层下的第一检测值M1;S5: Whenever the scanning probe moves to the scanning probe position where the amplitude of the displacement signal collected in real time appears the minimum, it is considered that the distance between the scanning probe and the steel bar reaches the shortest, record the position and displacement signal amplitude data, and the scanning probe performs multiple circular movements Record multiple sets, and calculate the average value of multiple sets of data as the first detection value M1 under the air medium layer;

S6:将不同规格的亚克力板标准块依次放置于扫描平板和置物平板之间,将扫描探头移动到第二位置b处,通过扫描探头采集的位移信号振幅数据作为标准块介质层下的第二检测值M2,将第一检测值M1和第二检测值M2做差获得误差,用误差对扫描探头进行校准。S6: Place acrylic plate standard blocks of different specifications between the scanning plate and the object plate in sequence, move the scanning probe to the second position b, and use the displacement signal amplitude data collected by the scanning probe as the second position under the medium layer of the standard block. For the detection value M2, an error is obtained by making a difference between the first detection value M1 and the second detection value M2, and the scanning probe is calibrated by using the error.

所述的亚克力板标准块作为非金属板的模拟物,具体实施中采用待测的非金属板(例如楼板)代替亚克力板标准块。The acrylic plate standard block is used as a simulant of a non-metallic plate, and the non-metallic plate to be measured (such as a floor slab) is used instead of the acrylic plate standard block in specific implementation.

用误差对扫描探头进行校准,具体为是重复上述过程,得出多组空气介质层和标准块介质层的检测值数据进行对比,利用最小二乘法进行数据拟合获得补偿量,并且将补偿量加入扫描探头的数据采集处理中,使得在没有标准块、空气介质层的情况下扫描探头扫描检测过程中得出的检测数据为标准块情况下的检测数据,即为准确的数据。Use the error to calibrate the scanning probe. Specifically, repeat the above process to compare the detection value data of multiple groups of air medium layers and standard block medium layers. Use the least square method to perform data fitting to obtain the compensation amount, and the compensation amount The data acquisition process of the scanning probe is added, so that the detection data obtained during the scanning detection process of the scanning probe in the absence of a standard block and an air medium layer is the detection data of the standard block, that is, accurate data.

所述的扫描平板采用非金属,所述的钢筋为金属。The scanning flat plate is made of non-metal, and the steel bar is metal.

在检测数据传输回数据时,可将实际检测的空气加标准块介质补偿为全标准块介质,这样实际检测的数据就不会有中间空气介质引起的误差,能够更好真实的检验实际中非金属板测厚仪的检测数据,更好的检验非金属板的合格率,减小检验过程中空气介质层相较于实际中的非金属板层的误差。When the detection data is transmitted back to the data, the actual detection air plus standard block medium can be compensated to the full standard block medium, so that the actual detection data will not have the error caused by the intermediate air medium, and can better and truly test the actual non- The detection data of the metal plate thickness gauge can better test the pass rate of the non-metal plate, and reduce the error between the air medium layer and the actual non-metal plate layer during the inspection process.

本发明的整体工作步骤如下:Overall working steps of the present invention are as follows:

S1:自零点位确定。S1: Determined from the zero point.

S2:标准块模拟的水泥板介质层情况下的厚度检测。S2: Thickness detection in the case of the cement board medium layer simulated by the standard block.

S3:空气介质层情况下的厚度检测。S3: Thickness detection in the case of air medium layer.

S4:利用最小二乘法进行相关拟合补偿。S4: Correlation fitting compensation is performed using the least square method.

本发明的有益效果是:The beneficial effects of the present invention are:

1)本发明中自动巡检扫描机构结构简单,能够实现检测点精确定位,并且通过做圆周运动得到多组检测厚度值,提高检测数据的精准性;采用自行设计的标准块机构代替传统手动叠加标准块的方式,提高了自动化水平,降低操作的繁琐性。1) The structure of the automatic inspection and scanning mechanism in the present invention is simple, which can realize the precise positioning of the detection point, and obtain multiple sets of detection thickness values by doing circular motion, so as to improve the accuracy of detection data; the self-designed standard block mechanism is used to replace the traditional manual stacking The standard block method improves the automation level and reduces the tediousness of operation.

2)本发明中通过补偿的方式将设备间的介质层从空气补偿为模拟实际应用中的水泥板,因待测非金属板测厚仪实际测量物中距离间隔为水泥物,而设备实际间隔为空气,避免了因两种介质层的不同而带来的检测误差而而产生精度上的一定的误判,后续即使空气介质层情况下的厚度检测值也即为加了标准块模拟实际应用中水泥板介质层的厚度检测值。2) In the present invention, the medium layer between the equipment is compensated from the air to simulate the cement board in the actual application by means of compensation, because the distance interval in the actual measurement object of the non-metallic plate thickness gauge to be measured is cement, and the actual interval of the equipment is It is air, which avoids a certain misjudgment of accuracy due to the detection error caused by the difference between the two medium layers. The subsequent thickness detection value even in the case of the air medium layer is the addition of a standard block to simulate the actual application. The thickness detection value of medium layer of cement board.

