CN110228694B - Loading device of P21 bulb aging pressurizing machine - Google Patents

Loading device of P21 bulb aging pressurizing machine Download PDF

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Publication number
CN110228694B
CN110228694B CN201811605046.0A CN201811605046A CN110228694B CN 110228694 B CN110228694 B CN 110228694B CN 201811605046 A CN201811605046 A CN 201811605046A CN 110228694 B CN110228694 B CN 110228694B
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China
Prior art keywords
bulb
conveying
track
bulbs
conveying track
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CN201811605046.0A
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Chinese (zh)
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CN110228694A (en
Inventor
刘金长
朱一光
林瑞锋
刘惠荣
吴建福
朱志强
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Baoding Life Automotive Lighting Group Co ltd
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Baoding Life Automotive Lighting Group Co ltd
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Priority to CN201811605046.0A priority Critical patent/CN110228694B/en
Publication of CN110228694A publication Critical patent/CN110228694A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)

Abstract

The invention discloses a feeding device of a P21 bulb aging and pressurizing machine, which comprises a conveying belt, wherein one end of the conveying belt is connected with one end of a receiving groove, a buffer baffle is arranged at the other end of the receiving groove, a bulb leak is formed between the buffer baffle and the receiving groove, a bulb conveying track is arranged below the bulb leak and is arranged on a vibrator, the vibrator can enable bulbs in the bulb conveying track to move forwards, a hair roller is arranged above the bulb conveying track, a bulb transfer disc is arranged at one end of the bulb conveying track, bulb bayonets are arranged at intervals of one circle of edges of the bulb transfer disc, a clamping manipulator is arranged at one side of the bulb transfer disc, and each time the bulb transfer disc rotates, the next bulb bayonets adjacent to one bulb bayonets are aligned to the bulb conveying track. The device can receive and transfer the P21 bulbs released from the production line, and the bulbs are arranged in a certain direction and move forwards in the process and finally smoothly sent to the turntable for testing.

