CN110230184A - A kind of polyester fabric preparation method - Google Patents

A kind of polyester fabric preparation method Download PDF

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Publication number
CN110230184A
CN110230184A CN201910546151.XA CN201910546151A CN110230184A CN 110230184 A CN110230184 A CN 110230184A CN 201910546151 A CN201910546151 A CN 201910546151A CN 110230184 A CN110230184 A CN 110230184A
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polyester fabric
mosquito repellent
raw material
repellent liquid
polyester
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张锦潇
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Individual
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Priority to CN201910546151.XA priority Critical patent/CN110230184A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04Physical treatment combined with treatment with chemical compounds or elements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/227Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

The invention belongs to polyester fabric technical field, specifically a kind of polyester fabric preparation method;Five steps such as dry, impregnate drying, braiding, plated film aperture including selecting and checking that raw material, the raw material qualified to inspection bleach;The present invention passes through using lemongrass oil as constituent main in mosquito repellent liquid, lemongrass oil will be by geranial, neral, geraniol, geranic acid and linalool, flower mosquito can effectively be driven, simultaneously using chrysanthemum, dried peppermint leaf and Siberian cocklebur as the auxiliary element of mosquito repellent liquid, wherein the sub- glycosides in Siberian cocklebur has slight or moderate inhibiting effect to the fungi in air, lemon-grass extract can be prevented mouldy in air, improve the effect duration of lemon-grass extract.

Description

A kind of polyester fabric preparation method
Technical field
The invention belongs to polyester fabric technical field, specifically a kind of polyester fabric preparation method.
Background technique
Terylene is an important species in synthetic fibers, is the product name of China's polyester fiber, is with poly- to benzene two Formic acid (PTA) or dimethyl terephthalate (DMT) (DMT) and ethylene glycol (MEG) be raw material through esterification or transesterification and polycondensation reaction and Fiber-forming polymer obtained --- polyethylene terephthalate (PET) through spinning and post-processes manufactured fiber, terylene point Minor be HO-H2C-H2C-O [- OC-Ph-COOCH2CH2O-] n, because on strand there are a large amount of ester groups thus claim polyester fiber (PET), the chemical structural formula of long-chain molecule is H (OCH2CCOCO) NOCH2CH2OH, the polyester relative molecular weight for fiber Generally in 18000-25000 or so, Wool-Like Polyester molecular weight is lower, and industrial terylene molecular weight is higher;In fact, wherein there are also few The monomer and oligomer of amount exist;The degree of polymerization of these oligomer is lower, and exists with annular form;Poly terephthalic acid second two Ester can produce ethylene terephthalate 9BHET by direct esterification by terephthalic acid (TPA) (PTA) and ethylene glycol (EG)) retraction Poly- to form, from the point of view of terylene molecular composition, it is made of short fat hydrocarbon chain, ester group, phenyl ring, end alcoholic extract hydroxyl group, in terylene Except having no other polar groups there are in addition to two end alcoholic extract hydroxyl groups, thus polyester fiber hydrophily is very poor.About contain in terylene molecule Hydrolysis, thermal cracking can occur at 200 DEG C or more for 46% ester group, ester group, meet highly basic then soap solution, reduce the degree of polymerization, 100 DEG C with The detergent washing powder of common dosage has no effect to terylene down;Also contain aliphatic hydrocarbon chain in terylene molecule, it can make to wash Synthetic fibre molecule has certain flexibility, but due in terylene molecule also cannot in the phenyl ring that rotates, therefore terylene macromolecular is essentially Rigid molecule, strand are easy to keep line style, and therefore, terylene macromolecular is readily formed crystallization under this condition, therefore terylene Crystallinity and orientation it is higher.
With the development of society, the function of people's endowing terylene fabric is more and more, for example, polyester fabric has mosquito repellent function Can, although having existed the polyester fabric of the function in the prior art, the polyester fabric during use there are still Two problems: first, the duration that mosquito repellent polyester fabric uses is limited, such as application No. is 20141034887 China is special Benefit, although can achieve the effect that mosquito repellent using Mozzie buster, after multiple washing, the ingredient almost all of expelling parasite grass disappears It loses;Second, existing mosquito repellent polyester fabric can only drive common mosquito, and (flower mosquito refers to medium and small for toxic flower mosquito Type black mosquito kind, there is silvery white speckle, there is a center white longitudinal grin on mesoscutum, is stretched backward from front end up to wing base level Bifurcated before escutcheon, rear instep 1-4 section have base white ring, and minor details are entirely white, and belly back side 2-6 section has base leukorrhea, distributed more widely, north Up to Shenyang, Tibet Autonomous Region is arrived in northwest to Baoji, southwest, but be on the south 34 ° of north latitude it is common, multiply in residential area and its week more In the small-sized ponding such as the container and container for plants that enclose and stone cave, mainly to suck blood on daytime, afternoon, activity peak was more obvious than the morning, Female mosquito is very active and violent blood sucker, at the same time it can also propagate the mosquitos matchmaker such as dengue fever infectious disease), in the prior art not Occur for the polyester fabric of colored mosquito is driven, therefore, how to accomplish the duration that can extend mosquito repellent polyester fabric mosquito repellent and It can effectively be driven for toxic flower mosquito, be those skilled in the art's technical issues that need to address.
