CN110260670A - A kind of control device and its control method of the interior fusing atmosphere of electric smelter furnace - Google Patents

A kind of control device and its control method of the interior fusing atmosphere of electric smelter furnace Download PDF

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Publication number
CN110260670A
CN110260670A CN201910540346.3A CN201910540346A CN110260670A CN 110260670 A CN110260670 A CN 110260670A CN 201910540346 A CN201910540346 A CN 201910540346A CN 110260670 A CN110260670 A CN 110260670A
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China
Prior art keywords
electric smelter
water
flue gas
pipe
nitrogen
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Granted
Application number
CN201910540346.3A
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Chinese (zh)
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CN110260670B (en
Inventor
唐宇
刘春�
刘洁
李玮
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Nanjing Fiberglass Research and Design Institute Co Ltd
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Sinoma Science and Technology Co Ltd
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Priority to CN201910540346.3A priority Critical patent/CN110260670B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • F27D2007/063Special atmospheres, e.g. high pressure atmospheres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0028Regulation
    • F27D2019/0068Regulation involving a measured inflow of a particular gas in the enclosure

Abstract

The present invention discloses a kind of control device of fusing atmosphere in electric smelter furnace, the nitrogen feed unit of nitrogen is filled with including the flue gas inspection unit of flue gas concentration in electric smelter, detection electric smelter, into electric smelter and to being filled with the cooling pipeline water cooling unit of nitrogen.Invention additionally discloses the control methods that atmosphere is melted in a kind of electric smelter furnace, aperture puts into oxygen, carbon dioxide detection probe on electric smelter furnace roof top cover, oxygen, gas concentration lwevel in electric smelter furnace are detected, when detecting that oxygen concentration is more than setting value, nitrogen is sprayed into automatically into electric smelting furnace body, oxygen concentration in furnace is reduced, and then guarantees that electric smelter fusing atmosphere is reducing atmosphere.

