CN110224556A - A kind of the adjustment universal mold and its method of adjustment of general winding gelling machine - Google Patents
A kind of the adjustment universal mold and its method of adjustment of general winding gelling machine Download PDFInfo
- Publication number
- CN110224556A CN110224556A CN201910451928.4A CN201910451928A CN110224556A CN 110224556 A CN110224556 A CN 110224556A CN 201910451928 A CN201910451928 A CN 201910451928A CN 110224556 A CN110224556 A CN 110224556A
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- vertical beam
- crossbeam
- adjustment
- sliding block
- angle
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- 238000004804 winding Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 9
- 238000005452 bending Methods 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004364 calculation method Methods 0.000 abstract description 3
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
Abstract
The invention discloses a kind of adjustment universal mold of general winding gelling machine, including X3 crossbeam, X4 vertical beam, sliding block, X1 angle scale, sliding block is mounted on the flat segments of X3 crossbeam, and X4 vertical beam is mounted on sliding block;The bending end of X3 crossbeam and the blunt end of X4 vertical beam are mounted on X1 angle scale.The production method for just having opened this universal mold simultaneously.The present invention realizes the function of substituting original turn-to-turn gelatinization snap-gauge by the mutual sliding of X3 crossbeam, X4 vertical beam, sliding block and the rotation of X1 angle scale.Design, manufacture and the management cost of original turn-to-turn gelatinization snap-gauge is greatly saved, has reached the effect of enterprise's drop originally.No matter principle all escapes not open the original scope of this frock tool so how such universal frock tool structure changes.Secondly the design of this tooling, the calculation method of the principle and corresponding adjustment data that use, can be applied on following full-automatic gelling machine.
Description
Technical field
The present invention relates to the adjustment universal molds and its method of adjustment of a kind of general winding gelling machine, are related to ship type coil and rise
After type when gelatinization, the adjusting of gelling machine, while also a kind of achievable Principles of Regulation are provided for the following full-automatic gelling machine.
Background technique
Electromechanics trade has developed a century, the turn-to-turn gelatinization after the type that rises for the ship types winding such as stator coil, armature coil
When, adjustment turn-to-turn gelling machine requires to make simple turn-to-turn gelatinization snap-gauge adjustment gelling machine always.But with the accumulation of time,
The motor kind of electrical machinery plant's production is more and more, and wire gauge is also more and more, so that seeming easy turn-to-turn gelatinization snap-gauge
It is also more and more.The manufacture of turn-to-turn gelatinization snap-gauge and management cost are also very big, and the cost of consumption is also considerable.
Summary of the invention
To solve to need in the prior art to adapt to lacking for new motor kind by continually developing new turn-to-turn gelatinization snap-gauge
It falls into, the present invention provides the adjustment universal mold and its method of adjustment of a kind of general winding gelling machine.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
A kind of adjustment universal mold of general winding gelling machine, including X3 crossbeam, X4 vertical beam, sliding block, X1 angle scale,
The sliding block is mounted on the flat segments of X3 crossbeam, and the X4 vertical beam is mounted on sliding block;
The blunt end of the bending end of the X3 crossbeam and the X4 vertical beam passes through mandrel and is equipped with X1 angle scale.
Further, the X4 vertical beam is mounted on sliding block by mandrel.
A method of general winding gelling machine is adjusted using above-mentioned universal mold, comprising the following steps:
S1, rotation X1 angle scale is required according to the central angle of coil drawing, make the mark line pair on X3 crossbeam and X4 vertical beam
Angle on quasi- X1 angle scale;
S2, two pieces of X1 angle scale points are being calculated according to the offline radius of both upper and lower level coils in drawing and centric angle
The height difference at angle comes position of the X4 vertical beam on sliding block;
S3: finally calculating the distance between two X1 angle scales further according to drawing, and adjusts their distance, then passes through
The frock tool of adjustment compares adjustment gelling machine.
