CN110266153A - A kind of assembly tooling of rotor-end cover board - Google Patents
A kind of assembly tooling of rotor-end cover board Download PDFInfo
- Publication number
- CN110266153A CN110266153A CN201910684137.6A CN201910684137A CN110266153A CN 110266153 A CN110266153 A CN 110266153A CN 201910684137 A CN201910684137 A CN 201910684137A CN 110266153 A CN110266153 A CN 110266153A
- Authority
- CN
- China
- Prior art keywords
- rotor
- end cover
- cover board
- pallet
- fixed part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 5
- 241000222712 Kinetoplastida Species 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of assembly toolings of rotor-end cover board, it include: the peripherally disposed assembly unit of at least three, assembly unit includes bottom plate, the pallet for placing rotor-end cover board and the height adjustment device for adjusting tray height of fixed setting；Height adjustment device is connect with bottom plate, and pallet is connect with height adjustment device.Compared with the prior art, the assembly tooling of rotor-end cover board provided by the present invention can substitute driving for rotor-end cover plate support to proper height, the long-time occupancy to driving is avoided, the influence normally produced to other stations is avoided, improves the assembly efficiency of motor；In addition, the assembly tooling of rotor-end cover board provided by the invention, can also adjust the placing height of rotor-end cover board according to demand, facilitate adjusting, save human cost.
Description
Technical field
The present invention relates to motor mounting technology fields, more specifically to a kind of assembly tooling of rotor-end cover board.
Background technique
In existing permanent magnet direct-driving aerogenerator rotor-end cover board installation operating process, rotor assembly is stood up in support work
It loads onto, rotor-end cover board is hung below rotor always by special tooling using driving, and more people are needed in operating process while being made
Industry could assemble rotor-end cover board with rotor, and rotor-end cover board needs to occupy row always during assembly
Vehicle, but driving is the common tools in workshop between each station, so that other station manipulations personnel can not work normally, is influenced
The assembly efficiency of motor.
In conclusion being current art technology to the occupancy of driving during how avoiding rotor-end cover board from assembling
Personnel's urgent problem to be solved.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of rotor-end cover board assembly toolings, in the assembly of rotor-end cover board
In the process, it can be used for supporting rotor-end cover board, avoid the occupancy to driving.
To achieve the goals above, the invention provides the following technical scheme:
A kind of assembly tooling of rotor-end cover board, comprising: the peripherally disposed assembly unit of at least three, the dress
It include bottom plate, the pallet for placing rotor-end cover board and the height for adjusting the pallet height of fixed setting with unit
Spend regulating device；
The height adjustment device is connect with the bottom plate, and the pallet is connect with the height adjustment device.
Preferably, the height adjustment device includes the first fixed part being fixedly connected with the bottom plate, relative to described
First fixed part is along the first movable part that short transverse is removable and can be fixedly installed and for controlling first movable part
The first control units of position；
First movable part is connect with first fixed part, the first control units and first movable part, institute
The first fixed part is stated to be all connected with.
Preferably, the control unit is the first in command for being rotatably dispose in first fixed part, the first palmistry
First fixed part is rotated so that first movable part is moved up and down relative to first fixed part；
Or further include first motor for driving first movable part mobile relative to first fixed part, it is described
First control units is the first controller of the control first motor rotation, and the first motor is set to the bottom plate or described
First fixed part, the first motor are connect with first movable part, and first controller is connect with the first motor.
It preferably, further include for adjusting the pallet extension elongation, to adapt to the various sizes of rotor-end cover board
Front-and-back adjusting device, the front-and-back adjusting device is all connected with the height adjustment device, the pallet.
Preferably, the front-and-back adjusting device includes the second fixed part and the second control unit, and the pallet is relative to institute
It states the second fixed part to move and can be fixedly installed, second control unit is solid relative to described second for controlling the pallet
Determine the fixation position in portion；
Second fixed part is connect with the height adjustment device, second control unit and the pallet, described the
Two fixed parts are all connected with.
Preferably, second control unit is the second handle for being rotatably dispose in second fixed part, described second
Palmistry rotates second fixed part so that the pallet is stretched out or retracted relative to second fixed part；
It or further include the second motor for driving the pallet mobile relative to second fixed part, second control
Portion processed is the second controller of control second motor rotation, and second motor is set to the second fixed part, described second
Motor is connect with the pallet, and the second controller is connect with second motor.