Description

Loading device of P21 bulb aging pressurizing machine
Technical Field
The invention relates to a device, in particular to a feeding device of a P21 bulb aging and pressurizing machine.
Background
The brake lamp of an automobile usually adopts a P21 bulb which comprises an approximately spherical bulb body and a cylindrical lamp cap, wherein the bulb body is arranged in the lamp cap. After the P21 bulb is manufactured, an aging pressurization test is needed, namely the bulb is electrified for a period of time, a knocking experiment is carried out on the bulb body, and the reaction of the bulb under the aging pressurization test is watched, so that unqualified defective products are selected. The ageing and pressurizing experiment is carried out on a round turntable, a bulb is clamped at the edge of the turntable and electrified, and a bulb striking device is arranged below the turntable. However, at present, the bulb is clamped on the turntable manually, so that the working efficiency is improved, and a feeding device of an aging pressurizing machine is urgently needed for enhancing the automation of the test.
Disclosure of Invention
The invention aims to provide a feeding device of a P21 bulb aging pressurizing machine, which can receive and transfer P21 bulbs released from a production line, and the bulbs are arranged in a certain direction and move forwards in the process and finally smoothly sent to a turntable for testing.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a loading attachment of P21 bulb ageing pressurization machine, includes the conveyer belt, and the one end of conveyer belt links to each other with the one end of accepting the groove, and the buffer baffle is installed to the accepting the groove other end, forms the bulb drain mouth between buffer baffle and the accepting the groove, is equipped with bulb delivery track below the bulb drain mouth, and bulb delivery track's opening both sides even have the receiving plate, bulb delivery track sets up on the vibrator, the vibrator can make the bulb in the bulb delivery track move forward, is equipped with the hair roller above bulb delivery track, is equipped with bulb transfer dish in bulb delivery track's one end, bulb transfer dish's edge interval is equipped with the bulb bayonet socket of a week, is equipped with the clamp and gets the manipulator in bulb transfer dish one side, bulb transfer dish rotates once, can make with one bulb bayonet socket adjacent next the bulb bayonet socket aligns bulb delivery track.
Preferably, the clamping manipulator comprises a lifting cylinder, a rotary cylinder is arranged on a piston of the lifting cylinder, a first finger cylinder and a second finger cylinder are arranged on an output shaft of the rotary cylinder, a first arc clamping plate and a second arc clamping plate are respectively arranged on two fingers of the first finger cylinder, and a third arc clamping plate and a fourth arc clamping plate are respectively arranged on two fingers of the second finger cylinder.
Preferably, buffer layers are arranged on the inner side walls of the receiving plates at the two sides of the bulb conveying track.
Preferably, the hair roller is connected with an output shaft of the rotating motor, and the bulb transferring disc is connected with an output shaft of the stepping motor.
Preferably, an anti-falling protection rod is arranged on the periphery of the bulb transferring disc.
Preferably, two jacking cylinders are arranged below the bulb transfer tray, and piston rods of the jacking cylinders are aligned with the bulb bayonets.
Preferably, the bulb conveying track comprises two parallel side plates, a groove is formed between the two side plates, and the width of the groove is larger than the width of the lamp cap of the P21 bulb to be conveyed and smaller than the width of the bulb body.
Preferably, a guide plate is provided above the end of the bulb transport rail.
In the above technical scheme, after the P21 bulb released by the production line is received by the conveyer belt, the conveyer belt conveys the bulb to the bulb conveying track, and at the moment, the lamp cap can enter the groove of the bulb conveying track in the falling process of the bulb, which is a first key point. Then the bulbs move forward horizontally under the action of the vibrator and are combed by the rotating hair roller, so that the bulbs move forward in a regular arrangement on the track until the tail ends of the bulbs are pushed into bulb bayonets of the bulb transfer tray. Finally, the material is clamped, pulled out and turned by the clamping manipulator, so that a posture which is favorable for being clamped by the testing turntable is formed, and the material loading is completed.
Drawings
FIG. 1 is a schematic view of an angle structure of the present invention;
FIG. 2 is a schematic view of another angle configuration of the present invention;
fig. 3 is a schematic view of a bulb leak.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
