CN110249811B - Silage crushing, silk kneading and packaging integrated operation machine - Google Patents
Silage crushing, silk kneading and packaging integrated operation machine Download PDFInfo
- Publication number
- CN110249811B CN110249811B CN201910458996.3A CN201910458996A CN110249811B CN 110249811 B CN110249811 B CN 110249811B CN 201910458996 A CN201910458996 A CN 201910458996A CN 110249811 B CN110249811 B CN 110249811B
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- kneading
- frame
- extrusion
- crushing
- silage
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- 238000004898 kneading Methods 0.000 title claims abstract description 45
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 30
- 239000004460 silage Substances 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 239000000463 material Substances 0.000 claims abstract description 65
- 238000001125 extrusion Methods 0.000 claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 239000004459 forage Substances 0.000 claims description 19
- 230000001629 suppression Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 239000010902 straw Substances 0.000 description 6
- 244000025254 Cannabis sativa Species 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
- A01F15/0825—Regulating or controlling density or shape of the bale
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
- A01F15/0841—Drives for balers
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
- A01F15/10—Feeding devices for the crop material e.g. precompression devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
- A01F15/14—Tying devices specially adapted for baling presses
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/005—Cutting apparatus specially adapted for cutting hay, straw or the like for disintegrating and cutting up bales of hay, straw or fodder
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/06—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges on a cylinder surface, e.g. of the helical-type
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/095—Mounting or adjusting of knives
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/10—Feeding devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/14—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
- B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/02—Driving gear
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The silage crushing, kneading and packaging integrated operation machine comprises a frame and a transmission mechanism, wherein the rear end of the upper part of the frame is provided with a feeding conveying mechanism, an extrusion and wire cutting mechanism is arranged on the frame in front of the feeding conveying mechanism, a crushing and wire kneading chamber is arranged on the frame in front of the extrusion and wire cutting mechanism, an extrusion and packaging mechanism is arranged on the frame in front of the crushing and wire kneading mechanism, the transmission mechanism is arranged on the frame, the transmission mechanism comprises a driving motor and a driving motor, the driving motor is used for power supply of the crushing and wire kneading mechanism and the feeding conveying mechanism, and the driving motor is used for power supply of the extrusion and packaging mechanism. The invention provides an silage crushing, kneading and packaging integrated operation machine capable of completing material conveying, extruding, shredding, crushing, kneading and extruding, and converting extrusion into packaging operation at one time.
Description
Technical Field
The invention relates to the technical field of silage machinery, in particular to a silage crushing, kneading and packaging integrated operation machine.
Background
At present, forage processing machinery in the market generally takes a hay cutter and a straw rubbing machine as main materials, and the traditional rubbing machine has the following situations that the structure and the functions are not integrated. The partial machine only pulverizes the gentle silk and does not have complete forage to add conveyor, does not solve actual problem in the aspect of the relief of potential safety hazard and labour. The partial crushing flexible silk machine does not have the function of baling and packing, and the treated forage is not compressed, so that the forage density can not reach the required preservation time, the quality is poor, and the labor intensity of the subsequent partial operation is high because of the manual operation. Although some machines have the function of baling and wrapping films, the film wrapping machines on the market at present are mostly used for dry forage grass with the water content of less than 17%, and the crushing and silk-kneading processing effects on green forage grass are poor. The problems of low operation efficiency, incapability of adjusting compression density, complex structure, high failure rate, high price and the like exist, and after film wrapping is completed, the film becomes garbage with high cost and pollutes the environment. Part of the machine tools do not have flattening and shredding functions, and the whole forage is directly put into the machine tools to be crushed and shredded without flattening and shredding, so that the quality of the forage after being processed is low in shredding rate, and the forage hard knots and thick stalks and the like which are not completely and flexibly mixed with the forage can not be treated completely. The partial machine does not independently set a power source to influence the normal operation of the full load of the partial mechanism, so that the problems of different lengths of forage sections, uneven silk quality, high power consumption of machine processing ton grass and the like occur in the processing engineering of forage.
