A kind of the material balance device and its application method of intelligent suspension transportation system
Technical field
The present invention relates to suspension conveying technology field, the material balance device of specially a kind of intelligent suspension transportation system and
Its application method.
Background technique
Single track suspension Self-propelled conveyer is the electromechanical integration material transfer equipment that China begins to use, by the more than ten years
Development, it has become the widely applied conveying equipment of the industries such as automobile, tractor, machinery, light industry, household electrical appliances now, especially suitable
For have ramp, the pre-processing electrophoresis process of decline function.It is small by lifting device, walking that single track hangs Self-propelled conveyer
The part such as vehicle group, suspender forms, and due to the limitation of its structure, aerial bearing capacity is smaller, and the stability of operation is poor, is not suitable for
Transportation large-scale expanded letter workpiece.By the continuous conveying equipment for rotating dipping lacquer mode.Workpiece passes through chain type at the top of rotating frame
Conveyer is conveyed.Bracket side has rotating arm, and turning effort is returned in rotating arm start-stop under the restriction of stabilizer guide rail.Guide rail
It is placed in groove body two sides, while rotating arm controls the spinning movement of workpiece under auxiliary turnover mechanism effect.Chain-linked conveyer is set
The structure of meter is simple, and upper straight is divided to run and return linear running two parts.The country not yet develops rationally efficient at present
The patented technology of double-track suspension self-propelled conveyor does not carry out the research of technique in a deep going way yet, it is necessary to which starting is carried out rapidly
Relevant research work.Due to using four-point suspension, stability is preferable during conveying workpieces, optimization of double-track suspended self-propelled conveying
Machine is particularly suitable for the conveying and turning of large-scale expanded letter workpiece, with the development of vehicle structure and technique, optimization of double-track suspended self-propelled conveying
The advantage of machine is outstanding day by day.For monorail fashion, the structure of double-track suspension self-propelled conveyor is complex.
For example, entitled suspension conveys the patent of invention for the system that switches tracks application No. is 201410073209.0.
The invention can be made by the way that car positioning and trolley position detection signal switch are arranged in rotation bearing rail
Into the trolley exact residence in rotation bearing rail in fixed position, the beat that not will cause entire suspension conveying system is mixed
Disorderly.Secondly the invention makes up plate by being provided with the annular notch of setting in annular barrier plate and rotation bearing rail on carrier,
So that the trolley in rotation bearing rail is during rotation, rotation bearing rail will not be dropped out.It will not make fixed bearing rail simultaneously
On trolley skid off fixed bearing rail, will not damage processing after workpiece and cause personal injury.
But following defect is still had in existing intelligent suspension conveying device:
When working on bending track road, suspension transportation system is difficult to that transported material is maintained to begin existing intelligent suspension conveying device
It is in equilibrium state eventually, although presently, there are some indemnifying measures, it can be difficult to preventing the problem of balance is unable to maintain that, causes to transport
The problem of defeated process makes existing transport limitation due to its disequilibration.
Summary of the invention
In order to overcome the shortcomings of that prior art, the present invention provide a kind of material balance dress of intelligent suspension transportation system
It sets, can effectively solve the problem of background technique proposes.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of material balance device of intelligent suspension transportation system, including transmission device, stabilizing bracket, pre-equilibration frame and self-regulated
The lower end of transmission device is arranged in balance frame, the stabilizing bracket, and the pre-equilibration frame is vertically connected on stabilizing bracket, it is described from
Adjustment balancing stand is connected to the center position for pre-equilibrating frame bottom end;
The self-adjusting balancing stand includes the vertical connecting rod interconnected with the pre-equilibration frame bottom end, the vertical connecting rod
Lower end is connected with vertical pillars, and the lower end of the vertical pillars is provided with and the mutually perpendicular equalizing suspension system bar of vertical pillars, institute
It states and is provided with controllable stepper motor on equalizing suspension system bar center, the left and right ends of the controllable stepper motor are symmetrically arranged with
Screw rod is provided with mobile counterweight on the screw rod, is symmetrically arranged with first respectively at endpoint at left and right sides of the equalizing suspension system bar
Attitude transducer and the second attitude transducer.
