CN110220174A - A kind of phase transformation takes hot LED illumination System - Google Patents
A kind of phase transformation takes hot LED illumination System Download PDFInfo
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- CN110220174A CN110220174A CN201910518532.7A CN201910518532A CN110220174A CN 110220174 A CN110220174 A CN 110220174A CN 201910518532 A CN201910518532 A CN 201910518532A CN 110220174 A CN110220174 A CN 110220174A
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- phase transformation
- outlet
- illumination system
- takes hot
- heat exchanger
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/56—Cooling arrangements using liquid coolants
- F21V29/57—Cooling arrangements using liquid coolants characterised by control arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/56—Cooling arrangements using liquid coolants
- F21V29/58—Cooling arrangements using liquid coolants characterised by the coolants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/56—Cooling arrangements using liquid coolants
- F21V29/59—Cooling arrangements using liquid coolants with forced flow of the coolant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
The present invention relates to LED technology fields.It is designed to provide and a kind of takes hot LED illumination System suitable for super, superpower LED phase transformation.The technical scheme adopted by the invention is that: a kind of phase transformation takes hot LED illumination System, hot systems are taken including cabinet, the LED light main body being arranged on cabinet and phase transformation for radiating to LED light main body, the phase transformation takes hot systems to be located in cabinet, it includes the active refrigeration circuit that the phase transformation circulated for phase change medium takes hot loop and circulates for refrigerant that phase transformation, which takes hot systems, the phase transformation takes hot loop and active refrigeration circuit to be intersected in the same heat exchanger, and the phase change medium and refrigerant carry out heat exchange in heat exchanger.The present invention has fabulous heat dissipation effect, is especially suitable for super, extra heavy LED light.
Description
Technical field
The present invention relates to LED technology fields, and in particular to a kind of phase transformation takes hot LED illumination System.
Background technique
Currently, the heat dissipation overwhelming majority of LED illumination System in the market is the temperature that chip is reduced by free convection,
It at present mainly include two kinds by the way of for Natural Heat Convection: first is that LED chip is directly pasted with radiating fin
It closes, heat completes the process that heat is discharged into environment to fin, then by fin surface and air heat-exchange by solid thermal conduction.
Second is that occasion biggish for LED power, limited heat exchange area cannot take away the heat of chip completely, will cause LED
Chip overheating, chip service life can be greatly reduced or damage, and design joined hot pipe conducting, can substantially extend and air heat-exchange face
Product.Although no need to consume additional refrigeration work consumptions for both the above radiating mode, the disadvantage is that: the minimum temperature of LED chip is always
Projecting environment temperature tends not to reach optimum condition temperature, while being limited by the volume of thermal component, weight, with
Upper type is not suitable for surpassing yet, extra heavy LED illumination lamp, due heat dissipation effect is not achieved, shorten LED uses the longevity
Life and illuminating effect.
Although also occurring the conception to cool down using water cooling in LED field, it is limited by its defect, on the market yet
Do not occur corresponding product.The mode of water cooling refrigeration also mainly includes two kinds, first is that the water cooling without active refrigeration, what LED was generated
Heat is recycled to heat exchanger by the promotion pumped, and the heat exchange with environment is realized under the action of blower.It is dissipated compared to free convection
Heat, system can make LED chip temperature be significantly less than the temperature of free convection mode, but the temperature of LED chip is still by environment
It influences, and is not less than environment temperature.Second is that the water cooling of active refrigeration is added, the heat exchange that the heat that LED is generated passes through pump loop
Device and compressor loop exchange heat, and heat is changed by the condenser of compressor loop and is discharged into environment by final heat.This mode phase
Compared with the water-cooling pattern of no active refrigeration, LED chip temperature can be reduced to environment temperature hereinafter, and not by environment temperature shadow
It rings, the temperature of LED chip can be stabilized to setting value always.But there is great defect in both water-cooling patterns, lead to it
Can not really be gone into operation application, be in particular in that needs are regularly maintained, and the water in water system can become because of cooperating microorganisms
In addition matter has dirt generation, to influence to exchange heat inside water circulation system.If carrying out purification process to water, cost is not yet
It is low.And the leakage of water can cause fatal damage to the components such as LED chip and power supply.
For this purpose, this field urgently propose a kind of new technical solution solve to surpass, the heat dissipation of especially big LED illumination System is asked
Topic.
Summary of the invention
Hot LED illumination System is taken suitable for super, superpower LED phase transformation the purpose of the present invention is to provide a kind of.