Description

A kind of control device and its control method of the interior fusing atmosphere of electric smelter furnace
Technical field
The invention belongs to electric smelters to produce asbestos product technical field, be related to the control device of fusing atmosphere in electric smelter furnace And its control method, and in particular to how to control and melt atmosphere in electric smelter furnace, it is made to stabilize to reducing atmosphere, improve rock wool The performance etc. of product.
Background technique
Fusing atmosphere in electric smelter furnace is reducing atmosphere or oxidizing atmosphere, is set to electric smelting furnace body, production line Standby and asbestos product performance etc. is crucial.By analysis and flue gas inspection proves, fusing atmosphere is in electric smelter furnace When reducing atmosphere, graphite electrode must can be effectively protected, graphite electrode is prevented to be oxidized;Electric furnace body can also be protected, is prolonged Long converter life, save the cost;Contain suitable Fe2+ in rock wool simultaneously, rock wool fibers temperature tolerance and tensile strength etc. can be improved Performance;It can be reduced the time that electric smelter puts molten iron again, it is easy to operate.
Summary of the invention
The purpose of the invention is to control in electric smelter furnace to melt atmosphere, so that it is melted atmosphere and stabilize to reproducibility gas Atmosphere.
The present invention controls the principle of fusing atmosphere in electric smelter furnace
Due to the chemical inertness of nitrogen, it is commonly used for protective gas, such as: melon and fruit, food, light bulb fill gas.To prevent certain objects Body is aoxidized when being exposed to air by oxygen, fills silo with nitrogen, grain can be made not go rotten, not germinate, long-term preservation.In chemical industry Industry, nitrogen are mainly used as protective gas, substitution gas, washing gas, safety guarantee gas.Add as aluminum products, aluminum profile Work, the protective gas such as thin rolling of aluminium.
Because the chemical property torpescence of nitrogen, is difficult to chemically react with other materials, therefore into electric smelting furnace body It is filled with nitrogen and reduces the entrance of oxygen in electric furnace as protective gas, while reducing the oxidation in furnace to ferrous ion.
The specific technical solution that the present invention uses is:
A kind of control device of the interior fusing atmosphere of electric smelter furnace, including electric smelter, detect the cigarette of flue gas concentration in electric smelter Gas detection unit, the nitrogen feed unit that nitrogen is filled with into electric smelter and to being filled with the cooling pipeline water cooling unit of nitrogen,
Three hollow graphite electrodes are set on the furnace roof top cover of electric smelter, are arranged coaxially in every hollow graphite electrode The company of fixed outer tube is arranged in the cooling-water duct being made of inner and outer tubes between the outer wall and hollow graphite electrode inner wall of outer tube Bracket is connect, the both ends of inner and outer tubes are connected by annular endplate;Outer wall of inner tube, outer tube wall and two annular endplates it Between surround cooling-water duct;Two water pipe heads are set on the annular endplate of cooling-water duct one end;
Flue gas inspection unit includes detecting the oxygen measurement probe of oxygen concentration in electric smelter, titanium dioxide in detection electric smelter The carbon dioxide detection probe and flue gas monitoring analyzer of concentration of carbon, flue gas monitoring analyzer are placed in except electric smelter, oxygen inspection Probing head is fixed by the bracket on the furnace roof top cover of electric smelter and in the burner hearth that oxygen measurement probe protrudes into electric smelter, oxygen inspection Probing head signal end accesses flue gas monitoring analyzer;Carbon dioxide detection probe is fixed by the bracket the furnace roof top cover in electric smelter Upper and carbon dioxide detection probe protrudes into the burner hearth of electric smelter, the signal end access flue gas monitoring point of carbon dioxide detection probe Analyzer;
Nitrogen feed unit includes nitrogen compressor, liquid nitrogen storage tank and flowmeter processed, and nitrogen compressor and liquid nitrogen storage tank processed are placed in Except electric smelter, the electrically operated valve in liquid nitrogen storage tank is electrically connected flue gas monitoring analyzer;The output of nitrogen compressor processed passes through pipeline The input of liquid nitrogen storage tank is connected, the output of liquid nitrogen storage tank connects total inlet pipe road, and total inlet pipe road is connect respectively by four-way connection Three branches enter pipeline out, and three branches enter pipeline and are inserted into three hollow graphite electrodes respectively;Flowmeter is mounted on always On admission line;
Pipeline water cooling unit includes water tank, water pump, water supplying pipe, return pipe and water supply valve, and water tank is placed in electricity Except smelting furnace, water pump is placed in by water tank, and exit of pump connects water supplying pipe one end, and the water supplying pipe other end connects a water pipe and connects Head, return pipe one end connect another water pipe head, and the return pipe other end protrudes into water tank, and water supply valve is arranged in water supplying pipe On.
To the preferred of technical solution of the present invention, the center of hollow graphite electrode is arranged the double-deck heat resisting steel pipeline, and nitrogen is from inner It is passed through in layer steel pipe, the double-deck heat resisting steel pipeline is located at the inside of inner tube.
To the preferred of technical solution of the present invention, backwater valve is set on return pipe.
The control method of fusing atmosphere, includes the following steps: in electric smelter furnace
Step 1) sets the oxygen concentration and carbon dioxide setting value in flue gas monitoring analyzer;
Step 2) when shown in flue gas monitoring analyzer oxygen concentration that oxygen measurement probe detects be more than setting value and Or the gas concentration lwevel that carbon dioxide detection probe detects is more than setting value, electricity of the flue gas monitoring analyzer to liquid nitrogen storage tank Movable valve issues the signal opened;
Step 3) starts water pump, opens the water supply valve on water supplying pipe and opens the backwater valve on return pipe;
Electrically operated valve in step 4) liquid nitrogen storage tank is opened, and the nitrogen in liquid nitrogen storage tank is filled in electric smelting furnace body, is filled with A period of time nitrogen;
Step 5) is when showing that oxygen concentration that oxygen measurement probe detects is equal to or less than set in flue gas monitoring analyzer The gas concentration lwevel that definite value and carbon dioxide detection probe detect is equal to or less than setting value, and flue gas monitoring analyzer is to liquid The electrically operated valve of nitrogen storage tank issues the signal closed;
Electrically operated valve in step 6) liquid nitrogen storage tank is closed, and nitrogen stopping is filled with;
Step 7) switches off the pump, and closes the water supply valve on water supplying pipe and closes the backwater valve on return pipe.
