CN110270328B - Three-phase copper-based catalyst and preparation method and application thereof - Google Patents

Three-phase copper-based catalyst and preparation method and application thereof Download PDF

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CN110270328B
CN110270328B CN201810222432.5A CN201810222432A CN110270328B CN 110270328 B CN110270328 B CN 110270328B CN 201810222432 A CN201810222432 A CN 201810222432A CN 110270328 B CN110270328 B CN 110270328B
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phase copper
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莫文剑
单国强
易振华
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Suzhou Cubrazing Materials Co ltd
Suzhou Tongbaorui Nano Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0036Grinding
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    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/12Organo silicon halides
    • C07F7/16Preparation thereof from silicon and halogenated hydrocarbons direct synthesis

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Abstract

The invention discloses a three-phase copper-based catalyst and a preparation method and application thereof. The three-phase copper-based catalyst mainly comprises Cu2An agglomerate of O particles with CuO particles and Cu particles, wherein the CuO particles and the Cu particles surround the Cu2And setting O particles. In the three-phase copper-based catalyst, the ultrafine nano Cu particles with highest activity are exposed at the outer layer of the aggregate and are most directly mixed with reactants Si powder and CH3Cl contacts to trigger the reaction, and CuO and Cu are arranged in the inner layer of the agglomerate2The O particles are gradually converted into Cu to participate in the reaction, so that the continuity of the whole reaction process is ensured, and meanwhile, the three-phase copper catalyst has higher reaction activity, can maintain stable dimethyldichlorosilane selectivity, improves the reaction rate and the production efficiency of the dimethyldichlorosilane synthesis reaction, and reduces the cost.