本发明可作为非金属板测厚仪生产厂家、使用单位自检,尤其是计量院、质检院等相关检定单位对非金属板测厚仪的精度检测的标准装置,大大提高了自动化水平和精确性,避免了材料对电磁影响,介质层不同产生的误判等因素。The present invention can be used as a standard device for non-metallic plate thickness gauge self-inspection by non-metallic plate thickness gauge manufacturers and user units, especially the precision detection of non-metallic plate thickness gauges by metrology institutes, quality inspection institutes and other relevant verification units, which greatly improves the automation level and Accuracy, avoiding the influence of materials on electromagnetic, misjudgment caused by different dielectric layers and other factors.

附图说明Description of drawings

图1是本发明中补偿流程图。Fig. 1 is a compensation flow chart in the present invention.

图2是本发明中探头自动循扫机构工作流程图。Fig. 2 is a working flow diagram of the automatic scanning mechanism of the probe in the present invention.

图3(a)是本发明中探头自动循扫机构检测正视示意图。Fig. 3(a) is a schematic diagram of the front view of the detection of the automatic scanning mechanism of the probe in the present invention.

图3(b)是本发明中探头自动循扫机构检测俯视示意图Fig. 3 (b) is a schematic diagram of the top view of the detection of the automatic scanning mechanism of the probe in the present invention

图4是本发明中整体装置示意图。Fig. 4 is a schematic diagram of the overall device in the present invention.

图5(a)是本发明中标准块机构暂不需要时示意图。Fig. 5(a) is a schematic diagram of the standard block mechanism in the present invention when it is not needed temporarily.

图5(b)是本发明中标准块机构需要时示意图。Fig. 5(b) is a schematic diagram when the standard block mechanism is needed in the present invention.

图6是本发明中非金属板测厚仪检测机构示意图。Fig. 6 is a schematic diagram of the detection mechanism of the non-metal plate thickness gauge in the present invention.

图7是本发明中探头自动循扫机构示意图。Fig. 7 is a schematic diagram of the automatic scanning mechanism of the probe in the present invention.

图8是本发明中两应变片的分布示意图。Fig. 8 is a schematic diagram of the distribution of two strain gauges in the present invention.

图9是本发明中置物平板连接光栅尺局部放大示意图。Fig. 9 is a partially enlarged schematic diagram of the grating scale connected to the object plate in the present invention.

图10是本发明中电机驱动滚珠丝杆传动示意图。Fig. 10 is a schematic diagram of motor-driven ball screw transmission in the present invention.

图中:1.标准块机构、2.控制装置箱、3.非金属板测厚仪检测机构、4.数据处理台、5.探头自动循扫机构、101.标准块、102.剪叉式升降台、104.滚珠、105.柱体、301.置物平板、302.扫描平板、303.两箔式应变片、304.带有V型槽口的长方体槽块、305.钢筋、306装置支撑架、307.底部支撑板、308.光栅尺、501.滚珠丝杆、502.滚珠丝杆螺母座、503.伸缩杆、504.非金属板测厚仪扫描探头、505.两边支撑架、507.小型电机、508.联轴器、509.两滑块。In the figure: 1. Standard block mechanism, 2. Control device box, 3. Non-metal plate thickness gauge detection mechanism, 4. Data processing table, 5. Probe automatic scanning mechanism, 101. Standard block, 102. Scissor type Lifting table, 104. Ball, 105. Cylinder, 301. Storage plate, 302. Scanning plate, 303. Two-foil strain gauge, 304. Cuboid groove block with V-shaped notch, 305. Steel bar, 306 Device support Frame, 307. Bottom support plate, 308. Grating ruler, 501. Ball screw, 502. Ball screw nut seat, 503. Telescopic rod, 504. Scanning probe of non-metallic plate thickness gauge, 505. Support frame on both sides, 507 .Small motor, 508. Coupling, 509. Two sliders.

具体实施方式Detailed ways

以下结合附图和实施例对本发明做进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.

如图4所示,整个装置包括标准块机构1、控制装置箱2、非金属板测厚仪检测机构3、数据处理台4和探头自动循扫机构5;标准块机构1底部安装有万向轮,通过万向轮支撑于地面,探头自动循扫机构5安装在非金属板测厚仪检测机构3上,控制装置箱2和数据处理台4位于非金属板测厚仪检测机构3的侧方。As shown in Figure 4, the entire device includes a standard block mechanism 1, a control device box 2, a non-metallic plate thickness gauge detection mechanism 3, a data processing platform 4, and a probe automatic scanning mechanism 5; the bottom of the standard block mechanism 1 is equipped with a universal The wheel is supported on the ground by universal wheels, the automatic scanning mechanism 5 of the probe is installed on the detection mechanism 3 of the non-metallic plate thickness gauge, and the control device box 2 and the data processing table 4 are located on the side of the detection mechanism 3 of the non-metallic plate thickness gauge square.

如图5所示,标准块机构1包括剪叉式升降台102和布置在剪叉式升降台102上的多块亚克力板标准块101;各块规格不同的亚克力板标准块101层叠布置,各个亚克力板标准块101的一端开有通孔,柱体104贯穿各块亚克力板标准块101的通孔,柱体104通过滚珠105和通孔孔壁配合安装,柱体104底部固定于升降台102上,使得各块规格不同的亚克力板标准块101铰接安装于升降台102上,形成中心旋转式结构,每块亚克力板标准块101均可独立绕柱体104旋转。As shown in Figure 5, the standard block mechanism 1 includes a scissor lift table 102 and a plurality of acrylic plate standard blocks 101 arranged on the scissor lift table 102; One end of the acrylic plate standard block 101 has a through hole, and the cylinder 104 runs through the through hole of each acrylic plate standard block 101. The cylinder 104 is installed with the through hole wall through the ball 105, and the bottom of the cylinder 104 is fixed on the lifting platform 102 Above, the acrylic standard blocks 101 with different specifications are hingedly installed on the lifting platform 102 to form a central rotating structure, and each acrylic standard block 101 can rotate around the cylinder 104 independently.

