CN110202857A - 一种耐磨防水地板及其制备方法 - Google Patents

一种耐磨防水地板及其制备方法 Download PDF

Info

Publication number
CN110202857A
CN110202857A CN201910334997.7A CN201910334997A CN110202857A CN 110202857 A CN110202857 A CN 110202857A CN 201910334997 A CN201910334997 A CN 201910334997A CN 110202857 A CN110202857 A CN 110202857A
Authority
CN
China
Prior art keywords
proof
layer
floor
aluminum oxide
abrasion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910334997.7A
Other languages
English (en)
Inventor
宋起
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201910334997.7A priority Critical patent/CN110202857A/zh
Publication of CN110202857A publication Critical patent/CN110202857A/zh
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/162—Cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/08—Interconnection of layers by mechanical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/042—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/584—Scratch resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Ceramic Engineering (AREA)
  • Floor Finish (AREA)

Abstract

本发明公开了一种耐磨防水地板，包括基材层以及采用PUR热熔树脂胶粘接在基材层表面的单板层，还包括按28～45g/m2的比例均匀热压在单板层表面的三氧化二铝耐磨层；单板层采用表面印有图案的厚度为0.3～0.6mm的装饰科技木单板，基材层采用厚度为0.6～1.6cm的实体或空心的石塑基材或木塑基材；本发明还公开了一种制作耐磨防水地板的方法；本地板表面超级耐磨、美观、触感好，不仅防水、不怕潮湿、不变形，还防火，甲醛释放量小于国际EO标准、环保；弥补了行业空白，提升行业技术水平，易于推广，适用性强。

Description

一种耐磨防水地板及其制备方法
技术领域
本发明属于地板技术领域，具体涉及一种耐磨防水地板及其制备方法。
背景技术
地板是一种常用的建筑装修材料，包括实木地板、强化地板、复合地板等。实木地板容易吸水膨胀或干燥变形，所用木材生长期在50年甚至更长,消耗大量的生物资源，不仅导致物资匮乏，也破坏生态；复合地板非常怕水、遇潮变形，并且这种地板甲醛含量高并持续释放，严重危害人体健康、不环保。
发明内容
本发明的目的在于根据现有技术的不足，设计一种耐磨防水地板及其制作方法。
本发明解决其技术问题所采用的技术方案是：一种耐磨防水地板，包括基材层以及采用PUR热熔树脂胶粘接在基材层上表面的单板层，所述的单板层采用表面印有图案的厚度为0.3～0.6mm的装饰科技木单板，还包括按28～45g/m2的比例均匀热压在单板层上表面的三氧化二铝耐磨层，所述的基材层采用厚度为0.6～1.6cm的实体或空心的石塑基材或木塑基材。
本发明还公开了一种制作耐磨防水地板的方法，包括以下步骤：
A、将三氧化二铝按28～45g/m2比例通过热压机200℃左右高温融化，使其附着在厚度为0.3～0.6mm的装饰科技木单板层的上表面，形成具有超级耐磨性的三氧化二铝耐磨层；
B、将实体或空心的木塑或石塑基材层的上表面经砂光整理后清除粉尘，并在其上表面涂PUR热熔树脂胶；
C、将步骤A中带三氧化二铝耐磨层的装饰科技木单板层，清除其下表面的杂质和粉尘后与步骤B中得到的基材层的上表面相粘合；通过预压机预压定型，经过48小时后完全固化达到最佳强度；
D、将成型后地板经开槽、开榫后，质检，包装。
本发明的有益效果是：
本发明公开的耐磨防水地板采用实体或空心的石塑或木塑基材做基材层，其上表面粘连带三氧化二铝耐磨层的装饰科技木单板层，既有实木地板的优点，同时又克服了实木地板的怕水、易燃的缺陷，还克服了强化复合地板的甲醛释放量高、不环保、怕水、易变形的缺陷。
本发明公开的耐磨防水地板表面美观，触感及隔热性能都好于石塑或木塑板，脚感与高档实木地板接近；因它的基材为石塑或木塑板材，所以它的防水性好，不怕潮湿，又不怕水泡，不变形，阻燃性好；地板表面三氧化二铝耐磨层处理，大大提高了地板的耐磨、防划、防火性，三氧化二铝莫氏硬度值可达到9，仅次于金刚石（硬度10），耐磨转数6000～9000转以上。
本发明公开的耐磨防水地板的制作方法工艺流程短，简单易行，装饰科技木单板层表面附三氧化二铝耐磨层，采用无甲醛的PUR热熔树脂胶为粘接剂，与石塑或木塑基材层完美结合，既超级耐磨、环保、又耐火、不怕水，突破了实木地板、强化地板和复合地板所有的缺点，本发明提升行业技术水平，易于推广，适用性强。
附图说明
图1是本发明耐磨防水地板的结构示意图。
各附图标记为：1—三氧化二铝耐磨层，2—单板层，3—基材层。
具体实施方式
下面结合附图对本发明作进一步详细说明。
实施例1
参照图1 所示，本发明公开了一种耐磨防水地板，包括基材层3以及采用PUR热熔树脂胶粘接在基材层3上表面的单板层2，还包括按28～45g/m2的比例均匀热压在单板层2上表面的三氧化二铝耐磨层1。所述的单板层2采用表面印有图案的厚度为0.3～0.6mm的装饰科技木单板，所述的基材层3采用厚度为0.6～1.6cm的实体或空心的石塑基材或木塑基材。
实施例2
本发明还公开了一种制作耐磨防水地板的方法，包括以下步骤：
A、将三氧化二铝按28～45g/m2的比例通过热压机用200℃左右高温融化，使其附着在厚度为0.3～0.6mm的装饰科技木单板层2的上表面，形成具有超级耐磨特性的三氧化二铝耐磨层1；
B、将实体或空心的木塑或石塑基材层3的上表面经砂光整理后清除粉尘，并在其上表面涂PUR热熔树脂胶；
C、将步骤A中带三氧化二铝耐磨层1的装饰科技木单板层2，清除其下表面的杂质和粉尘后与步骤B中得到的基材层3的上表面相粘合；通过预压机预压定型，经过48小时后完全固化达到最佳强度；
D、将成型后地板经开槽、开榫后，质检，包装。
实施例3
本发明公开的耐磨防水地板是将附有三氧化二铝耐磨层1的厚度0.5mm的装饰科技木单板层2，与厚度为1cm的实体的石塑或木塑基材的基材层3粘接而成。
实施例4
本发明公开的耐磨防水地板是将附有三氧化二铝耐磨层1的厚度0.5mm的装饰科技木单板2，与厚度为1cm的空心的石塑或木塑基材的基材层3粘接而成。
本发明公开的耐磨防水地板采用实体或空心的石塑或木塑基材做基材层3，其上粘连带三氧化二铝耐磨层1的装饰科技木单板层2，既有实木地板的优点，同时又克服了实木地板的怕水、易燃的缺陷，还克服了强化复合地板的甲醛释放量高、不环保、怕水、易变形的缺陷。
本发明公开的耐磨防水地板表面美观，触感及隔热性能都好于石塑或木塑板，脚感与高档实木地板接近；因它的基材为石塑或木塑板材，所以它的防水性好，不怕潮湿，又不怕水泡，不变形，阻燃性好；地板表面三氧化二铝耐磨层1处理，大大提高了地板的耐磨、防划、防火性，三氧化二铝，莫氏硬度9，仅次于金刚石（硬度10），耐磨转数6000～9000转以上。
将三氧化二铝按28～45g/m2的比例均匀热压在厚度为0.3～0.6mm装饰科技木单板层2的上表面形成具有超级耐磨特性的地板耐磨层，粘接在实体或空心的石塑或木塑的基材层3的上表面上，使地板超级耐磨，隔热性好,触感好，同时节约自然资源，并解决了实木地板、强化地板和复合地板的怕水、怕划、易燃烧、变形、甲醛释放量高的问题，弥补了行业空白，提升行业技术水平，易于推广，适用性强。
上述实施例仅例示性说明本发明的原理及其功效，以及部分运用的实施例，对于本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。