Summary of the invention
In order to make up for the deficiencies of the prior art, to solve the duration of polyester fabric mosquito repellent in the prior art and drive mosquito kind The problem of class cannot get both, the invention proposes a kind of polyester fabric preparation methods.
The technical solution adopted by the present invention to solve the technical problems is: a kind of polyester fabric preparation side of the present invention Method, comprising the following steps:
S1: selecting and checks raw material: selecting 30D/12F semi-gloss polyester filament as organizine, selects 40D/36F polyester filament It as tram, selects 50D/72F polyester filament as undrawn yarn, and checks that the item of raw material is dry whether uniformly, whether color fastness accords with Close national textile industry quality index;If meeting, continue following operation;If not meeting, continue to choose raw material, Zhi Daofu It is combined into only;The correct selection and inspection of raw material help to improve the yield rate that terylene polyester fabric is manufactured, and the present invention selects The dacron thread of 30D/12F, 40D/36F and 50D/72F is the reason is that facilitate bleaching liquid to bleach it, and fluffy degree after its bleaching Height is easy to mosquito repellent liquid in conjunction with fabric;
S2: it is dried to examining qualified raw material to carry out bleaching: qualified raw material will be examined to be put into bleaching liquid first and carried out Bleaching, is dried, and bleaching liquid is made of following components by mass parts: 0.2-0.6 parts of potassium borate, diethylidene three after bleaching 0.5-1.5 parts of seven sodium salt of amine pentamethylene phosphonic acids, 0.5-1.5 parts of acrylic acid maleic acid, 1,5- anhydrous grape sugar alcohol 0.5-1.5 parts, 1.5-7.5 parts of sodium hydroxide, 2-8 parts of hydrogen peroxide and 1000 parts of water;
Potassium borate, accession number: 1332-77-0;Molecular structural formula, as follows:
Five subunit phosphonic acids of diethylenetriamines, seven sodium salt, No. CAS: 68155-78-2, molecular structural formula is as follows:
Acrylic acid maleic acid, abbreviation AA/MA, No. CAS: 26677-99-6;Molecular structural formula, as follows:
1,5- anhydrous grape sugar alcohol, alias: 1,5- acid anhydride-D- D-sorbite, CAS accession number: 154-58-5, molecular structure Formula is as follows:
By potassium borate, seven sodium salt of diethylenetriamine pentamethylenophosphonic acid, acrylic acid maleic acid and 1,5- without The synergistic effect such as water glucitol, can act in hydrogen peroxide and free metal, capture trace metal ion, improve bleaching The stability of hydrogen peroxide in the solution in the process, so as to improve bleaching effect of the invention to a greater degree, and to original While material damage is small, it is fluffy to facilitate raw material, and mosquito repellent liquid is sufficiently sufficiently combined with raw material;
S3: impregnate drying: the raw material after bleaching is dried, which is put into mosquito repellent liquid, to be impregnated and dries, the temperature summer control of immersion At 30-35 degrees Celsius, winter controls at 20-25 degrees Celsius system;The mosquito repellent liquid is by 40%~42% citronella oil, 10%~12% Chrysanthemum, 15%~17% dried peppermint leaf and 35%~37% Siberian cocklebur composition;It is impregnated by the way that raw material to be put into mosquito repellent liquid, can allow original Containing the ingredient of mosquito repellent liquid in material, so that the polyester fabric that raw material is fabricated to has the function of mosquito repellent, and contain in the mosquito repellent liquid Lemongrass oil component is particularly helpful to drive colored mosquito;And Siberian cocklebur main component is sub- glycosides, resin, fat oil, alkaloid, dimension life Element and pigment etc., and sub- glycosides has slight or moderate inhibiting effect to the fungi in air, can prevent citronella oil from sending out in air It is mould, improve the effect duration of citronella oil;
S4: braiding: after raw material soaking drying after, to tri- kinds of different dacron threads of 30D/12F, 40D/36F and 50D/72F into Row doubling, reeling, double twisting, be formed and gait naturally after, by the polyester filament of the 50D/72F after gaiting pass through up- coiler wind On 30D/12F organizine and 40D/36F tram, the speed of up- coiler wrapping wire is that 100-200 turns/min, and 30D/12F, 40D/ The twist of two kinds of dacron thread double twistings on two-for-one twister of 36F is 300~900T/m;50D/72F dacron thread will be finally wound with Two kinds of dacron threads of 30D/12F and 40D/36F are placed on loom, open the power supply of loom, of the loom in woven fabric Power control is in 250Kg, and the woven fabric form of loom is staggered form braiding;By by the dacron thread of 50D/72F wound on 30D/ On 12F organizine and 40D/36F tram, the ingredient of the mosquito repellent liquid contained on 30D/12F organizine and 40D/36F tram can be lockked, Help to extend its repelling effect;