Description

Three-phase copper-based catalyst and preparation method and application thereof
Technical Field
The invention relates to a catalyst for synthesizing methyl chlorosilane and a preparation method thereof, in particular to a three-phase copper-based catalyst and a preparation method and application thereof, belonging to the technical field of catalysts.
Background
The organosilicon material is a large class of macromolecular compounds which take Si-O bonds as main chains and introduce organic groups on Si atoms as side chains, and has a semi-inorganic and semi-organic structure, so the organosilicon material has a plurality of excellent performances and special functions. The organosilicon monomer is a basic raw material for preparing organosilicon materials, and the dimethyldichlorosilane obtained by the direct synthesis method accounts for more than 90 percent of the total usage of the organosilicon monomer.
In industrial production, methyl chlorosilane is synthesized from metallic silicon and gas-phase chloromethane by a direct method under the catalysis condition, and the specific catalytic reaction process comprises the following steps:
Figure BDA0001599437450000011
commercial silicone products are mixtures of various functionalities, available in the general formula MenHmSiCl4-(n+m)Wherein n is 0 to 4; m is 0 to 4, and n + m is 0 to 4. Wherein the dimethyl dichlorosilane Me is used2SiCl2The amount of the component (B) is maximum and accounts for about 90 percent (mass percent) of the methyl chlorosilane.
The biggest difficulty of organosilicon production is monomer synthesis, and the problems of improving synthesis efficiency and reducing cost are constant subjects in the field. The yield and dimethyl selectivity of the organosilicon monomer synthesis are affected, and besides the production device, the raw material quality and the synthesis process, the catalyst is a key factor.
The prior art and reports prove that copper element is the most effective catalyst for synthesizing methyl chlorosilane by a direct method, and Cu-Cu is taken as a mainstream catalyst system2The O-CuO (three-phase copper for short) three-phase mixed catalyst powder has the advantages of long reaction period, high yield of the dimethyldichlorosilane, good activity and the like, and the catalytic reaction effect is related to the three-phase proportion and the characteristics of the powder, such as three-phase distribution mode, morphology, granularity, specific surface area and the like.
The existing three-phase copper catalyst system is Cu or Cu2O and CuO are processed by ball millingThe catalyst is prepared by crushing and mixing (as shown in figure 1), the particle size distribution range of three phase particles is 1-50 micrometers, the three phase particles are in disordered and uniform distribution in macro and micro, the powder is flaky or granular in shape, the disordered distribution causes instability and difficulty in sustaining of the reaction process, the activity and dimethyl selectivity of the catalyst are required to be improved, and the stable synthesis reaction process of the dimethyldichlorosilane and the high production efficiency are difficult to maintain. For example, during the reaction, the Cu phase preferentially participates in the reaction, in which case Cu2O, CuO and copper oxide are not available to participate in the reaction and are separated and carried out by a cyclone system, the Cu which is preferentially reacted is placed on the outer layer of the agglomerate, and then the Cu on the inner layer of the agglomerate is placed on the outer layer of the agglomerate2The O participates in the reaction step by step, thereby ensuring the continuity and the continuity of the reaction and obtaining better catalytic effect.
Disclosure of Invention
The invention mainly aims to provide a three-phase copper-based catalyst, and a preparation method and application thereof, so as to overcome the defects of the prior art.
In order to achieve the purpose, the technical scheme adopted by the invention comprises the following steps:
the embodiment of the invention discloses a three-phase copper-based catalyst, which mainly comprises Cu2An agglomerate of O particles with CuO particles and Cu particles, wherein the CuO particles and the Cu particles surround the Cu2And setting O particles.
The embodiment of the invention also provides a preparation method of the three-phase copper-based catalyst, which comprises the following steps: mixing Cu2Placing the O particles, the CuO particles and the Cu particles into vibration ball milling equipment, adding an adhesive in the vibration ball milling process, controlling the addition of the adhesive within 1wt%, and performing vibration ball milling on the mixed material for 10-30 min to obtain the three-phase copper-based catalyst.
The embodiment of the invention also provides application of the three-phase copper-based catalyst in a dimethyl dichlorosilane synthesis process.
Compared with the prior art, in the three-phase copper-based catalyst, the ultrafine nano Cu particles with the highest activity are exposed at the outer layer of the aggregate and are most directly contacted with the reactants Si powder and CH3Cl contactAnd plays a triggering role in reaction, and CuO and Cu are arranged in the inner layer of the aggregate2The O particles are gradually converted into Cu to participate in the reaction, so that the continuity of the whole reaction process is ensured, and meanwhile, the three-phase copper catalyst has higher reaction activity, can maintain stable dimethyldichlorosilane selectivity, improves the reaction rate and the production efficiency of the dimethyldichlorosilane synthesis reaction, and reduces the cost.
Drawings
FIG. 1 is a schematic diagram of the structure of a three-phase copper catalyst system of the prior art;
fig. 2 is a schematic structural diagram of a three-phase copper catalyst in an exemplary embodiment of the invention.
Detailed Description
In view of the deficiencies in the prior art, the inventors of the present invention have made extensive studies and extensive practices to provide technical solutions of the present invention. The technical solution, its implementation and principles, etc. will be further explained as follows.
The embodiment of the invention discloses a three-phase copper-based catalyst, which mainly comprises Cu2An agglomerate of O particles with CuO particles and Cu particles, wherein the CuO particles and the Cu particles surround the Cu2And setting O particles.
Further, the agglomerates have a core-shell structure, wherein Cu2The O particles are distributed in the core layer, and the CuO particles and the Cu particles are distributed in the shell layer.
Further, in the agglomerates, CuO particles surround Cu2The O particles are disposed and the Cu particles are disposed around the CuO particles.
Furthermore, the agglomerate comprises 50-85% by mass: 0% -45%: 5 to 35 percent of Cu2O particles, CuO particles, and Cu particles.
More preferably, the Cu2The particle size of the O particles is 1-50 μm.
Preferably, the particle size of the CuO particles is 0.01 to 0.5 μm.
Preferably, the particle size of the Cu particles is 0.01 to 0.5 μm.
More preferably, the Cu2O particlesThe CuO particles and the Cu particles are spherical, spheroidal or irregular-shaped particles.
More preferably, the Cu2The particle diameters of the O particles, the CuO particles and the Cu particles are different from each other.
Further, the three-phase copper-based catalyst also comprises a binder.
Preferably, the binder includes any one or a combination of two or more of spindle oil, paraffin powder, stearic acid, polymethacrylates, and polyethylene glycol, but is not limited thereto.
