CN110270328A - Three-phase copper-based catalysts and the preparation method and application thereof - Google Patents

Three-phase copper-based catalysts and the preparation method and application thereof Download PDF

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Publication number
CN110270328A
CN110270328A CN201810222432.5A CN201810222432A CN110270328A CN 110270328 A CN110270328 A CN 110270328A CN 201810222432 A CN201810222432 A CN 201810222432A CN 110270328 A CN110270328 A CN 110270328A
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particle
based catalysts
cuo
phase copper
phase
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CN110270328B (en
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莫文剑
单国强
易振华
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Suzhou Tong Baorui New Material Co Ltd
Suzhou Copper Rui Rui Technology Co Ltd
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Suzhou Tong Baorui New Material Co Ltd
Suzhou Copper Rui Rui Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0036Grinding
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/12Organo silicon halides
    • C07F7/16Preparation thereof from silicon and halogenated hydrocarbons direct synthesis

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a kind of three-phase copper-based catalysts and the preparation method and application thereof.The three-phase copper-based catalysts include mainly by Cu2The aggregate that O particle and CuO particle, Cu particle are formed, wherein CuO particle and Cu particle surround Cu2The setting of O particle.In three-phase copper-based catalysts of the invention, the highest superfine nano Cu particle of activity is exposed to the outer layer of aggregate, it is most fast and most directly with reactant Si powder and CH3Cl contact, and trigger action, CuO, Cu of aggregate internal layer are played to reaction2O particle gradually converts Cu phase and participates in reacting, it ensure that the continuity of entire reaction process, simultaneously three-phase copper catalyst of the invention have higher reactivity and, it is able to maintain that stable dimethyldichlorosilane selectivity, and the reaction rate and production efficiency of dimethyldichlorosilane synthetic reaction are promoted, reduce cost.