Disclosure of Invention
The invention aims to solve the technical problem of providing an silage crushing, kneading and packaging integrated operation machine capable of completing material conveying, extrusion and shredding, crushing, kneading and packaging operation at one time aiming at the defects in the prior art.
The technical scheme adopted for solving the technical problems of the invention is as follows: the silage smashing, wire kneading and packaging integrated operation machine comprises a frame and a transmission mechanism, wherein a feeding conveying mechanism is arranged at the rear end above the frame, an extrusion wire cutting mechanism is arranged on the frame in front of the feeding conveying mechanism, a smashing and wire kneading chamber is arranged on the frame in front of the extrusion wire cutting mechanism, an extrusion packaging mechanism is arranged on the frame in front of the smashing and wire kneading mechanism, the transmission mechanism is arranged on the frame and comprises a driving motor I and a driving motor II, the driving motor II is used for smashing, wire kneading and power supply of the feeding conveying mechanism, and the driving motor I is used for power supply of the extrusion packaging mechanism.
The extrusion shredding mechanism comprises a flattening roller and a shredding roller, the flattening roller is arranged on a first supporting shaft, the shredding roller is arranged on a second supporting shaft, the flattening roller and the shredding roller are arranged up and down, and the first supporting shaft and the second supporting shaft are arranged up and down and are arranged on a frame.
The utility model discloses a roll, including flattening roller, setting up gap adjustment device on the flattening roller, gap adjustment device includes guide draw-in groove, ballast piece, suppression spring, the guide draw-in groove is located the extrusion and cuts on the support frame of silk mechanism, the suppression piece is located the extrusion and cuts on the support frame of silk mechanism and be located the guide draw-in groove top, the suppression spring is located the guide draw-in groove, the upper end and the suppression piece of suppression spring are connected, the lower extreme of suppression spring is installed in the guide draw-in groove when flattening roller makes to cut the silk roll and flatten the clearance between the roller under the choking of forage and increase, and the suppression spring acts on the flattening roller and is used for adjusting and makes and cuts the silk roll and flatten the clearance of roller and guarantee that two rollers can reach the standard clearance of operation. The crushing and wire kneading mechanism comprises a crushing and wire kneading chamber, jaw plates, jaw teeth, a cutter disc, a cutter frame, blades and a flywheel, wherein the jaw teeth are arranged on the upper part of the inner wall of the crushing and wire kneading chamber, the jaw plates are arranged on the lower part of the inner wall of the crushing and wire kneading chamber, a plurality of cutter discs are sleeved on a main driving shaft, the main driving shaft is arranged on a frame, one end of the main driving shaft is provided with a belt wheel, the other end of the main driving shaft is provided with the flywheel, and the belt wheel is linked with a driving motor II; a cutter frame is arranged between the cutter heads, and a plurality of hammer blades are arranged on the cutter frame.
Three groups of cutter heads are sleeved on the main driving shaft at equal intervals, the cutter heads are arranged in limiting holes of the cutter heads, four groups of cutter heads are circumferentially arranged between the cutter heads, and 4 groups of hammer blades are arranged on each cutter head between each group of cutter heads.
The extrusion packaging mechanism comprises a material conveying cylinder, a spiral extrusion pushing mechanism, a density adjusting device and a variable-feeding pushing mechanism, wherein one end of the material conveying cylinder is opened, the other end of the material conveying cylinder is closed, an opening is formed in one side, close to the crushing and wire kneading mechanism, of the material conveying cylinder, the spiral extrusion pushing mechanism is arranged in the material conveying cylinder, one end of a central shaft of the spiral extrusion pushing mechanism is provided with a large belt wheel, and the large belt wheel is linked with a driving motor I; the density adjusting device is arranged at the rear of the screw extrusion pushing mechanism and is arranged at the opening end of the material conveying cylinder, and the end part of the material conveying cylinder at the side of the density adjusting device is provided with the variable-feeding pushing mechanism.