Compared with prior art, the present invention the beneficial effect is that:
The present invention reduces the entrance of oxygen in electric furnace as protective gas to nitrogen is filled in electric smelter, while reducing furnace The interior oxidation to ferrous ion guarantees that electric smelter fusing atmosphere is reducing atmosphere;Simultaneously using water cooling to the nitrogen being filled with into Row cooling, is effectively prevented high temperature nitrogen damage caused by electric smelter.
Detailed description of the invention
Fig. 1 is the functional block diagram of the control device of fusing atmosphere in electric smelter furnace.
Fig. 2 is the aperture layout drawing of electric smelter furnace roof top cover.
Specific embodiment
Technical solution of the present invention is described in detail below, but protection scope of the present invention is not limited to the implementation Example.
To keep the contents of the present invention more obvious and easy to understand, done further below in conjunction with attached drawing 1- Fig. 2 and specific embodiment Description.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.
Embodiment:
As shown in Figure 1, the control device of atmosphere, including electric smelter are melted in a kind of electric smelter furnace of the present embodiment, detection electricity The flue gas inspection unit of flue gas concentration in smelting furnace, the nitrogen feed unit that nitrogen is filled with into electric smelter and cooling to nitrogen is filled with Pipeline water cooling unit.
As shown in Fig. 2, three hollow graphite electrodes are arranged on the furnace roof top cover of electric smelter, in every hollow graphite electrode The coaxial cooling-water duct 1 being made of inner and outer tubes is set, is arranged between the outer wall and hollow graphite electrode inner wall of outer tube The connecting bracket of fixed outer tube, the both ends of inner and outer tubes are connected by annular endplate;Outer wall of inner tube, outer tube wall and two Cooling-water duct is surrounded between a annular endplate;Two water pipe heads are set on the annular endplate of cooling-water duct one end.
Flue gas inspection unit includes detecting the oxygen measurement probe of oxygen concentration in electric smelter, titanium dioxide in detection electric smelter The carbon dioxide detection probe and flue gas monitoring analyzer of concentration of carbon, flue gas monitoring analyzer are placed in except electric smelter, oxygen inspection Probing head is fixed by the bracket on the furnace roof top cover of electric smelter and in the burner hearth that oxygen measurement probe protrudes into electric smelter, oxygen inspection Probing head signal end accesses flue gas monitoring analyzer;Carbon dioxide detection probe is fixed by the bracket the furnace roof top cover in electric smelter Upper and carbon dioxide detection probe protrudes into the burner hearth of electric smelter, the signal end access flue gas monitoring point of carbon dioxide detection probe Analyzer;
Nitrogen feed unit includes nitrogen compressor, liquid nitrogen storage tank and flowmeter processed, and nitrogen compressor and liquid nitrogen storage tank processed are placed in Except electric smelter, the electrically operated valve in liquid nitrogen storage tank is electrically connected flue gas monitoring analyzer;The output of nitrogen compressor processed passes through pipeline The input of liquid nitrogen storage tank is connected, the output of liquid nitrogen storage tank connects total inlet pipe road, and total inlet pipe road is connect respectively by four-way connection Three branches enter pipeline out, and three branches enter pipeline and are inserted into three hollow graphite electrodes respectively;Flowmeter is mounted on always On admission line;
Pipeline water cooling unit includes water tank, water pump, water supplying pipe, return pipe and water supply valve, and water tank is placed in electricity Except smelting furnace, water pump is placed in water tank, and exit of pump connects water supplying pipe one end, and the water supplying pipe other end connects a water pipe and connects Head, return pipe one end connect another water pipe head, and the return pipe other end protrudes into water tank, and water supply valve is arranged in water supplying pipe On, backwater valve is set on return pipe.
As shown in Figure 1, the double-deck heat resisting steel pipeline is arranged in the center of hollow graphite electrode, nitrogen is passed through out of inner layer steel pipe, The double-deck heat resisting steel pipeline is located at the inside of inner tube.Cold water in being filled with nitrogen procedure in cooling-water duct 1 is to the nitrogen being filled with It is cooled down, prevents nitrogen from damaging to electric smelter.
As shown in Fig. 2, aperture puts into the peace of oxygen detection spy, carbon dioxide detection probe on electric smelter furnace roof top cover Dress, 3, oxygen, gas concentration lwevel in electric smelter furnace are detected;Multiple chargings are opened up on electric smelter furnace roof top cover simultaneously Hole 2.
The control method of fusing atmosphere, includes the following steps: in electric smelter furnace
Step 1) sets the oxygen concentration and carbon dioxide setting value in flue gas monitoring analyzer;
Step 2) when shown in flue gas monitoring analyzer oxygen concentration that oxygen measurement probe detects be more than setting value and Or the gas concentration lwevel that carbon dioxide detection probe detects is more than setting value, electricity of the flue gas monitoring analyzer to liquid nitrogen storage tank Movable valve issues the signal opened;
Step 3) starts water pump, opens the water supply valve on water supplying pipe and opens the backwater valve on return pipe;
Electrically operated valve in step 4) liquid nitrogen storage tank is opened, and the nitrogen in liquid nitrogen storage tank is filled in electric smelting furnace body, is filled with A period of time nitrogen;
Step 5) is when showing that oxygen concentration that oxygen measurement probe detects is equal to or less than set in flue gas monitoring analyzer The gas concentration lwevel that definite value and carbon dioxide detection probe detect is equal to or less than setting value, and flue gas monitoring analyzer is to liquid The electrically operated valve of nitrogen storage tank issues the signal closed;
Electrically operated valve in step 6) liquid nitrogen storage tank is closed, and nitrogen stopping is filled with;
Step 7) switches off the pump, and closes the water supply valve on water supplying pipe and closes the backwater valve on return pipe.
The control method of fusing atmosphere in electric smelter furnace as shown in Figure 1, when detect oxygen concentration be more than setting value and/or When gas concentration lwevel is more than setting value, nitrogen is sprayed into automatically into electric smelting furnace body, makes oxygen concentration and carbon dioxide in furnace Concentration reduces, and then guarantees that electric smelter fusing atmosphere is reducing atmosphere.
As described above, must not be explained although the present invention has been indicated and described referring to specific preferred embodiment For the limitation to invention itself.It without prejudice to the spirit and scope of the invention as defined in the appended claims, can be right Various changes can be made in the form and details for it.