如图6所示,非金属板测厚仪检测机构3主要由置物平板301、扫描平板302和光栅尺308组成,扫描平板302通过两侧的装置支撑架306固定布置,两侧的装置支撑架306固定于底部支撑板307,置物平板301位于扫描平板302正下方,置物平板301两端通过光栅尺308竖直滑动安装于装置支撑架306上;置物平板301上表面中间作为置物区域,置物区域中固定有一长方体槽块304,长方体槽块304顶面开设出V型槽,V型槽中安装钢筋305,长方体槽块304周围的置物区域放置非金属板,具体地非金属板置于扫描平板302和置物平板301之间,并且底部嵌装于长方体槽块304上进行定位安装,如图8所示,扫描平板302下表面布置有两箔式应变片303;探头自动循扫机构5包括滚珠丝杆501和滚珠丝杆螺母座502,滚珠丝杆501位于扫描平板302上方,滚珠丝杆501外通过螺纹套装有滚珠丝杆螺母座502形成丝杆螺母副,滚珠丝杆501两侧设有导轨,滚珠丝杆螺母座502两侧同时滑动嵌装在导轨上,滚珠丝杆螺母座502底端安装有一伸缩杆503,非金属板测厚仪的扫描探头504固定在伸缩杆503下端,扫描探头504用于接触到扫描平板302上表面;扫描平板302两侧的竖直支架505顶面开设有条形的导向槽,两侧的两个竖直支架505固定于扫描平板302两侧,导向槽中均安装有滑块509,滚珠丝杆501两端支撑于两侧的滑块509,滚珠丝杆501垂直于导向槽的方向,如图10所示,其中一侧的支撑架侧部安装有一小型电机507,小型电机507的输出轴经齿轮带传动和位于小型电机507上方的齿轮同步传动连接,齿轮经联轴器5-8和滚珠丝杆501的端部同轴连接;小型电机507运行带动齿轮和滚珠丝杆501转动,进而经丝杠螺母副带动滚珠丝杆螺母座502水平移动。As shown in Figure 6, the detection mechanism 3 of the non-metallic plate thickness gauge is mainly composed of a storage plate 301, a scanning plate 302 and a grating ruler 308. The scanning plate 302 is fixedly arranged by the device support frames 306 on both sides, and the device support frames on both sides 306 is fixed on the bottom support plate 307, and the object storage plate 301 is located directly below the scanning plate 302. The two ends of the object storage plate 301 are vertically slid and installed on the device support frame 306 through the grating ruler 308; There is a cuboid trough 304 fixed in the middle, a V-shaped groove is opened on the top surface of the cuboid trough 304, a steel bar 305 is installed in the V-shaped groove, and a non-metal plate is placed in the storage area around the cuboid trough 304, specifically the non-metal plate is placed on the scanning flat panel 302 and the storage plate 301, and the bottom is embedded in the cuboid groove block 304 for positioning and installation. As shown in Figure 8, two foil strain gauges 303 are arranged on the lower surface of the scanning plate 302; the probe automatic scanning mechanism 5 includes ball The ball screw 501 and the ball screw nut seat 502, the ball screw 501 is located above the scanning flat panel 302, and the ball screw 501 is threaded with a ball screw nut seat 502 to form a screw nut pair, and the two sides of the ball screw 501 are provided with On the guide rail, both sides of the ball screw nut seat 502 are slid and embedded on the guide rail at the same time. A telescopic rod 503 is installed at the bottom of the ball screw nut seat 502. The scanning probe 504 of the non-metallic plate thickness gauge is fixed on the lower end of the telescopic rod 503 to scan The probe 504 is used to contact the upper surface of the scanning flat panel 302; the top surface of the vertical support 505 on both sides of the scanning flat panel 302 is provided with a bar-shaped guide groove, and the two vertical supports 505 on both sides are fixed on both sides of the scanning flat panel 302, guiding Sliders 509 are installed in the grooves, the two ends of the ball screw 501 are supported by the sliders 509 on both sides, and the ball screw 501 is perpendicular to the direction of the guide groove, as shown in Figure 10, one side of the support frame is installed on the side There is a small motor 507, the output shaft of the small motor 507 is connected with the gear synchronous transmission on the top of the small motor 507 through the gear belt transmission, and the gear is connected coaxially with the end of the ball screw 501 through the shaft coupling 5-8; the small motor 507 The operation drives the gear and the ball screw 501 to rotate, and then drives the ball screw nut seat 502 to move horizontally through the screw nut pair.