Preferably, the pallet is provided with the rolling element for driving the rotor-end cover board rotation, and the rolling element turns
It is dynamic to be set to the pallet.
Preferably, the rolling element includes the first rolling element and the second rolling element arranged side by side, and described first rolls
Body and second rolling element are rotatablely connected with the pallet.
Preferably, the upper surface of the pallet is provided with the dress of the positioning for positioning the rotor-end cover board placement location
It sets.
Preferably, the positioning device be protrusion be set to the tray upper surface boss or the positioning device be
It is fixedly installed on the positioning pin of the tray upper surface.
The assembly tooling of rotor-end cover board provided by the invention, comprising: the peripherally disposed assembly list of at least three
Member, assembly unit include the bottom plate of fixed setting, the pallet for placing rotor-end cover board and for adjusting tray height
Height adjustment device；Height adjustment device is connect with bottom plate, and pallet is connect with height adjustment device.
During use, at least three assembly units are placed first along preset circumferencial direction, and makes to hold in the palm
The length direction of disk towards the center of circle direction of above-mentioned circumference, bottom plate is fixedly installed, and adjust height adjustment device, makes pallet
In same level height and fixation, then rotor-end cover board is placed on pallet.
Compared with the prior art, the assembly tooling of rotor-end cover board provided by the present invention can substitute driving for rotor-end
Cover plate support avoids the long-time occupancy to driving, avoids the influence normally produced to other stations, mention to proper height
The high assembly efficiency of motor；In addition, the assembly tooling of rotor-end cover board provided by the invention, can also adjust according to demand and turn
The placing height of sub- end casing facilitates adjusting, saves human cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 is the structure of the specific embodiment of the assembly unit in the assembly tooling of rotor-end cover board provided by the present invention
Schematic diagram；
Fig. 2 is that the assembly tooling of rotor-end cover board provided by the present invention is placed with the structural schematic diagram of rotor-end cover board；
Fig. 3 is the schematic diagram of rotor and rotor endcap plate assembling process.
In Fig. 1-3:
1 it is bottom plate, 2 be height adjustment device, 21 be the first in command, 3 be front-and-back adjusting device, 31 be second handle, 4 is
Pallet, 41 be the first rolling element, 42 be the second rolling element, 5 be rotor-end cover board, 6 be rotor.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Core of the invention is to provide a kind of assembly tooling of rotor-end cover board, can substitute driving in the prior art,
It avoids occupying driving resource for a long time.
Fig. 1-3 is please referred to, Fig. 1 is the specific of the assembly unit in the assembly tooling of rotor-end cover board provided by the present invention
The structural schematic diagram of embodiment；Fig. 2 is that the assembly tooling of rotor-end cover board provided by the present invention is placed with rotor-end cover board
Structural schematic diagram；Fig. 3 is the schematic diagram of rotor and rotor endcap plate assembling process.
The assembly tooling for the rotor-end cover board that this specific embodiment provides, comprising: the peripherally disposed dress of at least three
With unit, assembly unit includes the bottom plate 1 of fixed setting, the pallet 4 for placing rotor-end cover board 5 and for adjusting tray
The height adjustment device 2 of 4 height；Height adjustment device 2 is connect with bottom plate 1, and pallet 4 is connect with height adjustment device 2.
Preferably, bottom plate 1 is provided with the counter sink for the installation that is fixed.
During use, at least three assembly units are placed first along preset circumferencial direction, and makes to hold in the palm
For the length direction of disk 4 towards center of circle direction, the center of circle described herein is the center of circle of circumference where assembly unit, and bottom plate 1 is consolidated
Fixed setting, and height adjustment device 2 is adjusted, so that all pallets 4 is in same level height and fixation, then by rotor-end cover board
5 are placed on pallet 4.
Compared with the prior art, the assembly tooling of rotor-end cover board provided by the present invention can substitute driving for rotor-end
Cover board 5 supports the long-time occupancy avoided to proper height to driving, avoids the influence normally produced to other stations,
To improve the assembly efficiency of motor；In addition, the assembly tooling for the rotor-end cover board that this specific embodiment provides, it can be with root
According to the placing height of demand adjustment rotor-end cover board 5, facilitates adjusting, save human cost.