Preferably, the content of the binder in the three-phase copper-based catalyst is below 1 wt%.
The embodiment of the invention also provides a preparation method of the three-phase copper-based catalyst, which comprises the following steps: mixing Cu2Placing the O particles, the CuO particles and the Cu particles into vibration ball milling equipment, adding an adhesive in the vibration ball milling process, controlling the addition of the adhesive within 1wt%, and performing vibration ball milling on the mixed material for 10-30 min to obtain the three-phase copper-based catalyst.
In some more specific embodiments, the preparation method comprises: mixing Cu2And placing the O particles, the CuO particles and the Cu particles into vibration ball milling equipment, wherein the CuO particles and the Cu particles are simultaneously added, an adhesive is added in the vibration ball milling process, and the mixed material is subjected to vibration ball milling for 10-30 min to obtain the three-phase copper-based catalyst, wherein the three-phase copper-based catalyst comprises an aggregate with a single-layer core-shell structure.
In some more specific embodiments, the preparation method comprises: mixing Cu2And placing the O particles, the CuO particles and the Cu particles into vibration ball milling equipment, wherein the Cu particles are put after the CuO particles are put for 10-30 min, and an adhesive is put in the vibration ball milling process, and the mixed material is subjected to vibration ball milling for 10-30 min to obtain the three-phase copper-based catalyst, wherein the three-phase copper-based catalyst comprises an aggregate with a double-layer core-shell structure.
The embodiment of the invention also provides application of the three-phase copper-based catalyst in a dimethyl dichlorosilane synthesis process.
The technical solution, the implementation process and the principle thereof will be further explained with reference to the specific embodiments as follows.
Specifically, the method for preparing the three-phase copper-based catalyst can comprise the following steps:
1) preparation of Cu by oxidation2O or purchase of high purity Cu2O powder with the grain diameter below 150um is subjected to ball milling treatment, and when the grain diameter reaches below 50 microns, the ball milling is stopped to obtain the required Cu2And (4) O raw material.
2) According to the requirements of the particle size, CuO or Cu ultrafine powder is prepared by adopting electric explosion, plasma discharge or an extraction method.
3) According to the proportion, first Cu2Placing the three raw material powders into a vibration ball mill, adding adhesive in the vibration process, wherein the addition amount of the adhesive is within 1%, and vibrating for 10-30 minutes
4) For the aggregate with a single-layer shell-core structure, Cu and CuO powder are added simultaneously according to the proportion and vibrated for 10 to 30 minutes.
5) For the aggregate with the double-layer shell-core structure, the CuO powder is added in proportion and vibrated for 10-30 minutes, and then the Cu powder is added in proportion and continuously vibrated for 10-30 minutes
6) And (4) putting the mixed powder into a mixer for further mixing uniformly, weighing and packaging.
Each batch of the three-phase copper-based catalyst prepared by the method is used in a fluidized bed (the use of the three-phase copper-based catalyst in the fluidized bed is referred to in the references of organosilicon synthesis process and product application, chemical industry publishers, Happy Sonmin), the difference with the traditional commercial catalyst (the three-phase copper catalyst prepared by CN103127936A, CN103599782A and CN 106140160A) is evaluated, and the performance under the conditions of different raw materials and reaction temperatures is evaluated (the following test data are average values of data obtained by carrying out multiple tests on multiple batches of samples).
Example 1
Three-phase copper-based catalysts were prepared with reference to the contents of the components in tables 1 and 2, and counted as catalyst a and catalyst C, respectively,
table 1 shows the partial raw material ratios of the three-phase copper-based catalyst in example 1
Figure BDA0001599437450000051
Table 2 shows the proportions of the respective raw materials of the three-phase copper-based catalyst in example 1
Figure BDA0001599437450000052
The method for catalytically synthesizing the dimethyldichlorosilane is characterized in that the catalyst A, the catalyst C and the catalyst provided in CN103127936A refer to organic silicon synthesis process and product application, chemical industry publishers, Happy Sonmin, record methods, the synthesis reaction temperature is 285-293 ℃, and 421 silicon is used as a synthesis raw material; the catalytic synthesis performance was tested and recorded, and the results are shown in table 3;
table 3 shows the catalytic performance of the catalysts provided in catalyst A, catalyst C and CN103127936A
Figure BDA0001599437450000053
Example 2
Referring to the contents of the components in Table 4, three-phase copper-based catalysts were prepared, each designated as catalyst B,
table 4 shows the partial raw material ratios of the three-phase copper-based catalyst in example 2
Figure BDA0001599437450000054
The catalyst B and the catalyst provided in CN103599782A are catalyzed and synthesized into the dimethyldichlorosilane by the method recorded in chemical industry publishers, Happy Sonmin, according to the organosilicon synthesis process and product application, wherein the synthesis reaction temperature is 295-300 ℃, and 411 silicon is used as a synthesis raw material; the catalytic synthesis performance is tested and recorded, and the result is shown in table 5;
table 5 shows the catalytic performance of catalysts B and CN103599782A
Figure BDA0001599437450000061
Example 3
Referring to the contents of the components in Table 6, three-phase copper-based catalysts were prepared, each designated as catalyst D,
table 6 shows the partial raw material ratios of the three-phase copper-based catalyst in example 3
Figure BDA0001599437450000062
The catalyst D and the catalyst provided in CN106140160A are catalyzed and synthesized into the dimethyldichlorosilane by the method recorded in chemical industry publishers, Happy Sonmin, which refers to organosilicon synthesis process and product application, the synthesis reaction temperature is 285-290 ℃, and 321 silicon is used as a synthesis raw material; the catalytic synthesis performance is tested and recorded, and the result is shown in table 7;
table 7 shows the catalytic performance of catalyst D and the catalyst provided in CN106140160A
Figure BDA0001599437450000063
In the three-phase copper-based catalyst, the ultrafine submicron Cu particles with highest activity are exposed at the outer layer of the aggregate and are most directly mixed with reactants Si powder and CH3Cl contacts to trigger the reaction, and CuO and Cu are arranged in the inner layer of the agglomerate2The O particles are gradually converted into Cu to participate in the reaction, so that the continuity of the whole reaction process is ensured, and meanwhile, the three-phase copper catalyst has higher reaction activity, can maintain stable dimethyldichlorosilane selectivity, improves the reaction rate and the production efficiency of the dimethyldichlorosilane synthesis reaction, and reduces the cost.
It should be understood that the above-mentioned embodiments are merely illustrative of the technical concepts and features of the present invention, which are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and therefore, the protection scope of the present invention is not limited thereby. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (15)