For achieving the above object, the technical scheme adopted by the invention is that: a kind of phase transformation takes hot LED illumination System,
Hot systems are taken including cabinet, the LED light main body being arranged on cabinet and phase transformation for radiating to LED light main body, it is described
Phase transformation takes hot systems to be located in cabinet, and it includes that the phase transformation circulated for phase change medium takes hot loop and cooling supply that phase transformation, which takes hot systems,
The active refrigeration circuit that matchmaker circulates, the phase transformation take hot loop and active refrigeration circuit to be intersected in the same heat exchanger, and
The phase change medium and refrigerant carry out heat exchange in heat exchanger;
The phase transformation take in hot loop along the conveying direction of phase change medium the rear of heat exchanger be disposed with fluid reservoir,
The entrance connection of circulating pump and heat collector, the first outlet of the heat exchanger and fluid reservoir, the outlet of fluid reservoir and circulating pump
Entrance connection, the entrance connection of the outlet of circulating pump and heat collector, the outlet of heat collector and heat exchanger first entrance connect;Institute
It states heat collector to be mounted in LED light main body, carries out heat exchange for LED light main body and phase change medium;
Compressor, condensation are disposed at the rear of heat exchanger along the conveying direction of refrigerant on the active refrigeration circuit
Device and expansion valve, the entrance of entrance connection, the outlet of compressor and condenser of the second outlet and compressor of the heat exchanger
It connects, the second entrance connection of the outlet of condenser and the entrance connection of expansion valve, the outlet of expansion valve and heat exchanger.
Preferably, the heat collector includes copper post, and being internally provided with for the copper post middle section is prolonged along heat collector length direction
The runner stretched, the runner are made of center flow channels and side runner;The center flow channels are located at the center of copper post, the side runner
It radially distributes around center flow channels, the inside of side runner is connected to center flow channels;The entrance of the heat collector is located at copper post one
The center at end, and be connected to runner;The outlet of the heat collector is located at the copper post other end, and is connected to runner, and heat collector goes out
Mouth is provided with 4 and is uniformly distributed around the center of copper post.
Preferably, the fluid reservoir includes tank body, the lower part setting of the top inlet porting, the other side of the tank body side
Outlet, the intracorporal top of tank is provided with porous material layer.
Preferably, the circulating pump is gear pump.
Preferably, pressure detector is provided on the compressor outlet and the corresponding active refrigeration circuit of entrance.
Preferably, return pipe is provided between the second entrance and compressor outlet of the heat exchanger, on the return pipe
It is provided with solenoid valve;The corresponding phase transformation of the circulating-pump outlet, which takes, is provided with temperature detector in hot loop.
Preferably, the phase change medium is R245fa.
Preferably, the power of the LED light is 4KW-10KW or more.
Preferably, the compressor is 2P compressor.
Preferably, the solenoid valve is the impulse electromagnetic valve by 220V power drives.
Beneficial effects of the present invention embody a concentrated reflection of:
1, with fabulous heat dissipation effect, it is especially suitable for super, extra heavy LED light.
2, the shortcomings that traditional water-cooling system needs are often safeguarded is overcome, it will not cooperating microorganisms, it is ensured that radiate
The stabilization of performance.
3, the phase change medium used replaces water, will not be conductive, will not damage to electronic component leakage, excellent
Select R245fa as phase change medium, pressure is only 0.076Mpa at 25 degrees Celsius, and disclosure risk is extremely low.
4, compared to water-cooling system, the flow of phase change medium is only the 10%-20% of water, greatly reduces the electricity of circulating pump
Power consumption, volume, weight.
5, under any environment temperature, it can guarantee that the LED chip temperature of LED light main body is maintained at 50 DEG C hereinafter, making LED
Lamp main body keeps optimal temperature case, reduces light decay caused by high temperature, the service life of LED chip is made to be really achieved 50,000
Hour or more.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram that phase transformation takes hot systems;
Fig. 3 is the structural schematic diagram of fluid reservoir;
Fig. 4 is the structural schematic diagram of heat collector;
Fig. 5 is the A-A direction view of structure shown in Fig. 4;
Fig. 6 is the left view of Fig. 4;
Fig. 7 is the right view of Fig. 4.
Specific embodiment
A kind of phase transformation in conjunction with shown in Fig. 1-7 takes hot LED illumination System, including cabinet 1, the LED light being arranged on cabinet 1
Main body 2 and phase transformation for radiating to LED light main body 2 take hot systems, and as shown in fig. 1, the LED light main body 2 is general
It is mounted on cabinet 1 by an angular adjustment seat, can be used for that irradiating angle is adjusted, the angular adjustment seat usually wraps
A fore-stock and a liftable after-poppet are included, the lower hinge of 2 front side of fore-stock and LED light main body passes through after-poppet
Lifting come drive LED light main body 2 around articulated shaft swing, to carry out the adjusting of angle.