The density adjusting device comprises a blade, a tension spring and a support, wherein the circumference of the blade is arranged on the support, the tension spring is arranged between the blade and the support, the blade can be blocked from expanding when the material reaches a certain density when the material starts to be pushed forward, the blade stops to be opened when touching the edge of an opening of the variable-feeding pushing mechanism in the continuous opening process, the material is pushed out after being pushed to the variable-feeding pushing mechanism, and the material returns to the original position under the action of the tension spring when the material is pushed out. When the pushing of the materials is finished, the materials are returned to the original position under the action of the tight spring.
An observation cover with an air outlet is arranged above the side of the closed end of the material conveying cylinder.
The feeding conveying mechanism comprises conveying chain plates, a conveying belt, a supporting shaft and a driving shaft, wherein the conveying belt is sleeved between the supporting shaft and the driving shaft, and a plurality of conveying chain plates are arranged on the conveying belt.
The conveyer belt is close to one side installation conveyer belt safety cover of extrusion wire cutting mechanism, install overspeed device tensioner in the draw-in groove of conveyer belt safety cover tail end, overspeed device tensioner realizes the elasticity regulation of conveyer belt installation with the back shaft cooperation.
The invention provides an silage crushing, kneading and packaging integrated operation machine capable of completing material conveying, extruding, shredding, crushing, kneading and extruding, and converting extrusion into packaging operation at one time. The feeding conveying mechanism adopts a conveying belt, and the conveying belt can continuously and smoothly convey materials into the processing mechanism, and avoids danger caused by the fact that personnel are too close to the feeding port. The extruding and shredding mechanism can process complete forage into filament shapes, so that hard segments and thick stalks of the forage are crushed and are easy to be shredded. The gap of the adjusting device is adjusted when the forage passes through the extrusion and shredding mechanism, so that the function of the extrusion and shredding mechanism is ensured, and the shredding rate of the machine tool is increased. The design of the cutter disc, the cutter rest and the cutter blade in the crushing soft yarn chamber can effectively improve the uniformity of crushing soft yarn by the forage of the extrusion yarn cutting mechanism. The density adjusting device of the extrusion packing mechanism and the variable-feeding pushing mechanism can prevent materials from being spread by a certain angle when the materials reach a certain density when passing through the density adjusting device, the angle is determined by the diameter of the opening section of the variable-feeding pushing mechanism, and the blades stop spreading when touching the opening edge of the variable-feeding pushing mechanism in the continuous spreading process. When the material continuously pushes forwards with a certain density, the material starts to be slowly piled up at the tail end of the spiral, when the piling up quantity reaches a certain value, the material is extruded into a whole block to be discharged from the discharge hole and is extruded and changed into a compact again by the variable-feeding pushing mechanism under the comprehensive actions of the thrust of the spiral extrusion pushing mechanism, the external force of the tail end of the cylinder, the friction force of the inner wall, the reaction force of the cylinder wall and the like, and the material is processed into cylindrical green feeding blocks with the diameter of 250mm and the height of 400 mm. The invention also adopts the independent power sources of the crushing and rubbing mechanism and the feeding and conveying mechanism and the extruding and packing mechanism, solves the normal operation of the partial mechanism under full load, and solves the problems of high power consumption and the like of the machine tool for processing the ton grass.
Drawings
FIG. 1 is a schematic diagram I of the whole structure of the invention; FIG. 2 is a schematic diagram II of the whole structure of the present invention; FIG. 3 is a schematic diagram I of the transmission structure of the present invention; FIG. 4 is a schematic diagram II of the transmission structure of the present invention; FIG. 5 is a schematic view of a conveyor belt of the present invention; FIG. 6 is a schematic view of the structure of the shredding chamber of the present invention; FIG. 7 is a schematic view of a gap adjusting apparatus according to the present invention; FIG. 8 is a schematic view of the press-packing mechanism of the present invention; FIG. 9 is a schematic view of a screw extrusion pushing mechanism according to the present invention; FIG. 10 is a schematic view of the calender and scoring rollers of the present invention; FIG. 11 is a schematic view of a hammer blade according to the present invention; FIG. 12 is a schematic view of a cartridge and blade combination of the present invention; FIG. 13 is a schematic view of a density adjustment device according to the present invention; FIG. 14 is a schematic view of a vane of the density adjusting device of the present invention.