如图3(a)、图3(b)、图7所示,带动滚珠丝杆螺母座502在丝杆501上的水平X方向移动,加之滑块509在竖直支架505上沿Y方向移动,通过控制滑块509的移动和滚珠丝杆螺母座502的移动能带动扫描探头504完成类圆周运动。As shown in Figure 3(a), Figure 3(b), and Figure 7, the ball screw nut seat 502 is driven to move in the horizontal X direction on the screw rod 501, and the slider 509 moves in the Y direction on the vertical support 505 , by controlling the movement of the slider 509 and the movement of the ball screw nut seat 502, the scanning probe 504 can be driven to complete a circular motion.

如图9所示,光栅尺308包括相配合连接的光栅头3081和光栅尺尺杆3082,光栅尺尺杆3082嵌装在装置支撑架306侧面开设的竖直导槽中,光栅头3081和置物平板301相固定连接;置物平板301升降移动时,带动光栅头3081在光栅尺尺杆3082上移动,得出光栅尺的位移数据。As shown in Figure 9, the grating ruler 308 includes a grating head 3081 and a grating ruler rod 3082 that are matched and connected. The plate 301 is fixedly connected; when the storage plate 301 moves up and down, it drives the grating head 3081 to move on the grating scale bar 3082 to obtain the displacement data of the grating scale.

亚克力板标准块101底面中间开设有用于长方体槽块304配合安装的槽口。The middle of the bottom surface of the acrylic plate standard block 101 is provided with a notch for cooperating installation of the cuboid groove block 304 .

如图1所示,本发明具体实施过程如下:As shown in Figure 1, the specific implementation process of the present invention is as follows:

S1:控制伸缩杆503伸缩至扫描探头504和扫描平板302的上表面刚好接触,在长方体槽块304的V型槽中放置钢筋,不放置非金属板,钢筋轴线和滚珠丝杆501轴线方向垂直;S1: Control the expansion and contraction of the telescopic rod 503 until the upper surface of the scanning probe 504 and the scanning flat panel 302 are just in contact, place steel bars in the V-shaped groove of the cuboid groove block 304, do not place non-metallic plates, and the axis of the steel bar is perpendicular to the axis of the ball screw 501 ;

S2:驱动小型电机507工作带动滚珠丝杆501转动,通过传动进而带动滚珠丝杆螺母座502水平移动,移动方向记为X方向,进而带动扫描探头504开始自扫描平板302上表面的一端向另一端匀速运动,如图2所示,在运动过程中,扫描探头504会直线向下发出电磁波,电磁波穿过扫描平板302探测正下方的物体,遇到金属物体反射获得位移距离数据:S2: Drive the small motor 507 to drive the ball screw 501 to rotate, and drive the ball screw nut seat 502 to move horizontally through the transmission. One end moves at a constant speed, as shown in Figure 2. During the movement, the scanning probe 504 emits electromagnetic waves in a straight line downward. The electromagnetic waves pass through the scanning flat panel 302 to detect objects directly below, and when they encounter metal objects, they are reflected to obtain displacement distance data:

记录扫描探头504实时所采集的位移信号振幅首次出现突变衰减变化时的扫描探头504位置作为第一位置a,位置为沿滚珠丝杆501轴向运动的位置,作为钢筋的截面一侧边缘;Record the position of the scanning probe 504 when the amplitude of the displacement signal collected in real time by the scanning probe 504 has a sudden attenuation change for the first time as the first position a, the position is the position along the axial movement of the ball screw 501, and is used as the side edge of the cross section of the steel bar;

扫描探头504继续匀速运动,记录扫描探头504实时所采集的位移信号振幅出现最小时的扫描探头504位置作为第二位置b,此时扫描探头504与钢筋的距离达到最短,作为钢筋的截面顶端;The scanning probe 504 continues to move at a constant speed, and the position of the scanning probe 504 when the displacement signal amplitude collected in real time by the recording scanning probe 504 appears as the second position b is the second position b. At this time, the distance between the scanning probe 504 and the reinforcing bar reaches the shortest, which is used as the cross-section top of the reinforcing bar;

扫描探头504继续匀速运动,记录扫描探头504实时所采集的位移信号振幅和第一位置a对应的信号振幅相同的扫描探头504位置作为第三位置c,作为钢筋的截面另一侧边缘;The scanning probe 504 continues to move at a constant speed, and the displacement signal amplitude collected by the scanning probe 504 in real time is the same as the signal amplitude corresponding to the first position a. The position of the scanning probe 504 is the third position c, which is the other side edge of the section of the steel bar;

S3:在扫描探头504达到第三位置c后,停止匀速运动;S3: After the scanning probe 504 reaches the third position c, stop moving at a constant speed;

S4:驱动滚珠丝杆501两端的滑块沿导向槽移动而带动滚珠丝杆501沿垂直于自身轴线水平移动,同时驱动滚珠丝杆501旋转带动滚珠丝杆螺母座502沿滚珠丝杆501轴线水平移动,两个水平方向均做运动的叠加,使得滚珠丝杆螺母座502及其上的扫描探头504在水平面上围绕第二位置b对应处为圆心、以第一位置a和第三位置c之间距离作为圆周直径的圆周匀速运动;S4: Drive the sliders at both ends of the ball screw 501 to move along the guide groove to drive the ball screw 501 to move horizontally along the axis perpendicular to itself, and at the same time drive the ball screw 501 to rotate and drive the ball screw nut seat 502 to move horizontally along the axis of the ball screw 501 Move, the superposition of movement in both horizontal directions, so that the ball screw nut seat 502 and the scanning probe 504 on it surround the second position b on the horizontal plane as the center of the circle, between the first position a and the third position c The distance between them is the circular uniform motion of the diameter of the circle;