As shown in Fig. 2, phase transformation of the present invention takes hot systems to be located in cabinet 1, it includes being situated between for phase transformation that phase transformation, which takes hot systems,
The active refrigeration circuit 4 that the phase transformation that matter circulates takes hot loop 3 and circulates for refrigerant, the phase transformation take hot loop 3 with
Active refrigeration circuit 4 is intersected in the same heat exchanger 5, and the phase change medium and refrigerant carry out heat exchange in heat exchanger 5.It changes
Yan Zhi, that is to say, that have two accesses on heat exchanger, wherein an access access phase transformation takes hot loop 3, another access access
Active refrigeration circuit 4, the refrigerant in active refrigeration circuit 4 freeze to the phase change medium after evaporation inside heat exchanger 5, make
It is condensed into liquid again.Plate heat exchanger, double pipe heat exchanger etc. can be selected in the heat exchanger 5.
The phase transformation takes and is disposed with liquid storage at the rear of heat exchanger 5 along the conveying direction of phase change medium in hot loop 3
Tank 6, circulating pump 7 and heat collector 8, the first outlet of the heat exchanger 5 connect with the entrance of fluid reservoir 6, the outlet of fluid reservoir 6 with
Entrance connection, the outlet of circulating pump 7 of circulating pump 7 connect with the entrance of heat collector 8, the outlet of heat collector 8 and heat exchanger 5 the
The connection of one entrance.The heat collector 8 is mounted in LED light main body 2, carries out heat exchange for LED light main body 2 and phase change medium,
The heat collector 8 is also substantially a heat exchanger, for realizing the heat exchange of phase change medium and heat load, in the present invention,
The heat load i.e. LED light main body 2, the specific structure of heat collector 8, those skilled in the art can be according to different LED
2 model of lamp main body carries out adaptability design.Phase transformation takes hot loop 3 at work, and under the impetus of circulating pump 7, phase transformation is situated between
Matter enters in heat collector 8, and after absorbing heat, phase change medium is evaporated to gaseous state, and gas enters in heat exchanger 5, by low temperature refrigerant pair
It freezes, and phase change medium is condensed into liquid again, and the phase change medium of liquid, which enters, realizes gas-liquid separation in fluid reservoir 6, most
After reenter circulating pump 7, realize that phase transformation takes thermal cycle.A variety of pump-type such as gear pump, peristaltic pump can be used in the circulating pump 7,
Wherein optimal with gear pump, the maximum stream flow of gear pump is 5L/min, discharge pressure 0.5Mpa, maximum electrical power consumed 200W.
On the active refrigeration circuit 4 along the conveying direction of refrigerant the rear of heat exchanger 5 be disposed with compressor 9,
Condenser 10 and expansion valve 11, the compressor 9 are 2P compressor 9, and maximum electrical power consumed is 1.8KW, and the condenser 10 uses
Microchannel finned heat exchanger, heat exchange amount is 7KW under standard condition;The expansion valve 11 uses the hand expansion valve of 5KW refrigerating capacity.
The second outlet of the heat exchanger 5 is connect with the entrance of compressor 9, the outlet of compressor 9 connect with the entrance of condenser 10, is cold
The outlet of condenser 10 is connect with the entrance of expansion valve 11, the outlet of expansion valve 11 is connect with the second entrance of heat exchanger 5.Actively make
Cold loop 4 at work, is done work by compressor 9, the gaseous coolant of low-voltage high-temperature is compressed into the liquid refrigerants of high temperature and pressure,
Temperature reduces after liquid refrigerants carries out heat exchange with outside air in condenser 10.Passing through the expansion valve with throttling action
11 become low temperature low pressure gas, take the phase change medium in hot loop 3 to carry out pressure cooling phase transformation subsequently into heat exchanger 5,
It is finally back to compressor 9, completes active refrigeration circulation.
The present invention compared with existing mode, have fabulous heat dissipation effect, be especially suitable for power be 4KW-10KW and with
On super, extra heavy LED light.The shortcomings that traditional water-cooling system needs are often safeguarded is overcome, micro- life will not be bred
Object, it is ensured that the stabilization of heat dissipation performance, the phase change medium, without replacement, are convenient for dimension in the entire life cycle of equipment
Shield.
