CN115854814A - General calibration tool for pitch-adjustable stator coil interturn gelling equipment - Google Patents
General calibration tool for pitch-adjustable stator coil interturn gelling equipment Download PDFInfo
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- CN115854814A CN115854814A CN202211660188.3A CN202211660188A CN115854814A CN 115854814 A CN115854814 A CN 115854814A CN 202211660188 A CN202211660188 A CN 202211660188A CN 115854814 A CN115854814 A CN 115854814A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
The invention discloses a general calibration tool for pitch-adjustable stator coil inter-turn gelling equipment, belonging to the field of gelling equipment, and the general calibration tool for pitch-adjustable stator coil inter-turn gelling equipment comprises a transverse guide rail, a first double-axis positioning slide block, a locking device, a first standard angle sample plate, a transverse scale, a fastening bolt and a transverse scale; the top end of the transverse guide rail is provided with the transverse scale. The invention discloses a universal calibration tool for turn-to-turn gelling equipment of an adjustable pitch type stator coil, which solves the problems of large tool number and high cost caused by the non-universal calibration tool for the turn-to-turn gelling equipment; the problem of the radius, the angle and the pitch deviation of the upper layer and the lower layer of the stator coil is solved, the matching precision of the stator coil in an iron core slot is ensured, and the manufacturing process level of the stator coil and the embedded wire is improved.
Description
Technical Field
The invention relates to a gelatinization device, in particular to a universal calibration tool for pitch-adjustable stator coil inter-turn gelatinization devices.
Background
The stator coil is a core component of the motor, the radius of the upper and lower layers of the stator coil, the angle, the pitch and the section size are key control parameters in the manufacturing process, any parameter has deviation and can affect the coil inserting quality of the stator coil, so that the linear edge and the stator core slot of the stator coil cannot be accurately positioned, the phenomena of nonuniform gap between the coil and the core and unilateral stress of the coil can occur, the main insulation of the coil is damaged in serious cases, the phenomenon of electric strength reduction can be caused, the operation safety and the service life of the motor are threatened, the radius, the angle, the pitch and other parameters of the upper and lower layers of the stator coil cannot be accurately measured on inter-turn gelling equipment, each product needs to be calibrated and adjusted through a sample plate, the motor model specification is more, the compression type calibration tool cannot achieve universality, and the tool cost and the management cost are higher.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a universal calibration tool for pitch-adjustable stator coil inter-turn gelling equipment, and solves the problems of large tool quantity and high cost caused by the fact that the universal calibration tool for the inter-turn gelling equipment is not used; the problem of the radius, the angle and the pitch deviation of the upper layer and the lower layer of the stator coil is solved, the matching precision of the stator coil in an iron core slot is ensured, and the manufacturing process level of the stator coil and the embedded wire is improved.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a general calibration tool for pitch-adjustable stator coil inter-turn gelling equipment, which comprises a transverse guide rail, a first double-axis positioning slide block, a locking device, a first standard angle sample plate, a transverse scale, a fastening bolt and a transverse scale; the top end of the transverse guide rail is provided with the transverse scale; the inner part of the top end of the transverse guide rail is matched with the outer sides of the bottom ends of the first double-axis positioning slide block and the locking device; the top ends of the first double-axis positioning sliding block and the locking device are fixedly connected with one end of the bottom of the first standard angle sample plate through the fastening bolt.
The invention has the further technical scheme that the inside of the top end of the transverse guide rail is matched with the outer sides of the bottom ends of the first double-axis adjustable sliding block and the locking device; the top ends of the first double-axis adjustable sliding block and the locking device are fixedly connected with the bottom end of the T-shaped sample plate through the fastening bolt; one end of the first double-axis-center adjustable sliding block and the locking device is provided with a second double-axis-center positioning sliding block and a locking device.
The invention has the further technical scheme that one end of the second double-axis positioning slide block and the locking device is provided with a longitudinal guide rail; the top end of the longitudinal guide rail is provided with a longitudinal scale; the inner part of the top end of the longitudinal guide rail is matched with the outer sides of the bottom ends of the second double-axis adjustable sliding block and the locking device; the top ends of the second double-axis adjustable sliding block and the locking device are fixedly connected with the bottom end of the second standard angle sample plate through the fastening bolt.
