CN110260670B - Control device and control method for melting atmosphere in electric melting furnace - Google Patents

Control device and control method for melting atmosphere in electric melting furnace Download PDF

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Publication number
CN110260670B
CN110260670B CN201910540346.3A CN201910540346A CN110260670B CN 110260670 B CN110260670 B CN 110260670B CN 201910540346 A CN201910540346 A CN 201910540346A CN 110260670 B CN110260670 B CN 110260670B
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Prior art keywords
melting furnace
electric melting
water
pipe
electric
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CN110260670A (en
Inventor
唐宇
刘春�
刘洁
李玮
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Nanjing Fiberglass Research and Design Institute Co Ltd
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Nanjing Fiberglass Research and Design Institute Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • F27D2007/063Special atmospheres, e.g. high pressure atmospheres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0028Regulation
    • F27D2019/0068Regulation involving a measured inflow of a particular gas in the enclosure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Details (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The invention discloses a control device for a melting atmosphere in an electric melting furnace, which comprises the electric melting furnace, a smoke detection unit for detecting the smoke concentration in the electric melting furnace, a nitrogen supply unit for filling nitrogen into the electric melting furnace and a pipeline water cooling unit for cooling the filled nitrogen. The invention also discloses a control method of the melting atmosphere in the electric melting furnace, which comprises the steps of opening holes in the top cover of the electric melting furnace, putting an oxygen and carbon dioxide detection probe, detecting the concentration of oxygen and carbon dioxide in the electric melting furnace, and automatically spraying nitrogen into the electric melting furnace body when the concentration of oxygen is detected to exceed a set value, so that the concentration of oxygen in the electric melting furnace is reduced, and further ensuring that the melting atmosphere of the electric melting furnace is a reducing atmosphere.