S5: plated film aperture: the polyester fabric after braiding is subjected to vacuum coating processing, the vacuum coating processing is using true Empty magnetron sputtering membrane process, material used are TiO2, and the adhesive of hot pressing is EVA hot-melt adhesive and polyurethane binding; After the completion of vacuum coating processing, several micro-holes are offered on vacuum coating, the diameter control of micro-hole is in 0.1- 0.5mm;By the vacuum coating on the polyester fabric of braiding, it can more extend lost, the raising of mosquito repellent liquid on polyester fabric The repelling effect of its polyester fabric;
Preferably, it is that first mosquito repellent liquid is put into ultrasonic wave fermentation vat to carry out that the raw material, which is put into immersion way in mosquito repellent liquid, It impregnates, the power control of ultrasonic wave fermentation vat is in 5-8kHZ, and in 80-100min, the number of immersion is controlled for the time control of immersion At 3-5 times, the temperature of immersion is controlled at 25-35 degrees Celsius;Mosquito repellent liquid and raw material are combined using ultrasonic wave fermentation vat, it can To improve rate of the mosquito repellent liquid in conjunction with raw material, while it can also improve the rate of polyester fabric production;
Preferably, the production method of the mosquito repellent liquid is to take 10%~12% chrysanthemum, 15%~17% dried peppermint leaf and 35% ~37% Siberian cocklebur is put into centrifuge, centrifuge work 15-20min, and the preferred 300-500W of power of centrifuge, centrifuge work After standing 10min after the completion, takes out chrysanthemum, dried peppermint leaf and the mixture of Siberian cocklebur and be put into high speed disperser, and in high speed dispersion It is put into 40%~42% citronella oil in machine, persistently emulsifies 10-15min, shape under conditions of high speed disperser 8000-10000rpm At uniform emulsion liquid to get arrive mosquito repellent liquid;By cooperating for centrifuge and high speed disperser, can quickly be driven Mosquito liquid;
Wherein, the high speed disperser includes support base and motor switch;The side of the support base is connected with branch Dagger, motor is welded at the top of support column, and motor passes through motor switch control and opens;Side of the support column far from motor Equipped with stirring rod, it is driven between stirring rod and motor by being placed on the belt inside support column;It is put below the stirring rod It is equipped with mixing drum, connection anchor ear is equipped between mixing drum and support column, and it is detachable to connect anchor ear;The mixing drum inner wall package There is layer of ceramic film, ceramic membrane is for preventing citronella oil from adhering to;Space between the mixing drum and ceramic membrane passes through external gas Source is connected with air;Make ceramic membrane global shape waist type, and the position of external gas source by placing rubber slab in the ceramic membrane It is mutually close with rubber slab;Chrysanthemum, dried peppermint leaf and the mixture of Siberian cocklebur at work, are put into mixing drum first by the high speed disperser It is interior, then citronella oil is also placed in mixing drum, the rotation of motor switch stirring rod is opened, makes chrysanthemum, dried peppermint leaf, Siberian cocklebur and lemongrass Oil mixing, during the mixing of chrysanthemum, dried peppermint leaf, Siberian cocklebur and citronella oil, ceramic membrane can prevent citronella oil from adhering to, to reduce The waste of citronella oil;In the mixing of chrysanthemum, dried peppermint leaf, Siberian cocklebur and citronella oil, by external gas source to mixing drum and ceramic membrane Between ventilate, increase the frequency shaken in the horizontal direction of ceramic membrane, adhered on ceramic membrane to be further reduced citronella oil, The rate that chrysanthemum, dried peppermint leaf, Siberian cocklebur and citronella oil mix is improved, and because is placed with rubber slab, and rubber slab in ceramic membrane Mutually close with the position of external gas source, therefore, in external gas source to when ventilating between ceramic membrane and mixing drum, ceramic membrane can be generated Shake on vertical direction improves the mixing efficiency between mixture to improve the chattering frequency of mixture in mixing drum.
Preferably, the citronella oil is extracted from lemon-grass, and the preferred Hainan of the lemon-grass produces lemon-grass, the citronella oil Extracting method uses steam distillation;Extraction of essential oil is carried out to lemon-grass using steam distillation, extraction of essential oil rate is The dry lemon-grass of 0.09%~1.06%, 50g long 2cm are in aqueous solution of the 1400mL-1500mL containing 8gNaCl, extraction time 3h When essential oil oil yield highest, up to 1.06%, and citronella oil is mainly by for geranial, neral, geraniol, geranic acid and fragrant camphor tree Alcohol composition, the quality of five kinds of main components accounts for about the 86%~96% of essential oil gross mass, and five kinds of ingredients are to drive colored mosquito The main component of son.