Detailed Description
The following is a further detailed description of the preferred embodiments, taken in conjunction with the accompanying drawings: as shown in fig. 1, 2, 3 and 3, the silage crushing, kneading and packaging integrated operation machine comprises a frame 1 and a transmission mechanism, wherein traveling wheels 11 and guide wheels 8 are arranged below the frame 1, so that the movement of the machine and the direction change in the moving process are facilitated. A feeding conveying mechanism 12 is arranged at the rear end above the frame 1, and conveying belt protection covers 6 are arranged on two sides of the feeding conveying mechanism 12. The extrusion and wire cutting mechanism 5 is arranged at the front end of the feeding and conveying mechanism 12 above the frame 1. A crushing and kneading chamber 4 is arranged on the frame 1 in front of the extruding and kneading mechanism 5, and an extruding and packing mechanism 2 is arranged on the frame 1 in front of the crushing and kneading mechanism 4. A driving motor I23 and a driving motor II 39 are arranged on a small frame below the middle part of the frame 1, the two motors can be adjusted left and right and front and back, and a transmission mechanism comprises the driving motor I23 and the driving motor 39 II. The driving motor II 39 transmits power to the crushing and wire kneading mechanism 4 and the feeding conveying mechanism 12, and the driving motor I23 transmits power to the extrusion packaging mechanism 2, so that the crushing and wire kneading mechanism 4 and the feeding conveying mechanism 12 are independent from the power source of the extrusion packaging mechanism 2.
The feeding conveying mechanism 12 comprises a conveying chain plate 12-1, a tensioning device 7, a conveying belt 12-2, a supporting shaft 32 and a driving shaft 30, wherein the conveying chain plate 12-1 is arranged on the conveying belt 12-2 at equal intervals, the conveying belt 12-2 is sleeved between the supporting shaft 32 and the driving shaft 30, and straw is conveyed and advanced during operation. The supporting shaft 32 is positioned at the tail end of the upper part of the frame 1, the supporting shaft 32 is sleeved on the conveyer belt protecting cover 6, the driving shaft 30 is positioned on the supporting frame of the extrusion wire cutting mechanism 5, and the tensioning device 7 is arranged in a clamping groove at the tail end of the conveyer belt protecting cover 6 and matched with the supporting shaft 32 to realize the installation of the conveyer belt 12-2 in tightness adjustment. The conveyer belt 12-2 is assembled with the conveyer chain plate 12-1, the conveyer belt 12-2 is matched with the driving shaft 30, the first chain wheel 12-3 and the second chain wheel 12-4, and when in work, straw is conveyed and advanced, and a worker only needs to put the straw on the conveyer belt 12-2.
The extrusion and shredding mechanism 5 comprises a flattening roller 14, a shredding roller 25 and a gap adjusting device 40, wherein the flattening roller 14 is arranged on a first supporting shaft 13 positioned on a supporting frame of the extrusion and shredding mechanism 5, one end of the first supporting shaft 13 is provided with a third chain wheel 32, the shredding roller 25 is arranged on a second supporting shaft 28 positioned on the supporting frame of the extrusion and shredding mechanism 5, the flattening roller 14 and the shredding roller 25 are arranged up and down, and when a conveying belt 12-2 conveys straws to the extrusion and shredding mechanism 5, the flattening roller 14 and the shredding roller 25 jointly act to process the straws into strips. The second support shaft 28 has a fourth sprocket 35 at one end and a first gear 29 at the other end, the gear 29 is mounted in cooperation with a second gear 26 mounted at one end of the transmission shaft 27, and the other end of the transmission shaft 27 is mounted with a first sprocket 36, wherein power is transmitted between the third sprocket 32, the fourth sprocket 35, the fifth sprocket 34, the sixth sprocket 31 and the seventh sprocket 33 via a chain 41. The gap adjusting device 40 is arranged on the flattening roller 14, the gap adjusting device 40 comprises a guide clamping groove 40-3, a pressing block 40-1 and a pressing spring 40-2, the guide clamping groove 40-3 is positioned on a supporting frame of the extrusion wire cutting mechanism 5, the pressing block 40-1 is positioned above the guide clamping groove 40-3 on the supporting frame of the extrusion wire cutting mechanism 5, the pressing spring 40-2 is positioned in the guide clamping groove 40-3, the upper end of the pressing spring 40-2 is connected with the pressing block 40-1, the lower end of the pressing spring 40-2 is arranged on the guide clamping groove 40-3, and when the gap between the wire cutting roller 25 and the flattening roller 14 is increased under the choking of forage, the pressing spring 40-2 acts on the flattening roller 14 to adjust the gap between the wire cutting roller 25 and the flattening roller 14 so that the two rollers can reach the standard gap for operation.