Claims (4)

1. the control device of fusing atmosphere in a kind of electric smelter furnace, including electric smelter, which is characterized in that further include detection electric smelter The flue gas inspection unit of interior flue gas concentration, the nitrogen feed unit that nitrogen is filled with into electric smelter and to being filled with the cooling pipe of nitrogen Road water cooling unit,
Three hollow graphite electrodes are set on the furnace roof top cover of electric smelter, are arranged in every hollow graphite electrode coaxial by interior The connection branch of fixed outer tube is arranged in the cooling-water duct that pipe and outer tube are constituted between the outer wall and hollow graphite electrode inner wall of outer tube Frame, the both ends of inner and outer tubes are connected by annular endplate;It is enclosed between outer wall of inner tube, outer tube wall and two annular endplates At cooling-water duct;Two water pipe heads are set on the annular endplate of cooling-water duct one end;
Flue gas inspection unit includes the oxygen measurement probe of oxygen concentration in detection electric smelter, carbon dioxide is dense in detection electric smelter The carbon dioxide detection probe and flue gas monitoring analyzer of degree, flue gas monitoring analyzer are placed in except electric smelter, and oxygen detection is visited Head is fixed by the bracket on the furnace roof top cover of electric smelter and in the burner hearth that oxygen measurement probe protrudes into electric smelter, and oxygen detection is visited Head signal end accesses flue gas monitoring analyzer;Carbon dioxide detection probe be fixed by the bracket on the furnace roof top cover of electric smelter and Carbon dioxide detection probe protrudes into the burner hearth of electric smelter, the signal end access flue gas monitoring analysis of carbon dioxide detection probe Instrument;
Nitrogen feed unit includes nitrogen compressor, liquid nitrogen storage tank and flowmeter processed, and nitrogen compressor and liquid nitrogen storage tank processed are placed in electric smelting Except furnace, the electrically operated valve in liquid nitrogen storage tank is electrically connected flue gas monitoring analyzer;The output of nitrogen compressor processed is connected by pipeline The input of liquid nitrogen storage tank, the output of liquid nitrogen storage tank connect total inlet pipe road, and total inlet pipe road picks out three by four-way connection respectively Root branch enters pipeline, and three branches enter pipeline and are inserted into three hollow graphite electrodes respectively;Flowmeter is mounted on total air inlet On pipeline;
Pipeline water cooling unit includes water tank, water pump, water supplying pipe, return pipe and water supply valve, and water tank is placed in electric smelter Except, water pump is placed in by water tank, and exit of pump connects water supplying pipe one end, and the water supplying pipe other end connects a water pipe head, Return pipe one end connects another water pipe head, and the return pipe other end protrudes into water tank, and water supply valve is arranged on water supplying pipe.
2. the apparatus according to claim 1, which is characterized in that the double-deck heat resisting pipe is arranged in the center of hollow graphite electrode Road, nitrogen are passed through out of inner layer steel pipe, and the double-deck heat resisting steel pipeline is located at the inside of inner tube.
3. the apparatus according to claim 1, which is characterized in that backwater valve is arranged on return pipe.
4. proposing the control method of fusing atmosphere in electric smelter furnace using device described in claim 1-3, which is characterized in that packet Include following steps:
Step 1) sets the oxygen concentration and carbon dioxide setting value in flue gas monitoring analyzer;
Step 2) is when showing that oxygen concentration that oxygen measurement probe detects is more than setting value and/or two in flue gas monitoring analyzer The gas concentration lwevel that carbonoxide detection probe detects is more than setting value, motor-driven valve of the flue gas monitoring analyzer to liquid nitrogen storage tank Door issues the signal opened;
Step 3) starts water pump, opens the water supply valve on water supplying pipe and opens the backwater valve on return pipe;
Electrically operated valve in step 4) liquid nitrogen storage tank is opened, and the nitrogen in liquid nitrogen storage tank is filled in electric smelting furnace body, is filled with one section Time nitrogen;
Step 5) is when showing that oxygen concentration that oxygen measurement probe detects is equal to or less than setting value in flue gas monitoring analyzer The gas concentration lwevel detected with carbon dioxide detection probe is equal to or less than setting value, and flue gas monitoring analyzer is stored up to liquid nitrogen The electrically operated valve of tank issues the signal closed;
Electrically operated valve in step 6) liquid nitrogen storage tank is closed, and nitrogen stopping is filled with;
Step 7) switches off the pump, and closes the water supply valve on water supplying pipe and closes the backwater valve on return pipe.
CN201910540346.3A 2019-06-21 2019-06-21 Control device and control method for melting atmosphere in electric melting furnace Active CN110260670B (en)