Preferably, the vacuum magnetron sputtering coating film need using: vacuum chamber 1~12, each indoor magnetic control of vacuum splashes Shooting at the target is 1~3, and auxiliary enhancing ion source is 1~2;The auxiliary enhancing ion source is pure N2 or O2, is sputtering gas with Ar The flow-rate ratio of body, the sputter gas and auxiliary enhancing ionized gas is 1:3;Vacuum degree is 210-300Pa, sputtering in reaction chamber Power is 1800~2600W, and gas pressure intensity is 1.0~2.0Pa;It, can be on the surface of polyester fabric by this kind of plated film mode Adhere to one layer of ionic membrane, helps to slow down scattering and disappearing for mosquito repellent liquid ingredient on polyester fabric, when improving the use of polyester fabric mosquito repellent Between.
Preferably, the polyester fabric is suitable for production tent, curtain and field work clothes etc.;Pass through the above method The polyester fabric being made can drive common mosquito and drive with virose colored mosquito, so that the polyester fabric system At finished product, can be used for making the tent of field survivorship, curtain used in the resident of mountain area and the work clothes in field dress Deng.
Beneficial effects of the present invention are as follows:
1. a kind of polyester fabric preparation method of the present invention, by using citronella oil as composition main in mosquito repellent liquid Ingredient, citronella oil mainly by geranial, neral, geraniol, geranic acid and linalool, can effectively drive flower mosquito, Simultaneously using chrysanthemum, dried peppermint leaf and Siberian cocklebur as the auxiliary element of mosquito repellent liquid, wherein the sub- glycosides in Siberian cocklebur has the fungi in air Slight or moderate inhibiting effect, can prevent citronella oil mouldy in air, improve the effect duration of citronella oil.
2. a kind of polyester fabric preparation method of the present invention, is dried by bleaching, impregnates drying, braiding, plated film are opened The methods of hole step produces polyester fabric, can slow down the volatilization duration of mosquito repellent liquid in polyester fabric, improve the drive of polyester fabric Mosquito uses the time, and the mosquito repellent liquid ingredient, to crowd's fanout free region, environment protection health can be widely applied to production and living reality In.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is the line chart of embodiment 1 in the present invention;
Fig. 2 is the line chart of embodiment 2 in the present invention;
Fig. 3 is the line chart of embodiment 3 in the present invention;
Fig. 4 is the schematic perspective view of high speed dispersion machine of the present invention;
Fig. 5 is the cross-sectional view of mixing drum in high speed dispersion machine of the present invention;
Fig. 6 is the cross-sectional view of A-A in Fig. 5;
In figure: support base 1, motor switch 2, support column 3, motor 4, stirring rod 5, mixing drum 6, connection anchor ear 7, ceramics Film 8, external gas source 9, rubber slab 10.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 6, a kind of polyester fabric preparation method of the present invention, comprising the following steps:
S1: selecting and checks raw material: selecting 30D/12F semi-gloss polyester filament as organizine, selects 40D/36F polyester filament It as tram, selects 50D/72F polyester filament as undrawn yarn, and checks that the item of raw material is dry whether uniformly, whether color fastness accords with Close national textile industry quality index;If meeting, continue following operation;If not meeting, continue to choose raw material, Zhi Daofu It is combined into only;The correct selection and inspection of raw material help to improve the yield rate that terylene polyester fabric is manufactured, and the present invention selects The dacron thread of 30D/12F, 40D/36F and 50D/72F is the reason is that facilitate bleaching liquid to bleach it, and fluffy degree after its bleaching Height is easy to mosquito repellent liquid in conjunction with fabric;
S2: it is dried to examining qualified raw material to carry out bleaching: qualified raw material will be examined to be put into bleaching liquid first and carried out Bleaching, is dried, and bleaching liquid is made of following components by mass parts: 0.2-0.6 parts of potassium borate, diethylidene three after bleaching 0.5-1.5 parts of seven sodium salt of amine pentamethylene phosphonic acids, 0.5-1.5 parts of acrylic acid maleic acid, 1,5- anhydrous grape sugar alcohol 0.5-1.5 parts, 1.5-7.5 parts of sodium hydroxide, 2-8 parts of hydrogen peroxide and 1000 parts of water;
Potassium borate, accession number: 1332-77-0;Molecular structural formula, as follows:
Five subunit phosphonic acids of diethylenetriamines, seven sodium salt, No. CAS: 68155-78-2, molecular structural formula is as follows:
Acrylic acid maleic acid, abbreviation AA/MA, No. CAS: 26677-99-6;Molecular structural formula, as follows:
1,5- anhydrous grape sugar alcohol, alias: 1,5- acid anhydride-D- D-sorbite, CAS accession number: 154-58-5, molecular structure Formula is as follows:
By potassium borate, seven sodium salt of diethylenetriamine pentamethylenophosphonic acid, acrylic acid maleic acid and 1,5- without The synergistic effect such as water glucitol, can act in hydrogen peroxide and free metal, capture trace metal ion, improve bleaching The stability of hydrogen peroxide in the solution in the process, so as to improve bleaching effect of the invention to a greater degree, and to original While material damage is small, it is fluffy to facilitate raw material, and mosquito repellent liquid is sufficiently sufficiently combined with raw material;