The smashing and rubbing mechanism 4 comprises a smashing and rubbing chamber 4-1, jaw plates 4-2, jaw teeth 4-3, a cutter disc 17, a cutter frame 18, a blade 16, a second belt wheel 38 and a flywheel 15, wherein the jaw teeth 4-3 are arranged on the upper portion of the inner wall of the smashing and rubbing chamber 4-1, the jaw plates 4-2 are arranged on the lower portion of the inner wall of the smashing and rubbing chamber, the cutter discs 17 are sleeved on a main driving shaft 22, the main driving shaft 22 is arranged on a frame 1, one end of the main driving shaft 22 is provided with the second belt wheel 38, the other end of the main driving shaft 22 is provided with the flywheel 15, and the second belt wheel 38 is linked with a driving motor II 39; a cutter frame 18 is arranged between the cutter heads 17, and a plurality of hammer blades 16 are arranged on the cutter frame 18. The second pulley 38 is mounted at one end of the main driving shaft 22, and the flywheel 15 is mounted at the other end of the main driving shaft 22, and when the material held by the yarn is thrown into the crushing and yarn kneading chamber 4-1, the jaw plate 4-2, the jaw teeth 4-3 and the blade 16 rotating at high speed process the material into the material capable of being extruded and packaged.
The extrusion packaging mechanism 2 comprises a material conveying cylinder 2-2, a spiral extrusion pushing mechanism 2-1, a density adjusting device 2-4 and a variable feeding pushing mechanism 2-3, wherein one end of the material conveying cylinder 2-2 is opened, the other end of the material conveying cylinder is closed, an opening is formed in one side, close to the crushing and wire kneading mechanism 4, of the material conveying cylinder 2-2, the spiral extrusion pushing mechanism 2-1 is installed inside the material conveying cylinder 2-2, a large belt wheel 21 is installed at one end of a central shaft 20 of the spiral extrusion pushing mechanism 2-1, and the large belt wheel 21 is linked with a driving motor I23; the density adjusting device 2-4 is arranged at the opening end of the material conveying cylinder 2-2 after the screw extrusion pushing mechanism 2-1, and the variable-feeding pushing mechanism 2-3 is arranged at the end part of the material conveying cylinder 2-2 at the side of the density adjusting device 2-4. The density adjusting device 2-4 comprises blades 2-4-1, tensioning springs 2-4-2 and a support 2-4-3, wherein the blades 2-4-1 are circumferentially arranged on the support 2-4-3, the tensioning springs 2-4-2 are arranged between the blades 2-4-1 and the support 2-4-3, the blades 2-4-1 are prevented from expanding when materials reach a certain density when the materials begin to be pushed forward, the blades 2-4-1 stop expanding when the blades 2-4-1 touch the opening edge of the variable-feeding pushing mechanism 2-3 in the continuous expanding process, the materials are pushed out after being pushed to the variable-feeding mechanism 2-3, and the materials are acted by the tensioning springs 2-4-2 to return to the original position when the pushing of the materials is completed. An observation cover 3 with an air outlet is arranged above the side of the closed end of the material conveying cylinder 2-2, so that a worker can observe the situation of kneading the feed in real time, and finally, the green feeding block is manually bagged for storage.
