CN109026552B - Auxiliary device, transport and assembly method for generator unit - Google Patents

Auxiliary device, transport and assembly method for generator unit Download PDF

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Publication number
CN109026552B
CN109026552B CN201810878101.7A CN201810878101A CN109026552B CN 109026552 B CN109026552 B CN 109026552B CN 201810878101 A CN201810878101 A CN 201810878101A CN 109026552 B CN109026552 B CN 109026552B
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generator
auxiliary device
fixed
support
fixed table
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CN109026552A (en
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赵江玮
胡葆福
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/40Arrangements or methods specially adapted for transporting wind motor components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to an auxiliary device for a generator unit and a method for transporting and assembling the generator unit, wherein the generator unit comprises an arc surface parallel to the height direction of a generator, an upper end surface and a lower end surface which are vertical to the height direction of the generator, and two side end surfaces parallel to the height direction of the generator, and the auxiliary device comprises: a base; the fixing table is arranged on the base through the supporting seat, more than two generator units can be fixed on the fixing table at intervals, and the more than two generator units are fixed with the fixing table through the upper end face, the lower end face or the side end face. The auxiliary device can rapidly and conveniently realize the simultaneous transportation and assembly of more than two generator units.

Description

用于发电机单元的辅助装置、运输及装配方法Auxiliary device, transport and assembly method for generator unit

技术领域technical field

本发明涉及风力发电技术领域,尤其涉及一种用于发电机单元的辅助装置、运输及装配方法。The invention relates to the technical field of wind power generation, in particular to an auxiliary device, transportation and assembly method for a generator unit.

背景技术Background technique

在风力发电机组中,一般都设置有尺寸较大的发电机,用于将机械能转化为电能。尤其是直驱型风力发电机组,发电机尺寸的直径可以达到十几米。随着大兆瓦风力发电机组的开发,发电机的尺寸也需要相应增加。In a wind power generating set, a generator with a relatively large size is generally provided for converting mechanical energy into electrical energy. Especially for direct-drive wind turbines, the diameter of the generator can reach more than ten meters. With the development of large megawatt wind turbines, the size of the generator needs to be increased accordingly.

大兆瓦风力发电机组的发电机直径过大,会造成运输或装配的困扰。目前,考虑将发电机设计为相互独立的多个发电机单元,分别进行运输,到达施工现场再通过吊车吊送等将多个发电机单元拼接为一个完整的发电机。这样,在现场同时需要多个吊车和人员的配合协同,费时费力。而且,在装配调整过程中由于发电机单元位置的频繁变化,极容易出现磕碰损坏。The generator diameter of large megawatt wind turbines is too large, which will cause problems in transportation or assembly. At present, it is considered to design the generator as a plurality of generator units independent of each other, transport them separately, arrive at the construction site, and then use a crane to lift the multiple generator units into a complete generator. In this way, the coordination and coordination of multiple cranes and personnel are required at the same time on site, which is time-consuming and labor-intensive. Moreover, due to the frequent changes in the position of the generator unit during the assembly and adjustment process, bump damage is extremely easy to occur.

因此,亟需一种用于发电机单元的辅助装置,完成对大直径的发电机运输和/或装配。Therefore, there is an urgent need for an auxiliary device for a generator unit to complete the transportation and/or assembly of a generator with a large diameter.

发明内容Contents of the invention

根据本发明的实施例,提供了一种用于发电机单元的辅助装置、运输及装配方法,能够快速方便的实现两个以上的发电机单元的运输、装配。According to the embodiments of the present invention, an auxiliary device, transportation and assembly method for generator units are provided, which can quickly and conveniently realize the transportation and assembly of more than two generator units.

本发明实施例的一方面,提供了一种用于发电机单元的辅助装置,发电机单元包括与发电机高度方向平行的圆弧面,与发电机高度方向垂直的上端面和下端面,以及与发电机高度方向平行的两个侧端面,辅助装置包括:固定台,通过支撑座设置于基座上,固定台上能够间隔固定有两个以上的发电机单元,其中,两个以上的发电机单元以上端面、下端面或侧端面与固定台固定。根据本发明实施例的一方面,固定台包括两个以上的独立的固定台组件,固定台组件上设置有固定部,两个以上的独立的固定台组件通过固定部能够分别固定两个以上的发电机单元,且至少一个固定台组件对应的支撑座沿第一方向可移动设置。An aspect of the embodiments of the present invention provides an auxiliary device for a generator unit, the generator unit includes an arc surface parallel to the generator height direction, an upper end surface and a lower end surface perpendicular to the generator height direction, and The two side end faces parallel to the height direction of the generator, the auxiliary device includes: a fixed platform, which is arranged on the base through a support seat, and more than two generator units can be fixed on the fixed platform at intervals, wherein more than two generator units The upper end face, the lower end face or the side end face of the machine unit are fixed with the fixed table. According to an aspect of the embodiments of the present invention, the fixed table includes more than two independent fixed table assemblies, and the fixed table assembly is provided with a fixing part, and the two or more independent fixed table assemblies can respectively fix two or more The generator unit, and the supporting seat corresponding to at least one fixed platform assembly are arranged movably along the first direction.

根据本发明实施例的一方面,基座上沿第一方向设置有轨道,支撑座能够带动固定台组件沿轨道移动。According to an aspect of the embodiments of the present invention, the base is provided with a track along the first direction, and the support seat can drive the fixed table assembly to move along the track.

根据本发明实施例的一方面,支撑座包括滑动部和支撑部,滑动部和支撑部固定连接,滑动部下端开设有凹槽和/或凸起,轨道沿长度方向的截面开设有与滑动部适配的凸起和/或凹槽,滑动部与轨道相互接触的凹槽面或凸起面上设置有滚动件。根据本发明实施例的一方面,还包括转动部和驱动转动部旋转的驱动装置,转动部设置于固定台组件的下端面,转动部与固定台组件固定连接,驱动装置带动转动部及固定台组件绕固定台组件所在平面的且与平面垂直的轴线旋转。According to an aspect of the embodiment of the present invention, the support base includes a sliding part and a supporting part, the sliding part and the supporting part are fixedly connected, grooves and/or protrusions are provided at the lower end of the sliding part, and a cross section along the length direction of the track is provided with a The matching protrusions and/or grooves are provided with rolling elements on the groove surface or the convex surface where the sliding part and the track are in contact with each other. According to an aspect of the embodiment of the present invention, it also includes a rotating part and a driving device for driving the rotating part to rotate, the rotating part is arranged on the lower end surface of the fixed table assembly, the rotating part is fixedly connected with the fixed table assembly, and the driving device drives the rotating part and the fixed table The component rotates around the axis of the plane where the fixed table component is located and perpendicular to the plane.

根据本发明实施例的一方面,转动部为转动盘,转动盘与对应的固定台组件固定连接,并且转动盘的旋转轴线与对应的固定台组件所在的平面的且与平面垂直的轴线重合。According to an aspect of the embodiment of the present invention, the rotating part is a rotating disk, which is fixedly connected to the corresponding fixed table assembly, and the rotation axis of the rotating disk coincides with the axis perpendicular to the plane where the corresponding fixed table assembly is located.

根据本发明实施例的一方面,支撑座包括从支撑部顶端起始并沿支撑部顶端连线构成的平面向平面中心延展的多个支架,转动部还包括连接件,连接件与转动盘下端面抵靠连接,其中,连接件包括底面和顶面,底面位于支架下方,顶面位于支架上方,底面与支架下端面之间设置有弹性件。According to an aspect of the embodiment of the present invention, the support seat includes a plurality of brackets starting from the top of the support part and extending toward the center of the plane along the plane formed by the line connecting the top ends of the support part. The end faces are connected against each other, wherein the connecting piece includes a bottom face and a top face, the bottom face is located below the support, the top face is located above the support, and an elastic member is arranged between the bottom face and the lower end face of the support.

根据本发明实施例的一方面,转动部为设置于固定台组件下端面的轴,驱动装置通过轴带动固定台组件旋转。According to an aspect of the embodiment of the present invention, the rotating part is a shaft provided on the lower end surface of the fixed table assembly, and the driving device drives the fixed table assembly to rotate through the shaft.