Further, the transmission device includes three chain belts, is provided on the three chains band and is distributed in the stabilizing bracket left side
The locking buckle at right both ends is provided with several auxiliary lock rings between the locking buckle of the left and right sides.
Further, three chain belt includes protection chain belt, is provided with outer chain belt, institute at left and right sides of the protection chain belt
It states and is evenly arranged with several fastening pulling rings on protection chain band.
Further, the outer chain belt includes two pieces of outer chain sheets, is provided with inner chain sheet between two pieces of outer chain sheets, outer chain sheet and
Pin member is connected between inner chain sheet, each inner chain sheet is provided centrally with caulking groove, promotion is provided between two neighboring caulking groove
Connection sheet is provided with the chain hole locking level being connected in locking buckle in the caulking groove.
Further, the pre-equilibration frame includes pre-equilibrating frame ontology, and the upper end for pre-equilibrating frame ontology is provided with guarantor
Guard bar is provided at left and right sides of the guard bar and is fixedly connected with column, two controllable cylinders are provided in the balancing stand ontology,
The lower end of the controllable cylinder is connected with balance compression bar, is provided with horizontal fixed plate on the balance compression bar.
Further, there are two symmetrical first permanent magnets for the bottom setting of the balancing stand ontology.
Further, two first permanent magnets are specification of the same race and downward polarity is all the same.
It further, further include control system for controlling the self-adjusting balancing stand, the control system includes the
The output voltage difference signal of one attitude transducer and the second attitude transducer, voltage differential signal are sent into amplifying circuit, the amplification
Circuit output end is connected with current driving circuit, and the current signal of the current driving circuit output drives controllable stepper motor,
The function of control adjustment equalizing suspension system bar balance is realized indirectly.
It further, include the coil being connected on current driving circuit in the controllable stepper motor, the coil
The left and right sides is symmetrical arranged polarity control sheet, is provided with fixed cylinder on the outside of the two poles of the earth control sheet, in the fixed cylinder
It is provided with adjustable spring, the adjustable spring is connected with the second permanent magnet, second permanent magnetism close to one end of the two poles of the earth control sheet
Body is provided with metal connecting sheet close to one end of the two poles of the earth control sheet.
Further, the opposite face polarity of the second permanent magnet of the left and right sides is identical, the metal connecting sheet using copper or
Ag material is made.
The invention also provides a kind of application methods of the material balance device of intelligent suspension transportation system, including following step
It is rapid:
Step 100, according to the inclination angle size of three chain belt initial ends and horizontal plane, setting pre-equilibrates the balance angle of frame, protects
Card pre-equilibrate after self-adjusting balancing stand and start transport Shi Sanlian tape beginning end it is parallel to each other;
Step 200, according to different screw rod length, set the rotary speed parameter of controllable stepper motor, the feedback leveling time exists
It is completed in 0.5~1.5 second;
After step 300, Initial parameter sets are good, power on and carry out a period measuring, to one periodic duty situation of cargo
It is recorded;
Step 400, setting after the assay was approved, power on start-up operation.
Further, the detailed process adjusted in step 100 is, according to frame original state is pre-equilibrated, to adjust cylinder control
The tilt angle of system balance compression bar guarantees to pre-equilibrate frame this moment and three chain belts is parallel to each other.
Further, in step 300, entry includes the period of cargo transport, self-leveling time and entire
The percentage in process balances time Zhan in total period, to judge balance efficiency.
Compared with prior art, the beneficial effects of the present invention are:
The invention firstly uses self-adjusting balancing stand cooperation material balancing device control systems to realize self-adjusting;Secondly it balances
Frame when balance is broken can self-recision, and by pre-equilibrate frame greatly reduce the time used in rough balance;Utilize three
The transmission of chain belt snap fit replaces conventional suspension trolley automatic moving, not only guarantees the stationarity of entire transmission process, but also keep away
Exempt from the problem of single travelling bogie damage causes entire supply line to stop.