Preferably, assembly unit is along the circumferential direction uniformly arranged, and the structure size of all assembly units is all the same.
On the basis of the above embodiments, the structure of height adjustment device 2 can be defined, makes height adjustment device
It 2 include the first fixed part being fixedly connected with bottom plate 1, removable along short transverse relative to the first fixed part and can be fixedly installed
The first movable part and first control units for controlling the first movable part position；
First movable part is connect with the first fixed part, and first control units is all connected with the first movable part, the first fixed part.
Preferably, as shown in Figure 1, the first fixed part is the barrel-like structure for being fixedly installed on bottom plate 1, the first movable part be with
The tubular structure of first fixed part suit connection.
First movable part is relative to the first fixed part and activity and can be fixedly installed, and first control units rotation can be made to set
Be placed in the first in command 21 of the first fixed part, the first in command 21 rotated relative to the first fixed part so that the first movable part relative to
First fixed part moves up and down；At this point it is possible to it connect the first in command 21 with the first movable part by the first transmission mechanism, first
Transmission mechanism can be gear & rack structure, play first violin 21 rotation when, band moving gear rotates, so that rack drives first are living
Dynamic portion is moved up and down relative to the first fixation；Preferably, the first locking structure can be set, for make the first movable part relative to
The fixed setting of first fixed part, avoids under the pressure of rotor-end cover board 5, and the first movable part is mobile relative to the first fixed part.
Or can also include first motor for driving the first movable part mobile relative to the first fixed part, the first control
Portion processed is the first controller for controlling first motor rotation, and first motor is set to bottom plate 1 or the first fixed part, first motor with
The connection of first movable part, the first controller are connect with first motor；First controller can be the remote controler for being provided with key,
It can be touch screen structure or be set to the button of assembly unit, determined with specific reference to actual conditions, need to only be can be realized to the
The control of one motor；Preferably, the second locking mechanism can be set, for avoiding under the pressure of rotor-end cover board 5, the
One movable part is mobile relative to the first fixed part.
It needs to be illustrated, the class of connection structure, the first controller between the first fixed part and the first movable part
Type is not limited to the embodiment being previously mentioned in present specification, can satisfy the structure of requirement, in protection scope of the present invention
Within.
On the basis of the above embodiments, in order to make 5 assembly tooling of rotor-end cover board can adapt to the rotor 6 of different model
Assembly, can be set for 4 extension elongation of adjusting tray, with adapt to various sizes of rotor-end cover board 5 front and back adjust dress
3 are set, front-and-back adjusting device 3 is all connected with height adjustment device 2, pallet 4.
During use, the length that can be stretched out by 3 adjusting tray 4 of front-and-back adjusting device, to adapt to different shaped
Number rotor-end cover board 5 need to guarantee that pallet 4 is able to bear the weight of rotor-end cover board 5 certainly.
It needs to be illustrated, what front-and-back adjusting device 3 was adjusted is the extension elongation of pallet 4, and the stretching of pallet 4 is long
After degree refers to that the outreach of pallet 4 along its length, assembly unit are along the circumferential direction fixed, the stretching direction of pallet 4
Radial direction circumferentially.
On the basis of the above embodiments, front-and-back adjusting device 3 can be made to include the second fixed part and the second control unit,
Pallet 4 is removable relative to the second fixed part and can be fixedly installed, and the second control unit is fixed relative to second for controlling pallet 4
The fixation position in portion；
Second fixed part is connect with height adjustment device 2, and the second control unit is all connected with pallet 4, the second fixed part.
Preferably, as shown in Figure 1, the second fixed part is the rectangular frame structure connecting with the first movable part, pallet 4 and second
Fixed part suit connection.