根据本发明实施例的一方面,发电机单元的两个侧端面均设置有沿侧端面并与侧端面平行,向远离发电机轮廓设置的凸耳,凸耳上设置有多个安装孔,用于多个发电机单元之间的拼接;支撑座上设置有升降部,升降部带动固定台组件沿第三方向升降,用于调节发电机单元的安装孔的高度。According to an aspect of the embodiment of the present invention, the two side end faces of the generator unit are provided with lugs arranged along and parallel to the side end faces away from the outline of the generator, and a plurality of mounting holes are arranged on the lugs for use Splicing between multiple generator units; the support base is provided with a lifting part, and the lifting part drives the fixed table assembly to lift along the third direction, and is used to adjust the height of the installation hole of the generator unit.

根据本发明实施例的一方面,固定台组件靠近升降部的边缘固定设置有调节基板,升降部通过调节基板带动固定台组件升降。According to an aspect of the embodiments of the present invention, the fixed platform assembly is fixedly provided with an adjustment substrate near the edge of the lifting part, and the lifting part drives the fixed platform assembly up and down through the adjustment substrate.

根据本发明实施例的一方面,支撑座包括两组支撑部,两组支撑部沿第二方向设置于对应固定台组件的两侧,每组支撑部至少包括两个支撑件,升降部为液压缸,每个支撑件顶端设置有一个液压缸。According to an aspect of the embodiment of the present invention, the support seat includes two sets of support parts, and the two sets of support parts are arranged on both sides of the corresponding fixed platform assembly along the second direction, each set of support parts includes at least two support parts, and the lifting part is hydraulic Cylinder, a hydraulic cylinder is arranged on the top of each support.

根据本发明实施例的一方面,发电机单元为发电机转子单元或发电机定子单元。According to an aspect of the embodiments of the present invention, the generator unit is a generator rotor unit or a generator stator unit.

本发明实施例的另一方面,提供了一种发电机单元的运输方法,使用上述任一辅助装置,包括:将辅助装置设置于运输设备上;使用辅助装置固定两个以上的发电机单元;运输设备带动辅助装置移动;其中,两个以上的发电机单元以上端面、下端面或侧端面与固定台固定。本发明实施例的再一方面,提供了一种发电机单元的装配方法,使用如上任一所述的辅助装置,包括:固定台上固定连接两个以上的发电机单元,其中,两个以上的发电机单元以上端面或下端面与固定台固定;Another aspect of the embodiments of the present invention provides a method for transporting a generator unit, using any of the above-mentioned auxiliary devices, including: installing the auxiliary device on the transportation equipment; using the auxiliary device to fix more than two generator units; The transportation equipment drives the auxiliary device to move; wherein, more than two generator units are fixed on the upper end face, lower end face or side end face of the fixed platform. In yet another aspect of the embodiments of the present invention, there is provided an assembly method for a generator unit, using any of the auxiliary devices described above, including: fixedly connecting more than two generator units on a fixed platform, wherein more than two The upper end face or lower end face of the generator unit is fixed to the fixed table;

将固定台组件通过驱动部沿第一方向移动和/或通过转动部旋转,使两个以上的发电机单元的圆弧面的开口相对,且两个以上的发电机单元的两个侧端面分别相互靠近;使用紧固件穿过两个以上的发电机单元之间的对应安装孔,完成发电机单元之间的拼接。The fixed table assembly is moved along the first direction by the driving part and/or rotated by the rotating part, so that the openings of the arc surfaces of the two or more generator units face each other, and the two side end surfaces of the two or more generator units are respectively Close to each other; use fasteners to pass through the corresponding mounting holes between two or more generator units to complete the splicing between generator units.

根据本发明实施例的一方面,使用紧固件穿过两个以上的发电机单元之间的对应安装孔,完成发电机单元之间的拼接,包括:通过升降部带动固定台组件升降,调节两个以上的发电机单元的安装孔的高度,使发电机单元之间的对应安装孔轴线重合。According to an aspect of the embodiment of the present invention, using fasteners to pass through the corresponding installation holes between two or more generator units to complete the splicing between the generator units, including: driving the fixed table assembly up and down through the lifting part, adjusting The heights of the mounting holes of more than two generator units are such that the axes of the corresponding mounting holes between the generator units coincide.

本发明实施例提供的用于发电机单元的辅助装置及发电机单元的运输、装配方法,突破了在发电机的设计过程中,限于运输等客观条件而导致的发电机直径不能设计过大的瓶颈;可以快速方便的实现两个以上的发电机单元的同时运输和/或装配,而不再需要调用多个吊车和人员的配合协同,节省了大量的时间和人力成本;并且,也有效的避免了单独运输或装配过程中由于发电机单元位置的频繁变化,极容易出现磕碰损坏的情况。The auxiliary device for the generator unit and the transportation and assembly method of the generator unit provided by the embodiment of the present invention break through the problem that the diameter of the generator cannot be designed too large due to the limitation of objective conditions such as transportation in the design process of the generator. Bottleneck; it can quickly and conveniently realize the simultaneous transportation and/or assembly of two or more generator units, without the need to call multiple cranes and the cooperation of personnel, saving a lot of time and labor costs; and, also effective It avoids the situation that bump damage is very easy to occur due to frequent changes in the position of the generator unit during separate transportation or assembly.

附图说明Description of drawings

从下面结合附图对本发明的具体实施方式的描述中可以更好地理解本发明,其中:The present invention can be better understood from the following description of specific embodiments of the present invention in conjunction with the accompanying drawings, wherein:

通过阅读以下参照附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显,其中,相同或相似的附图标记表示相同或相似的特征。Other characteristics, objects and advantages of the present invention will become more apparent by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings, wherein the same or similar reference numerals represent the same or similar features.

图1是根据本发明实施例的安装有发电机单元的辅助装置的立体结构示意图;Fig. 1 is a three-dimensional structural schematic view of an auxiliary device equipped with a generator unit according to an embodiment of the present invention;

图2是根据本发明实施例的安装有发电机单元的辅助装置的另一个角度的立体结构示意图;Fig. 2 is a schematic perspective view of another angle of an auxiliary device installed with a generator unit according to an embodiment of the present invention;

图3是根据本发明实施例的辅助装置的俯视结构示意图;Fig. 3 is a top structural schematic diagram of an auxiliary device according to an embodiment of the present invention;

图4是图3的辅助装置沿A-A的剖视结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of the auxiliary device of Fig. 3 along A-A;

图5是根据本发明实施例的移除固定件组件的辅助装置的立体结构示意图;FIG. 5 is a schematic perspective view of an auxiliary device for removing a fastener assembly according to an embodiment of the present invention;

图6是根据本发明实施例的固定台组件旋转后的辅助装置的立体结构示意图;6 is a schematic perspective view of the auxiliary device after the fixed table assembly is rotated according to an embodiment of the present invention;

图7是根据本发明实施例的发电机单元装配的状态示意图;Fig. 7 is a schematic diagram of the assembled state of the generator unit according to an embodiment of the present invention;

图8是图7的局部放大结构示意图;Fig. 8 is a partial enlarged structural schematic diagram of Fig. 7;

图9是发电机单元的运输方法的流程框图;Figure 9 is a block flow diagram of a method of transporting a generator unit;

图10是发电机单元的装配方法的流程框图。Fig. 10 is a block flow diagram of a method of assembling a generator unit.

附图标记说明:Explanation of reference signs:

100-辅助装置;100 - auxiliary device;

11-基座;111-轨道;1111-凸起;112-支撑杆;113-驱动杆;114-驱动部11-base; 111-track; 1111-protrusion; 112-support rod; 113-drive rod; 114-drive part

12-支撑座;121-滑动部;1211-凹槽;1212-滚动件;122-支撑部;123-升降部;12-support seat; 121-sliding part; 1211-groove; 1212-rolling part; 122-supporting part; 123-lifting part;

13-固定台;131-固定台组件;132-调节基板13-fixed table; 131-fixed table assembly; 132-adjusting base plate

14-转动部;141-转动盘;142-连接件;1421-顶面;1422-底面;143-弹性件;144-驱动装置;14-rotating part; 141-rotating disc; 142-connecting piece; 1421-top surface; 1422-bottom surface; 143-elastic part; 144-driving device;

200-发电机单元;201-圆弧面;202-上端面;203-下端面;204-侧端面;205-凸耳;206-安装孔;207加强结构。200-generator unit; 201-arc surface; 202-upper end face; 203-lower end face; 204-side end face; 205-lug; 206-installation hole; 207 reinforcement structure.