S5:每当扫描探头504运动至实时所采集的位移信号振幅出现最小时的扫描探头504位置时,认为扫描探头504与钢筋的距离达到最短,记录下位置和位移信号振幅数据,扫描探头504做多次圆周运动记录多组,计算多组数据的平均值作为空气介质层下的第一检测值M1;S5: Whenever the scanning probe 504 moves to the position of the scanning probe 504 where the amplitude of the displacement signal collected in real time appears the minimum, it is considered that the distance between the scanning probe 504 and the steel bar reaches the shortest, and the position and displacement signal amplitude data are recorded, and the scanning probe 504 does Record multiple sets of multiple circular motions, and calculate the average value of multiple sets of data as the first detection value M1 under the air medium layer;

S6:将不同规格的亚克力板标准块101依次放置于扫描平板102和置物平板101之间,并且亚克力板标准块101底部嵌装于长方体槽块304上进行定位安装,将扫描探头504移动到第二位置b处,通过扫描探头504采集的位移信号振幅数据作为标准块介质层下的第二检测值M2,将第一检测值M1和第二检测值M2做差获得误差,用误差对扫描探头504进行校准。S6: Place acrylic plate standard blocks 101 of different specifications between the scanning flat plate 102 and the storage flat plate 101 in sequence, and the bottom of the acrylic plate standard block 101 is embedded in the cuboid groove block 304 for positioning and installation, and the scanning probe 504 is moved to the second At the second position b, the displacement signal amplitude data collected by the scanning probe 504 is used as the second detection value M2 under the medium layer of the standard block, and the error is obtained by making a difference between the first detection value M1 and the second detection value M2, and using the error to scan the probe 504 for calibration.

亚克力板标准块101作为非金属板的模拟物,扫描平板302采用非金属,钢筋为金属。The acrylic plate standard block 101 is used as a simulant of a non-metallic plate, the scanning flat plate 302 is non-metallic, and the steel bar is metal.

用误差对扫描探头504进行校准,具体为是重复上述过程,得出多组空气介质层和标准块介质层的检测值数据进行对比,利用最小二乘法进行数据拟合获得补偿量,并且将补偿量加入扫描探头504的数据采集处理中,使得在没有标准块、空气介质层的情况下扫描探头扫描检测过程中得出的检测数据为标准块情况下的检测数据,即为准确的数据。这样完成数据补偿后的检测装置能更好的模拟实际应用中的水泥板的厚度检测,避免因检验过程中空气介质层和实际应用中水泥板介质层的不同而带来的误差。Use the error to calibrate the scanning probe 504. Specifically, repeat the above process to compare the detection value data of multiple groups of air medium layers and standard block medium layers, and use the least square method to perform data fitting to obtain the compensation amount, and the compensation The amount is added to the data acquisition process of the scanning probe 504, so that the detection data obtained during the scanning detection process of the scanning probe in the absence of standard blocks and air medium layers is the detection data in the case of standard blocks, that is, accurate data. In this way, the detection device after data compensation can better simulate the thickness detection of the cement board in actual application, and avoid errors caused by the difference between the air medium layer in the inspection process and the cement board medium layer in actual application.

一开始情况下,扫描平板302和置物平板301之间位置固定,距离固定。具体实施中,放置亚克力板标准块101时需要下移置物平板301,再放置亚克力板标准块101,放置后亚克力板标准块101顶面和扫描平板302底面紧贴接触。在放置亚克力板标准块101时,光栅尺308用定位调整置物平板301的位置,使得放置亚克力板标准块101后的置物平板301旁的光栅尺308读数和放置亚克力板标准块101前的置物平板301旁的光栅尺308读数一致。In the beginning, the position and the distance between the scanning flat plate 302 and the object flat plate 301 are fixed. In specific implementation, when placing the acrylic standard block 101 , it is necessary to move down the object flat 301 , and then place the acrylic standard block 101 . When placing the acrylic plate standard block 101, the grating ruler 308 adjusts the position of the object flat plate 301 with positioning, so that the reading of the grating ruler 308 next to the object flat plate 301 after the acrylic plate standard block 101 is placed and the object flat plate before the acrylic plate standard block 101 is placed The readings of grating ruler 308 next to 301 are consistent.

本发明上述装置和方法进行特殊设计的误差校准后,可完成检验过程中模拟实际应用中水泥板介质层情况下的厚度检测,避免因空气介质层和实际水泥板介质层的不同而带来的检验误差。After the above-mentioned device and method of the present invention carry out the specially designed error calibration, the thickness detection under the condition of the cement board medium layer in the simulation of actual application can be completed in the inspection process, and the error caused by the difference between the air medium layer and the actual cement board medium layer can be avoided. test error.

最后,应当指出,以上实施例及提出的一种控制方法仅是本发明较有代表性的例子,显然,本发明的技术方案不限于上述实施例及提出的一种控制方法,还可以有许多变形。本领域的普通技术人员能从本发明公开内容直接导出或者联想到的所有变形,均应认为是本发明的保护范围。Finally, it should be pointed out that the above embodiment and a control method proposed are only representative examples of the present invention. Obviously, the technical solution of the present invention is not limited to the above embodiment and a control method proposed, and there are many out of shape. All deformations that can be derived or associated directly from the disclosure content of the present invention by those skilled in the art should be considered as the protection scope of the present invention.