On the basis of the above embodiments, the second control unit can be made to be rotatably dispose in the second handle of the second fixed part
31, second handle 31 is rotated relative to the second fixed part so that pallet 4 is stretched out or retracted relative to the second fixed part；It can make
Second chief 31 is connect by the second transmission mechanism with pallet 4, and the second transmission mechanism can be worm gear, worm screw, be also possible to gear,
Rack gear, with specific reference to actual conditions determine so that second handle 31 rotate, drive pallet 4 relative to the second fixed part stretch out or
It retracts；Preferably, third locking structure can be set, for fixing pallet 4 relative to the second fixed part, avoid in rotor-end
Under the pressure of cover board 5, pallet 4 is mobile relative to the second fixed part.
Or further include the second motor for driving pallet 4 mobile relative to the second fixed part, the second control unit is control
The second controller of second motor rotation, the second motor are set to the second fixed part, and the second motor is connect with pallet 4, the second control
Device processed is connect with the second motor；Second controller can be the remote controler for being provided with key, is also possible to touch screen structure or sets
It is placed in the button of assembly unit, is determined with specific reference to actual conditions, need to only can be realized the control to the second motor；It is preferred that
, the 4th locking mechanism can be set, for avoiding under the pressure of rotor-end cover board 5, pallet 4 is moved relative to the second fixed part
It is dynamic.
It needs to be illustrated, the type of connection structure, second controller between the second fixed part and pallet 4 is not
It is limited to the embodiment being previously mentioned in present specification, can satisfy the structure of requirement, it is within the scope of the present invention.
On the basis of the above embodiments, in order to make rotor-end cover board 5 during assembly can preferably with rotor 6
The rolling element for driving rotor-end cover board 5 to rotate can be arranged in pallet 4 in cooperation, and rolling element is rotatably dispose in pallet 4.
It needs to be illustrated, the rotation of rolling element can be realized by artificially providing external force, can also pass through power
Device realizes that power device can be motor, be also possible to other power devices met the requirements, true with specific reference to actual conditions
It is fixed.
Preferably, can make rolling element includes the first rolling element 41 and the second rolling element 42 arranged side by side, and first rolls
Kinetoplast 41 and the second rolling element 42 are rotatablely connected with pallet 4.
Preferably, the structure size of the first rolling element 41 and the second rolling element 42 is all the same.
During rotor-end cover board 5 and rotor 6 assemble, as shown in figure 3, the first rolling element 41 and the second rolling can be made
Kinetoplast 42 drives rotor-end cover board 5 to rotate, so that corresponding to the suitable position of the bolt hole connected between rotor-end cover board 5 and rotor 6
It sets, operator is facilitated to install.
It on the basis of the above embodiments, can be in order to make rotor-end cover board 5 can be realized positioning during placement
In the upper surface of pallet 4, the positioning device for positioning the placement location of rotor-end cover board 5 is set.
Preferably, positioning device can be the boss that protrusion is set to 4 upper surface of pallet, be also possible to be fixedly installed on support
The positioning pin of 4 upper surface of disk determines that this will not be repeated here with specific reference to actual conditions.
It needs to be illustrated, the first locking structure for mentioning in present specification, the second locking structure, third are locked
Structure and the 4th locking structure, the first rolling element 41 and the second rolling element 42, the first fixed part and the second fixed part, the first control
Device and second controller, first control units and the second control unit, the first in command 21 and second handle 31, first motor and the second electricity
First, second, third and fourth in machine, the first transmission mechanism and the second transmission mechanism is intended merely to the difference of restriction site,
There is no points of sequencing.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.All realities provided by the present invention
Any combination mode of example is applied in the protection scope of the invention, this will not be repeated here.
The assembly tooling of rotor-end cover board provided by the present invention is described in detail above.Tool used herein
Principle and implementation of the present invention are described for body example, the above embodiments are only used to help understand this hair
Bright method and its core concept.It should be pointed out that for those skilled in the art, not departing from the present invention
, can be with several improvements and modifications are made to the present invention under the premise of principle, these improvement and modification also fall into right of the present invention
It is required that protection scope in.
Claims (10)
1. a kind of assembly tooling of rotor-end cover board characterized by comprising the peripherally disposed assembly list of at least three
Member, the assembly unit include the bottom plate (1) of fixed setting, the pallet (4) for placing rotor-end cover board (5) and for adjusting
Save the height adjustment device (2) of the pallet (4) height；
The height adjustment device (2) connect with the bottom plate (1), and the pallet (4) and the height adjustment device (2) are even
It connects.