具体实施方式Detailed ways

下面将详细描述本发明的各个方面的特征和示例性实施例。在下面的详细描述中,提出了许多具体细节,以便提供对本发明的全面理解。在附图和下面的描述中,至少部分的公知结构和技术没有被示出,以便避免对本发明造成不必要的模糊;并且,为了清晰,可能夸大了部分结构的尺寸。在图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。此外,下文中所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。Features and exemplary embodiments of various aspects of the invention will be described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. In the drawings and the following description, at least some well-known structures and techniques have not been shown in order to avoid unnecessarily obscuring the present invention; and, for clarity, the dimensions of some structures may have been exaggerated. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted. Furthermore, the features, structures, or characteristics described hereinafter may be combined in any suitable manner in one or more embodiments.

下述描述中出现的方位词均为图中示出的方向,并不是对本发明的除尘装置和偏航制动设备的具体结构进行限定。在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“固定”、“安装”、“相连”、“连接”应做广义理解,例如,可以是直接固定,也可以是间接固定,可以是接触式固定,也可以是非接触式固定;可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本发明中的具体含义。The orientation words appearing in the following descriptions are all the directions shown in the figure, and do not limit the specific structure of the dust removal device and yaw braking device of the present invention. In the description of the present invention, it should also be noted that, unless otherwise specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be directly fixed, It can also be indirect fixation, contact fixation or non-contact fixation; fixed connection, detachable connection, or integral connection; direct connection or indirect connection. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

本发明实施例提供的用于发电机单元的辅助装置及发电机单元的运输、装配方法,突破了在发电机的设计过程中,限于运输等客观条件而导致的发电机直径不能设计过大的瓶颈;可以快速方便的实现两个以上的发电机单元的同时运输和/或装配,而不再需要调用多个吊车和人员的配合协同,节省了大量的时间和人力成本;并且,也有效的避免了单独运输或装配过程中由于发电机单元位置的频繁变化,极容易出现磕碰损坏的情况。The auxiliary device for the generator unit and the transportation and assembly method of the generator unit provided by the embodiment of the present invention break through the problem that the diameter of the generator cannot be designed too large due to the limitation of objective conditions such as transportation in the design process of the generator. Bottleneck; it can quickly and conveniently realize the simultaneous transportation and/or assembly of two or more generator units, without the need to call multiple cranes and the cooperation of personnel, saving a lot of time and labor costs; and, also effective It avoids the situation that bump damage is very easy to occur due to frequent changes in the position of the generator unit during separate transportation or assembly.

为了更好地理解本发明,下面结合图1至图8根据本发明实施例的用于发电机单元的辅助装置进行详细描述。In order to better understand the present invention, an auxiliary device for a generator unit according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 8 .

请一并参考图1、图2和图3。图1示出了安装有发电机单元200的辅助装置100的立体结构示意图;图2示出了安装有发电机单元200的辅助装置100的另一个角度的立体结构示意图。Please refer to Figure 1, Figure 2 and Figure 3 together. FIG. 1 shows a perspective view of the auxiliary device 100 installed with a generator unit 200 ; FIG. 2 shows a perspective view of the auxiliary device 100 installed with a generator unit 200 .

考虑运输的方便,大尺寸发电机可以设计为相互独立的多个发电机单元200,一个完整的发电机可以由两个发电机单元200拼接而成,也可以由三个或四个或更多个发电机单元200拼接而成。为了更清楚的表述发电机单元200在辅助装置100上的安装和布局位置,将发电机单元200的外轮廓线构成的面分为圆弧面201、上端面202、下端面203和两个侧端面204描述。具体的,发电机单元200包括与发电机高度方向平行的圆弧面201,与发电机高度方向垂直的上端面202和下端面203,以及与发电机高度方向平行的两个侧端面204。发电机单元200可以为发电机定子单元,也可以为发电机转子单元。Considering the convenience of transportation, the large-size generator can be designed as a plurality of generator units 200 independent of each other, and a complete generator can be formed by splicing two generator units 200, or three or four or more Generator units 200 are spliced together. In order to more clearly describe the installation and layout position of the generator unit 200 on the auxiliary device 100, the surface formed by the outer contour of the generator unit 200 is divided into a circular arc surface 201, an upper end surface 202, a lower end surface 203 and two side surfaces. The end face 204 is described. Specifically, the generator unit 200 includes an arc surface 201 parallel to the generator height direction, an upper end surface 202 and a lower end surface 203 perpendicular to the generator height direction, and two side end surfaces 204 parallel to the generator height direction. The generator unit 200 may be a generator stator unit or a generator rotor unit.

下面均以发电机单元200为发电机转子单元,且发电机转子由两个发电机转子单元拼接而成为例,详细介绍本发明的实施例的技术方案。Taking the generator unit 200 as a generator rotor unit and the generator rotor being spliced by two generator rotor units as an example, the technical solutions of the embodiments of the present invention will be described in detail below.

本发明实施例提出了一种用于发电机单元200的辅助装置100,包括:基座11;固定台13,通过支撑座12设置于基座11上,固定台13上可以间隔固定有两个以上的发电机单元200,其中,两个以上的发电机单元200以上端面202、下端面203或侧端面204与固定台13固定。The embodiment of the present invention proposes an auxiliary device 100 for a generator unit 200, including: a base 11; a fixed platform 13, which is arranged on the base 11 through a support base 12, and two In the generator unit 200 above, more than two generator units 200 are fixed on the upper end surface 202 , the lower end surface 203 or the side end surface 204 on the fixed platform 13 .

示例性的,固定台13用于分别固定两个发电机单元200,两个发电机单元200在固定台13上以上端面202或下端面203与固定台13靠近并间隔固定,;或者,两个发电机单元200在固定台13上均以两侧端面204靠近并间隔固定。其中,被固定的两个发电机单元200的整体高度和/或整体宽度小于发电机单元的直径大小。这样的布置可以使运输的宽度减小,有效的解决了大尺寸发电机难运输的问题。Exemplarily, the fixed platform 13 is used to respectively fix two generator units 200, and the upper end surface 202 or the lower end surface 203 of the two generator units 200 are fixed on the fixed platform 13 close to the fixed platform 13 and spaced apart; or, two The generator unit 200 is fixed on the fixed platform 13 with the end faces 204 on both sides approaching and spaced apart. Wherein, the overall height and/or overall width of the two fixed generator units 200 are smaller than the diameter of the generator units. Such an arrangement can reduce the width of transportation, effectively solving the problem of difficult transportation of large-sized generators.

具体的,基座11主要用于承载辅助装置100其他部件及发电机转子单元,可以为框架结构,由多个具有一定厚度的条形梁结构围合而成,为了提高基座11的强度和承载力,也可以由多个具有一定厚度的板结构围合而成。为了保证强度,基座11可以采用金属材料制成,如铁、钢等。当然,在此处并不对基座11的具体结构进行限定,只要可以承载辅助装置100其他部件及发电机转子单元的结构均可。Specifically, the base 11 is mainly used to carry other components of the auxiliary device 100 and the generator rotor unit, and may be a frame structure surrounded by a plurality of strip beam structures with a certain thickness. In order to improve the strength and The bearing capacity can also be enclosed by multiple plate structures with a certain thickness. In order to ensure the strength, the base 11 can be made of metal materials, such as iron, steel and so on. Of course, the specific structure of the base 11 is not limited here, as long as it can carry other components of the auxiliary device 100 and the structure of the generator rotor unit.