1. The three-phase copper-based catalyst is characterized by mainly comprising Cu2The agglomerates are formed by O particles, CuO particles and Cu particles, wherein the agglomerates have a core-shell structure, and the Cu particles2O particles are distributed in the core layer, CuO particles and Cu particles are distributed in the shell layer, and in the agglomerates, the CuO particles and the Cu particles surround the Cu2And setting O particles.
2. The three-phase copper-based catalyst according to claim 1, characterized in that: in the agglomerates, CuO particles surround Cu2The O particles are disposed and the Cu particles are disposed around the CuO particles.
3. The three-phase copper-based catalyst according to claim 1, characterized in that: the mass ratio of the aggregate is 50% -85%: 0% -45%: 5% -35% of Cu2O particles, CuO particles, and Cu particles.
4. The three-phase copper-based catalyst according to claim 1, characterized in that: the Cu2The particle size of the O particles is 1-50 μm.
5. The three-phase copper-based catalyst according to claim 1, characterized in that: the particle size of the CuO particles is 0.01-0.5 μm.
6. The three-phase copper-based catalyst according to claim 1, characterized in that: the particle size of the Cu particles is 0.01-0.5 mu m.
7. The three-phase copper-based catalyst according to claim 1, characterized in that: the Cu2The O particles, the CuO particles and the Cu particles are spherical or quasi-sphericalGranular with irregular or irregular shape.
8. The three-phase copper-based catalyst according to claim 1, characterized in that: the Cu2The particle diameters of the O particles, the CuO particles and the Cu particles are different from each other.
9. The three-phase copper-based catalyst according to claim 1, further comprising a binder.
10. The three-phase copper-based catalyst according to claim 9, wherein: the binder comprises any one or the combination of more than two of spindle oil, paraffin powder, stearic acid, polymethacrylate and polyethylene glycol.
11. The three-phase copper-based catalyst according to claim 9, wherein: the content of the binder in the three-phase copper-based catalyst is less than 1 wt%.
12. The method of preparing a three-phase copper-based catalyst according to claim 1, comprising: mixing Cu2Placing the O particles, the CuO particles and the Cu particles into vibration ball milling equipment, adding an adhesive in the vibration ball milling process, controlling the addition of the adhesive within 1wt%, and performing vibration ball milling on the mixed material for 10-30 min to obtain the three-phase copper-based catalyst.
13. The method according to claim 12, characterized by comprising: mixing Cu2And placing the O particles, the CuO particles and the Cu particles into vibration ball milling equipment, wherein the CuO particles and the Cu particles are simultaneously added, an adhesive is added in the vibration ball milling process, and the mixed material is subjected to vibration ball milling for 10-30 min to obtain the three-phase copper-based catalyst, wherein the three-phase copper-based catalyst comprises an aggregate with a single-layer core-shell structure.
14. The method according to claim 12, characterized by comprising: mixing Cu2O particles,And placing the CuO particles and the Cu particles into vibration ball milling equipment, wherein the Cu particles are put after the CuO particles are put for 10-30 min, an adhesive is put in the vibration ball milling process, and the mixed materials are subjected to vibration ball milling for 10-30 min to obtain the three-phase copper-based catalyst, wherein the three-phase copper-based catalyst comprises an aggregate with a double-layer core-shell structure.
15. Use of the three-phase copper-based catalyst of any one of claims 1 to 11 in a dimethyldichlorosilane synthesis process.
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