CN110217607A - A kind of bucket-wheel stacker reclaimer - Google Patents

A kind of bucket-wheel stacker reclaimer Download PDF

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Publication number
CN110217607A
CN110217607A CN201910499206.6A CN201910499206A CN110217607A CN 110217607 A CN110217607 A CN 110217607A CN 201910499206 A CN201910499206 A CN 201910499206A CN 110217607 A CN110217607 A CN 110217607A
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CN
China
Prior art keywords
bucket
wheel
big
bracket
small
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910499206.6A
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Chinese (zh)
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CN110217607B (en
Inventor
尹来容
陈敏慧
许�鹏
蔡烁
何天赞
黄龙
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Changsha University of Science and Technology
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Changsha University of Science and Technology
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Priority to CN201910499206.6A priority Critical patent/CN110217607B/en
Publication of CN110217607A publication Critical patent/CN110217607A/en
Application granted granted Critical
Publication of CN110217607B publication Critical patent/CN110217607B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/02Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
    • B65G65/04Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with pick-up shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/28Piling or unpiling loose materials in bulk, e.g. coal, manure, timber, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chain Conveyers (AREA)

Abstract

A kind of bucket-wheel stacker reclaimer, including portal frame, pulley, wirerope, counterweight, weight arm, counterweight driving cylinder, pedestal, castor, round seat, luffing mechanism, ladder, cockpit, swing mechanism, bucket wheel, motor rack, sliding part, sliding slot, the smooth bar of intake type, conveyer belt, bracket, formation plate, smooth motor;Wherein the bucket wheel includes bucket, wheel ladder, spoke, handler, swivel becket;The bucket includes big bucket, small bucket, the gear teeth, beam hoop;The beam hoop includes body layer, sealant;Round seat is set on pedestal, swing mechanism is set in round seat, portal frame is set on swing mechanism, cockpit is arranged in portal frame side, and setting ladder leads to cockpit on bucket-wheel stacker reclaimer, and swing mechanism one end connects the bracket, the other end connects the weight arm, connects the counterweight on weight arm;Pulley is arranged in portal frame top, and wirerope is around the pulley and both ends are separately connected the bracket and the weight arm, and the base edge is symmetrically arranged with luffing mechanism and the counterweight driving cylinder;Luffing mechanism connects the bracket, and counterweight driving cylinder connects the weight arm.