具体的,固定台13为长方形板状结构,设置于支撑座12上,固定台13上设置有用于固定发电机转子单元的固定部,使两个发电机转子单元可以被稳定的固定在固定台13上。具体的,固定部可以是开设在固定台13上的螺纹孔,与发电机转子单元被放置在固定台13上后的法兰孔或加强结构207孔或安装孔206对应,用螺栓等紧固件穿过孔进行紧固固定。当然,固定部并不限于这种结构,比如还可以是卡槽、卡扣等其他结构,只要能将发电机转子单元稳定的固定在固定台13上即可。示例性的,可以在固定台上开设有与发电机转子单元端面适应的凹槽,发电机转子单元放置于凹槽内实现固定。固定台13的结构也不做限定,可以为圆形或其他异形形状,只要具有一定的面积,能够承托发电机转子单元即可。Specifically, the fixed platform 13 is a rectangular plate-shaped structure, which is arranged on the support base 12. The fixed platform 13 is provided with a fixing part for fixing the generator rotor unit, so that the two generator rotor units can be stably fixed on the fixed platform. 13 on. Specifically, the fixing part may be a threaded hole opened on the fixing platform 13, which corresponds to the flange hole or the reinforcing structure 207 hole or the mounting hole 206 after the generator rotor unit is placed on the fixing platform 13, and is fastened with bolts or the like. Fasten the parts through the holes. Of course, the fixing part is not limited to this structure, for example, it can also be a slot, a buckle and other structures, as long as the generator rotor unit can be stably fixed on the fixing platform 13 . Exemplarily, a groove adapted to the end face of the generator rotor unit may be formed on the fixing platform, and the generator rotor unit is placed in the groove to achieve fixing. The structure of the fixing table 13 is also not limited, and it can be circular or other irregular shapes, as long as it has a certain area and can support the generator rotor unit.

为了在运输过程中缩短对运输设备的宽度要求,如图2,两个发电机转子单元在固定台13上均以上端面202或下端面203与固定台13靠近并间隔固定,其中,两个发电机转子单元的圆弧面201的开口方向基本相同,且圆弧面201的圆心基本处于同一平面内。这样的布置可以使运输的宽度变为原来的一半,有效的解决了大尺寸发电机难运输的问题。In order to shorten the width requirements of the transportation equipment during transportation, as shown in Figure 2, the upper end surface 202 or the lower end surface 203 of the two generator rotor units on the fixed platform 13 is close to the fixed platform 13 and fixed at intervals. The opening directions of the arc surfaces 201 of the machine rotor unit are basically the same, and the centers of the arc surfaces 201 are basically in the same plane. Such an arrangement can reduce the width of transportation to half of the original, effectively solving the problem of difficult transportation of large-sized generators.

当然,两个发电机转子单元也可以被布置成在固定台13上均以两侧端面204靠近并间隔固定,其中,两个发电机单元200的圆弧面201的开口方向和顶点高度基本相同。这可以形象的描述为像两个拱形门一样将两个半圆形的发电机转子单元并排或一列扣在固定台组件131上。这样的布置,可以使运输的宽度由一个发电机的直径大小,变为一个发电机的高度大小或两个发电机的高度大小,同样也有效的解决了大尺寸发电机难运输的问题。Of course, the two generator rotor units can also be arranged on the fixed platform 13 with the end surfaces 204 on both sides approaching and fixed at intervals, wherein the opening directions and heights of the arc surfaces 201 of the two generator units 200 are basically the same . This can be vividly described as buckling two semicircular generator rotor units side by side or in a row on the fixed table assembly 131 like two arched doors. Such an arrangement can change the width of transportation from the diameter of one generator to the height of one generator or the height of two generators, and also effectively solves the problem of difficult transportation of large-sized generators.

固定台13可以为一个整体结构,也可以包括两个以上的独立的固定台组件131,固定台组件131上设置有固定部,此时两个以上的发电机转子单元通过固定部分别安装在两个以上的独立的固定台组件131上。将固定台13设置为多个独立的固定台组件131,可以在运输前吊装和运输后的装配过程中,方便工作人员只通过调节固定台组件131的相对位置就可实现对多个发电机转子单元的相互位置关系灵活调节,省时省力,且位置关系精确。如图2所示,固定台组件131可以沿如图所示的x方向(第一方向)移动设置。The fixed platform 13 can be an integral structure, and can also include more than two independent fixed platform components 131. The fixed platform components 131 are provided with fixed parts. At this time, more than two generator rotor units are respectively installed on the two sides through the fixed parts. More than one independent fixed table assembly 131. Setting the fixed platform 13 as a plurality of independent fixed platform components 131 can facilitate the installation of multiple generator rotors by adjusting the relative positions of the fixed platform components 131 during hoisting before transportation and assembly after transportation. The mutual positional relationship of the units can be adjusted flexibly, saving time and effort, and the positional relationship is precise. As shown in FIG. 2 , the fixed table assembly 131 can be moved along the x direction (first direction) as shown in the figure.

请一并参考图4。基座11上沿两个固定台组件131排布延伸的方向(x方向,即第一方向)设置有轨道111,支撑座12带动固定台组件131可以沿轨道111移动。Please also refer to Figure 4. A track 111 is provided on the base 11 along the direction in which the two fixed table assemblies 131 are arranged and extended (x direction, ie the first direction), and the support base 12 drives the fixed table assembly 131 to move along the track 111 .

具体的,支撑座12包括滑动部121和支撑部122,滑动部121和支撑部122固定连接。滑动部121下端开设有凹槽1211,滑动部121通过凹槽1211与轨道111连接,从而使支撑座12带动固定台组件131可以沿轨道111移动。此处的凹槽1211可以为梯形凹槽1211或矩形凹槽1211或三角形凹槽1211或弧形凹槽1211,轨道111沿长度方向的截面与滑动部121凹槽1211结构对应,使滑动部121与轨道111可以顺利配合完成相对移动。当然,滑动部121也可以设置凸起1111,而轨道111设置对应结构的凹槽1211,只要能够实现滑动部121与轨道111之间的稳定连接移动即可。优选的,为了能增加滑动部121与轨道111的接触面积,使移动更平稳,同时降低施加到轨道111上的摩擦力,增加轨道111使用寿命,将凹槽1211或凸起1111设置为梯形结构。Specifically, the supporting seat 12 includes a sliding part 121 and a supporting part 122, and the sliding part 121 and the supporting part 122 are fixedly connected. A groove 1211 is defined at the lower end of the sliding part 121 , and the sliding part 121 is connected to the track 111 through the groove 1211 , so that the support base 12 can drive the fixed table assembly 131 to move along the track 111 . The groove 1211 here can be a trapezoidal groove 1211 or a rectangular groove 1211 or a triangular groove 1211 or an arc groove 1211, and the section along the length direction of the track 111 corresponds to the structure of the groove 1211 of the sliding part 121, so that the sliding part 121 It can smoothly cooperate with the track 111 to complete relative movement. Of course, the sliding part 121 can also be provided with protrusions 1111 , and the track 111 can be provided with corresponding grooves 1211 , as long as the stable connection and movement between the sliding part 121 and the track 111 can be realized. Preferably, in order to increase the contact area between the sliding part 121 and the rail 111, make the movement more stable, reduce the frictional force applied to the rail 111, and increase the service life of the rail 111, the groove 1211 or the protrusion 1111 is arranged as a trapezoidal structure .

具体的,支撑座12包括两组支撑部122,两组支撑部122沿Y方向(第二方向)设置于固定台组件131的两侧,每组支撑部122至少包括两个支撑件,每组支撑部122对应于一组滑动部121,一组滑动部121可以为一个滑动件,也可以为独立的多个滑动件。Specifically, the support seat 12 includes two sets of support parts 122, and the two sets of support parts 122 are arranged on both sides of the fixed table assembly 131 along the Y direction (the second direction). Each set of support parts 122 includes at least two support members. The supporting part 122 corresponds to a group of sliding parts 121, and a group of sliding parts 121 may be one sliding part, or may be multiple independent sliding parts.