S3: impregnate drying: the raw material after bleaching is dried, which is put into mosquito repellent liquid, to be impregnated and dries, the temperature summer control of immersion At 30-35 degrees Celsius, winter controls at 20-25 degrees Celsius system;The mosquito repellent liquid is by 40%~42% citronella oil, 10%~12% Chrysanthemum, 15%~17% dried peppermint leaf and 35%~37% Siberian cocklebur composition;It is impregnated by the way that raw material to be put into mosquito repellent liquid, can allow original Containing the ingredient of mosquito repellent liquid in material, so that the polyester fabric that raw material is fabricated to has the function of mosquito repellent, and contain in the mosquito repellent liquid Lemongrass oil component is particularly helpful to drive colored mosquito;And Siberian cocklebur main component is sub- glycosides, resin, fat oil, alkaloid, dimension life Element and pigment etc., and sub- glycosides has slight or moderate inhibiting effect to the fungi in air, can prevent citronella oil from sending out in air It is mould, improve the effect duration of citronella oil;
S4: braiding: after raw material soaking drying after, to tri- kinds of different dacron threads of 30D/12F, 40D/36F and 50D/72F into Row doubling, reeling, double twisting, be formed and gait naturally after, by the polyester filament of the 50D/72F after gaiting pass through up- coiler wind On 30D/12F organizine and 40D/36F tram, the speed of up- coiler wrapping wire is that 100-200 turns/min, and 30D/12F, 40D/ The twist of two kinds of dacron thread double twistings on two-for-one twister of 36F is 300~900T/m;50D/72F dacron thread will be finally wound with Two kinds of dacron threads of 30D/12F and 40D/36F are placed on loom, open the power supply of loom, of the loom in woven fabric Power control is in 250Kg, and the woven fabric form of loom is staggered form braiding;By by the dacron thread of 50D/72F wound on 30D/ On 12F organizine and 40D/36F tram, the ingredient of the mosquito repellent liquid contained on 30D/12F organizine and 40D/36F tram can be lockked, Help to extend its repelling effect;
S5: plated film aperture: the polyester fabric after braiding is subjected to vacuum coating processing, the vacuum coating processing is using true Empty magnetron sputtering membrane process, material used are TiO2, and the adhesive of hot pressing is EVA hot-melt adhesive and polyurethane binding; After the completion of vacuum coating processing, several micro-holes are offered on vacuum coating, the diameter control of micro-hole is in 0.1- 0.5mm;By the vacuum coating on the polyester fabric of braiding, it can more extend lost, the raising of mosquito repellent liquid on polyester fabric The repelling effect of its polyester fabric;
As a kind of specific embodiment of the invention, it is first by mosquito repellent liquid that the raw material, which is put into immersion way in mosquito repellent liquid, It is put into ultrasonic wave fermentation vat and is impregnated, in 5-8kHZ, the time of immersion controls in 80- the power control of ultrasonic wave fermentation vat 100min, the number of immersion are controlled at 3-5 times, and the temperature of immersion is controlled at 25-35 degrees Celsius;It will be driven using ultrasonic wave fermentation vat Mosquito liquid is combined with raw material, and rate of the mosquito repellent liquid in conjunction with raw material can be improved, while can also improve polyester fabric production Rate.
As a kind of specific embodiment of the invention, the production method of the mosquito repellent liquid be take 10%~12% chrysanthemum, 15%~17% dried peppermint leaf and 35%~37% Siberian cocklebur are put into centrifuge, centrifuge work 15-20min, and the power of centrifuge It is preferred that 300-500W, after standing 10min after the completion of centrifuge work, takes out chrysanthemum, dried peppermint leaf and the mixture of Siberian cocklebur and is put into height In fast dispersion machine, and 40%~42% citronella oil is put into high speed disperser, in the item of high speed disperser 8000-10000rpm 10-15min is persistently emulsified under part, forms uniform emulsion liquid to get mosquito repellent liquid is arrived;Pass through centrifuge and high speed disperser It cooperates, can quickly obtain mosquito repellent liquid;
Wherein, the high speed disperser includes support base 1 and motor switch 2;The side of the support base 1 is connected with Support column 3, the top of support column 3 are welded with motor 4, and motor 4 is opened by the control of motor switch 2;The support column 3 is far from electricity The side of machine 4 is equipped with stirring rod 5, is driven between stirring rod 5 and motor 4 by being placed on the belt inside support column 3;It is described to stir The lower section for mixing bar 5 is placed with mixing drum 6, connection anchor ear 7 is equipped between mixing drum 6 and support column 3, and it is detachable to connect anchor ear 7; 6 inner wall of mixing drum is enclosed with layer of ceramic film 8, and ceramic membrane 8 is for preventing citronella oil from adhering to;The mixing drum 6 and ceramics Space between film 8 is connected with air by external gas source 9;Keep ceramic membrane 8 whole by placing