Description

Control device and control method for melting atmosphere in electric melting furnace
Technical Field
The invention belongs to the technical field of rock wool products produced by an electric melting furnace, relates to a control device and a control method of a melting atmosphere in the electric melting furnace, and particularly relates to how to control the melting atmosphere in the electric melting furnace to be stable into a reducing atmosphere, improve the performance of the rock wool products and the like.
Background
Whether the melting atmosphere in the electric melting furnace is a reducing atmosphere or an oxidizing atmosphere is critical to the performances of the electric melting furnace body, production line equipment, rock wool products and the like. Analysis and smoke detection prove that when the melting atmosphere in the electric melting furnace is a reducing atmosphere, the graphite electrode can be effectively protected and prevented from being oxidized; the electric furnace body can be protected, the service life of the electric furnace body can be prolonged, and the cost can be saved; meanwhile, the rock wool contains a proper amount of Fe2+, so that the performances of the rock wool fiber such as temperature resistance, tensile strength and the like can be improved; but also can reduce the time of molten iron discharge of the electric melting furnace, and is convenient to operate.
Disclosure of Invention
The purpose of the invention is to control the melting atmosphere in an electric melting furnace so as to stabilize the melting atmosphere to a reducing atmosphere.
The invention controls the principle of the melting atmosphere in the electric melting furnace
Due to the chemical inertness of nitrogen, it is often used as a shielding gas, such as: melon and fruit, food, bulb filling gas. So as to prevent certain objects from being oxidized by oxygen when being exposed to air, and the grain bin is filled with nitrogen, so that the grain is not mildewed or germinated, and can be stored for a long time. In the chemical industry, nitrogen is mainly used as a shielding gas, a replacement gas, a washing gas, and a safety guarantee gas. The gas is used as a protective gas for aluminum products, aluminum profile processing, aluminum thin rolling and the like.
Because the chemical property of the nitrogen is inactive and is difficult to chemically react with other substances, the nitrogen is filled into the electric melting furnace body to serve as a protective gas, so that the entry of oxygen in the electric furnace is reduced, and meanwhile, the oxidation of ferrous ions in the electric furnace is reduced.
The invention adopts the specific technical scheme that:
a control device for the melting atmosphere in an electric melting furnace comprises the electric melting furnace, a smoke detection unit for detecting the smoke concentration in the electric melting furnace, a nitrogen supply unit for filling nitrogen into the electric melting furnace and a pipeline water cooling unit for cooling the filled nitrogen,
three hollow graphite electrodes are arranged on the top cover of the furnace top of the electric melting furnace, a coaxial cooling water channel consisting of an inner tube and an outer tube is arranged in each hollow graphite electrode, a connecting bracket for fixing the outer tube is arranged between the outer wall of the outer tube and the inner wall of the hollow graphite electrode, and two ends of the inner tube and the outer tube are connected through annular end plates; the outer wall of the inner pipe, the inner wall of the outer pipe and the two annular end plates enclose a cooling water channel; two water pipe connectors are arranged on an annular end plate at one end of the cooling water channel;
the flue gas detection unit comprises an oxygen detection probe for detecting the concentration of oxygen in the electric melting furnace, a carbon dioxide detection probe for detecting the concentration of carbon dioxide in the electric melting furnace and a flue gas monitoring analyzer, wherein the flue gas monitoring analyzer is arranged outside the electric melting furnace, the oxygen detection probe is fixed on the top cover of the top of the electric melting furnace through a bracket and extends into the hearth of the electric melting furnace, and a signal port of the oxygen detection probe is connected with the flue gas monitoring analyzer; the carbon dioxide detection probe is fixed on the top cover of the furnace top of the electric melting furnace through the bracket, and extends into the hearth of the electric melting furnace, and a signal port of the carbon dioxide detection probe is connected with the flue gas monitoring analyzer;
the nitrogen supply unit comprises a nitrogen making compressor, a liquid nitrogen storage tank and a flowmeter, wherein the nitrogen making compressor and the liquid nitrogen storage tank are arranged outside the electric melting furnace, and an electric valve in the liquid nitrogen storage tank is electrically connected with the smoke monitoring analyzer; the output of the nitrogen making compressor is connected with the input of the liquid nitrogen storage tank through a pipeline, the output of the liquid nitrogen storage tank is connected with a main air inlet pipeline, the main air inlet pipeline is respectively connected with three branch inlet pipelines through a four-way joint, and the three branch inlet pipelines are respectively inserted into the three hollow graphite electrodes; the flowmeter is arranged on the main air inlet pipeline;
the pipeline water cooling unit comprises a water supply tank, a water pump, a water supply pipe, a return pipe and a water supply valve, wherein the water supply tank is arranged outside the electric melting furnace, the water pump is arranged beside the water supply tank, an outlet of the water pump is connected with one end of the water supply pipe, the other end of the water supply pipe is connected with one water pipe joint, one end of the return pipe is connected with the other water pipe joint, the other end of the return pipe stretches into the water supply tank, and the water supply valve is arranged on the water supply pipe.
For the optimization of the technical scheme of the invention, the center of the hollow graphite electrode is provided with a double-layer heat-resistant steel pipe, nitrogen is introduced into the inner layer steel pipe, and the double-layer heat-resistant steel pipe is positioned in the inner pipe.
For the optimization of the technical scheme of the invention, a water return valve is arranged on the water return pipe.
The method for controlling the melting atmosphere in the electric melting furnace comprises the following steps:
step 1) setting oxygen concentration and carbon dioxide set values in a flue gas monitoring analyzer;
step 2) when the oxygen concentration detected by the oxygen detection probe exceeds a set value and/or the carbon dioxide concentration detected by the carbon dioxide detection probe exceeds a set value, the flue gas monitoring analyzer sends a signal for opening an electric valve of the liquid nitrogen storage tank;
step 3) starting a water pump, opening a water supply valve on a water supply pipe and opening a water return valve on a water return pipe;
step 4), opening an electric valve in the liquid nitrogen storage tank, and filling nitrogen in the liquid nitrogen storage tank into the electric melting furnace body and filling nitrogen for a period of time;
step 5) when the oxygen concentration detected by the oxygen detection probe is equal to or lower than a set value and the carbon dioxide concentration detected by the carbon dioxide detection probe is equal to or lower than a set value, the flue gas monitoring analyzer sends a closing signal to an electric valve of the liquid nitrogen storage tank;