具体的,滑动部121与轨道111相互接触的凹槽1211面或凸起1111面上设置有滚珠,支撑座12通过滚珠与轨道111滚动连接。滚珠也可以为滚柱。通过滚动连接进一步减小了摩擦力。当然,滑动部121与轨道111也可以采用滑动摩擦等方式,在此不在赘述。Specifically, balls are provided on the surface of the groove 1211 or the surface of the protrusion 1111 where the sliding part 121 and the track 111 are in contact with each other, and the support seat 12 is rollingly connected with the track 111 through the balls. The balls can also be rollers. Friction is further reduced by rolling connections. Certainly, the sliding part 121 and the track 111 may also adopt a sliding friction method, which will not be repeated here.

请一并参考图5,示例性的,可在基座11上设置支撑杆112,用来固定驱动部114,驱动部114连接驱动杆113。驱动杆113的螺纹与位于支撑座12上的螺纹孔啮合,当驱动部114转动的时候,驱动杆113随之转动,由于与支撑座12的螺纹孔啮合关系,支撑座12带动固定台组件131沿第一方向移动。Please refer to FIG. 5 together. Exemplarily, a support rod 112 may be provided on the base 11 for fixing the driving part 114 , and the driving part 114 is connected to the driving rod 113 . The screw thread of the driving rod 113 is engaged with the threaded hole on the supporting base 12. When the driving part 114 rotates, the driving rod 113 rotates accordingly. Due to the engagement relationship with the threaded hole of the supporting base 12, the supporting base 12 drives the fixed table assembly 131 Move in the first direction.

请一并参考图4、图5和图6。图5是根据本发明实施例的移除固定台组件131的辅助装置100的立体结构示意图。图6是根据本发明实施例的固定台组件131旋转后的辅助装置100的立体结构示意图。辅助装置100包括转动部14,转动部14带动固定台组件131绕固定台组件131所在的平面的与该平面垂直的轴线旋转。Please refer to Figure 4, Figure 5 and Figure 6 together. FIG. 5 is a schematic perspective view of the auxiliary device 100 for removing the fixing table assembly 131 according to an embodiment of the present invention. FIG. 6 is a schematic perspective view of the auxiliary device 100 after the fixed table assembly 131 is rotated according to an embodiment of the present invention. The auxiliary device 100 includes a rotating part 14 , and the rotating part 14 drives the fixed table assembly 131 to rotate around the plane where the fixed table assembly 131 is located and an axis perpendicular to the plane.

具体的,转动部14包括设置于支撑座12上的转动盘141,转动盘141与对应的固定台组件131固定连接,并且转动盘141与对应的固定台组件131所在的平面的与该平面垂直的轴线重合。通过转动盘141旋转,带动对应的固定台组件131一起旋转,可以方便的调节发电机转子单元的圆弧开口方向,利于发电机转子单元的拼接装配。Specifically, the rotating part 14 includes a rotating disk 141 arranged on the support base 12, the rotating disk 141 is fixedly connected with the corresponding fixed table assembly 131, and the plane where the rotating disk 141 and the corresponding fixed table assembly 131 are located is perpendicular to the plane axes coincide. The rotation of the rotating disk 141 drives the corresponding fixed table assembly 131 to rotate together, so that the arc opening direction of the generator rotor unit can be adjusted conveniently, which is beneficial to the splicing and assembly of the generator rotor unit.

支撑座12包括沿支撑部122顶端构成的平面向平面中心延展的多个支架,转动部14还包括连接件142,连接件142与转动盘141抵靠连接,其中,连接件142包括底面1422和顶面1421,底面1422位于支架下方,顶面1421位于支架上方,底面1422与支架下端面之间设置有弹性件143。The support base 12 includes a plurality of brackets extending along the plane formed by the top of the support part 122 toward the center of the plane. The rotating part 14 also includes a connecting piece 142, which abuts against the rotating disk 141. The connecting piece 142 includes a bottom surface 1422 and a The top surface 1421 and the bottom surface 1422 are located below the support, the top surface 1421 is located above the support, and an elastic member 143 is disposed between the bottom surface 1422 and the lower end surface of the support.

具体的,连接件142包括连接件142主体,连接件142主体可以为具有一定高度的圆筒状结构,并且具有沿所在平面向周向延伸一定距离的底面1422和顶面1421,底面1422位于支架下方,顶面1421位于支架上方,底面1422与支架下端面之间设置有弹簧。当发电机转子单元被放置与固定台组件131上时,弹簧被压缩,压缩的弹簧施加给底面1422一个向下的力,底面1422向下的同时带动顶面1421向下并紧紧的贴合在多个支架上。这样,当发电机转子单元在处于被移动运输的状态下时,连接件142和弹簧配合可以很好的吸收并缓冲发电机转子单元的震动,使发电机转子单元一直处于一个平稳的状态,避免了运输过程中带来的可能的磕碰损坏。Specifically, the connecting piece 142 includes a main body of the connecting piece 142. The main body of the connecting piece 142 can be a cylindrical structure with a certain height, and has a bottom surface 1422 and a top surface 1421 extending a certain distance circumferentially along the plane where it is located. The bottom surface 1422 is located on the bracket Below, the top surface 1421 is located above the bracket, and a spring is arranged between the bottom surface 1422 and the lower end surface of the bracket. When the generator rotor unit is placed on the fixed table assembly 131, the spring is compressed, and the compressed spring exerts a downward force on the bottom surface 1422, and the bottom surface 1422 drives the top surface 1421 downward and fits tightly on multiple supports. In this way, when the generator rotor unit is in the state of being moved and transported, the coupling between the connecting piece 142 and the spring can well absorb and buffer the vibration of the generator rotor unit, so that the generator rotor unit is always in a stable state, avoiding Possible bump damage during transportation.

这里,连接件142可以为一体成型的结构,也可以由多个部件连接形成,比如可以将顶面1421与底面1422焊接于连接件142主体。为了节省装置空间,可以将转动盘141的驱动装置144安装于连接件142主体内部,此时顶面1421与底面1422可以开设供驱动装置144使用的安装孔206。驱动装置144不做限定,可以为液压马达,也可以为电机。Here, the connecting piece 142 can be integrally formed, or can be formed by connecting multiple parts, for example, the top surface 1421 and the bottom surface 1422 can be welded to the main body of the connecting piece 142 . In order to save the device space, the driving device 144 of the rotating disk 141 can be installed inside the main body of the connector 142 , and the top surface 1421 and the bottom surface 1422 can define the installation hole 206 for the driving device 144 . The driving device 144 is not limited, and may be a hydraulic motor or an electric motor.

弹性件143的个数可以与支架的个数相同,并且二者一一对应设置,弹性件143的个数也可以不与支架的个数相同,多个支架下端均匀间隔的布置有弹性件143。当然,弹性件143也可以为一个,这时,弹性件143为一个整体结构,比如,一个直径较大的弹簧。弹性件143可以为弹簧,也可以为其他具有弹性的部件,比如橡胶、泡沫塑料等,只要是具有弹性,并满足使用的强度要求即可。The number of elastic pieces 143 can be the same as the number of brackets, and the two are arranged in one-to-one correspondence. The number of elastic pieces 143 can also be different from the number of brackets, and elastic pieces 143 are evenly spaced at the lower ends of a plurality of brackets. . Certainly, the elastic member 143 can also be one. In this case, the elastic member 143 is an integral structure, for example, a spring with a larger diameter. The elastic member 143 can be a spring, or other elastic components, such as rubber, foam plastic, etc., as long as it is elastic and meets the strength requirements of use.

当然,转动部14也并不限于转动盘141这种结构形式,例如,转动部14可以包括设置于固定台组件131下端面的轴,电机通过轴带动固定台组件131旋转。Of course, the rotating part 14 is not limited to the structural form of the rotating disc 141. For example, the rotating part 14 may include a shaft disposed on the lower end surface of the fixed table assembly 131, and the motor drives the fixed table assembly 131 to rotate through the shaft.