When the processed material is thrown into the extrusion packaging mechanism 2 from the outlet of the crushing and wire kneading chamber 4-1, the material is pushed forward by the screw extrusion pushing mechanism 2-1 after entering the extrusion packaging mechanism 2, and in the process, the front section of the material is loose and cannot reach the required density, so that the material can be blocked when passing through the density adjusting device 2-4, when the material reaches a certain density, the blades of the density adjusting device 2-4 can be opened for a certain angle, the angle is determined by the diameter of the open section of the variable-feeding pushing mechanism 2-3, and the blades stop opening when touching the open edge of the variable-feeding mechanism 2-3 in the continuous opening process. When the materials continue to be pushed forward with a certain density, the materials start to be slowly piled up at the tail end of the spiral, when the piling up quantity reaches a certain value, under the combined action of the thrust of the spiral extrusion pushing mechanism 2-1, the external force of the tail end of the cylinder, the friction force of the inner wall, the reaction force of the cylinder wall and the like, the materials are extruded into a whole block to be discharged from the discharge hole, and the whole block is extruded again by the variable feeding pushing mechanism 2-3 to be more compact, so that the materials are processed into cylindrical green feeding blocks with the diameter of 250mm and the height of 400 mm. An observation cover 3 with an air outlet is reserved above the material channel, so that a worker can observe the situation of kneading the feed in real time, and finally, the green feeding block is manually bagged for storage.
Claims (8)
1. The utility model provides a silage smashes and rubs silk packing all-in-one, includes frame and drive mechanism, its characterized in that: the automatic feeding device is characterized in that a feeding conveying mechanism (12) is arranged at the rear end above the frame (1), an extruding and shredding mechanism (5) is arranged on the frame (1) in front of the feeding conveying mechanism (12), a crushing and shredding mechanism (4) is arranged on the frame (1) in front of the extruding and shredding mechanism (5), an extruding and packing mechanism (2) is arranged on the frame (1) in front of the crushing and shredding mechanism (4), a transmission mechanism is arranged on the frame (1), the transmission mechanism comprises a driving motor I (23) and a driving motor II (39), the driving motor II (39) is used for power supply of the crushing and shredding mechanism (4) and the feeding conveying mechanism (12), and the driving motor I (23) is used for power supply of the extruding and packing mechanism (2);
the extrusion packaging mechanism (2) comprises a material conveying cylinder (2-2), a screw extrusion pushing mechanism (2-1), a density adjusting device (2-4) and a variable feeding pushing mechanism (2-3), wherein one end of the material conveying cylinder (2-2) is opened, the other end of the material conveying cylinder is closed, one side, close to the crushing and wire kneading mechanism (4), of the material conveying cylinder (2-2) is provided with an opening, the screw extrusion pushing mechanism (2-1) is arranged inside the material conveying cylinder (2-2), one end of a central shaft (20) of the screw extrusion pushing mechanism (2-1) is provided with a large belt wheel (21), and the large belt wheel (21) is linked with a driving motor I (23); the density adjusting device (2-4) is arranged at the opening end of the material conveying cylinder (2-2) after the spiral extrusion pushing mechanism (2-1), and the variable-feeding pushing mechanism (2-3) is arranged at the end of the material conveying cylinder (2-2) at the side of the density adjusting device (2-4);
the density adjusting device (2-4) comprises a blade (2-4-1), a tensioning spring (2-4-2) and a support (2-4-3), the blade (2-4-1) is circumferentially arranged on the support (2-4-3), the tensioning spring (2-4-2) is arranged between the blade (2-4-1) and the support (2-4-3), the blade (2-4-1) can be blocked when materials begin to be pushed forward, when the materials reach a certain density, the blade (2-4-1) expands, the blade (2-4-1) stops expanding when touching the open edge of the variable-feeding pushing mechanism (2-3) in the continuous opening process, the materials are pushed out after being pushed to the variable-feeding pushing mechanism (2-3), and the tensioning spring (2-4-2) acts on the materials to return to the original position when the materials are pushed.