Description

Three-phase copper-based catalysts and the preparation method and application thereof
Technical field
The catalyst and preparation method thereof that the present invention relates to a kind of for synthesizing methyl-chloro-silane, in particular to a kind of three-phase Copper-based catalysts and the preparation method and application thereof belong to catalyst technical field.
Background technique
Organosilicon material is a major class using Si-O key as main chain, and high score of the organic group as side chain is introduced on Si atom Sub- compound has the function of much excellent performances and special since it has half inorganic, half organic structure.Have Machine silicon monomer is the base stock for manufacturing organosilicon material, and is wherein accounted for by the dimethyldichlorosilane that direct synthesis technique reaches To 90% or more of the total dosage of organic silicon monomer.
In the industrial production, methylchlorosilane is all made of direct method and is closed under catalytic condition by metallic silicon and gas phase chloromethanes At specific catalytic reaction process are as follows:
Industrial organosilicon product is the mixture of a variety of degrees of functionality, can use formula M enHmSiCl4-(n+m)It indicates, formula In, n is 0~4;M is that 0~4, n+m is 0~4.Wherein with dimethyldichlorosilane Me2SiCl2Dosage it is maximum, account for about methyl 90% (mass percent) of chlorosilane.
The maximum difficult point of organosilicon production is the synthesis of monomer, and improving the efficiency of synthesis and reducing cost is the field Eternal project.The yield and diformazan selectivity for influencing organic silicon monomer synthesis, in addition to process units, material quality and synthesis work Outside skill, catalyst is its key factor.
The prior art and report have proven to the most effective catalyst that copper is direct synthesis methylchlorosilane, as master The Cu-Cu of fluid catalyst system2O-CuO (abbreviation three-phase copper) three-phase mixed catalyst powder has length reaction time, dimethyl The advantages such as dichlorosilane yield is high, activity is good are catalyzed the effect of reaction other than related with three Phase Proportions, also with the spy of powder Property, such as three-phase distribution mode, pattern, granularity are related to specific surface area.
Existing three-phase Copper catalyst system is Cu, Cu2O and CuO be crushed-is mixed (such as Fig. 1) by ball-milling technology, and three Kind object phase particle size distribution range shows as disordered uniform distribution, powder shape between 1~50 micron, on both macro and micro Looks are sheet or graininess, and this disorder distribution leads to the unstable of reaction process and is difficult to continue, the activity of such catalyst Selectively have with diformazan to be hoisted, it is more difficult to the synthetic reaction process of dimethyldichlorosilane be made steadily to carry out and maintain higher Production efficiency.Such as during the reaction, Cu phase preferentially participates in reaction, at this time Cu2O and CuO and copper oxide also have not enough time to join It is separated and takes out of by cyclone system with reaction, the Cu of preferential reaction is placed in reunion volume surrounding, subsequent aggregate internal layer by the present invention Cu2O gradually participates in reacting, and ensure that the continuity and duration of reaction, can obtain preferably catalytic effect.
Summary of the invention
The main purpose of the present invention is to provide a kind of three-phase copper-based catalysts and the preparation method and application thereof, existing to overcome There is the deficiency of technology.
For realization aforementioned invention purpose, the technical solution adopted by the present invention includes:
On the one hand the embodiment of the present invention discloses a kind of three-phase copper-based catalysts, including mainly by Cu2O particle and CuO particle, The aggregate that Cu particle is formed, wherein CuO particle and Cu particle surround Cu2The setting of O particle.
On the other hand the embodiment of the present invention additionally provides the preparation method of the three-phase copper-based catalysts, comprising: will Cu2In O particle, CuO particle and Cu particle merging vibration ball-grinding machine, and bonding agent is put into vibration mechanical milling process, and control The additive amount of bonding agent processed shakes ball milling 10min~30min within 1wt%, by mixed material, obtains that the three-phase is copper-based to urge Agent.
The embodiment of the invention also provides three-phase copper-based catalysts the answering in dimethyldichlorosilane synthesis technology With.
Compared with prior art, in three-phase copper-based catalysts of the invention, the highest superfine nano Cu particle exposure of activity In the outer layer of aggregate, it is most fast and most directly with reactant Si powder and CH3Cl contact, and trigger action is played to reaction, reunite CuO, Cu of internal layer2O particle gradually converts Cu phase and participates in reacting, and ensure that the continuity of entire reaction process, while this hair Bright three-phase copper catalyst has higher reactivity and is able to maintain that stable dimethyldichlorosilane selectivity, and is promoted The reaction rate and production efficiency of dimethyldichlorosilane synthetic reaction, reduce cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of three-phase Copper catalyst system in the prior art;
Fig. 2 is the structural schematic diagram of three-phase copper catalyst in an exemplary embodiments of the invention.
Specific embodiment
In view of deficiency in the prior art, inventor is studied for a long period of time and is largely practiced, and is able to propose of the invention Technical solution.The technical solution, its implementation process and principle etc. will be further explained as follows.
On the one hand the embodiment of the present invention discloses a kind of three-phase copper-based catalysts, including mainly by Cu2O particle and CuO particle, The aggregate that Cu particle is formed, wherein CuO particle and Cu particle surround Cu2The setting of O particle.
Further, the aggregate has core-shell structure, wherein Cu2O distribution of particles is in stratum nucleare, CuO particle and Cu Distribution of particles is in shell.
Further, in the aggregate, CuO particle surrounds Cu2The setting of O particle, Cu particle are set around CuO particle It sets.
Further, it is 50%~85%:0%~45%:5%~35% Cu that the aggregate, which includes mass ratio,2O Particle, CuO particle and Cu particle.
It is more preferred, the Cu2The partial size of O particle is 1~50 μm.
More preferred, the partial size of the CuO particle is 0.01~0.5 μm.
More preferred, the partial size of the Cu particle is 0.01~0.5 μm.
It is more preferred, the Cu2O particle, CuO particle, Cu particle are spherical, spherical or irregular pattern particle Shape.
More preferably, the Cu2O particle, CuO particle, the partial size of Cu particle three are different.
Further, the three-phase copper-based catalysts further include binder.
Preferably, the bonding agent includes bobbin oil, paraffin powder, stearic acid, polymethacrylate, polyethylene glycol In any one or two or more combinations, but not limited to this.