Description

A kind of bucket-wheel stacker reclaimer
Technical field
The present invention relates to conveyer and Bulk material related fieldss, and in particular to a kind of bucket-wheel stacker reclaimer.
Background technique
With the development of science and technology and expanding economy, the conveying of material are more and more frequent.Currently, existing bulk cargo The transport of such as coal, iron ore, cereal, sandstone realizes that conventional machinery includes long heavy-duty machine, bucket wheel generally by conveying machinery Stacker-reclaimer, belt conveyor and rotary transfer machine etc., with transporting material to target by these conveying machineries, to realize Normal industrial production.Material transportation process includes multiple links, wherein material is transported to next ring from rickyard excavation The equipment of section includes bucket-wheel stacker reclaimer.Bucket-wheel stacker reclaimer includes bucket wheel, and bucket wheel is equipped with bucket.
In actual use, it has the following problems:
1, the problem of bucket-wheel stacker reclaimer of the prior art is in mining process, can face " hollowing out ", when hollowing out, upper materials Meeting avalanche influences bucket-wheel stacker reclaimer work, serious to make bucket-wheel stacker reclaimer overload damage bucket-wheel stacker reclaimer.
2, to overcome the problems, such as this, the prior art mainly includes three kinds of modes: manpower shakeouts, striker plate, bucket wheel direct drilling. However manpower shakeouts and endangers workers ' health, and has security risk, striker plate overcomes heavily loaded effect bad, and direct drilling cannot be complete Avoid collapsing problem.
3, in specific mining process, can face substrate material or corner material can not effectively excavate bucket in the prior art The problem of, the relatively small volume of material is not suitable for the size of bucket and excavates circumference, and bucket is not suitable for too small, the shadow of design Ring digging efficiency.
4, the bucket of the prior art is substantially to be completely fixed, can not the various excavation occasions of flexible adaptation.
5, the bucket wheel of the prior art is substantially to be completely fixed, can not the various excavation occasions of flexible adaptation.
6, the bucket-wheel stacker reclaimer cockpit of the prior art is arranged on revolving platform, however it is since position is lower, difficult With the visual field having had.
7, the bucket-wheel stacker reclaimer counterweight of the prior art is fixed, cannot achieve the dynamic between moveable bucket wheel Balance.
Summary of the invention
In order to overcome the above problem, the present invention proposes while solving the scheme of above-mentioned various problems.
The technical solution adopted by the present invention to solve the technical problems is: a kind of bucket-wheel stacker reclaimer, including portal frame, cunning Wheel, wirerope, counterweight, weight arm, counterweight driving cylinder, pedestal, castor, round seat, luffing mechanism, ladder, cockpit, turn-around machine The smooth bar of structure, bucket wheel, motor rack, sliding part, sliding slot, intake type, conveyer belt, bracket, formation plate, smooth motor;It is wherein described Bucket wheel includes bucket, wheel ladder, spoke, handler, swivel becket;The bucket includes big bucket, small bucket, the gear teeth, beam hoop;Institute Stating beam hoop includes body layer, sealant;
Round seat is set on pedestal, swing mechanism is set in round seat, portal frame is set on swing mechanism, the setting of portal frame side drives Cabin, setting ladder leads to cockpit on bucket-wheel stacker reclaimer, and swing mechanism one end connects the bracket, matches described in other end connection Weighing arm connects the counterweight on weight arm;Pulley is arranged in portal frame top, and wirerope is around the pulley and both ends are separately connected The bracket and the weight arm, the base edge are symmetrically arranged with luffing mechanism and the counterweight driving cylinder;Pitching machine Structure connects the bracket, and counterweight driving cylinder connects the weight arm;
Bucket wheel is fixed on one end of bracket, and conveyer belt is provided on bracket, and the smooth bar of intake type is connected on rack side wall, storage Formula smooth bar may extend into the front of bucket wheel with smooth material when being unfolded, one end of the smooth bar of intake type connects formation plate, smooth Plate can be rotated by smooth motor driven, thus smooth material;The small bucket includes small bucket roof, small bucket side wall, The big bucket includes big bucket roof, big bucket side wall;Small bucket roof is docked with big bucket roof, small bucket side wall and big The gear teeth are arranged in the docking of bucket side wall, big bucket outer rim, and the body layer of beam hoop is connected in small bucket and between size bucket, To constitute complete bucket;The distance between two side walls of the big bucket are greater than between the two side walls of the small bucket Distance, the minimum point of the big bucket roof are higher than the highest point of the small bucket roof, and the big bucket roof with it is described Height is discontinuous between small bucket roof;The sealant of the beam hoop seals up the gap between size bucket;
The big bucket is connected on the swivel becket, and the swivel becket is arranged on the wheel ladder, can be relative to described It takes turns ladder to rotate, the direction of rotation of direction of rotation and the bucket wheel is on the contrary, be arranged handler on the swivel becket;The bull wheel Bucket can turn to the top of the small bucket with the swivel becket;And it can be cut by Quick connection part in two radial positions It changes, one of position is held in original height, another position is fitted in above small bucket;The Quick connection part connects Connect the swivel becket and the big bucket;The bucket wheel is rotated by the motor of bucket-wheel being fixed on motor rack, the motor rack Sliding slot is arranged on the bracket in upper setting sliding part, and when big bucket is fitted in above small bucket, sliding part is transported in sliding slot It is dynamic, to adjust the distance between bucket wheel and conveyer belt.
Preferably, the gear teeth in each bucket are three;Two quick connecting holes, corresponding institute are set in the big bucket State two positions.
Preferably, the smooth bar passes through smooth bar motor driven.
Preferably, motor of bucket-wheel connects control device with smooth motor.
Preferably, the control device includes controller and camera.
Preferably, camera is arranged on bracket.
Preferably, the outer rim of the big bucket side wall is concordant with the side wall outer rim of the beam hoop.
Preferably, the beam hoop is connected in the small bucket.
Preferably, the quantity of the spoke is identical as the quantity of the bucket.
Preferably, the swivel becket is opened with the spoke spacing intervals.
The beneficial effects of the present invention are:
1, it is directed to the 1st point of background technique, flattening device is provided on bucket-wheel stacker reclaimer, height is shakeout not by flattening device Same material, avoids collapsing.