2. the assembly tooling of rotor-end cover board according to claim 1, which is characterized in that the height adjustment device (2)
Including be fixedly connected with the bottom plate (1) the first fixed part, it is removable along short transverse relative to first fixed part and
The first movable part that can be fixedly installed and the first control units for controlling first movable part position；
First movable part is connect with first fixed part, the first control units and first movable part, described the
One fixed part is all connected with.
3. the assembly tooling of rotor-end cover board according to claim 2, which is characterized in that the control unit is rotation setting
In the first in command (21) of first fixed part, the first in command (21) is rotated relative to first fixed part so that institute
The first movable part is stated to move up and down relative to first fixed part；
Or further include first motor for driving first movable part mobile relative to first fixed part, described first
Control unit is the first controller of the control first motor rotation, and the first motor is set to the bottom plate (1) or described
First fixed part, the first motor are connect with first movable part, and first controller is connect with the first motor.
4. the assembly tooling of rotor-end cover board according to claim 1, which is characterized in that further include for adjusting the support
Disk (4) extension elongation, the front-and-back adjusting device (3) to adapt to the various sizes of rotor-end cover board (5), the front and back are adjusted
Device (3) is all connected with the height adjustment device (2), the pallet (4).
5. the assembly tooling of rotor-end cover board according to claim 4, which is characterized in that the front-and-back adjusting device (3)
Including the second fixed part and the second control unit, the pallet (4) moves and can fix relative to second fixed part and sets
It sets, second control unit is for controlling fixation position of the pallet (4) relative to second fixed part；
Second fixed part is connect with the height adjustment device (2), second control unit and the pallet (4), described
Second fixed part is all connected with.
6. the assembly tooling of rotor-end cover board according to claim 5, which is characterized in that second control unit is rotation
Be set to the second handle (31) of second fixed part, the second handle (31) relative to second fixed part rotate with
The pallet (4) is set to stretch out or retract relative to second fixed part；
It or further include the second motor for driving the pallet (4) mobile relative to second fixed part, second control
Portion processed is the second controller of control second motor rotation, and second motor is set to the second fixed part, described second
Motor is connect with the pallet (4), and the second controller is connect with second motor.
7. the assembly tooling of rotor-end cover board according to claim 1-6, which is characterized in that the pallet (4)
It is provided with the rolling element for driving rotor-end cover board (5) rotation, the rolling element is rotatably dispose in the pallet (4).
8. the assembly tooling of rotor-end cover board according to claim 7, which is characterized in that the rolling element includes setting side by side
The first rolling element (41) and the second rolling element (42) set, and first rolling element (41) and second rolling element (42) are equal
It is rotatablely connected with the pallet (4).
9. the assembly tooling of rotor-end cover board according to claim 1-6, which is characterized in that the pallet (4)
Upper surface be provided with the positioning device for positioning rotor-end cover board (5) placement location.
10. the assembly tooling of rotor-end cover board according to claim 9, which is characterized in that the positioning device is protrusion
The boss or the positioning device for being set to the pallet (4) upper surface are to be fixedly installed on determining for the pallet (4) upper surface
Position pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910684137.6A CN110266153B (en) | 2019-07-26 | 2019-07-26 | Assembly fixture for rotor end cover plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910684137.6A CN110266153B (en) | 2019-07-26 | 2019-07-26 | Assembly fixture for rotor end cover plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110266153A true CN110266153A (en) | 2019-09-20 |
| CN110266153B CN110266153B (en) | 2024-05-28 |
Family
ID=67911921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910684137.6A Active CN110266153B (en) | 2019-07-26 | 2019-07-26 | Assembly fixture for rotor end cover plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110266153B (en) |
Cited By (1)
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| CN110611410A (en) * | 2019-11-06 | 2019-12-24 | 中车株洲电机有限公司 | Large-scale permanent magnetism direct drive formula aerogenerator rotor end cover plate assembly fixture |
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| WO2021088143A1 (en) * | 2019-11-06 | 2021-05-14 | 中车株洲电机有限公司 | Assembling tool for rotor end cover plate of large permanent magnet direct driving wind turbine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110266153B (en) | 2024-05-28 |
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