Preferably, in the three-phase copper-based catalysts content of binder in 1wt% or less.
On the other hand the embodiment of the present invention additionally provides the preparation method of the three-phase copper-based catalysts, comprising: will Cu2In O particle, CuO particle and Cu particle merging vibration ball-grinding machine, and bonding agent is put into vibration mechanical milling process, and control The additive amount of bonding agent processed shakes ball milling 10min~30min within 1wt%, by mixed material, obtains that the three-phase is copper-based to urge Agent.
In some more specific embodiments, the preparation method includes: by Cu2O particle, CuO particle and Cu In particle merging vibration ball-grinding machine, wherein CuO particle and Cu particle are to put into simultaneously, and investment is viscous in vibration mechanical milling process Agent is connect, mixed material is shaken into ball milling 10min~30min and obtains three-phase copper-based catalysts, the three-phase copper-based catalysts packet Containing the aggregate with single layer core-shell structure.
In some more specific embodiments, the preparation method includes: by Cu2O particle, CuO particle and Cu In particle merging vibration ball-grinding machine, wherein Cu particle is to put into after CuO particle feeds intake 10min~30min, and shaking Bonding agent is put into mechanical milling process, and mixed material is shaken into ball milling 10min~30min and obtains three-phase copper-based catalysts, it is described Three-phase copper-based catalysts include the aggregate with the double-deck core-shell structure.
The embodiment of the invention also provides three-phase copper-based catalysts the answering in dimethyldichlorosilane synthesis technology With.
The technical solution, its implementation process and principle etc. will be further explained in conjunction with specific embodiments as follows It is bright.
Specifically, a kind of method for preparing the three-phase copper-based catalysts, may include steps of:
1) Cu is prepared by oxidizing process2The O or high-purity Cu of purchase2O powder, partial size is in 150um hereinafter, carrying out at ball milling again Reason, stops ball milling when partial size reaches 50 microns or less, obtains required Cu2O raw material.
2) according to the above Particle size requirements, CuO or Cu superfines is prepared using electric detonation, plasma discharge or extraction.
3) according to ratio, first by Cu2Tri- kinds of raw material powders of O are placed in vibration ball mill, investment bonding during vibration Agent, the additive amount of bonding agent are to shake 10 minutes to 30 minutes within 1%
4) for the aggregate of single layer core-shell structure, Cu and CuO powder is added simultaneously in proportion and shakes 10 minutes~30 points Clock.
5) CuO powder is first added in proportion and shakes 10~30 minutes, then presses for the aggregate of the core-shell structure double-deck for formation Ratio is added Cu powder and continues vibration 10~30 minutes
6) mixed-powder is put into batch mixer and is further uniformly mixed, weighed, packaging.
Each batch three-phase copper-based catalysts made from the above method are carried out in fluidized-bed using (three-phase cupper-based catalyst Agent uses bibliography " organosilicon synthesis technology and products application " Chemical Industry Press, good fortune Song Min in fluidized-bed), (the three-phase copper of CN103127936A, CN103599782A, CN106140160A preparation is catalyzed with conventional commercial catalyst for assessment Agent) difference, and assess performance under the conditions of different material and reaction temperature (following test data be multiple batches of sample Carry out the average value of repeatedly test data acquired).
Embodiment 1
Three-phase copper-based catalysts are prepared refering to each component content in Tables 1 and 2, are calculated separately as catalyst A and catalyst C,
Table 1 is the part material proportion of three-phase copper-based catalysts in embodiment 1
Table 2 is the part material proportion of three-phase copper-based catalysts in embodiment 1
By the catalyst reference provided in catalyst A, catalyst C and CN103127936A " organosilicon synthesis technology and Products application " Chemical Industry Press, good fortune Song Min, the method for record catalyzes and synthesizes dimethyldichlorosilane, synthesis reaction temperature 285~293 DEG C, using 421 silicon as synthesis material;It tests and records it and catalyze and synthesize performance, the results are shown in Table 3;
Table 3 is the catalytic performance of catalyst A, the catalyst provided in catalyst C and CN103127936A
Embodiment 2
Three-phase copper-based catalysts are prepared refering to each component content in table 4, are calculated separately as catalyst B,
Table 4 is the part material proportion of three-phase copper-based catalysts in embodiment 2
The catalyst reference " organosilicon synthesis technology and products application " that will be provided in catalyst B and CN103599782A Chemical Industry Press, good fortune Song Min, the method for record catalyze and synthesize dimethyldichlorosilane, synthesis reaction temperature 295~300 DEG C, using 411 silicon as synthesis material;It tests and records it and catalyze and synthesize performance, the results are shown in Table 5;
Table 5 is the catalytic performance of the catalyst provided in catalyst B and CN103599782A
Embodiment 3
Three-phase copper-based catalysts are prepared refering to each component content in table 6, are calculated separately as catalyst D,
Table 6 is the part material proportion of three-phase copper-based catalysts in embodiment 3
The catalyst reference " organosilicon synthesis technology and products application " that will be provided in catalyst D and CN106140160A Chemical Industry Press, good fortune Song Min, the method for record catalyze and synthesize dimethyldichlorosilane, synthesis reaction temperature 285~290 DEG C, using 321 silicon as synthesis material;It tests and records it and catalyze and synthesize performance, the results are shown in Table 7;
Table 7 is the catalytic performance of the catalyst provided in catalyst D and CN106140160A
In three-phase copper-based catalysts of the invention, the highest ultra-fine sub-micron Cu particle of activity is exposed to the outer of aggregate Layer, it is most fast and most directly with reactant Si powder and CH3Cl contact, and trigger action played to reaction, the CuO of aggregate internal layer, Cu2O particle gradually converts Cu phase and participates in reacting, and ensure that the continuity of entire reaction process, while three-phase copper of the invention is urged Agent has higher reactivity and is able to maintain that stable dimethyldichlorosilane selectivity, and promote dimethyl dichloro The reaction rate and production efficiency of silane synthetic reaction, reduce cost.
It should be appreciated that the technical concepts and features of above-described embodiment only to illustrate the invention, its object is to allow be familiar with this The personage of item technology cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all Equivalent change or modification made by Spirit Essence according to the present invention, should be covered by the protection scope of the present invention.