In order to improve the hot property that takes that phase transformation takes hot loop 3, phase change medium of the present invention is R245fa, at 25 degrees Celsius
When pressure be only 0.076Mpa, disclosure risk is extremely low.It, will not be to electronics member device leakage and since phase change medium is non-conductive
Part damages.The present invention is only the 10%-20% of water compared to water-cooling system, the flow of phase change medium, greatly reduces and follows
Electrical power consumed, the volume, weight of ring pump 7.For freezing to LED light main body 2 of the general power for 6KW, the stream of phase change medium
Amount is only 1.7L/min, and according to water-cooling pattern, flow would rise to 12L/min.
In addition, the present invention under any environment temperature, can guarantee that the LED chip temperature of LED light main body is maintained at 50 DEG C
Hereinafter, LED light main body is made to keep optimal temperature case, light decay caused by high temperature is reduced, keeps the service life of LED chip true
Just reaching 50,000 hours or more.
In addition to this, the invention also discloses a kind of high performance heat collector 8, heat collector 8 is mounted in LED light main body 2,
Heat exchange is carried out with LED chip.In conjunction with shown in Fig. 4-7, the heat collector 8 includes copper post 12, the inside in 12 middle section of copper post
It is provided with the runner extended along 8 length direction of heat collector, the runner is made of center flow channels 13 and side runner 14, in Fig. 4
It is, center flow channels 13 and side runner 14 extend in left-right direction.From cross section, that is, as shown in Figure 5,
The center flow channels 13 are located at the center of copper post 12, and the side runner 14 radially distributes around center flow channels 13, side runner 14
Inside be connected to center flow channels 13.In conjunction with shown in Fig. 4 and 6, the entrance of the heat collector 8 is located at the center of 12 one end of copper post,
And it is connected to runner.In conjunction with shown in Fig. 4 and 7, the outlet of the heat collector 8 is located at 12 other end of copper post, and is connected to runner.?
In Fig. 4, the entrance of the heat collector 8 is located at left end, and outlet is located at right end.Since phase change medium exists in heat collector 8 by liquid
State is converted into gaseous process, and volume can sharply expand, for this purpose, the outlet of heat collector 8 is provided with 4 and in copper post 12
The heart is uniformly distributed.Certainly, the outlet of the heat collector 8 and entrance are also not necessarily disposed at the both ends of copper post 12, it is contemplated that pipe
The convenience of road connection, is also feasible by one end that the two is arranged at copper post 12.After such heat collector 8, this hair
Bright phase change medium can sufficiently flow in heat collector 8, have great heat exchange area with heat collector 8, and then also just enhance
The heat exchange of phase change medium and heat load.
As shown in figure 3, it is 400mm that fluid reservoir 6 of the present invention, which includes a total height, design liquid level is 250mm
Tank body 15, the top inlet porting of 15 side of tank body, the other side lower part outlet is set.The effect of fluid reservoir 6 is:
1. reducing the pressure that phase transformation takes hot loop 3, volume expansion of the fluid reservoir 6 for phase change medium in gasification provides space, makes phase transformation
Taking the total pressure of hot loop 3 reduces, and conducive to the phase transformation of phase change medium, can also phase transition temperature be made to reduce, in system structure intensity
It is hot highly beneficial with taking.2. liquid storage acts on, with the variation of heat power consumption, required phase change medium amount can also be increased and decreased, liquid storage
The phase change medium stored in tank 6 provides adjustment surplus for the flow adjusting of phase change medium.3. the liquid level of 250mm can produce
Raw 3.3Kpa pressure, increases the pressure of 7 entrance of circulating pump, overcomes cavitation.4. realizing gas using natural gravity effect
Liquid separation.
Top in the tank body 15 is provided with porous material layer 16, and the porous material layer 6 is exactly as its name suggests to have
The layer of material of porous structure primarily serves the effect for reducing fluid velocity, avoids the liquid pair entered by 6 entrance of fluid reservoir
6 lower liquid of fluid reservoir causes to disturb, and prevents gas from entering 7 entrance of circulating pump.
In addition, preferably way is also possible that the compressor 9 exports on active refrigeration corresponding with entrance circuit 4
It is provided with pressure detector 17, for carrying out pressure monitor to the outlet of compressor 9 and entrance.As shown in Fig. 2, the heat exchanger 5
Second entrance and compressor 9 outlet between be provided with return pipe 18, be provided with solenoid valve 19 on the return pipe 18.It is described to follow
The corresponding phase transformation in 7 outlet of ring pump, which takes, is provided with temperature detector 20 in hot loop 3.Temperature monitoring 20 is for detecting circulating pump 7
The temperature for exporting the liquid phase-change medium of discharge, is usually exactly a PT100 thermal resistance.When phase change medium temperature is excessively high or mistake
When low, by the control to 19 flow of solenoid valve, the cold medium flux for flowing through heat exchanger 5 can be changed, and then realize compression mechanism
The adjusting of cooling capacity, so that best match is realized in the calorific value of the refrigerating capacity of compressor 9 and heat load, more energy saving, the electricity
Magnet valve 19 is the impulse electromagnetic valve 19 by 220V power drives.