rubber slab 10 in the ceramic membrane 8 Shape is waist type, and the position of external gas source 9 and rubber slab 10 are mutually close;The high speed disperser at work, first by chrysanthemum, Dried peppermint leaf and the mixture of Siberian cocklebur are put into mixing drum 6, and then citronella oil is also placed in mixing drum 6, are opened motor switch 2 and are stirred The rotation of bar 5 is mixed, makes chrysanthemum, dried peppermint leaf, Siberian cocklebur and citronella oil mixing, in the process of chrysanthemum, dried peppermint leaf, Siberian cocklebur and citronella oil mixing In, ceramic membrane 8 can prevent citronella oil from adhering to, to reduce the waste of citronella oil;In chrysanthemum, dried peppermint leaf, Siberian cocklebur and citronella oil It when mixing, is ventilated by external gas source 9 between mixing drum 6 and ceramic membrane 8, increases what ceramic membrane 8 was shaken in the horizontal direction Frequency adheres on ceramic membrane 8 to be further reduced citronella oil, improves the speed that chrysanthemum, dried peppermint leaf, Siberian cocklebur and citronella oil mix Rate, and because be placed with rubber slab 10 in ceramic membrane 8, and rubber slab 10 and the position of external gas source 9 are mutually close, therefore, External gas source 9 between ceramic membrane 8 and mixing drum 6 to when ventilating, and ceramic membrane 8 can generate the shake on vertical direction, to improve The chattering frequency of mixture in mixing drum 6 improves the mixing efficiency between mixture.
As a kind of specific embodiment of the invention, the citronella oil is extracted from lemon-grass, and the lemon-grass is preferred Hainan produces lemon-grass, and the citronella oil extracting method uses steam distillation;Lemon-grass is carried out using steam distillation Extraction of essential oil, extraction of essential oil rate are 0.09%~1.06%, and the dry lemon-grass of 50g long 2cm contains 8gNaCl in 1400mL-1500mL Aqueous solution in, essential oil oil yield highest when extraction time 3h, up to 1.06%, and citronella oil is mainly by for geranial, flores aurantii Aldehyde, geraniol, geranic acid and linalool composition, the quality of five kinds of main components account for about the 86%~96% of essential oil gross mass, And five kinds of ingredients are the main component for driving colored mosquito.
As a kind of specific embodiment of the invention, the vacuum magnetron sputtering coating film needs to use vacuum chamber 1~12 A, each indoor magnetic controlled sputtering target of vacuum is 1~3, and auxiliary enhancing ion source is 1~2;The auxiliary enhances ion source For pure N2 or O2, using Ar as sputter gas, the flow-rate ratio of the sputter gas and auxiliary enhancing ionized gas is 1:3;Reaction chamber Interior vacuum degree is 210-300Pa, and sputtering power is 1800~2600W, and gas pressure intensity is 1.0~2.0Pa;Pass through this kind of plated film side Formula can adhere to one layer of ionic membrane on the surface of polyester fabric, help to slow down scattering and disappearing for mosquito repellent liquid ingredient on polyester fabric, mention High polyester fabric mosquito repellent uses the time.
As a kind of specific embodiment of the invention, the polyester fabric is suitable for production tent, curtain and field With work clothes etc.;The polyester fabric being made by the above method can drive common mosquito and drive with virose Flower mosquito, so that finished product made of the polyester fabric, can be used for making the tent of field survivorship, curtain used in the resident of mountain area And the work clothes etc. in field dress.
To verify specifically used effect of the invention, related application personnel of the present invention have carried out the reality of following 1-3 embodiment Test operation:
The polyester fabric that table 1 is manufactured by the method for the invention drives in its polyester fabric after different washing times Mosquito liquid hold-up
Above-described embodiment experimental conditions are as follows: selecting the polyester fabric of the method for the invention production, and labeled as experiment Group 1, experimental group 2, experimental group 3, experimental group 4, experimental group 5 are to reduce experimental error, then by experimental group 1, experimental group 2, experiment After group 3, experimental group 4, the polyester fabric in experimental group 5 wash 10,20,30,40,50 times respectively, washed using the measurement of RP-HPLC method The content of mosquito repellent liquid in synthetic fibre fabric, to obtain the content of mosquito repellent liquid in above table.(note: the content of mosquito repellent liquid is equal in upper table For approximation, and when polyester fabric cleans in experimental group 1, experimental group 2, experimental group 3, experimental group 4, experimental group 5, needs Using under identical mode of washing, identical washing facility, identical liquid detergent, identical wash temperature and identical environment Sunning mode, to reduce the error of experiment).
Experimental result: can be obtained by upper table analysis, experimental group 1, experimental group 2, experimental group 3, experimental group 4, in experimental group 5 Polyester fabric after cleaning 50, inside the mosquito repellent liquid content loss that contains it is less, therefore polyester fabric produced by the present invention has There is good using effect and longer using the time.