step 6), the electric valve in the liquid nitrogen storage tank is closed, and the nitrogen stops being filled;
and 7) closing the water pump, closing a water supply valve on the water supply pipe and closing a water return valve on the water return pipe.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, nitrogen is filled into the electric melting furnace as a protective gas, so that the entry of oxygen in the electric furnace is reduced, the oxidation of ferrous ions in the furnace is reduced, and the melting atmosphere of the electric melting furnace is ensured to be a reducing atmosphere; meanwhile, the water cooling is adopted to cool the filled nitrogen, so that the damage of high-temperature nitrogen to the electric melting furnace is effectively prevented.
Drawings
FIG. 1 is a schematic block diagram of a control apparatus for a melting atmosphere in an electric melting furnace.
FIG. 2 is a diagram of an aperture arrangement of an electric furnace roof top cover.
Detailed Description
The technical scheme of the present invention is described in detail below, but the scope of the present invention is not limited to the embodiments.
In order to make the contents of the present invention more comprehensible, the present invention is further described with reference to fig. 1 to 2 and the detailed description below.
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Examples:
as shown in fig. 1, the control device for the melting atmosphere in the electric melting furnace according to the embodiment comprises an electric melting furnace, a smoke detection unit for detecting the smoke concentration in the electric melting furnace, a nitrogen supply unit for charging nitrogen into the electric melting furnace, and a pipeline water cooling unit for cooling the charged nitrogen.
As shown in fig. 2, three hollow graphite electrodes are arranged on the top cover of the furnace top of the electric melting furnace, a coaxial cooling water channel 1 formed by an inner tube and an outer tube is arranged in each hollow graphite electrode, a connecting bracket for fixing the outer tube is arranged between the outer wall of the outer tube and the inner wall of the hollow graphite electrode, and two ends of the inner tube and the outer tube are connected through annular end plates; the outer wall of the inner pipe, the inner wall of the outer pipe and the two annular end plates enclose a cooling water channel; two water pipe joints are arranged on an annular end plate at one end of the cooling water channel.
The flue gas detection unit comprises an oxygen detection probe for detecting the concentration of oxygen in the electric melting furnace, a carbon dioxide detection probe for detecting the concentration of carbon dioxide in the electric melting furnace and a flue gas monitoring analyzer, wherein the flue gas monitoring analyzer is arranged outside the electric melting furnace, the oxygen detection probe is fixed on the top cover of the top of the electric melting furnace through a bracket and extends into the hearth of the electric melting furnace, and a signal port of the oxygen detection probe is connected with the flue gas monitoring analyzer; the carbon dioxide detection probe is fixed on the top cover of the furnace top of the electric melting furnace through the bracket, and extends into the hearth of the electric melting furnace, and a signal port of the carbon dioxide detection probe is connected with the flue gas monitoring analyzer;
the nitrogen supply unit comprises a nitrogen making compressor, a liquid nitrogen storage tank and a flowmeter, wherein the nitrogen making compressor and the liquid nitrogen storage tank are arranged outside the electric melting furnace, and an electric valve in the liquid nitrogen storage tank is electrically connected with the smoke monitoring analyzer; the output of the nitrogen making compressor is connected with the input of the liquid nitrogen storage tank through a pipeline, the output of the liquid nitrogen storage tank is connected with a main air inlet pipeline, the main air inlet pipeline is respectively connected with three branch inlet pipelines through a four-way joint, and the three branch inlet pipelines are respectively inserted into the three hollow graphite electrodes; the flowmeter is arranged on the main air inlet pipeline;
the pipeline water cooling unit comprises a water supply tank, a water pump, a water supply pipe, a water return pipe and a water supply valve, wherein the water supply tank is arranged outside the electric melting furnace, the water pump is arranged in the water supply tank, an outlet of the water pump is connected with one end of the water supply pipe, the other end of the water supply pipe is connected with one water pipe joint, one end of the water return pipe is connected with the other water pipe joint, the other end of the water return pipe stretches into the water supply tank, the water supply valve is arranged on the water supply pipe, and the water return valve is arranged on the water return pipe.
As shown in FIG. 1, a double-layer heat-resistant steel pipe is arranged in the center of the hollow graphite electrode, nitrogen is introduced into the inner steel pipe, and the double-layer heat-resistant steel pipe is positioned in the inner pipe. The cold water in the cooling water channel 1 cools the nitrogen gas during the nitrogen gas filling process, so as to prevent the nitrogen gas from damaging the electric melting furnace.
As shown in fig. 2, an opening is formed in the top cover of the electric melting furnace top, oxygen detection probes and carbon dioxide detection probes are arranged, and 3, the concentration of oxygen and carbon dioxide in the electric melting furnace is detected; meanwhile, a plurality of charging holes 2 are formed in the top cover of the top of the electric melting furnace.
The method for controlling the melting atmosphere in the electric melting furnace comprises the following steps:
step 1) setting oxygen concentration and carbon dioxide set values in a flue gas monitoring analyzer;
step 2) when the oxygen concentration detected by the oxygen detection probe exceeds a set value and/or the carbon dioxide concentration detected by the carbon dioxide detection probe exceeds a set value, the flue gas monitoring analyzer sends a signal for opening an electric valve of the liquid nitrogen storage tank;
step 3) starting a water pump, opening a water supply valve on a water supply pipe and opening a water return valve on a water return pipe;
step 4), opening an electric valve in the liquid nitrogen storage tank, and filling nitrogen in the liquid nitrogen storage tank into the electric melting furnace body and filling nitrogen for a period of time;
step 5) when the oxygen concentration detected by the oxygen detection probe is equal to or lower than a set value and the carbon dioxide concentration detected by the carbon dioxide detection probe is equal to or lower than a set value, the flue gas monitoring analyzer sends a closing signal to an electric valve of the liquid nitrogen storage tank;
step 6), the electric valve in the liquid nitrogen storage tank is closed, and the nitrogen stops being filled;
and 7) closing the water pump, closing a water supply valve on the water supply pipe and closing a water return valve on the water return pipe.
According to the control method of the melting atmosphere in the electric melting furnace shown in fig. 1, when the oxygen concentration exceeds the set value and/or the carbon dioxide concentration exceeds the set value, nitrogen is automatically sprayed into the electric melting furnace body, so that the oxygen concentration and the carbon dioxide concentration in the electric melting furnace are reduced, and the melting atmosphere of the electric melting furnace is ensured to be a reducing atmosphere.
As described above, although the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (2)