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CN110260670B CN110260670B (en) 2024-03-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112479560A (en) * 2020-12-24 2021-03-12 连云港福东正佑照明电器有限公司 Preparation method of radiation-resistant anti-crystallization high-transmittance quartz tube for ultra-high-power light source

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CN101978078A (en) * 2008-03-18 2011-02-16 杰富意钢铁株式会社 Method of separating blast furnace gas
CN102080932A (en) * 2010-12-02 2011-06-01 苏州中门子科技有限公司 Gas online detection device in protective gas heat treatment furnace
CN105289220A (en) * 2014-05-30 2016-02-03 宝山钢铁股份有限公司 High-temperature reductive protective gas circulation drying system and method
CN107300325A (en) * 2017-07-25 2017-10-27 江苏亨通光纤科技有限公司 Wire drawing induction furnace fast cooling device and its cool-down method
CN207918668U (en) * 2018-01-24 2018-09-28 河北视窗玻璃有限公司 Glass total oxygen kiln atmosphere control system and glass total oxygen kiln

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Publication number Priority date Publication date Assignee Title
JP2007153670A (en) * 2005-12-05 2007-06-21 Mitsubishi Kakoki Kaisha Ltd Apparatus and method for manufacturing reducing gas
CN101978078A (en) * 2008-03-18 2011-02-16 杰富意钢铁株式会社 Method of separating blast furnace gas
CN102080932A (en) * 2010-12-02 2011-06-01 苏州中门子科技有限公司 Gas online detection device in protective gas heat treatment furnace
CN105289220A (en) * 2014-05-30 2016-02-03 宝山钢铁股份有限公司 High-temperature reductive protective gas circulation drying system and method
CN107300325A (en) * 2017-07-25 2017-10-27 江苏亨通光纤科技有限公司 Wire drawing induction furnace fast cooling device and its cool-down method
CN207918668U (en) * 2018-01-24 2018-09-28 河北视窗玻璃有限公司 Glass total oxygen kiln atmosphere control system and glass total oxygen kiln

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112479560A (en) * 2020-12-24 2021-03-12 连云港福东正佑照明电器有限公司 Preparation method of radiation-resistant anti-crystallization high-transmittance quartz tube for ultra-high-power light source

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