Claims (10)

1.一种非金属板测厚仪误差检测校准装置,其特征在于:整个装置包括标准块机构(1)、控制装置箱(2)、数据处理台(4)、非金属板测厚仪检测机构(3)和探头自动循扫机构(5);标准块机构(1)底部安装有万向轮,通过万向轮支撑于地面,探头自动循扫机构(5)安装在非金属板测厚仪检测机构(3)上;控制装置箱(2)和数据处理台(4)位于非金属板测厚仪检测机构(3)的侧方;1. A non-metallic plate thickness gauge error detection and calibration device is characterized in that: the whole device comprises a standard block mechanism (1), a control device box (2), a data processing station (4), and a non-metallic plate thickness gauge detection Mechanism (3) and probe automatic scanning mechanism (5); universal wheels are installed at the bottom of the standard block mechanism (1), and are supported on the ground through universal wheels, and the probe automatic scanning mechanism (5) is installed on the non-metallic plate for thickness measurement on the instrument detection mechanism (3); the control device box (2) and the data processing table (4) are located at the side of the non-metal plate thickness gauge detection mechanism (3); 所述非金属板测厚仪检测机构(3)主要由置物平板(301)、扫描平板(302)和光栅尺(308)组成,扫描平板(302)通过两侧的装置支撑架(306)固定布置,置物平板(301)位于扫描平板(302)正下方,置物平板(301)两端通过光栅尺(308)竖直滑动安装于装置支撑架(306)上;置物平板(301)上表面中间作为置物区域,置物区域中固定有一长方体槽块(304),长方体槽块(304)顶面开设出V型槽,V型槽中安装钢筋(305),长方体槽块(304)周围的置物区域放置非金属板,扫描平板(302)下表面中央布置有两箔式应变片(303),两箔式应(303)变片关于扫描平板(302)下表面中心点对称分布;The detection mechanism (3) of the non-metallic plate thickness gauge is mainly composed of a storage plate (301), a scanning plate (302) and a grating ruler (308), and the scanning plate (302) is fixed by device support frames (306) on both sides Arrangement, the storage flat plate (301) is located directly below the scanning flat panel (302), and the two ends of the storage flat panel (301) are vertically slid and installed on the device support frame (306) through the grating ruler (308); the middle of the upper surface of the storage flat panel (301) is As the storage area, a cuboid trough (304) is fixed in the storage area, a V-shaped groove is opened on the top surface of the cuboid trough (304), and a steel bar (305) is installed in the V-shaped groove, and the storage area around the cuboid trough (304) A non-metallic plate is placed, and two foil-type strain gauges (303) are arranged in the center of the lower surface of the scanning flat panel (302), and the two foil-type strain gauges (303) are distributed symmetrically with respect to the central point of the lower surface of the scanning flat panel (302); 所述探头自动巡检扫描机构(5)包括滚珠丝杆(501)和滚珠丝杆螺母座(502),滚珠丝杆(501)位于扫描平板(302)上方,滚珠丝杆(501)外通过螺纹套装有滚珠丝杆螺母座(502)形成丝杆螺母副,滚珠丝杆(501)两侧设有导轨,滚珠丝杆螺母座(502)两侧同时滑动嵌装在导轨上,滚珠丝杆螺母座(502)底端安装有一伸缩杆(503),非金属板测厚仪的扫描探头(504)固定在伸缩杆(503)下端,扫描探头(504)用于接触到扫描平板(302)上表面;扫描平板(302)两侧的竖直支架(505)顶面开设有条形的导向槽,导向槽中均安装有滑块(509),滚珠丝杆(501)两端支撑于两侧的滑块(509),滚珠丝杆(501)垂直于导向槽的方向,其中一侧的竖直支架(505)侧部安装有一小型电机(507),小型电机(507)的输出轴经齿轮带传动和位于小型电机(507)上方的齿轮同步传动连接,齿轮经联轴器(508)和滚珠丝杆(501)的端部同轴连接。The probe automatic inspection scanning mechanism (5) includes a ball screw (501) and a ball screw nut seat (502), the ball screw (501) is located above the scanning flat panel (302), and the ball screw (501) passes through The threaded set has a ball screw nut seat (502) to form a screw nut pair. There are guide rails on both sides of the ball screw (501). A telescopic rod (503) is installed at the bottom of the nut seat (502), the scanning probe (504) of the non-metal plate thickness gauge is fixed on the lower end of the telescopic rod (503), and the scanning probe (504) is used to contact the scanning flat plate (302) The upper surface; the top surface of the vertical support (505) on both sides of the scanning flat panel (302) is provided with a bar-shaped guide groove, and slide blocks (509) are installed in the guide groove, and the two ends of the ball screw (501) are supported on two sides. The slide block (509) on the side and the ball screw (501) are perpendicular to the direction of the guide groove, and a small motor (507) is installed on the side of the vertical support (505) on one side, and the output shaft of the small motor (507) is The gear belt transmission is connected with the synchronous transmission of the gear positioned above the small motor (507), and the gear is connected coaxially with the end of the ball screw (501) through a shaft coupling (508). 2.根据权利要求1所述的一种非金属板测厚仪误差检测校准装置,其特征在于:所述的标准块机构(1)包括剪叉式升降台(102)和布置在剪叉式升降台(102)上的多块亚克力板标准块(101);各块规格不同的亚克力板标准块(101)层叠布置,各个亚克力板标准块(101)的一端开有通孔,柱体(104)贯穿各块亚克力板标准块(101)的通孔,柱体(104)通过滚珠(105)和通孔孔壁配合安装,柱体(104)底部固定于剪叉式升降台(102)上,使得各块规格不同的亚克力板标准块(101)铰接安装于剪叉式升降台(102)上。