As shown in fig. 1 to 3, the feeding device comprises a conveying belt 1, the conveying belt 1 is fixed on a base, the conveying belt 1 is used for receiving and conveying manufactured P21 bulbs released from a production line, the bulbs move forwards along with the conveying belt 1 and finally fall into a receiving groove 2 connected with one end of the conveying belt 1, the receiving groove 2 is a chute which is obliquely arranged, the tail end of the chute is fixedly provided with a buffer baffle 3, a bulb leak 4 is reserved between the buffer baffle 3 and the chute, and the bulb leak allows single-row bulbs to pass through. The bulb moves to the receiving groove along with the conveying belt, and slides down the chute by means of self gravity and finally slides out through the bulb leakage opening. A bulb conveying rail 5 is fixed below the bulb leakage opening 4, and bulbs sliding from the receiving grooves enter the bulb conveying rail 5.
The bulb conveying track 5 comprises two side plates 51 which are parallel to each other in the vertical direction, a certain distance is reserved between the two side plates to form a groove 52, the width of the groove 52, namely the distance between the two side plates 51, is larger than the width of the lamp cap of the P21 bulb to be conveyed and smaller than the width of the bulb body, when the bulb is conveyed on the conveying track 5, the lamp cap is positioned in the groove 52 of the conveying track, and the bulb body is placed above the groove, so that the uniformity of the orientation of the bulb is maintained, and the smooth proceeding of the following procedures is facilitated.
Two receiving plates 6 are respectively connected to the upper opening positions of the two side plates of the conveying track 5, and buffer layers are arranged on the inner side walls of the receiving plates 6. The receiving plate 6 is upwardly arranged from one end connected with the side plate 51 of the track and gradually expands outwards, and bulb leakage openings 4 at the tail end of the receiving groove 2 are included on two sides of the receiving plate 6, so that bulbs sliding from the receiving groove 2 can enter the conveying track 5 after falling through the bulb leakage openings 4, and cannot slide outside the track to deviate from the conveying line or damage the conveying track.
A vibrator 7 is mounted below the conveying rail 5, and the conveying rail 5 can vibrate together with the vibrator 7. The vibrator 7 can generate vibration in the oblique upper direction and drive the tracks to move together, so that the vibrator 7 can drive the conveying track 5 and bulbs in the conveying track to move in the oblique upper direction together once when vibrating upwards, then the vibrator 7 can vibrate in the oblique lower direction and drive the conveying track 5 to return to the initial position together, the bulbs on the conveying track 5 can do free fall movement as the bulbs are not fixedly connected with the conveying track, and therefore, the bulbs can move forwards for a certain distance relative to the conveying track 5 when vibrating upwards and downwards for a period, the vibrator 7 repeatedly moves, and the bulbs can continuously move on the conveying track 5. The vibrator 7 is a conventional one and is commercially available.
The hair roller 8 is fixedly arranged above the conveying track 5, the rotating shaft of the hair roller 8 is connected with the output shaft of the rotating motor 9, the rotating motor 9 is fixed on the base through the frame, the hair roller 8 can be arranged in the middle of the conveying track 5, and the bulbs in the conveying track 5 can be scraped and sequenced, so that the bulbs can be regularly arranged in the conveying track and move forwards after passing through the hair roller 8.
The other end of the bulb conveying track 5 is fixedly provided with a bulb conveying disc 10, the bulb conveying disc 10 is arranged on the base through a rotating shaft in the vertical direction, the bulb conveying disc 10 can rotate in the horizontal plane relative to the base, and a plurality of bulb bayonets 11 with uniform intervals are arranged on the circumference of the conveying disc 10. The bulb transfer tray 10 is connected with an output shaft of a stepping motor, and can be driven by the stepping motor to intermittently rotate, and the stepping motor can control the distance of each rotation of the bulb transfer tray 10 to be the distance between two adjacent bulb bayonets 11. The bulb transfer dish 10 and bulb delivery track 5 leave minimum clearance, can guarantee transfer dish 10 normal rotation can, transfer a set of bayonet socket just to delivery track 5's recess position in the initial time to can accept the bulb that the track was carried and release, further, the bayonet socket includes fixed part 110 and bulb socket 111, and fixed part 110 is circular, and the diameter of circular fixed part 110 is greater than the lamp holder diameter and is less than the diameter at the widest position of bulb, can block the bulb in the fixed part, and the diameter of bulb socket 111 is basically the same with the lamp holder diameter.