1. The control device of the melting atmosphere in the electric melting furnace comprises the electric melting furnace and is characterized by also comprising a smoke detection unit for detecting the smoke concentration in the electric melting furnace, a nitrogen supply unit for filling nitrogen into the electric melting furnace and a pipeline water cooling unit for cooling the filled nitrogen,
three hollow graphite electrodes are arranged on the top cover of the furnace top of the electric melting furnace, a coaxial cooling water channel consisting of an inner tube and an outer tube is arranged in each hollow graphite electrode, a connecting bracket for fixing the outer tube is arranged between the outer wall of the outer tube and the inner wall of the hollow graphite electrode, and two ends of the inner tube and the outer tube are connected through annular end plates; the outer wall of the inner pipe, the inner wall of the outer pipe and the two annular end plates enclose a cooling water channel; two water pipe connectors are arranged on an annular end plate at one end of the cooling water channel;
the flue gas detection unit comprises an oxygen detection probe for detecting the concentration of oxygen in the electric melting furnace, a carbon dioxide detection probe for detecting the concentration of carbon dioxide in the electric melting furnace and a flue gas monitoring analyzer, wherein the flue gas monitoring analyzer is arranged outside the electric melting furnace, the oxygen detection probe is fixed on the top cover of the top of the electric melting furnace through a bracket and extends into the hearth of the electric melting furnace, and a signal port of the oxygen detection probe is connected with the flue gas monitoring analyzer; the carbon dioxide detection probe is fixed on the top cover of the furnace top of the electric melting furnace through the bracket, and extends into the hearth of the electric melting furnace, and a signal port of the carbon dioxide detection probe is connected with the flue gas monitoring analyzer;
the nitrogen supply unit comprises a nitrogen making compressor, a liquid nitrogen storage tank and a flowmeter, wherein the nitrogen making compressor and the liquid nitrogen storage tank are arranged outside the electric melting furnace, and an electric valve in the liquid nitrogen storage tank is electrically connected with the smoke monitoring analyzer; the output of the nitrogen making compressor is connected with the input of the liquid nitrogen storage tank through a pipeline, the output of the liquid nitrogen storage tank is connected with a main air inlet pipeline, the main air inlet pipeline is respectively connected with three branch inlet pipelines through a four-way joint, and the three branch inlet pipelines are respectively inserted into the three hollow graphite electrodes; the flowmeter is arranged on the main air inlet pipeline;
the pipeline water cooling unit comprises a water supply tank, a water pump, a water supply pipe, a water return pipe and a water supply valve, wherein the water supply tank is arranged outside the electric melting furnace, the water pump is arranged beside the water supply tank, an outlet of the water pump is connected with one end of the water supply pipe, the other end of the water supply pipe is connected with one water pipe joint, one end of the water return pipe is connected with the other water pipe joint, the other end of the water return pipe stretches into the water supply tank, and the water supply valve is arranged on the water supply pipe;
the center of the hollow graphite electrode is provided with a double-layer heat-resistant steel pipeline, nitrogen is introduced into the inner layer steel pipe, and the double-layer heat-resistant steel pipeline is positioned in the inner pipe;
a backwater valve is arranged on the backwater pipe.
2. A method for controlling a melting atmosphere in an electric melting furnace using the apparatus of claim 1, comprising the steps of:
step 1) setting oxygen concentration and carbon dioxide set values in a flue gas monitoring analyzer;
step 2) when the oxygen concentration detected by the oxygen detection probe exceeds a set value and/or the carbon dioxide concentration detected by the carbon dioxide detection probe exceeds a set value, the flue gas monitoring analyzer sends a signal for opening an electric valve of the liquid nitrogen storage tank;
step 3) starting a water pump, opening a water supply valve on a water supply pipe and opening a water return valve on a water return pipe;
step 4), opening an electric valve in the liquid nitrogen storage tank, and filling nitrogen in the liquid nitrogen storage tank into the electric melting furnace body and filling nitrogen for a period of time;
step 5) when the oxygen concentration detected by the oxygen detection probe is equal to or lower than a set value and the carbon dioxide concentration detected by the carbon dioxide detection probe is equal to or lower than a set value, the flue gas monitoring analyzer sends a closing signal to an electric valve of the liquid nitrogen storage tank;
step 6), the electric valve in the liquid nitrogen storage tank is closed, and the nitrogen stops being filled;
and 7) closing the water pump, closing a water supply valve on the water supply pipe and closing a water return valve on the water return pipe.
CN201910540346.3A 2019-06-21 2019-06-21 Control device and control method for melting atmosphere in electric melting furnace Active CN110260670B (en)