Claims (10)
1. a kind of phase transformation takes hot LED illumination System, it is characterised in that: including cabinet (1), the LED light master being arranged on cabinet (1)
Body (2) and for taking hot systems to the phase transformation that LED light main body (2) radiates, the phase transformation takes hot systems to be located at cabinet (1)
Interior, it includes the active that the phase transformation circulated for phase change medium takes hot loop (3) and circulates for refrigerant that phase transformation, which takes hot systems,
Refrigerating circuit (4), the phase transformation take hot loop (3) and active refrigeration circuit (4) to be intersected in the same heat exchanger (5), and described
Phase change medium and refrigerant carry out heat exchange in heat exchanger (5);
The phase transformation takes and is disposed with liquid storage at the rear of heat exchanger (5) along the conveying direction of phase change medium on hot loop (3)
Tank (6), circulating pump (7) and heat collector (8), the first outlet of the heat exchanger (5) connect with the entrance of fluid reservoir (6), liquid storage
The outlet of tank (6) is connect with the entrance of circulating pump (7), the outlet of circulating pump (7) is connect with the entrance of heat collector (8), heat collector
(8) outlet is connect with the first entrance of heat exchanger (5);The heat collector (8) is mounted on LED light main body (2), is used for LED
Lamp main body (2) and phase change medium carry out heat exchange;
Compressor is disposed at the rear of heat exchanger (5) along the conveying direction of refrigerant on the active refrigeration circuit (4)
(9), the second outlet of condenser (10) and expansion valve (11), the heat exchanger (5) connect with the entrance of compressor (9), compresses
The outlet of machine (9) is connect with the entrance of condenser (10), the outlet of condenser (10) connect with the entrance of expansion valve (11), expands
The outlet of valve (11) is connect with the second entrance of heat exchanger (5).
2. phase transformation according to claim 1 takes hot LED illumination System, it is characterised in that: the heat collector (8) includes copper post
(12), copper post (12) middle section be internally provided with along heat collector (8) length direction extend runner, the runner is by center
Runner (13) and side runner (14) are constituted;The center flow channels (13) are located at the center of copper post (12), the side runner (14) around
Center flow channels (13) radially distribute, and the inside of side runner (14) is connected to center flow channels (13);Heat collector (8) enter
Mouth is located at the center of copper post (12) one end, and is connected to runner;The outlet of the heat collector (8) is located at copper post (12) other end,
And be connected to runner, the outlet of heat collector (8) is provided with 4 and is uniformly distributed around the center of copper post (12).
3. phase transformation according to claim 2 takes hot LED illumination System, it is characterised in that: the fluid reservoir (6) includes tank body
(15), the lower part setting of the top inlet porting of tank body (15) side, the other side exports, the top in the tank body (15)
It is provided with porous material layer (16).
4. phase transformation according to claim 3 takes hot LED illumination System, it is characterised in that: the circulating pump (7) is gear
Pump.
5. phase transformation according to claim 4 takes hot LED illumination System, it is characterised in that: the compressor (9) exports and enters
Pressure detector (17) are provided on the corresponding active refrigeration circuit (4) of mouth.
6. phase transformation according to claim 5 takes hot LED illumination System, it is characterised in that: the second of the heat exchanger (5) enters
It is provided with return pipe (18) between mouth and compressor (9) outlet, is provided with solenoid valve (19) on the return pipe (18);It is described to follow
The corresponding phase transformation in ring pump (7) outlet, which takes, is provided with temperature detector (20) on hot loop (3).
7. phase transformation according to claim 6 takes hot LED illumination System, it is characterised in that: the phase change medium is R245fa.
8. phase transformation according to claim 7 takes hot LED illumination System, it is characterised in that: the power of the LED light is 4KW-
10KW or more.
9. phase transformation according to claim 8 takes hot LED illumination System, it is characterised in that: the compressor (9) is 2P compression
Machine (9).
10. phase transformation according to claim 9 takes hot LED illumination System, it is characterised in that: the solenoid valve (19) is served as reasons
The impulse electromagnetic valve (19) of 220V power drives.
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Cited By (1)
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