The polyester fabric and lack in the present invention manufactured by S2 step that table 2 is manufactured by the method for the invention Polyester fabric mosquito repellent liquid content balance in its polyester fabric after different washing times
Above-described embodiment experimental conditions are as follows: adhering to the shadow of content to mosquito repellent liquid on fabric for S2 step in the verifying present invention It rings, selects three groups of polyester fabrics for not lacking the manufacturing of S2 step, and be labeled as control group 1, control group 2 and control group 3, together The polyester fabric that tri- groups of the method for the invention of Shi Xuanyong are manufactured, and labelling experiment group 1, experimental group 2 and experimental group 3, so The polyester fabric in control group 1, control group 2, control group 3, experimental group 1, experimental group 2 and experimental group 3 is washed 10 respectively afterwards, 20, after 30,40 times, using the content of mosquito repellent liquid in RP-HPLC method measurement polyester fabric, to obtain mosquito repellent liquid in above table Content.(note: the content of mosquito repellent liquid is approximation in upper table, and to control group 1, control group 2, control group 3, experimental group 1, identical mode of washing, identical washing facility, phase need to be used when polyester fabric is cleaned in experimental group 2 and experimental group 3 With liquid detergent, the sunning mode under identical wash temperature and identical environment, to reduce the error of experiment).
Experimental result: can be obtained by upper table analysis, and control group 1,2 control group 3 of control group are after cleaning 40 times, polyester fabric On mosquito repellent liquid loss it is more than half, and the polyester fabric in experimental group 1, experimental group 2 and experimental group 3 cleaning 40 after, inside contain Some mosquito repellent liquid content loss are less, therefore S2 step has large effect to the use duration of polyester fabric in the present invention, Therefore, it can be obtained by above-mentioned experiment, S2 step can be such that mosquito repellent liquid and polyester fabric sufficiently combines in the present invention, improve polyester fabric The use duration and using effect of mosquito repellent.
The polyester fabric and lack in the present invention manufactured by S5 step that table 3 is manufactured by the method for the invention Polyester fabric mosquito repellent liquid content balance in its polyester fabric after different washing times
Above-described embodiment experimental conditions are as follows: adhering to the shadow of content to mosquito repellent liquid on fabric for S5 step in the verifying present invention It rings, selects three groups of polyester fabrics for not lacking the manufacturing of S5 step, and be labeled as control group 1, control group 2 and control group 3, together The polyester fabric that tri- groups of the method for the invention of Shi Xuanyong are manufactured, and labelling experiment group 1, experimental group 2 and experimental group 3, so The polyester fabric in control group 1, control group 2, control group 3, experimental group 1, experimental group 2 and experimental group 3 is washed 10 respectively afterwards, 20, after 30,40 times, using the content of mosquito repellent liquid in RP-HPLC method measurement polyester fabric, to obtain mosquito repellent liquid in above table Content.(note: the content of mosquito repellent liquid is approximation in upper table, and to control group 1, control group 2, control group 3, experimental group 1, identical mode of washing, identical washing facility, phase need to be used when polyester fabric is cleaned in experimental group 2 and experimental group 3 With liquid detergent, the sunning mode under identical wash temperature and identical environment, to reduce the error of experiment).
Experimental result: can be obtained by upper table analysis, and control group 1,2 control group 3 of control group are after cleaning 40 times, polyester fabric On mosquito repellent liquid excessive loss, and the polyester fabric in experimental group 1, experimental group 2 and experimental group 3 cleaning 40 after, inside contain Some mosquito repellent liquid content loss are less, therefore S5 step has a very big impact the use duration of polyester fabric in the present invention, Therefore, it can be obtained by above-mentioned experiment, S5 step can effectively slow down the volatilization of mosquito repellent liquid in the present invention, improve polyester fabric mosquito repellent Use duration and using effect.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle It is fixed.