The present invention realizes substitution by the mutual sliding of X3 crossbeam, X4 vertical beam, sliding block and the rotation of X1 angle scale
The function of original turn-to-turn gelatinization snap-gauge.Design, manufacture and the management cost of original turn-to-turn gelatinization snap-gauge is greatly saved, has reached
The effect of enterprise's drop originally.No matter principle all escapes not open this tooling so how such universal frock tool structure changes
The original scope of tool.Secondly the design of this tooling, the calculation method of the principle and corresponding adjustment data that use, can apply
Onto following full-automatic gelling machine.
The beneficial effects obtained by the present invention are as follows being: the invention patent structure is simple, safety, it is easy to operate and very useful and
Function and effect are clearly;Under conditions of guaranteeing coil turn-to-turn gelatinization convenience and quality, by using advanced tooling work
Tool is adjusted gelling machine, avoids a large amount of investments of frock tool, saves tooling storage space and tooling final-period management
Cost of labor.It on the turn-to-turn gelling machine of the method for adjustment of this tooling applied originally, can will even realize gelling machine adjustment
Fully automatic mode.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the structural diagram of the present invention.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
Embodiment
A kind of adjustment universal mold of general winding gelling machine as shown in Figure 1:, including X3 crossbeam 1, X4 vertical beam 2, sliding block 3
With X1 angle scale 4;
The sliding block 3 is mounted on the flat segments of X3 crossbeam 1, and X4 vertical beam 2 is mounted on sliding block 3 by mandrel 5;X3 crossbeam 1
Bending end and the blunt end of X4 vertical beam 2 pass through mandrel 5 X1 angle scale 4 be installed.
A method of general winding gelling machine is adjusted using above-mentioned universal mold, comprising the following steps:
S1, rotation X1 angle scale (4) is required according to the central angle of coil drawing, made on X3 crossbeam (1) and X4 vertical beam (2)
Mark line is directed at the angle on X1 angle scale (4);
S2, two pieces of X1 angle scales are being calculated according to the offline radius of both upper and lower level coils in drawing and centric angle
(4) height difference of wedge angle comes position of the X4 vertical beam (2) on sliding block (3);
S3: finally calculating the distance between two X1 angle scales (4) further according to drawing, and adjusts their distance, then
By adjusting frock tool compare adjustment gelling machine.
The present invention realizes substitution by the mutual sliding of X3 crossbeam, X4 vertical beam, sliding block and the rotation of X1 angle scale
The function of original turn-to-turn gelatinization snap-gauge.Design, manufacture and the management cost of original turn-to-turn gelatinization snap-gauge is greatly saved, has reached
The effect of enterprise's drop originally.No matter principle all escapes not open this tooling so how such universal frock tool structure changes
The original scope of tool.Secondly the design of this tooling, the calculation method of the principle and corresponding adjustment data that use, can apply
Onto following full-automatic gelling machine.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (4)
1. a kind of adjustment universal mold of general winding gelling machine, which is characterized in that including X3 crossbeam (1), X4 vertical beam (2), slide
Block (3), X1 angle scale (4),
The sliding block (3) is mounted on the flat segments of X3 crossbeam (1), and the X4 vertical beam (2) is mounted on sliding block (3);
The bending end of the X3 crossbeam (1) and the blunt end of the X4 vertical beam (2) are mounted on X1 angle scale (4).
2. the adjustment universal mold of general winding gelling machine as described in claim 1, which is characterized in that the X4 vertical beam (2)
It is mounted on sliding block (3) by mandrel (5).
3. the adjustment universal mold of general winding gelling machine as described in claim 1, which is characterized in that the X1 angle scale
(4) the bending end of X3 crossbeam (1) and the blunt end of X4 vertical beam (2) are separately mounted to by mandrel (5).
4. a kind of method for adjusting general winding gelling machine using universal mold described in claim 1, which is characterized in that including
Following steps:
S1, rotation X1 angle scale (4) is required according to the central angle of coil drawing, makes the label on X3 crossbeam (1) and X4 vertical beam (2)
Line is directed at the angle on X1 angle scale (4);
S2, two pieces of X1 angle scale (4) points are being calculated according to the offline radius of both upper and lower level coils in drawing and centric angle
The height difference at angle comes position of the X4 vertical beam (2) on sliding block (3);
S3: finally calculating the distance between two X1 angle scales (4) further according to drawing, and adjusts their distance, then passes through
The frock tool of adjustment compares adjustment gelling machine.