Further, a guide plate 12 is fixed at the tail end of the conveying track 5 and above the bulb bayonet 11, and the guide plate 12 plays a role in guiding and limiting, so that bulbs falling from the conveying track can be ensured to enter the bulb bayonet 11. The guide plate 12 can be configured as shown in the figure, and comprises a horizontal part and a guide part connected with the horizontal part, wherein the horizontal part is positioned above the tail end of the conveying track, the guide part is obliquely downwards arranged, and the guide part can ensure that a bulb enters the bulb bayonet 11 instead of other positions after being released from the conveying track 5, so that the normal implementation of the following procedures is ensured. After being released, one bulb in the conveying track 5 enters a bulb bayonet 11 opposite to the track groove under the guide limit of the guide plate, then the bulb rotating disc 10 rotates once under the drive of the stepping motor, so that the next bayonet adjacent to the last bulb bayonet on the transferring disc just faces the track groove, in the rotating process, other unreleased bulbs in the conveying track can prop against the non-bayonet part of the circumference of the transferring disc 10 until the next bulb bayonet faces the track groove, the bulbs enter the bayonet, then the transferring disc rotates again, the next bulb bayonet is aligned to the track groove, then one bulb is released, and the above operation is repeated.
Further, a circle of anti-falling protection rods 13 are arranged on the periphery of the bulb transferring disc 10, and corresponding gaps are reserved on the protection rods 13 at the positions of the conveying tracks. The protection rod 13 prevents the bulb located in the bulb socket 11 from flying out of the bulb transport tray during rotation.
The clamping manipulator 14 is arranged on the other side of the bulb transferring disc 10, and the bulb positioned in the bulb bayonet 11 can be clamped, pulled out and turned over by the clamping manipulator 14, so that a gesture which is favorable for being clamped by the testing turntable 19 is formed, and the bulb is received by the testing turntable 19, and the feeding is completed. Further, the structure of the gripping manipulator may be set as shown in the accompanying drawings, and the gripping manipulator includes a lifting cylinder 15, a rotary cylinder 16 is mounted on a piston of the lifting cylinder, a first finger cylinder 17 and a second finger cylinder 18 are mounted on an output shaft of the rotary cylinder, a first arc clamping plate 171 and a second arc clamping plate 172 are respectively mounted on two fingers of the first finger cylinder, and a third arc clamping plate 181 and a fourth arc clamping plate 182 are respectively mounted on two fingers of the second finger cylinder 18.
Two jacking air cylinders 20 are arranged below the bulb transfer tray 10, and piston rods of the jacking air cylinders 20 are aligned with bulb bayonets 11 below the first finger air cylinders 17 and the second finger air cylinders 18 respectively.
The bulbs released from the conveying track 5 enter the bulb bayonets 11 and then rotate to the position right below two finger cylinders of the clamping manipulator 14, at the moment, the output shafts of the jacking cylinders 20 stretch to jack up the bulbs in the two bulb bayonets 11 below the clamping manipulator 14, then the first finger cylinders 17 and the second finger cylinders 18 shrink to clamp the bulbs jacked up by the jacking cylinders in two opposite arc clamping plates, then the rotating cylinders 16 of the clamping manipulator move and drive the first finger cylinders and the second finger cylinders to rotate 180 degrees simultaneously, so that the lamp caps of the bulbs face upwards and are favorable for being clamped and fixed by the test turntable, and the lifting cylinders 15 drive the first finger cylinders 17 and the second finger cylinders 18 to perform lifting motion in the vertical direction to clamp the bulbs to a fixed position by matching with the rotating cylinders 16.
When the device is used for feeding operation, after the bulbs pass through the conveying belt, the bulbs can be arranged in the track grooves one by one under the close fit of the bearing groove, the buffer baffle arranged at the tail end of the bearing groove and the conveying track connected with the bearing groove, and the bulbs are neatly arranged into the direction with the lamp cap facing downwards and the bulb facing upwards by the arrangement of the track groove structure when falling from the chute, so that the device is beneficial to the expansion of the following procedures; the other end of the conveying track is connected with a bulb transferring disc, and bulbs can be placed into bulb bayonets one by matching the conveying track and the bulb transferring disc; the finger cylinder of the clamping manipulator arranged at one side of the bulb bayonet is matched with the jacking cylinder below the bulb bayonet, and the finger cylinder and the jacking cylinder are matched with each other to move sequentially, so that the bulb can be clamped and pulled out from the bulb bayonet smoothly; the rotating cylinder and the lifting cylinder of the clamping manipulator can convey the bulb to the clamping fixed bulb position of the test turntable.
The present embodiment is only an illustration of the concept and implementation of the present invention, and is not limited thereto, and the technical solution without substantial transformation is still within the scope of protection under the concept of the present invention.