2. A non-metallic plate thickness gauge error detection and calibration device according to claim 1, characterized in that: the standard block mechanism (1) includes a scissor lift table (102) and is arranged in a scissor type A plurality of acrylic plate standard blocks (101) on the lifting platform (102); each acrylic plate standard block (101) with different specifications is arranged in layers, and one end of each acrylic plate standard block (101) has a through hole, and the cylinder ( 104) run through the through holes of each acrylic plate standard block (101), the cylinder (104) is installed through the ball (105) and the wall of the through hole, and the bottom of the cylinder (104) is fixed on the scissor lift table (102) above, so that the acrylic plate standard blocks (101) with different specifications are hingedly installed on the scissor lift table (102). 3.根据权利要求1所述的一种非金属板测厚仪误差检测校准装置,其特征在于:所述的亚克力板标准块(101)加入有玻璃纤维。3. The error detection and calibration device for non-metallic plate thickness gauge according to claim 1, characterized in that glass fiber is added to the acrylic plate standard block (101). 4.根据权利要求1所述的一种非金属板测厚仪误差检测校准装置,其特征在于:所述光栅尺(308)包括相配合连接的光栅头(3081)和光栅尺尺杆(3082),光栅尺尺杆(3082)嵌装在装置支撑架(306)侧面开设的竖直导槽中,光栅头(3081)和置物平板(301)相固定连接。4. A non-metallic plate thickness gauge error detection and calibration device according to claim 1, characterized in that: the grating ruler (308) includes a grating head (3081) and a grating ruler rod (3082) that are mated and connected ), the grating ruler rod (3082) is embedded in the vertical guide groove provided on the side of the device support frame (306), and the grating head (3081) is fixedly connected with the storage plate (301). 5.根据权利要求3所述的一种非金属板测厚仪误差检测校准装置,其特征在于:所述的亚克力板标准块(101)底面中间开设有用于长方体槽块(304)配合安装的槽口。5. A non-metallic plate thickness gauge error detection and calibration device according to claim 3, characterized in that: the middle of the bottom surface of the acrylic plate standard block (101) is provided with a cuboid groove block (304) for cooperating installation notch. 6.根据权利要求3所述的一种非金属板测厚仪误差检测校准装置,其特征在于:小型电机(507)和控制装置箱(2)连接,两箔式应变片(303)、光栅尺(308)、扫描探头(504)、控制装置箱(2)和数据处理台(4)连接。6. A non-metallic plate thickness gauge error detection and calibration device according to claim 3, characterized in that: the small motor (507) is connected to the control device box (2), two foil strain gauges (303), grating Ruler (308), scanning probe (504), control device box (2) and data processing desk (4) are connected. 7.一种非金属板测厚仪误差检测校准方法,其特征在于,采用权利要求1-6任一所述的一种非金属板测厚仪误差检测校准装置,方法步骤如下:7. A non-metallic plate thickness gauge error detection and calibration method, characterized in that, the error detection and calibration device for a non-metallic plate thickness gauge according to any one of claims 1-6, the method steps are as follows: S1:控制伸缩杆(503)伸缩至扫描探头(504)和扫描平板(302)的上表面刚好接触,在长方体槽块(304)的V型槽中放置钢筋,不放置非金属板,钢筋轴线和滚珠丝杆(501)轴线方向垂直;S1: Control the expansion rod (503) until the upper surface of the scanning probe (504) and the scanning flat plate (302) are just in contact, place steel bars in the V-shaped groove of the cuboid block (304), do not place non-metallic plates, and the axis of the steel bars perpendicular to the axis of the ball screw (501); S2:驱动小型电机(507)工作带动滚珠丝杆(501)转动,通过传动进而带动滚珠丝杆螺母座(502)水平移动,进而带动扫描探头(504)开始自扫描平板(302)上表面的一端向另一端匀速运动,在运动过程中:记录扫描探头(504)实时所采集的位移信号振幅首次出现突变衰减变化时的扫描探头(504)位置作为第一位置a,作为钢筋的截面一侧边缘;扫描探头(504)继续匀速运动,记录扫描探头(504)实时所采集的位移信号振幅出现最小时的扫描探头(504)位置作为第二位置b,作为钢筋的截面顶端;扫描探头(504)继续匀速运动,记录扫描探头(504)实时所采集的位移信号振幅和第一位置a对应的信号振幅相同的扫描探头(504)位置作为第三位置c,作为钢筋的截面另一侧边缘;S2: Drive the small motor (507) to drive the ball screw (501) to rotate, drive the ball screw nut seat (502) to move horizontally through the transmission, and then drive the scanning probe (504) to start scanning the upper surface of the flat plate (302) One end moves at a constant speed to the other end, and in the motion process: record the position of the scanning probe (504) when the displacement signal amplitude collected in real time by the scanning probe (504) has a sudden attenuation change for the first time as the first position a, as the cross-section side of the steel bar edge; the scanning probe (504) continues to move at a constant speed, and the scanning probe (504) position when the displacement signal amplitude collected in real time by the recording scanning probe (504) occurs as the second position b as the second position b, as the