2. The silage smashing, kneading and packaging integrated operation machine according to claim 1, wherein: the extrusion shredding mechanism (5) comprises a flattening roller (14) and a shredding roller (25), the flattening roller (14) is arranged on a first supporting shaft (13), the shredding roller (25) is arranged on a second supporting shaft (28), the flattening roller (14) and the shredding roller (25) are arranged up and down, and the first supporting shaft (13) and the second supporting shaft (28) are arranged up and down and are arranged on the frame (1).
3. The silage smashing, kneading and packaging integrated operation machine according to claim 2, wherein: the utility model provides a flattening roller (14) is last to set up gap adjustment device (40), gap adjustment device (40) include guide draw-in groove (40-3), suppression piece (40-1), suppression spring (40-2), guide draw-in groove (40-3) are located the support frame of extrusion wire cutting mechanism (5), suppression piece (40-1) are located guide draw-in groove (40-3) top on the support frame of extrusion wire cutting mechanism (5), suppression spring (40-2) are located guide draw-in groove (40-3), the upper end of suppression spring (40-2) is connected with suppression piece (40-1), the lower extreme cover of suppression spring (40-2) is on guide draw-in groove (40-3), when flattening roller (14) make wire cutting roller (25) and flattening roller (14) clearance increase under the choke of forage, suppression spring (40-2) act on flattening roller (14) and are used for adjusting and make wire cutting roller (25) and pressing roller (14) guarantee that two operation gaps of the roller can reach standard.
4. A silage smashing, kneading and packaging integrated operation machine according to claim 1 or 3, characterized in that: the smashing and kneading mechanism (4) comprises a smashing and kneading chamber (4-1), a jaw plate (4-2), jaw teeth (4-3), cutter discs (17), a cutter frame (18), a blade (16) and a flywheel (15), wherein the jaw teeth (4-3) are arranged on the upper portion of the inner wall of the smashing and kneading chamber (4-1), the jaw plate (4-2) is arranged on the lower portion of the inner wall, a plurality of cutter discs (17) are sleeved on a main driving shaft (22), the main driving shaft (22) is arranged on a frame (1), a belt wheel (38) is arranged at one end of the main driving shaft (22), the flywheel (15) is arranged at the other end of the main driving shaft (22), and the belt wheel (38) is linked with a driving motor II (39); a cutter rest (18) is arranged between the cutter heads (17), and a plurality of hammer blades (16) are arranged on the cutter rest (18).
5. The silage smashing, kneading and packaging integrated operation machine according to claim 4 is characterized in that: three groups of cutter heads (17) are sleeved on the main driving shaft (22) at equal intervals, cutter heads (18) are installed in limiting holes of the cutter heads (17), four groups of cutter heads (18) are circumferentially installed between the cutter heads (17), and 4 groups of hammer blades (16) are installed on each cutter head (18) between each group of cutter heads (17).
6. The silage smashing, kneading and packaging integrated operation machine according to claim 1 or 5, wherein: an observation cover (3) with an air outlet is arranged above the closed end side of the material conveying cylinder (2-2).
7. The silage smashing, kneading and packaging integrated operation machine according to claim 6, wherein: the feeding conveying mechanism (12) comprises conveying chain plates (12-1), a conveying belt (12-2), a supporting shaft (32) and a driving shaft (30), wherein the conveying belt (12-2) is sleeved between the supporting shaft (32) and the driving shaft (30), and a plurality of conveying chain plates (12-1) are arranged on the conveying belt (12-2).
8. The silage smashing, kneading and packaging integrated operation machine according to claim 7, wherein: one side of the conveying belt (12-2) close to the extrusion and scribing mechanism (5) is provided with a conveying belt protecting cover (6), a clamping groove at the tail end of the conveying belt protecting cover (6) is provided with a tensioning device (7), and the tensioning device (7) is matched with a supporting shaft (32) to realize tightness adjustment of the installation of the conveying belt (12-2).
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| CN201910458996.3A CN110249811B (en) | 2019-05-29 | 2019-05-29 | Silage crushing, silk kneading and packaging integrated operation machine |
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| CN201910458996.3A CN110249811B (en) | 2019-05-29 | 2019-05-29 | Silage crushing, silk kneading and packaging integrated operation machine |
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| CN110249811B true CN110249811B (en) | 2023-11-24 |
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