请一并参考图7和图8。图7是根据本发明实施例的发电机单元200装配的状态示意图;图8是图7的局部放大结构示意图。发电机单元200的两个侧端面204均设置有沿侧端面204并与侧端面204平行,向远离发电机轮廓设置的凸耳205,凸耳205上设置有多个安装孔206,用于多个发电机单元200之间的拼接。此处,发电机可以为外转子内定子式发电机,也可以为外定子内转子式发电机,因此,凸耳205可以设置于发电机的远离发电机外轮廓的面上,也可以设置于发电机的远离发电机内轮廓的面上。Please refer to Figure 7 and Figure 8 together. Fig. 7 is a schematic view of the assembled state of the generator unit 200 according to an embodiment of the present invention; Fig. 8 is a schematic view of a partially enlarged structure of Fig. 7 . The two side end faces 204 of the generator unit 200 are provided with lugs 205 along the side end faces 204 and parallel to the side end faces 204, which are set away from the contour of the generator. The lugs 205 are provided with a plurality of mounting holes 206 for multiple Splicing between generator units 200. Here, the generator can be an outer rotor inner stator generator, or an outer stator inner rotor generator. Therefore, the lug 205 can be arranged on the surface of the generator far away from the outer contour of the generator, or can be arranged on The face of the generator remote from the inner contour of the generator.

进一步的,支撑座12上设置有升降部123,升降部123带动固定台组件131升降,用于调节发电机单元200的安装孔206的高度。优选,每个支撑部122顶端均设置有升降部123,这样,多个升降部123布置在不同的位置和方向,当发电机单元200在拼接时,多个升降部123可以协同,共同带动固定台组件131在z方向(第三方向)运动,从而调节安装孔206在z方向的高度,使发电机转子单元之间对应的安装孔206轴线重合,调节精度更高。Further, the supporting base 12 is provided with a lifting part 123 , and the lifting part 123 drives the fixing table assembly 131 to lift up and down, and is used for adjusting the height of the installation hole 206 of the generator unit 200 . Preferably, each supporting part 122 is provided with a lifting part 123 at the top, so that multiple lifting parts 123 are arranged in different positions and directions. The stage assembly 131 moves in the z direction (the third direction), thereby adjusting the height of the mounting holes 206 in the z direction, so that the axes of the corresponding mounting holes 206 between the generator rotor units coincide, and the adjustment accuracy is higher.

进一步的,固定台组件131一般设置为可以满足承载发电机转子单元的重量即可。此时,为了能够能将升降部123的力施加到固定台组件131上,可以在固定台组件131的靠近升降部123的边缘固定设置有调节基板132,升降部123通过调节基板132带动固定台组件131升降。通过设置调节基板132,可以避免将固定台组件131的尺寸做的很大,从而增加装置的重量和成本。Further, the fixed platform assembly 131 is generally configured to be able to bear the weight of the rotor unit of the generator. At this time, in order to be able to apply the force of the lifting part 123 to the fixed table assembly 131, an adjustment substrate 132 can be fixedly arranged on the edge of the fixed table assembly 131 close to the lifting part 123, and the lifting part 123 drives the fixed table through the adjustment base plate 132. Assembly 131 is raised and lowered. By providing the adjusting base plate 132, it is possible to avoid making the fixing table assembly 131 too large, thereby increasing the weight and cost of the device.

这里,升降部123可以为液压缸,当然,也可以为其他结构,只要可以实现固定台组件131在z方向(第三方向)调整即可。Here, the lifting part 123 can be a hydraulic cylinder, and of course, it can also be of other structures, as long as the fixing table assembly 131 can be adjusted in the z direction (the third direction).

请参考图9和图10。图9是发电机单元200的运输方法的流程框图;图10是发电机单元200的装配方法的流程框图。Please refer to Figure 9 and Figure 10. FIG. 9 is a block flow diagram of the transportation method of the generator unit 200 ; FIG. 10 is a block flow diagram of the assembly method of the generator unit 200 .

本发明实施例还提供了一种发电机单元200的运输方法,使用上述的辅助装置100,包括:The embodiment of the present invention also provides a transportation method of the generator unit 200, using the above-mentioned auxiliary device 100, including:

S10,将辅助装置100设置于运输设备上;S10, disposing the auxiliary device 100 on the transportation equipment;

S11,使用辅助装置100固定两个以上的发电机单元200;S11, using the auxiliary device 100 to fix more than two generator units 200;

S12,运输设备带动辅助装置100移动;其中,被固定的两个以上的发电机单元200以上端面202、下端面203或侧端面204与固定台13固定。S12 , the transportation equipment drives the auxiliary device 100 to move; wherein, the upper end surface 202 , the lower end surface 203 or the side end surface 204 of the two or more fixed generator units 200 are fixed to the fixed platform 13 .

具体的,辅助装置100可以通过固定装置固定在运输设备上,这样,可以保证在运输过程中,辅助装置100不会因为路途的不平稳或运输设备移动速度的不平稳而出现移动或颠簸,避免了对发电机单元200的损坏。当然,辅助装置100也可以在制造运输设备时,一体成型于运输设备上。本发明实施例还提供了一种发电机单元200的装配方法,使用上述的辅助装置100,包括:Specifically, the auxiliary device 100 can be fixed on the transportation equipment through a fixing device, so that during transportation, it can be ensured that the auxiliary device 100 will not move or bump due to the unevenness of the road or the uneven moving speed of the transportation equipment, avoiding damage to the generator unit 200. Of course, the auxiliary device 100 can also be integrally formed on the transportation equipment when manufacturing the transportation equipment. The embodiment of the present invention also provides an assembly method of the generator unit 200, using the above-mentioned auxiliary device 100, including:

S20,在固定台13上固定连接两个以上的发电机单元200,其中,两个以上的发电机单元200在固定台13上以上端面202或下端面203与固定台13固定;S20, fixedly connecting two or more generator units 200 on the fixed platform 13, wherein, more than two generator units 200 are fixed to the fixed platform 13 on the upper end surface 202 or the lower end surface 203 of the fixed platform 13;

S21,将固定件组件沿第一方向移动和/或通过转动部14旋转,使两个以上的发电机单元200的圆弧面201的开口相对,且两个以上的发电机单元200的两个侧端面分别相互靠近;S21, move the fixing member assembly along the first direction and/or rotate through the rotating part 14, so that the openings of the arc surfaces 201 of the two or more generator units 200 face each other, and two of the two or more generator units 200 The side end surfaces are respectively close to each other;

S22,使用紧固件穿过两个以上的发电机单元200之间的对应安装孔206,完成发电机单元200之间的拼接。S22 , using fasteners to pass through the corresponding installation holes 206 between two or more generator units 200 to complete the splicing between the generator units 200 .

进一步的,使用紧固件穿过两个以上的发电机单元200之间的对应安装孔206,完成发电机单元200之间的拼接,包括:通过升降部123带动固定台组件131升降,调节两个以上的发电机单元200的安装孔206的高度,使发电机单元200之间的对应安装孔206轴线重合。Further, use fasteners to pass through the corresponding installation holes 206 between two or more generator units 200 to complete the splicing between the generator units 200, including: the lifting part 123 drives the fixed table assembly 131 up and down, and adjusts the two The heights of the installation holes 206 of more than one generator unit 200 make the axes of the corresponding installation holes 206 between the generator units 200 coincide.

综上,本发明实施例提供的用于发电机单元200的辅助装置100及发电机单元200的运输、装配方法,突破了在发电机的设计过程中,限于运输等客观条件而导致的发电机直径不能设计过大的瓶颈;可以快速方便的实现两个以上的发电机单元200的同时运输和/或装配,而不再需要调用多个吊车和人员的配合协同,节省了大量的时间和人力成本;并且,也有效的避免了单独运输或装配过程中由于发电机单元200位置的频繁变化,极容易出现磕碰损坏的情况。To sum up, the auxiliary device 100 used for the generator unit 200 and the transportation and assembly method of the generator unit 200 provided by the embodiment of the present invention break through the generator design process, which is limited to the objective conditions such as transportation. The diameter of the bottleneck cannot be designed too large; the simultaneous transportation and/or assembly of two or more generator units 200 can be realized quickly and conveniently, without the need to call multiple cranes and the cooperation of personnel, saving a lot of time and manpower cost; moreover, it also effectively avoids the situation that the generator unit 200 is prone to bump damage due to frequent changes in the position of the generator unit 200 during separate transportation or assembly.