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CN110260670B true CN110260670B (en) 2024-03-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112479560B (en) * 2020-12-24 2021-12-10 连云港福东正佑照明电器有限公司 Preparation method of radiation-resistant anti-crystallization high-transmittance quartz tube for ultra-high-power light source

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JP2007153670A (en) * 2005-12-05 2007-06-21 Mitsubishi Kakoki Kaisha Ltd Apparatus and method for manufacturing reducing gas
CN101978078A (en) * 2008-03-18 2011-02-16 杰富意钢铁株式会社 Method of separating blast furnace gas
CN102080932A (en) * 2010-12-02 2011-06-01 苏州中门子科技有限公司 Gas online detection device in protective gas heat treatment furnace
CN105289220A (en) * 2014-05-30 2016-02-03 宝山钢铁股份有限公司 High-temperature reductive protective gas circulation drying system and method
CN107300325A (en) * 2017-07-25 2017-10-27 江苏亨通光纤科技有限公司 Wire drawing induction furnace fast cooling device and its cool-down method
CN207918668U (en) * 2018-01-24 2018-09-28 河北视窗玻璃有限公司 Glass total oxygen kiln atmosphere control system and glass total oxygen kiln

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007153670A (en) * 2005-12-05 2007-06-21 Mitsubishi Kakoki Kaisha Ltd Apparatus and method for manufacturing reducing gas
CN101978078A (en) * 2008-03-18 2011-02-16 杰富意钢铁株式会社 Method of separating blast furnace gas
CN102080932A (en) * 2010-12-02 2011-06-01 苏州中门子科技有限公司 Gas online detection device in protective gas heat treatment furnace
CN105289220A (en) * 2014-05-30 2016-02-03 宝山钢铁股份有限公司 High-temperature reductive protective gas circulation drying system and method
CN107300325A (en) * 2017-07-25 2017-10-27 江苏亨通光纤科技有限公司 Wire drawing induction furnace fast cooling device and its cool-down method
CN207918668U (en) * 2018-01-24 2018-09-28 河北视窗玻璃有限公司 Glass total oxygen kiln atmosphere control system and glass total oxygen kiln

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