Detailed description of the invention
Fig. 1 is overall structure of the present invention;
Fig. 2 is the structural schematic diagram that the present invention pre-equilibrates frame;
Fig. 3 is the structural schematic diagram of self-adjusting balancing stand of the present invention;
Fig. 4 is the structural schematic diagram of three chain belt planes of the invention;
Fig. 5 is the structural schematic diagram of the outer chain belt of the present invention;
Fig. 6 is material balance apparatus control system figure of the present invention;
Fig. 7 is material balance device application method flow diagram of the present invention.
Figure label:
1- transmission device;2- stabilizing bracket;3- pre-equilibrates frame;4- self-adjusting balancing stand;
Tri- chain belt of 101-;102- locking buckle;103- assists lock ring;
301- pre-equilibrates frame ontology;302- is fixedly connected with column;303- guard bar;304- protects link;The controllable gas of 305-
Cylinder;306- balances compression bar;307- horizontal fixed plate;The first permanent magnet of 308-;
The vertical connecting rod of 401-;402- vertical pillars;403- equalizing suspension system bar;404- drag-line;405- first hangs position;406-
Second suspension position;407- third hangs position;The controllable stepper motor of 408-;409- screw rod;410- moves counterweight;411- suspension hooks
Ring;The first attitude transducer of 412-;The second attitude transducer of 413-;
The outer chain belt of 1011-;1012- protects chain belt;
The two poles of the earth 4081- control sheet;4082- fixed cylinder;The second permanent magnet of 4083-;4084- adjustable spring;4085- metal
Connection sheet;4086- coil;
10111- outer chain sheet;10112- pin member;10113- inner chain sheet;10114- pushes connection sheet;10115- chain Kong Suoding
Bar;10116- is fixedly connected with nail;10117- caulking groove;
10121- fastening pulling ring.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, including transmission device the present invention provides a kind of material balance device of intelligent suspension transportation system
1, the lower end of transmission device 1 is arranged in stabilizing bracket 2, pre-equilibration frame 3 and self-adjusting balancing stand 4, stabilizing bracket 2, and it is vertical to pre-equilibrate frame 3
It is connected on stabilizing bracket 2, self-adjusting balancing stand 4 is connected to the center position for pre-equilibrating 3 bottom end of frame.
As shown in Figure 1, transmission device 1 includes three chain belts 101, it is provided in three chain belts 101 and is distributed in stabilizing bracket 2 or so two
The locking buckle 102 at end is provided with several auxiliary lock rings 103 between the locking buckle 102 of the left and right sides.
Specific implementation process of the present invention is that transmission device 1 is driven rear chain belt rotation, and chain belt is rotated with locking buckle
102 move in three chain belts 101, and locking buckle 102 can follow three chain belts 101 to rotate and move at this time, pre- before starting transport
Balancing stand 3, by the processing of self-adjusting balancing stand 4 to equilibrium state at the beginning of one, is transported using balance compression bar 306 in self-adjusting balancing stand 4
Self-adjusting balancing stand 4 is controlled according to the posture information of collection during material and reaches an equilibrium state, avoids material fortune
It is tilted when defeated.
As shown in Fig. 2, pre-equilibrating frame 3 includes pre-equilibrating frame ontology 301, the upper end for pre-equilibrating frame ontology 301 is provided with guarantor
Guard bar 303, the left and right sides of guard bar 303, which is provided with, is fixedly connected with column 302, and there are two controllable for setting in balancing stand ontology 301
Cylinder 305, the lower end of controllable cylinder 305 are connected with balance compression bar 306, balance and are provided with horizontal fixed plate 307 on compression bar 306.
The pre equilibrium process for pre-equilibrating frame 3 is that original state self-adjusting balancing stand 4 is in three chain belts 101 in horizontal
State, the controllable control of cylinder 305 balance compression bar 306 pulls down at this time, and then reaches balance 306 end of compression bar and equalizing suspension system bar
403 the right and lefts contact, so that equalizing suspension system bar 403 is in equilibrium state.It needs to hang in the first suspension position 405 second at this time
The material of storing suspension transport, self-adjusting balancing stand 4 carry out certainly for the first time on the suspension hook ring 411 of position 406 and third suspension position 407
I adjusts level, then starts to transport, and when entire self-adjusting balancing stand 4 transports bending section, upper and lower fluctuating leads to self-regulated
The balance of balance frame 4 is broken, and needs self-adjusting balancing stand 4 to carry out secondary balancing adjustment, at this time to guarantee that material is in real time
One equilibrium state.