本发明可以以其他的具体形式实现,而不脱离其精神和本质特征。因此,当前的实施例在所有方面都被看作是示例性的而非限定性的,本发明的范围由所附权利要求而非上述描述定义,并且,落入权利要求的含义和等同物的范围内的全部改变从而都被包括在本发明的范围之中。并且,在不同实施例中出现的不同技术特征可以进行组合,以取得有益效果。本领域技术人员在研究附图、说明书及权利要求书的基础上,应能理解并实现所揭示的实施例的其他变化的实施例。The present invention may be embodied in other specific forms without departing from its spirit and essential characteristics. Therefore, the present embodiments are to be considered in all respects as illustrative rather than restrictive, the scope of the present invention is defined by the appended claims rather than the above description, and, within the meaning and equivalents of the claims, All changes in scope are thereby embraced within the scope of the invention. Moreover, different technical features in different embodiments can be combined to achieve beneficial effects. Those skilled in the art should be able to understand and implement other modified embodiments of the disclosed embodiments on the basis of studying the drawings, specification and claims.

Claims (17)

1.一种用于发电机单元(200)的辅助装置(100),所述发电机单元(200)包括与发电机高度方向平行的圆弧面(201),与发电机高度方向垂直的上端面(202)和下端面(203),以及与发电机高度方向平行的两个侧端面(204),其特征在于,所述辅助装置(100)包括:1. An auxiliary device (100) for a generator unit (200), said generator unit (200) comprising a circular arc surface (201) parallel to the height direction of the generator, and an upper surface perpendicular to the height direction of the generator The end face (202) and the lower end face (203), and two side end faces (204) parallel to the height direction of the generator, are characterized in that the auxiliary device (100) includes: 基座(11);base (11); 固定台(13),通过支撑座(12)设置于所述基座(11)上,所述固定台(13)上能够间隔固定有两个以上的所述发电机单元(200),其中,两个以上的所述发电机单元(200)以所述上端面(202)、所述下端面(203)或所述侧端面(204)与所述固定台(13)固定,The fixed platform (13) is arranged on the base (11) through the support seat (12), and more than two generator units (200) can be fixed on the fixed platform (13) at intervals, wherein, More than two generator units (200) are fixed to the fixed table (13) by the upper end surface (202), the lower end surface (203) or the side end surface (204), 其中,所述固定台(13)包括两个以上的独立的固定台组件(131),所述固定台组件(131)上设置有固定部,两个以上的独立的所述固定台组件(131)通过所述固定部能够分别固定两个以上的所述发电机单元(200),且至少一个所述固定台组件(131)对应的所述支撑座(12)沿第一方向可移动设置,所述第一方向是指两个以上所述固定台组件(131)的排布延伸方向。Wherein, the fixed platform (13) includes more than two independent fixed platform components (131), the fixed platform components (131) are provided with fixing parts, and more than two independent fixed platform components (131) ) two or more of the generator units (200) can be respectively fixed by the fixing part, and the support base (12) corresponding to at least one of the fixing table components (131) is movably arranged along the first direction, The first direction refers to the direction in which two or more fixed table assemblies (131) are arranged and extended. 2.根据权利要求1所述的辅助装置(100),其特征在于,所述基座(11)上沿所述第一方向设置有轨道(111),所述支撑座(12)能够带动所述固定台组件(131)沿所述轨道(111)移动。2. The auxiliary device (100) according to claim 1, characterized in that, the base (11) is provided with a track (111) along the first direction, and the support seat (12) can drive the The fixed table assembly (131) moves along the track (111). 3.根据权利要求2所述的辅助装置(100),其特征在于,所述支撑座(12)包括滑动部(121)和支撑部(122),所述滑动部(121)和所述支撑部(122)固定连接,所述滑动部(121)下端开设有凹槽(1211)和/或凸起(1111),所述轨道(111)沿长度方向的截面开设有与所述滑动部(121)适配的凸起(1111)和/或凹槽(1211),所述滑动部(121)与所述轨道(111)相互接触的所述凹槽(1211)面或所述凸起(1111)面上设置有滚动件(1212)。3. The auxiliary device (100) according to claim 2, characterized in that, the support seat (12) comprises a sliding part (121) and a supporting part (122), and the sliding part (121) and the supporting part part (122) is fixedly connected, the lower end of the sliding part (121) is provided with a groove (1211) and/or a protrusion (1111), and the section of the track (111) along the length direction is provided with 121) adapted protrusions (1111) and/or grooves (1211), the surface of the groove (1211) or the protrusion ( 1111) is provided with rolling element (1212) on the surface. 4.根据权利要求2或3所述的辅助装置(100),其特征在于,还包括转动部(14)和驱动所述转动部(14)旋转的驱动装置(144),所述转动部(14)设置于所述固定台组件(131)的下端面,所述转动部(14)与所述固定台组件(131)固定连接,所述驱动装置(144)带动所述转动部(14)及固定台组件(131)绕所述固定台组件(131)所在平面的且与平面垂直的轴线旋转。4. Auxiliary device (100) according to claim 2 or 3, is characterized in that, also comprises rotating part (14) and the driving device (144) that drives described rotating part (14) to rotate, and described rotating part ( 14) It is arranged on the lower end surface of the fixed table assembly (131), the rotating part (14) is fixedly connected with the fixed table assembly (131), and the driving device (144) drives the rotating part (14) And the fixed table assembly (131) rotates around the axis of the plane where the fixed table assembly (131) is located and perpendicular to the plane. 5.根据权利要求4所述的辅助装置(100),其特征在于,所述转动部(14)为转动盘(141),所述转动盘(141)与对应的所述固定台组件(131)固定连接,并且所述转动盘(141)的旋转轴线与对应的所述固定台组件(131)所在的平面的且与平面垂直的轴线重合。5. The auxiliary device (100) according to claim 4, characterized in that, the rotating part (14) is a rotating disk (141), and the rotating disk (141) and the corresponding fixed table assembly (131) ) is fixedly connected, and the rotation axis of the rotating disk (141) coincides with the axis perpendicular to the plane where the corresponding fixed table assembly (131) is located. 6.根据权利要求5所述的辅助装置(100),其特征在于,所述支撑座(12)包括从支撑部(122)顶端起始并沿所述支撑部(122)顶端连线构成的平面向平面中心延展的多个支架,所述转动部(14)还包括连接件(142),所述连接件(142)与所述转动盘(141)下端面抵靠连接,其中,所述连接件(142)包括底面(1422)和顶面(1421),所述底面(1422)位于支架下方,所述顶面(1421)位于支架上方,所述底面(1422)与所述支架下端面之间设置有弹性件(143)。6. The auxiliary device (100) according to claim 5, characterized in that, the support seat (12) includes a support starting from the top of the support part (122) and formed along a line connecting the top of the support part (122). A plurality of brackets extending from the plane to the center of the plane, the rotating part (14) also includes a connecting piece (142), and the connecting piece (142) is connected to the lower end surface of the rotating disk (141), wherein the The connector (142) includes a bottom surface (1422) and a top surface (1421), the bottom surface (1422) is located below the support, the top surface (1421) is located above the support, and the bottom surface (1422) is connected to the lower end surface of the support. Elastic pieces (143) are arranged between them. 7.根据权利要求4所述的辅助装置(100),其特征在于,所述转动部(14)为设置于所述固定台组件(131)下端面的轴,所述驱动装置(144)通过轴带动固定台组件(131)旋转。7. The auxiliary device (100) according to claim 4, characterized in that, the rotating part (14) is a shaft arranged on the lower end surface of the fixed table assembly (131), and the driving device (144) passes through The shaft drives the fixed table assembly (131) to rotate. 8.根据权利要求5所述的辅助装置(100),其特征在于,所述发电机单元(200)的两个所述侧端面(204)均设置有沿所述侧端面(204)并与侧端面(204)平行,向远离发电机轮廓设置的凸耳(205),所述凸耳(205)上设置有多个安装孔(206),用于多个所述发电机单元(200)之间的拼接;所述支撑座(12)上设置有升降部(123),所述升降部(123)带动所述固定台组件(131)沿第三方向升降,用于调节所述发电机单元(200)的所述安装孔(206)的高度。