2, it is directed to the 2nd point of background technique, uses the smooth bar of intake type, is provided in the end of the smooth bar of intake type smooth Plate, shakeouts relative to manpower and improves safety, saves human cost, saves material relative to striker plate, facilitates operation, Facilitate manufacture relative to direct drilling, facilitates operation, high reliablity.
3, the 3rd point proposed for background technique, using seperated mentality of designing, it can select complete bucket knot Structure can also simply, quickly be disassembled into split type bucket, adapt to different occasions.
4, the 4th point proposed for background technique uses packaged type bull wheel bucket structure, is transported by the circumference of big bucket Dynamic and axial movement, size bucket cooperate flexible adaptation different operating occasion.
5, the 4th point proposed for background technique, in order to make the bracket of displaceable member and bucket wheel connect generation movement Effect, use ring type rotational structure, for moving big bucket.
6, the 4th point proposed for background technique, since a significant design of displaceable member is the fixation of displaceable member, Therefore sealed beam cuff structure is additionally used, for moveable big bucket is fixed.
7, the 5th point proposed for background technique uses the sliding groove structure being arranged on bracket on bracket, bucket wheel is in sliding slot Upper mobile change position, adapts to different operating conditions.
8, for the 6th point of background technique, using setting cockpit on the gantry, and it is mating be provided with ladder, It is unobscured, facilitate operation.
9, it is directed to the 7th point of background technique, using the setting of double pitching driving mechanisms, and then counterweight and bucket wheel may be implemented Dynamic equilibrium.
Note: above-mentioned design in no particular order, each all make the present invention compared with the prior art have difference and significantly into Step.
Detailed description of the invention
Fig. 1 is bucket-wheel stacker reclaimer overall diagram of the present invention.
Fig. 2 is that bucket-wheel stacker reclaimer of the present invention carries out working drawing when finishing operations.
Fig. 3 is bucket structure chart of the present invention.
Fig. 4 is size bucket intersection detail view.
In figure, appended drawing reference is as follows:
1, bucket wheel 2, bucket 3, wheel ladder 4, motor rack 5, sliding part 6, sliding slot 7, the smooth bar 8 of intake type, conveyer belt 9, bracket 10, Formation plate 11, smooth motor 12, small bucket roof 13, small bucket side wall 14, big bucket roof 15, the gear teeth 16, beam hoop 17, bull wheel Struggle against side wall 18, spoke 19, handler 20, swivel becket 21, body layer 22, sealant 23, portal frame 24, pulley 25, wirerope 26, Counterweight 27, weight arm 28, counterweight driving cylinder 29, pedestal 30, castor 31, round seat 32, luffing mechanism 33, ladder 34, cockpit 35, Swing mechanism.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
It is as shown in the figure: a kind of bucket-wheel stacker reclaimer, including the driving of portal frame, pulley, wirerope, counterweight, weight arm, counterweight Cylinder, pedestal, castor, round seat, luffing mechanism, ladder, cockpit, swing mechanism, bucket wheel, motor rack, sliding part, sliding slot, storage The smooth bar of formula, conveyer belt, bracket, formation plate, smooth motor;Wherein the bucket wheel include bucket, wheel ladder, spoke, handler, Swivel becket;The bucket includes big bucket, small bucket, the gear teeth, beam hoop;The beam hoop includes body layer, sealant;It is set on pedestal Round seat is set, swing mechanism is set in round seat, portal frame is set on swing mechanism, cockpit is arranged in portal frame side, and bucket-wheel stacker takes Ladder is set on material machine and leads to cockpit, swing mechanism one end connects the bracket, and the other end connects the weight arm, weight arm The upper connection counterweight;Portal frame top is arranged pulley, wirerope around the pulley and both ends be separately connected the bracket with And the weight arm, the base edge are symmetrically arranged with luffing mechanism and the counterweight driving cylinder;Described in luffing mechanism connection Bracket, counterweight driving cylinder connect the weight arm;
As shown in the figure: bucket wheel is fixed on one end of bracket, and conveyer belt is provided on bracket, and it is flat that intake type is connected on rack side wall Whole bar, intake type smooth bar may extend into the front of bucket wheel with smooth material when being unfolded, one end connection of the smooth bar of intake type is flat Whole plate, formation plate can be rotated by smooth motor driven, thus smooth material;The small bucket includes small bucket roof, small Bucket side wall, the big bucket include big bucket roof, big bucket side wall;Small bucket roof is docked with big bucket roof, steamboat Bucket side wall is docked with big bucket side wall, and the gear teeth are arranged in big bucket outer rim, and the body layer of beam hoop is connected in small bucket and is located at big Between small bucket, to constitute complete bucket;The distance between two side walls of the big bucket are greater than the two of the small bucket The distance between a side wall, the minimum point of the big bucket roof are higher than the highest point of the small bucket roof, and the bull wheel The height between roof and the small bucket roof that struggles against is discontinuous;Between the sealant of the beam hoop seals up between size bucket Gap;
As shown in the figure: the big bucket is connected on the swivel becket, and the swivel becket is arranged on the wheel ladder, Ke Yixiang The wheel ladder is rotated, the direction of rotation of direction of rotation and the bucket wheel is on the contrary, be arranged handler on the swivel becket; The big bucket can turn to the top of the small bucket with the swivel becket;And it can be by Quick connection part radial two A position switching, one of position are held in original height, another position is fitted in above small bucket;It is described quick Connector connects the swivel becket and the big bucket;The bucket wheel is rotated by the motor of bucket-wheel being fixed on motor rack, institute It states and sliding part is set on motor rack, sliding slot is set on the bracket, when big bucket is fitted in above small bucket, sliding part is in cunning It is moved in slot, to adjust the distance between bucket wheel and conveyer belt.
As shown in the figure: the gear teeth in each bucket are three;Two quick connecting holes are set in the big bucket, it is corresponding Described two positions.The smooth bar passes through smooth bar motor driven.Motor of bucket-wheel connects control device with smooth motor.It is described Control device includes controller and camera.Camera is arranged on bracket.The outer rim of the big bucket side wall and the beam hoop Side wall outer rim it is concordant.The beam hoop is connected in the small bucket.The quantity of the spoke is identical as the quantity of the bucket. The swivel becket is opened with the spoke spacing intervals.
Above-listed detailed description is illustrating for possible embodiments of the present invention, and the embodiment is not to limit this hair Bright the scope of the patents, all equivalence enforcements or change without departing from carried out by the present invention, is intended to be limited solely by the scope of the patents of this case.