section top of the reinforcing bar; the scanning probe (504) ) continue to move at a constant speed, record the displacement signal amplitude collected by the scanning probe (504) in real time and the same scanning probe (504) position as the signal amplitude corresponding to the first position a as the third position c, as the other side edge of the section of the reinforcing bar; S3:在扫描探头(504)达到第三位置c后,停止匀速运动;S3: After the scanning probe (504) reaches the third position c, stop moving at a constant speed; S4:驱动滚珠丝杆(501)两端的滑块沿导向槽移动而带动滚珠丝杆(501)沿垂直于自身轴线水平移动,同时驱动滚珠丝杆(501)旋转带动滚珠丝杆螺母座(502)沿滚珠丝杆(501)轴线水平移动,使得滚珠丝杆螺母座(502)及其上的扫描探头(504)在水平面上围绕第二位置b对应处为圆心、以第一位置a和第三位置c之间距离作为圆周直径的圆周匀速运动;S4: Drive the sliders at both ends of the ball screw (501) to move along the guide groove to drive the ball screw (501) to move horizontally along the axis perpendicular to itself, and at the same time drive the ball screw (501) to rotate to drive the ball screw nut seat (502 ) moves horizontally along the axis of the ball screw (501), so that the ball screw nut seat (502) and the scanning probe (504) on it surround the second position b as the center of the circle on the horizontal plane, taking the first position a and the second position a The distance between the three positions c is used as the circular uniform motion of the circular diameter; S5:每当扫描探头(504)运动至实时所采集的位移信号振幅出现最小时的扫描探头(504)位置时,认为扫描探头(504)与钢筋的距离达到最短,记录下位置和位移信号振幅数据,扫描探头(504)做多次圆周运动记录多组,计算多组数据的平均值作为空气介质层下的第一检测值M1;S5: Whenever the scanning probe (504) moves to the position of the scanning probe (504) when the displacement signal amplitude collected in real time is the minimum, it is considered that the distance between the scanning probe (504) and the steel bar reaches the shortest, and the position and displacement signal amplitude are recorded Data, the scanning probe (504) performs multiple circular motions to record multiple groups, and calculates the average value of multiple groups of data as the first detection value M1 under the air medium layer; S6:将不同规格的亚克力板标准块(101)依次放置于扫描平板(302)和置物平板(301)之间,将扫描探头(504)移动到第二位置b处,通过扫描探头(504)采集的位移信号振幅数据作为标准块介质层下的第二检测值M2,将第一检测值M1和第二检测值M2做差获得误差,用误差对扫描探头(504)进行校准。S6: Place acrylic plate standard blocks (101) of different specifications between the scanning flat plate (302) and the object flat plate (301) in sequence, move the scanning probe (504) to the second position b, pass the scanning probe (504) The collected displacement signal amplitude data is used as the second detection value M2 under the medium layer of the standard block, the difference between the first detection value M1 and the second detection value M2 is obtained to obtain an error, and the scanning probe (504) is calibrated using the error. 8.根据权利要求7所述的一种非金属板测厚仪误差检测校准方法,其特征在于:所述的亚克力板标准块(101)作为非金属板的模拟物,具体实施中采用待测的非金属板代替亚克力板标准块(101)。8. The error detection and calibration method of a non-metallic plate thickness gauge according to claim 7, characterized in that: the acrylic plate standard block (101) is used as a simulant of a non-metallic plate, and the method to be tested is used in the specific implementation The non-metallic plate replaces the acrylic plate standard block (101). 9.根据权利要求7所述的一种非金属板测厚仪误差检测校准方法,其特征在于:用误差对扫描探头(504)进行校准,具体为是重复上述过程,得出多组空气介质层和标准块介质层的检测值数据进行对比,利用最小二乘法进行数据拟合获得补偿量,并且将补偿量加入扫描探头(504)的数据采集处理中,使得在没有标准块、空气介质层的情况下扫描探头扫描检测过程中得出的检测数据为标准块情况下的检测数据,即为准确的数据。9. The error detection and calibration method of a non-metallic plate thickness gauge according to claim 7, characterized in that: the scanning probe (504) is calibrated with the error, specifically repeating the above-mentioned process to obtain multiple groups of air medium layer and the detection value data of the standard block medium layer, utilize the least squares method to carry out data fitting to obtain the compensation amount, and add the compensation amount in the data acquisition process of the scanning probe (504), so that there is no standard block, air medium layer In the case of the scanning probe, the detection data obtained during the scanning detection process is the detection data in the case of the standard block, which is accurate data. 10.根据权利要求7所述的一种非金属板测厚仪误差检测校准方法,其特征在于:所述的扫描平板(302)采用非金属,所述的钢筋为金属。10. The error detection and calibration method for a non-metal plate thickness gauge according to claim 7, characterized in that: the scanning flat panel (302) is made of non-metal, and the steel bar is metal.
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