As shown in Fig. 2, there are two symmetrical first permanent magnets 308 for the bottom setting of balancing stand ontology 301.
As shown in Fig. 2, two the first permanent magnets 308 are specification of the same race and downward polarity is all the same.
As shown in figure 3, self-adjusting balancing stand 4 includes the vertical connecting rod 401 interconnected with pre-equilibration 3 bottom end of frame, vertically
401 lower end of connecting rod is connected with vertical pillars 402, and the lower end of vertical pillars 402 is provided with mutually perpendicular flat with vertical pillars 402
Weigh hanger bar 403, is provided with controllable stepper motor 408, a left side for controllable stepper motor 408 on 403 center of equalizing suspension system bar
Right both ends are symmetrically arranged with screw rod 409, and mobile counterweight 410,403 left and right sides endpoint of equalizing suspension system bar are provided on screw rod 409
Place is symmetrically arranged with the first attitude transducer 412 and the second attitude transducer 413 respectively.
The working principle of each component of process of 4 self-balancing of self-adjusting balancing stand is, when the balance quilt of self-adjusting balancing stand 4
Break, assume that entire equalizing suspension system bar 403 is tilted to the right in the present embodiment, then entire state is by the first attitude transducer 412
It is perceived with the second attitude transducer 413, and generates feedback effect on controllable stepper motor 408, controllable stepper motor 408 can be into
One step controls the steering of left and right ends screw rod 409, so that the mobile counterweight 410 on right side is moved to the left, and the movement in left side
Counterweight 410 moves right, so that equalizing suspension system bar 403 balances again.Sensor signal difference after balance is almost nil, and feedback is close
Maintenance equilibrium state is remained stationary without the mobile counterweight 410 of the then left and right sides.
First permanent magnet 308 is placed vertically, so that the one of magnet extremely downwards, such purpose is the when guaranteeing equilibrium state
The magnetic field direction equal in magnitude that one permanent magnet 308 is issued to the first attitude transducer 412 and the second attitude transducer 413 is identical,
Guarantee two sensors output signal difference be zero, only in nonequilibrium condition two sensors can just generate different signal differences to
Drive the steering of controllable stepper motor 408.
As shown in figure 4, three chain belts 101 include protection chain belt 1012, the left and right sides of protection chain belt 1012 is provided with exterior chain
Band 1011 is protected and is evenly arranged with several fastening pulling rings 10121 in chain belt 1012.
Three chain belts, 101 structure compared to the transmission frame of conventional dead for, utilize outer 1011 autonomous travel of chain belt, pass through
Snap fit drives entire pre-equilibration frame 3 and self-adjusting balancing stand 4 moves the stationarity for not only guaranteeing entire transmission process, but also
Avoid the problem that single travelling bogie damage causes entire supply line to stop generation.
Secondly the design cooperation auxiliary lock ring 103 of protection chain belt 1012 will firmly pre-equilibrate frame 3 and be locked in entire three chain belt
The transportation for occurring whole equipment on 101, when chain being avoided to be broken suddenly is collapsed, and property and the damage of personnel are caused.
As shown in figure 5, outer chain belt 1011 includes two pieces of outer chain sheets 10111, interior chain is provided between two pieces of outer chain sheets 10111
Piece 10113, is connected with pin member 10112 between outer chain sheet 10111 and inner chain sheet 10113, each inner chain sheet 10113 is provided centrally with
Caulking groove 10117 is provided between two neighboring caulking groove 10117 and pushes connection sheet 10114, is provided with and is connected in caulking groove 10117
Chain hole locking level 10115 in locking buckle 102.
The principle of outer 1011 snapping of chain belt is that two pieces of outer chain sheets 10111 firmly lock inner chain sheet 10113, pushes connection sheet
10114 improve the toughness of chain belt, and chain hole locking level 10115 is tightly inserted into locking buckle 102, protect when outer chain belt 1011 is mobile
Card chain hole locking level 10115 will not fall off, and then realize the purpose of transmission.