Claims (6)

1. a kind of polyester fabric preparation method, it is characterised in that: the following steps are included:
S1: selecting and checks raw material: selecting 30D/12F semi-gloss polyester filament as organizine, selects the conduct of 40D/36F polyester filament Tram selects 50D/72F polyester filament as undrawn yarn, and checks that the item of raw material is dry whether uniformly, and whether color fastness meets state Family's textile industry quality index;If meeting, continue following operation;If not meeting, continue choose raw material, until meet for Only;
S2: drying to examining qualified raw material to carry out bleaching: qualified raw material will be examined to be put into bleaching liquid first and bleached, It is dried after bleaching, and bleaching liquid is made of following components by mass parts: 0.2-0.6 parts of potassium borate, diethylenetriamines five 0.5-1.5 parts of seven sodium salt of methylene phosphonic acid, 0.5-1.5 parts of acrylic acid maleic acid, 1,5- anhydrous grape sugar alcohol 0.5-1.5 Part, 1.5-7.5 parts of sodium hydroxide, 2-8 parts of hydrogen peroxide and 1000 parts of water;
S3: impregnate drying: the raw material after bleaching is dried, which is put into mosquito repellent liquid, to be impregnated and dries, and the temperature summer control of immersion exists 30-35 degrees Celsius, winter controls at 20-25 degrees Celsius;The mosquito repellent liquid is by 40%~42% citronella oil, 10%~12% chrysanthemum Flower, 15%~17% dried peppermint leaf and 35%~37% Siberian cocklebur composition;
S4: braiding: after raw material soaking drying, tri- kinds of 30D/12F, 40D/36F and 50D/72F different dacron threads are carried out simultaneously Yarn, reeling, double twisting, be formed and gait naturally after, by the polyester filament of the 50D/72F after gaiting by up- coiler wound on On 30D/12F organizine and 40D/36F tram, the speed of up- coiler wrapping wire is that 100-200 turns/min, and 30D/12F, 40D/36F The twist of two kinds of dacron thread double twistings on two-for-one twister is 300~900T/m;The 30D/ of 50D/72F dacron thread will be finally wound with Two kinds of dacron threads of 12F and 40D/36F are placed on loom, open the power supply of loom, tension control of the loom in woven fabric System is in 250Kg, and the woven fabric form of loom is staggered form braiding;
S5: plated film aperture: the polyester fabric after braiding is subjected to vacuum coating processing, the vacuum coating processing uses Vacuum Magnetic Sputter coating process is controlled, material used is TiO2, and the adhesive of hot pressing is EVA hot-melt adhesive and polyurethane binding;To true After the completion of empty coating film treatment, several micro-holes are offered on vacuum coating, the diameter control of micro-hole is in 0.1-0.5mm.
2. a kind of polyester fabric preparation method according to claim 1, it is characterised in that: the raw material is put into mosquito repellent liquid Immersion way is that first mosquito repellent liquid is put into ultrasonic wave fermentation vat to impregnate, and the power control of ultrasonic wave fermentation vat is in 5- 8kHZ, in 80-100min, the number of immersion is controlled at 3-5 times for the time control of immersion, and the temperature control of immersion is taken the photograph in 25-35 Family name's degree.
3. a kind of polyester fabric preparation method according to claim 2, it is characterised in that: the production method of the mosquito repellent liquid To take 10%~12% chrysanthemum, 15%~17% dried peppermint leaf and 35%~37% Siberian cocklebur to be put into centrifuge, centrifuge work 15- 20min, and the power preferred 300-500W of centrifuge take out chrysanthemum, dried peppermint leaf after standing 10min after the completion of centrifuge work It is put into high speed disperser with the mixture of Siberian cocklebur, and is put into 40%~42% citronella oil in high speed disperser, in high speed point 10-15min is persistently emulsified under conditions of scattered machine 8000-10000rpm, forms uniform emulsion liquid to get mosquito repellent liquid is arrived;
Wherein, the high speed disperser includes support base (1) and motor switch (2);The side of the support base (1) is affixed Have support column (3), be welded at the top of support column (3) motor (4), motor (4) is opened by motor switch (2) control;It is described Support column (3) is equipped with stirring rod (5) far from the side of motor (4), by being placed on support between stirring rod (5) and motor (4) The internal belt transmission of column (3);Be placed with mixing drum (6) below the stirring rod (5), mixing drum (6) and support column (3) it Between be equipped with connection anchor ear (7), and it is detachable to connect anchor ear (7);Mixing drum (6) inner wall is enclosed with layer of ceramic film (8), pottery Porcelain film (8) is for preventing citronella oil from adhering to;Space between the mixing drum (6) and ceramic membrane (8) is logical by external gas source (9) There is air;Make ceramic membrane (8) global shape waist type, and external gas source by placing rubber slab (10) in the ceramic membrane (8) (9) position and rubber slab (10) are mutually close.
4. a kind of polyester fabric preparation method according to claim 3, it is characterised in that: the citronella oil is from lemon-grass It extracts, and the preferred Hainan of the lemon-grass produces lemon-grass, the citronella oil extracting method is based on steam distillation.
5. a kind of polyester fabric preparation method according to claim 1, it is characterised in that: the vacuum magnetron sputtering coating film Need using: vacuum chamber 1~12, each indoor magnetic controlled sputtering target of vacuum be 1~3, auxiliary enhancing ion source be 1~2; The auxiliary enhancing ion source is pure N2 or O2, and using Ar as sputter gas, the sputter gas and auxiliary enhance ionized gas Flow-rate ratio is 1:3;In reaction chamber vacuum degree be 210-300Pa, sputtering power be 1800~2600W, gas pressure intensity be 1.0~ 2.0Pa。
6. a kind of polyester fabric preparation method according to claim 1, it is characterised in that: the polyester fabric is suitable for system Make tent, curtain and field work clothes etc..
CN201910546151.XA 2019-06-24 2019-06-24 A kind of polyester fabric preparation method Pending CN110230184A (en)

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Application publication date: 20190913