Priority Applications (1)
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CN201910451928.4A CN110224556B (en) | 2019-05-28 | 2019-05-28 | Method for adjusting universal winding gelling machine by adopting universal die |
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CN201910451928.4A CN110224556B (en) | 2019-05-28 | 2019-05-28 | Method for adjusting universal winding gelling machine by adopting universal die |
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CN110224556A true CN110224556A (en) | 2019-09-10 |
CN110224556B CN110224556B (en) | 2024-03-29 |
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CN201910451928.4A Active CN110224556B (en) | 2019-05-28 | 2019-05-28 | Method for adjusting universal winding gelling machine by adopting universal die |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115854814A (en) * | 2022-12-23 | 2023-03-28 | 佳木斯电机股份有限公司 | General calibration tool for pitch-adjustable stator coil interturn gelling equipment |
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CN101651389A (en) * | 2009-06-29 | 2010-02-17 | 天津市天发重型水电设备制造有限公司 | Intrabundle gelling and compressing processing method for large high-voltage motor strip coil bar |
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CN102005871A (en) * | 2010-11-25 | 2011-04-06 | 天津市天发重型水电设备制造有限公司 | High-voltage motor stator coil end part splicing and shaping method |
CN102710073A (en) * | 2012-06-05 | 2012-10-03 | 上海电气集团上海电机厂有限公司 | Manufacturing process of ring-type stator coil |
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CN205102752U (en) * | 2015-11-04 | 2016-03-23 | 上海汽车集团股份有限公司 | Engine crankshaft corner indicating device |
CN107171517A (en) * | 2017-06-02 | 2017-09-15 | 中科力函(深圳)热声技术有限公司 | Coil ageing apparatus and method |
CN207082981U (en) * | 2017-07-28 | 2018-03-09 | 卧龙电气集团股份有限公司 | A kind of universal formed coil clamp |
CN210225195U (en) * | 2019-05-28 | 2020-03-31 | 威伊艾姆电机(无锡)有限公司 | General adjustment mold of general winding colloidizing machine |
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2019
- 2019-05-28 CN CN201910451928.4A patent/CN110224556B/en active Active
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CN101651389A (en) * | 2009-06-29 | 2010-02-17 | 天津市天发重型水电设备制造有限公司 | Intrabundle gelling and compressing processing method for large high-voltage motor strip coil bar |
CN101902104A (en) * | 2010-08-06 | 2010-12-01 | 天津市天发重型水电设备制造有限公司 | Verification processing method for frame-shaped coil die |
CN102005871A (en) * | 2010-11-25 | 2011-04-06 | 天津市天发重型水电设备制造有限公司 | High-voltage motor stator coil end part splicing and shaping method |
JP2013162545A (en) * | 2012-02-01 | 2013-08-19 | Toshiba Industrial Products Manufacturing Corp | Method of manufacturing rotary electric machine, and adjustment tool |
CN102710073A (en) * | 2012-06-05 | 2012-10-03 | 上海电气集团上海电机厂有限公司 | Manufacturing process of ring-type stator coil |
CN204899907U (en) * | 2015-07-30 | 2015-12-23 | 中国石油集团长城钻探工程有限公司 | Branch's well angular difference caliber |
CN205102752U (en) * | 2015-11-04 | 2016-03-23 | 上海汽车集团股份有限公司 | Engine crankshaft corner indicating device |
CN107171517A (en) * | 2017-06-02 | 2017-09-15 | 中科力函(深圳)热声技术有限公司 | Coil ageing apparatus and method |
CN207082981U (en) * | 2017-07-28 | 2018-03-09 | 卧龙电气集团股份有限公司 | A kind of universal formed coil clamp |
CN210225195U (en) * | 2019-05-28 | 2020-03-31 | 威伊艾姆电机(无锡)有限公司 | General adjustment mold of general winding colloidizing machine |
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CN115854814A (en) * | 2022-12-23 | 2023-03-28 | 佳木斯电机股份有限公司 | General calibration tool for pitch-adjustable stator coil interturn gelling equipment |
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CN110224556B (en) | 2024-03-29 |
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