Claims (10)

1. a kind of three-phase copper-based catalysts, it is characterised in that including mainly by Cu2The group that O particle and CuO particle, Cu particle are formed Aggressiveness, wherein CuO particle and Cu particle surround Cu2The setting of O particle.
2. three-phase copper-based catalysts according to claim 1, it is characterised in that: the aggregate has core-shell structure, Middle Cu2O distribution of particles is in stratum nucleare, and CuO particle and Cu distribution of particles are in shell.
3. three-phase copper-based catalysts according to claim 2, it is characterised in that: in the aggregate, CuO particle is surrounded Cu2The setting of O particle, Cu particle are arranged around CuO particle.
4. three-phase copper-based catalysts according to any one of claim 1-3, it is characterised in that: the aggregate includes matter Amount is than being 50%~85%:0%~45%:5%~35% Cu2O particle, CuO particle and Cu particle.
5. three-phase copper-based catalysts according to any one of claim 1-3, it is characterised in that: the Cu2The grain of O particle Diameter is 1~50 μm;And/or the partial size of the CuO particle is 0.01~0.5 μm;And/or the partial size of the Cu particle is 0.01 ~0.5 μm;And/or the Cu2O particle, CuO particle, Cu particle are spherical, spherical or irregular pattern graininess;With/ Or, the Cu2O particle, CuO particle, the partial size of Cu particle three are different.
6. three-phase copper-based catalysts according to any one of claim 1-3, it is characterised in that further include binder;It is preferred that , the bonding agent includes bobbin oil, paraffin powder, stearic acid, polymethacrylate, any one in polyethylene glycol Or two or more combination;Preferably, in the three-phase copper-based catalysts content of binder in 1wt% or less.
7. such as the preparation method of three-phase copper-based catalysts of any of claims 1-6, characterized by comprising: will Cu2In O particle, CuO particle and Cu particle merging vibration ball-grinding machine, and bonding agent is put into vibration mechanical milling process, and control The additive amount of bonding agent processed shakes ball milling 10min~30min within 1wt%, by mixed material, obtains that the three-phase is copper-based to urge Agent.
8. preparation method according to claim 7, characterized by comprising: by Cu2O particle, CuO particle and Cu particle are set Enter to shake in ball-grinding machine, wherein CuO particle and Cu particle are to put into simultaneously, and put into bonding agent in vibration mechanical milling process, Mixed material is shaken into ball milling 10min~30min and obtains three-phase copper-based catalysts, the three-phase copper-based catalysts include to have The aggregate of single layer core-shell structure.
9. preparation method according to claim 7, characterized by comprising: by Cu2O particle, CuO particle and Cu particle are set Enter to shake in ball-grinding machine, wherein CuO particle and Cu particle are in Cu2O particle feeds intake and puts into after 10min~30min, and Bonding agent is put into vibration mechanical milling process, mixed material is shaken into ball milling 10min~30min and obtains three-phase copper-based catalysts, The three-phase copper-based catalysts include the aggregate with the double-deck core-shell structure.
10. application of the three-phase copper-based catalysts in dimethyldichlorosilane synthesis technology described in any one of claim 1-6.
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