8. The auxiliary device (100) according to claim 5, characterized in that, the two side end surfaces (204) of the generator unit (200) are provided with The side end faces (204) are parallel to the lugs (205) arranged away from the outline of the generator, and the lugs (205) are provided with a plurality of mounting holes (206) for multiple generator units (200) splicing between; the support base (12) is provided with a lifting part (123), and the lifting part (123) drives the fixed table assembly (131) to lift along the third direction for adjusting the generator The height of said mounting hole (206) of the unit (200). 9.根据权利要求8所述的辅助装置(100),其特征在于,所述固定台组件(131)靠近所述升降部(123)的边缘固定设置有调节基板(132),所述升降部(123)通过所述调节基板(132)带动所述固定台组件(131)升降。9. The auxiliary device (100) according to claim 8, characterized in that, the fixed platform assembly (131) is fixedly provided with an adjustment base plate (132) close to the edge of the lifting part (123), and the lifting part (123) Drive the fixed platform assembly (131) up and down through the adjustment base plate (132). 10.根据权利要求9所述的辅助装置(100),其特征在于,所述支撑座(12)包括两组所述支撑部(122),两组所述支撑部(122)沿第二方向设置于对应所述固定台组件(131)的两侧,每组所述支撑部(122)至少包括两个支撑件,所述升降部(123)为液压缸,每个所述支撑件顶端设置有一个液压缸。10. The auxiliary device (100) according to claim 9, characterized in that, the support seat (12) comprises two groups of the support parts (122), and the two groups of the support parts (122) are along the second direction Set on both sides corresponding to the fixed table assembly (131), each set of support parts (122) includes at least two support members, the lifting part (123) is a hydraulic cylinder, and the top of each support member is set There is a hydraulic cylinder. 11.根据权利要求7所述的辅助装置(100),其特征在于,所述发电机单元(200)的两个所述侧端面(204)均设置有沿所述侧端面(204)并与侧端面(204)平行,向远离发电机轮廓设置的凸耳(205),所述凸耳(205)上设置有多个安装孔(206),用于多个所述发电机单元(200)之间的拼接;所述支撑座(12)上设置有升降部(123),所述升降部(123)带动所述固定台组件(131)沿第三方向升降,用于调节所述发电机单元(200)的所述安装孔(206)的高度。11. The auxiliary device (100) according to claim 7, characterized in that, the two side end faces (204) of the generator unit (200) are provided with The side end faces (204) are parallel to the lugs (205) arranged away from the outline of the generator, and the lugs (205) are provided with a plurality of mounting holes (206) for a plurality of the generator units (200) splicing between; the support base (12) is provided with a lifting part (123), and the lifting part (123) drives the fixed table assembly (131) to lift along the third direction for adjusting the generator The height of said mounting hole (206) of the unit (200). 12.根据权利要求11所述的辅助装置(100),其特征在于,所述固定台组件(131)靠近所述升降部(123)的边缘固定设置有调节基板(132),所述升降部(123)通过所述调节基板(132)带动所述固定台组件(131)升降。12. The auxiliary device (100) according to claim 11, characterized in that, the fixed table assembly (131) is fixedly provided with an adjustment base plate (132) close to the edge of the lifting part (123), and the lifting part (123) Drive the fixed platform assembly (131) up and down through the adjustment base plate (132). 13.根据权利要求12所述的辅助装置(100),其特征在于,所述支撑座(12)包括两组所述支撑部(122),两组所述支撑部(122)沿第二方向设置于对应所述固定台组件(131)的两侧,每组所述支撑部(122)至少包括两个支撑件,所述升降部(123)为液压缸,每个所述支撑件顶端设置有一个液压缸。13. The auxiliary device (100) according to claim 12, characterized in that, the support base (12) comprises two groups of the support parts (122), and the two groups of the support parts (122) are along the second direction Set on both sides corresponding to the fixed table assembly (131), each set of support parts (122) includes at least two support parts, the lifting part (123) is a hydraulic cylinder, and the top of each support part is set There is a hydraulic cylinder. 14.根据权利要求1所述的辅助装置(100),其特征在于,所述发电机单元(200)为发电机转子单元或发电机定子单元。14. The auxiliary device (100) according to claim 1, characterized in that the generator unit (200) is a generator rotor unit or a generator stator unit. 15.一种发电机单元(200)的运输方法,其特征在于,使用如权利要求1-14任一所述的辅助装置(100),包括:15. A method for transporting a generator unit (200), characterized in that the auxiliary device (100) according to any one of claims 1-14 is used, comprising: 将所述辅助装置(100)设置于运输设备上;disposing the auxiliary device (100) on the transport equipment; 使用所述辅助装置(100)固定两个以上的所述发电机单元(200);fixing two or more of said generator units (200) using said auxiliary device (100); 运输设备带动所述辅助装置(100)移动;The transport equipment drives the auxiliary device (100) to move; 其中,两个以上的所述发电机单元(200)以所述上端面(202)、所述下端面(203)或所述侧端面(204)与所述固定台(13)固定。Wherein, more than two generator units (200) are fixed to the fixed platform (13) by the upper end surface (202), the lower end surface (203) or the side end surface (204). 16.一种发电机单元(200)的装配方法,其特征在于,使用如权利要求1-14任一所述的辅助装置(100),包括:16. An assembly method of a generator unit (200), characterized in that the auxiliary device (100) according to any one of claims 1-14 is used, comprising: 所述固定台(13)上固定连接两个以上的所述发电机单元(200),其中,两个以上的所述发电机单元(200)以所述上端面(202)或所述下端面(203)与所述固定台(13)固定;Two or more generator units (200) are fixedly connected to the fixed platform (13), wherein more than two generator units (200) use the upper end face (202) or the lower end face (203) is fixed with the fixed table (13); 将所述固定台组件(131)通过驱动部(114)沿第一方向移动和/或通过转动部(14)旋转,使两个以上的所述发电机单元(200)的所述圆弧面(201)的开口相对,且两个以上的所述发电机单元(200)的两个侧端面分别相互靠近;The fixed table assembly (131) is moved along the first direction by the driving part (114) and/or rotated by the rotating part (14), so that the circular arc surfaces of the two or more generator units (200) The openings of (201) are opposite, and the two side end faces of more than two generator units (200) are respectively close to each other; 使用紧固件穿过两个以上的所述发电机单元(200)之间的对应安装孔(206),完成所述发电机单元(200)之间的拼接。Fasteners are used to pass through corresponding installation holes (206) between two or more of the generator units (200) to complete splicing between the generator units (200). 17.根据权利要求16所述的发电机单元(200)的装配方法,其特征在于,使用紧固件穿过两个以上的所述发电机单元(200)之间的对应安装孔(206),完成所述发电机单元(200)之间的拼接,包括:17. The method for assembling the generator unit (200) according to claim 16, characterized in that fasteners are used to pass through corresponding installation holes (206) between two or more said generator units (200) , completing the splicing between the generator units (200), including: 通过升降部(123)带动所述固定台组件(131)升降,调节两个以上的所述发电机单元(200)的所述安装孔(206)的高度,使所述发电机单元(200)之间的对应所述安装孔(206)轴线重合。The lifting part (123) drives the fixed table assembly (131) up and down, and adjusts the height of the mounting holes (206) of more than two generator units (200), so that the generator unit (200) The axes of the corresponding mounting holes (206) are coincident.
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CN103303567A (en) * 2012-03-09 2013-09-18 西门子公司 Retainer for transporting and storing a segment of a stator adapted to be part of a generator of a wind turbine
CN104396125A (en) * 2012-05-22 2015-03-04 乌本产权有限公司 Synchronous generator of a gearless wind energy turbine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103303567A (en) * 2012-03-09 2013-09-18 西门子公司 Retainer for transporting and storing a segment of a stator adapted to be part of a generator of a wind turbine
CN104396125A (en) * 2012-05-22 2015-03-04 乌本产权有限公司 Synchronous generator of a gearless wind energy turbine

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