Claims (6)

1. The utility model provides a loading attachment of P21 bulb ageing and pressurizing machine, includes the conveyer belt, its characterized in that, the one end of conveyer belt links to each other with the one end of accepting groove, and the buffer baffle is installed to accepting groove other end, forms the bulb leak between buffer baffle and the accepting groove, is equipped with bulb delivery track below the bulb leak, and the bulb delivery track includes two parallel curb plates, form the recess between the curb plates, the width of recess is greater than the width of the lamp holder of the P21 bulb that waits to carry and is less than the width of bulb, and the opening both sides of bulb delivery track link to each other to have the receiving plate, and the receiving plate upwards sets up and outwards expands gradually from the one end that links to each other with the track curb plate, and the bulb leak at accepting groove terminal is included to the both sides of receiving plate; the bulb conveying rail is arranged on the vibrator, the vibrator can enable bulbs in the bulb conveying rail to move forwards, a hair roller is arranged above the bulb conveying rail, a bulb conveying disc is arranged at one end of the bulb conveying rail, bulb bayonets for one circle are arranged at intervals on the edge of the bulb conveying disc, a clamping manipulator is arranged at one side of the bulb conveying disc, and each time the bulb conveying disc rotates, the next bulb bayonet adjacent to one bulb bayonet is aligned to the bulb conveying rail; and an anti-falling protection rod is arranged on the periphery of the bulb transfer disc.
2. The feeding device of the P21 bulb aging and pressurizing machine according to claim 1, wherein the clamping manipulator comprises a lifting cylinder, a rotary cylinder is arranged on a piston of the lifting cylinder, a first finger cylinder and a second finger cylinder are arranged on an output shaft of the rotary cylinder, a first arc clamping plate and a second arc clamping plate are respectively arranged on two fingers of the first finger cylinder, and a third arc clamping plate and a fourth arc clamping plate are respectively arranged on two fingers of the second finger cylinder.
3. The loading device of the P21 bulb aging press as set forth in claim 2, wherein a buffer layer is provided on the inner side walls of the receiving plates at both sides of the bulb conveying rail.
4. The loading device of the P21 bulb aging press of claim 1, wherein the hair roller is connected with an output shaft of a rotating motor, and the bulb transfer plate is connected with an output shaft of a stepping motor.
5. The loading device of the P21 bulb aging press of claim 4, wherein two jacking cylinders are arranged below the bulb transfer tray, and piston rods of the jacking cylinders are aligned with the bulb bayonets.
6. Feeding device of a P21 bulb ageing press as claimed in any of the claims 1 to 5, characterized in that a guide plate is provided above the end of the bulb conveying track.
CN201811605046.0A 2018-12-26 2018-12-26 Loading device of P21 bulb aging pressurizing machine Active CN110228694B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811605046.0A CN110228694B (en) 2018-12-26 2018-12-26 Loading device of P21 bulb aging pressurizing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811605046.0A CN110228694B (en) 2018-12-26 2018-12-26 Loading device of P21 bulb aging pressurizing machine

Publications (2)

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CN110228694A CN110228694A (en) 2019-09-13
CN110228694B true CN110228694B (en) 2024-05-21

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5831814A (en) * 1981-08-18 1983-02-24 Toshiba Corp Feeding equipment of coil-shaped material
JPH04303311A (en) * 1991-03-29 1992-10-27 Toshiba Lighting & Technol Corp Carrying method for bulb base
JPH05290736A (en) * 1992-04-13 1993-11-05 Harrison Denki Kk Automatic tubular bulb evacuating device
CN107363542A (en) * 2017-09-15 2017-11-21 钱海燕 A kind of LEDbulb lamp automatically assembles equipment
CN209321910U (en) * 2018-12-26 2019-08-30 保定来福汽车照明集团有限公司 A kind of feeding device of P21 light bulb aging pressuring machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5831814A (en) * 1981-08-18 1983-02-24 Toshiba Corp Feeding equipment of coil-shaped material
JPH04303311A (en) * 1991-03-29 1992-10-27 Toshiba Lighting & Technol Corp Carrying method for bulb base
JPH05290736A (en) * 1992-04-13 1993-11-05 Harrison Denki Kk Automatic tubular bulb evacuating device
CN107363542A (en) * 2017-09-15 2017-11-21 钱海燕 A kind of LEDbulb lamp automatically assembles equipment
CN209321910U (en) * 2018-12-26 2019-08-30 保定来福汽车照明集团有限公司 A kind of feeding device of P21 light bulb aging pressuring machine

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