The invention has the further technical scheme that the outer sides of the bottom ends of the first double-axis positioning slide block and the locking device slide in the top end of the transverse guide rail; the outer sides of the bottom ends of the first double-axis adjustable sliding block and the locking device slide in the top end of the transverse guide rail; the second double-axis adjustable sliding block and the outer side of the bottom end of the locking device slide in the top end of the longitudinal guide rail.
The invention has the beneficial effects that:
the general calibration tool for the pitch-adjustable stator coil inter-turn gelling equipment solves the problems of large tool quantity and high cost caused by the fact that the calibration tool for the inter-turn gelling equipment is not general; the problem of deviation of the radius, the angle and the pitch of the upper layer and the lower layer of the stator coil is solved, the matching precision of the stator coil in an iron core slot is ensured, and the manufacturing process level of the stator coil and the coil inserting is improved.
Drawings
Fig. 1 is a schematic structural diagram of a universal calibration tool for pitch-adjustable stator coil inter-turn gelling equipment according to the invention.
In the figure:
a transverse guide rail 1; a longitudinal guide rail 2; a first double-axis positioning slide block and a locking device 3; a first double-axis adjustable sliding block and locking device 4; a second double-axis positioning slide block and a locking device 5; a second double-axis center adjustable sliding block and locking device 6; a T-shaped pattern plate 7; a first standard angle template 8; a second standard angle template 9; a lateral scale 10; a longitudinal scale 11; the bolt 12 is tightened.
Detailed Description
The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and not for the purpose of limiting the same, the same is shown by way of illustration only and not in the form of limitation; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms may be understood by those skilled in the art according to specific circumstances.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1, and the invention relates to a gelling device, in particular to a universal calibration tool for a pitch-adjustable stator coil inter-turn gelling device, which comprises a transverse guide rail 1, a first double-axis positioning slider and locking device 3, a first standard angle sample plate 8, a transverse scale 10, a fastening bolt 12 and a transverse scale 10; the top end of the transverse guide rail 1 is provided with a transverse scale 10; the inside of the top end of the transverse guide rail 1 is matched with the outside of the bottom end of the first double-axis positioning slide block and the locking device 3; the top ends of the first double-axis positioning sliding block and the locking device 3 are fixedly connected with one end of the bottom of the first standard angle sample plate 8 through a fastening bolt 12, so that the problems of large tool quantity and high cost caused by the fact that inter-turn gelling equipment calibration tools are not universal are solved; the problem of the radius, the angle and the pitch deviation of the upper layer and the lower layer of the stator coil is solved, the matching precision of the stator coil in an iron core slot is ensured, and the manufacturing process level of the stator coil and the embedded wire is improved.
The second embodiment is as follows:
the embodiment is described below with reference to fig. 1, and the embodiment further describes the first embodiment, wherein the inside of the top end of the transverse guide rail 1 is matched with the outside of the bottom end of the first double-axis adjustable sliding block and locking device 4; the top end of the first double-axis adjustable sliding block and locking device 4 is fixedly connected with the bottom end of the T-shaped sample plate 7 through a fastening bolt 12; one end of the first double-axis adjustable sliding block and locking device 4 is provided with a second double-axis positioning sliding block and a locking device 5.
The third concrete implementation mode:
the first embodiment is further described with reference to fig. 1, and a second biaxial orientation slider and locking device 5 has a longitudinal guide rail 2 at one end; the top end of the longitudinal guide rail 2 is provided with a longitudinal scale 11; the inside of the top end of the longitudinal guide rail 2 is matched with the outer sides of the bottom ends of the second double-axis adjustable sliding blocks and the locking devices 6; the top ends of the second double-axis adjustable sliding block and the locking device 6 are fixedly connected with the bottom end of the second standard angle sample plate 9 through a fastening bolt 12.
The fourth concrete implementation mode:
the first embodiment is further described with reference to fig. 1, wherein the outer side of the bottom end of the first biaxial-positioning sliding block and locking device 3 slides in the top end of the transverse guide rail 1; the outer side of the bottom end of the first double-axis adjustable sliding block and locking device 4 slides in the top end of the transverse guide rail 1; the second double-axis adjustable sliding block and the outer side of the bottom end of the locking device 6 slide in the top end of the longitudinal guide rail 2.
The using method comprises the following steps: according to the pitch size of a straight line side in a stator coil drawing, a first double-axis adjustable sliding block and a locking device 4 on the right side of a transverse guide rail 1 are adjusted, when the size is moved to the size required by design according to the size of a transverse scale 10, the locking device is screwed, a second double-axis adjustable sliding block and a locking device 6 on the lower side of a longitudinal guide rail 2 are adjusted, and the height size is adjusted to the height size required by design according to a longitudinal scale 11 and locked.