Claims (10)

1. a kind of bucket-wheel stacker reclaimer, including portal frame, pulley, wirerope, counterweight, weight arm, counterweight driving cylinder, pedestal, foot It is the smooth bar of wheel, round seat, luffing mechanism, ladder, cockpit, swing mechanism, bucket wheel, motor rack, sliding part, sliding slot, intake type, defeated Send band, bracket, formation plate, smooth motor;Wherein the bucket wheel includes bucket, wheel ladder, spoke, handler, swivel becket;It is described Bucket includes big bucket, small bucket, the gear teeth, beam hoop;The beam hoop includes body layer, sealant;
It is characterized by: round seat is arranged on pedestal, swing mechanism is set in round seat, portal frame, portal frame are set on swing mechanism Cockpit is arranged in side, and setting ladder leads to cockpit on bucket-wheel stacker reclaimer, and swing mechanism one end connects the bracket, another End connects the weight arm, and the counterweight is arranged on weight arm;Portal frame top is arranged pulley, wirerope around the pulley and Both ends are separately connected the bracket and the weight arm, and the base edge is symmetrically arranged with luffing mechanism and the counterweight is driven Dynamic cylinder;Luffing mechanism connects the bracket, and counterweight driving cylinder connects the weight arm;
Bucket wheel is fixed on one end of bracket, and conveyer belt is provided on bracket, and the smooth bar of intake type is connected on rack side wall, storage Formula smooth bar may extend into the front of bucket wheel with smooth material when being unfolded, one end of the smooth bar of intake type connects formation plate, smooth Plate can be rotated by smooth motor driven, thus smooth material;
The small bucket includes small bucket roof, small bucket side wall, and the big bucket includes big bucket roof, big bucket side wall; Small bucket roof is docked with big bucket roof, and small bucket side wall is docked with big bucket side wall, and the gear teeth, beam hoop is arranged in big bucket outer rim Body layer be connected in small bucket and between size bucket, to constitute complete bucket;Two sides of the big bucket The distance between wall is greater than the distance between the two side walls of the small bucket, and the minimum point of the big bucket roof is higher than described The highest point of small bucket roof, and height is discontinuous between the big bucket roof and the small bucket roof;The beam hoop Sealant seals up the gap between size bucket;
The big bucket is connected on the swivel becket, and the swivel becket is arranged on the wheel ladder and can be relative to described It takes turns ladder to rotate, the direction of rotation of direction of rotation and the bucket wheel is on the contrary, be arranged handler on the swivel becket;The bull wheel Bucket can turn to the top of the small bucket with the swivel becket;And can by Quick connection part two radial positions it Between switch, one of position is held in original height, another position is fitted in above small bucket;The quick connection Part connects the swivel becket and the big bucket;
The bucket wheel is rotated by the motor of bucket-wheel being fixed on motor rack, and sliding part, the bracket is arranged on the motor rack Upper setting sliding slot, when big bucket is fitted in above small bucket, sliding part moves in sliding slot, to adjust bucket wheel and conveyer belt The distance between.
2. a kind of bucket-wheel stacker reclaimer according to claim 1, it is characterised in that: the gear teeth in each bucket are three It is a;Two quick connecting holes, corresponding described two positions are set in the big bucket.
3. a kind of bucket-wheel stacker reclaimer according to claim 1, it is characterised in that: the smooth bar passes through smooth bar motor Driving.
4. a kind of bucket-wheel stacker reclaimer according to claim 1, it is characterised in that: motor of bucket-wheel connects control with smooth motor Device processed.
5. a kind of bucket-wheel stacker reclaimer according to claim 4, it is characterised in that: the control device include controller and Camera.
6. a kind of bucket-wheel stacker reclaimer according to claim 5, it is characterised in that: camera is arranged on bracket.
7. a kind of bucket-wheel stacker reclaimer according to claim 1, it is characterised in that: the outer rim of the big bucket side wall and institute The side wall outer rim for stating beam hoop is concordant.
8. a kind of bucket-wheel stacker reclaimer according to claim 1, it is characterised in that: the beam hoop is connected to the small bucket On.
9. a kind of bucket-wheel stacker reclaimer according to claim 1, it is characterised in that: the quantity of the spoke and the bucket Quantity it is identical.
10. a kind of bucket-wheel stacker reclaimer according to claim 1, it is characterised in that: between the swivel becket and the spoke It separates.
CN201910499206.6A 2019-06-11 2019-06-11 Bucket-wheel stacker-reclaimer Expired - Fee Related CN110217607B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910499206.6A CN110217607B (en) 2019-06-11 2019-06-11 Bucket-wheel stacker-reclaimer