As shown in fig. 6, a kind of material balance apparatus control system proposed by the present invention, including the first attitude transducer 412
With the output voltage difference signal of the second attitude transducer 413, voltage differential signal is sent into amplifying circuit, amplification circuit output end connection
There is current driving circuit, the current signal of current driving circuit output drives controllable stepper motor 408, realizes control adjustment indirectly
The function that equalizing suspension system bar 403 balances.
As shown in fig. 6, including the coil 4086 being connected on current driving circuit, coil in controllable stepper motor 408
4086 left and right sides is symmetrical arranged polarity control sheet 4081, and the outside of the two poles of the earth control sheet 4081 is provided with fixed cylinder
4082, adjustable spring 4084 is provided in fixed cylinder 4082, adjustable spring 4084 is connected close to one end of the two poles of the earth control sheet 4081
There is the second permanent magnet 4083, the second permanent magnet 4083 is provided with metal connecting sheet 4085 close to one end of the two poles of the earth control sheet 4081.
Balancing device control system is the core of entire equilibrium process, when whole device is in nonequilibrium condition, first
Attitude transducer 412 and the second attitude transducer 413 receive the magnitude of field intensity difference that the first permanent magnet 308 generates, the two
Output signal difference be passed through the amplification that signal is carried out in amplifying circuit, amplified signal is still difficult to driving coil 4086, at this time
Need to carry out an electric current driving operation, when voltage signal is converted into current signal, power increases driving coil in turn at this time
4086, so that the left and right ends of coil 4086 generate the magnetic field of fixed-direction.
After 4086 both ends of coil generate magnetic field, the second permanent magnet 4083 in fixed cylinder 4082 can be attracted, because relatively
Second permanent magnet 4083 in face is same pole, therefore the right side in 4086 both ends of coil is to attract the second permanent magnet 4083 and the other side
The second permanent magnet 4083 can then be repelled, only one section of the second permanent magnet 4083 is affixed to the two poles of the earth with metal connecting sheet 4085 at this time
Control sheet 4081.The rotation direction that not ipsilateral the two poles of the earth control sheet 4081 connects controllable stepper motor 408 is also not quite similar, because
This realizes the position of the mobile counterweight 410 in the left and right sides, achievees the purpose that adjustment.
As shown in fig. 6, the opposite face polarity of the second permanent magnet 4083 of the left and right sides is identical, metal connecting sheet 4085 is used
Copper or ag material are made.
4085 material of metal connecting sheet is the material of low resistance and nonferromagnetic, because ferrimagnet can be by coil 4086
The magnetic field that both ends generate influences and moves, once and the thermal losses of the excessively high generation of resistance value will become larger and waste energy consumption, shadow
Ring the course of work.
As shown in fig. 7, a kind of application method of the material balance device of intelligent suspension transportation system, which is characterized in that packet
Include following steps:
Step 100, according to the inclination angle size of three chain belt initial ends and horizontal plane, setting pre-equilibrates the balance angle of frame, protects
Card pre-equilibrate after self-adjusting balancing stand and start transport Shi Sanlian tape beginning end it is parallel to each other;
Step 200, according to different screw rod length, set the rotary speed parameter of controllable stepper motor, the feedback leveling time exists
It is completed in 0.5~1.5 second;
After step 300, Initial parameter sets are good, power on and carry out a period measuring, to one periodic duty situation of cargo
It is recorded;
Step 400, setting after the assay was approved, power on start-up operation.
The detailed process adjusted in step 100 is, according to frame original state is pre-equilibrated, adjusts cylinder control balance compression bar
Tilt angle, guarantee this moment pre-equilibrate frame and three chain belts it is parallel to each other.
In step 300, entry includes the period of cargo transport, when self-leveling time and whole process balance
Between Zhan total period percentage, to judge balance efficiency
The advantage of the invention is that realizing self-regulated first with self-adjusting balancing stand cooperation material balancing device control system
Balance frame when balance is broken can self-recision, and by pre-equilibrate frame greatly reduce the time used in rough balance,
Conventional suspension trolley automatic moving is replaced using the transmission of three chain belt snap fits, not only guarantees the stationarity of entire transmission process,
And avoid the problem that single travelling bogie damage causes entire supply line to stop generation.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.