Vertically placing the calibration tool on inter-turn gelling equipment, and adjusting the distance and the angle of the V-shaped iron of the inter-turn gelling equipment to enable the outer side surface of the V-shaped iron to be attached to the first standard angle sample plate 8 and the second standard angle sample plate 9. And (4) verifying the angle and the pitch of the V-shaped iron of the inter-turn gelling equipment by using a digital display inclinometer and a measuring tape, and if the angle and the pitch meet the requirements of a drawing, detecting to be qualified.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (4)
1. A general calibration tool for pitch-adjustable stator coil inter-turn gelling equipment is characterized by comprising a transverse guide rail, a first double-axis positioning slide block, a locking device, a first standard angle sample plate, a transverse scale, a fastening bolt and a transverse scale;
the top end of the transverse guide rail is provided with the transverse scale;
the inner part of the top end of the transverse guide rail is matched with the outer sides of the bottom ends of the first double-axis positioning slide block and the locking device;
the top ends of the first double-axis positioning sliding block and the locking device are fixedly connected with one end of the bottom of the first standard angle sample plate through the fastening bolt.
2. The universal calibration tool for the adjustable-pitch stator coil inter-turn gelling equipment of claim 1, wherein the universal calibration tool comprises:
the inner part of the top end of the transverse guide rail is matched with the outer sides of the bottom ends of the first double-axis adjustable sliding block and the locking device;
the top ends of the first double-axis adjustable sliding block and the locking device are fixedly connected with the bottom end of the T-shaped sample plate through the fastening bolt;
one end of the first double-axis-center adjustable sliding block and the locking device is provided with a second double-axis-center positioning sliding block and a locking device.
3. The universal calibration tool for the adjustable-pitch stator coil inter-turn gelling equipment as claimed in claim 2, wherein the universal calibration tool comprises:
one end of the second double-axis positioning sliding block and one end of the locking device are provided with longitudinal guide rails;
the top end of the longitudinal guide rail is provided with a longitudinal scale;
the inner part of the top end of the longitudinal guide rail is matched with the outer sides of the bottom ends of the second double-axis adjustable sliding block and the locking device;
the top ends of the second double-axis adjustable sliding block and the locking device are fixedly connected with the bottom end of the second standard angle sample plate through the fastening bolt.
4. The general calibration tool for adjustable pitch type stator coil inter-turn gelling equipment of claim 1, 2 or 3, wherein the tool comprises:
the outer sides of the bottom ends of the first double-axis positioning sliding block and the locking device slide in the top end of the transverse guide rail;
the outer sides of the bottom ends of the first double-axis adjustable sliding block and the locking device slide in the top end of the transverse guide rail;
the second double-axis adjustable sliding block and the outer side of the bottom end of the locking device slide in the top end of the longitudinal guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211660188.3A CN115854814A (en) | 2022-12-23 | 2022-12-23 | General calibration tool for pitch-adjustable stator coil interturn gelling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211660188.3A CN115854814A (en) | 2022-12-23 | 2022-12-23 | General calibration tool for pitch-adjustable stator coil interturn gelling equipment |
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| Publication Number | Publication Date |
|---|---|
| CN115854814A true CN115854814A (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211660188.3A Pending CN115854814A (en) | 2022-12-23 | 2022-12-23 | General calibration tool for pitch-adjustable stator coil interturn gelling equipment |
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-
2022
- 2022-12-23 CN CN202211660188.3A patent/CN115854814A/en active Pending
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| WO2022077911A1 (en) * | 2020-10-15 | 2022-04-21 | 卜少明 | Full-rail-type rail head wear measuring device |
| CN215373775U (en) * | 2021-04-14 | 2021-12-31 | 天津比泰工程管理有限公司 | Building engineering manages and uses foundation ditch measuring device |
| CN113639621A (en) * | 2021-07-16 | 2021-11-12 | 渤海造船厂集团有限公司 | Bent tube type vibration reduction connecting tube measuring device and method |
| CN217032258U (en) * | 2022-04-06 | 2022-07-22 | 青岛恒基伟泰建筑有限公司 | Building prefabricated part overall dimension measuring device capable of being adjusted longitudinally and transversely |
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Application publication date: 20230328 |