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Application Number Priority Date Filing Date Title
CN201910499206.6A CN110217607B (en) 2019-06-11 2019-06-11 Bucket-wheel stacker-reclaimer

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CN110217607A true CN110217607A (en) 2019-09-10
CN110217607B CN110217607B (en) 2020-10-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114620500A (en) * 2022-03-19 2022-06-14 华能上海石洞口发电有限责任公司 Moving device of bucket-wheel stacker reclaimer and cross-field automatic return method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2216198A2 (en) * 1972-02-08 1974-08-30 Cacquevel Bernard
DE2853775A1 (en) * 1978-12-13 1980-07-03 Stoll Maschf Gmbh Wilhelm Front or rear end loader - has control valves in pipes from slave to tool rams
EP0018278A1 (en) * 1979-04-24 1980-10-29 FIVES-CAIL BABCOCK, Société anonyme Apparatus for handling bulk materials
CN201089654Y (en) * 2007-10-16 2008-07-23 长沙重型机器厂 Supporting device for bucket wheel of bridge material-adopting machine
CN204096673U (en) * 2014-09-04 2015-01-14 济南骏翔矿山机械制造有限公司 A kind of Mobile car loader for bulk cargo
JP2015205744A (en) * 2014-04-17 2015-11-19 株式会社三井三池製作所 Fixed volume discharge device of bulk raw material
CN105155605A (en) * 2015-08-14 2015-12-16 吴增华 Amphibious shovel loader
CN207596092U (en) * 2017-11-02 2018-07-10 广州金辉建设集团有限公司 Scraper

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2216198A2 (en) * 1972-02-08 1974-08-30 Cacquevel Bernard
DE2853775A1 (en) * 1978-12-13 1980-07-03 Stoll Maschf Gmbh Wilhelm Front or rear end loader - has control valves in pipes from slave to tool rams
EP0018278A1 (en) * 1979-04-24 1980-10-29 FIVES-CAIL BABCOCK, Société anonyme Apparatus for handling bulk materials
CN201089654Y (en) * 2007-10-16 2008-07-23 长沙重型机器厂 Supporting device for bucket wheel of bridge material-adopting machine
JP2015205744A (en) * 2014-04-17 2015-11-19 株式会社三井三池製作所 Fixed volume discharge device of bulk raw material
CN204096673U (en) * 2014-09-04 2015-01-14 济南骏翔矿山机械制造有限公司 A kind of Mobile car loader for bulk cargo
CN105155605A (en) * 2015-08-14 2015-12-16 吴增华 Amphibious shovel loader
CN207596092U (en) * 2017-11-02 2018-07-10 广州金辉建设集团有限公司 Scraper

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114620500A (en) * 2022-03-19 2022-06-14 华能上海石洞口发电有限责任公司 Moving device of bucket-wheel stacker reclaimer and cross-field automatic return method thereof

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