Claims (2)

1.一种耐磨防水地板，其特征在于：包括基材层（3）以及采用PUR热熔树脂胶粘接在基材层（3）上表面的单板层（2），所述的单板层（2）采用表面印有图案的厚度为0.3～0.6mm的装饰科技木单板，还包括按28～45g/m2的比例均匀热压在单板层（2）上表面的三氧化二铝耐磨层（1），所述的基材层（3）采用厚度为0.6～1.6cm的实体或空心的石塑基材或木塑基材。
2.一种制作如权利要求1所述的耐磨防水地板的方法，其特征在于，包括以下步骤：
A、将三氧化二铝按28～45g/m2的比例通过热压机高温融化，使其附着在厚度为0.3～0.6mm的装饰科技木单板层（2）的上表面，形成具有超级耐磨特性的三氧化二铝耐磨层（1）；
B、将实体或空心的木塑或石塑基材层（3）的上表面经砂光整理后清除粉尘，并在其上表面涂PUR热熔树脂胶；
C、将步骤A中带三氧化二铝耐磨层（1）的装饰科技木单板层（2），清除其下表面的杂质和粉尘后与步骤B中得到的基材层（3）的上表面相粘合；通过预压机预压定型，经过48小时后完全固化达到最佳强度；
D、将成型后地板经开槽、开榫后，质检，包装。
CN201910334997.7A 2019-04-24 2019-04-24 一种耐磨防水地板及其制备方法 Pending CN110202857A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910334997.7A CN110202857A (zh) 2019-04-24 2019-04-24 一种耐磨防水地板及其制备方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910334997.7A CN110202857A (zh) 2019-04-24 2019-04-24 一种耐磨防水地板及其制备方法

Publications (1)

Publication Number Publication Date
CN110202857A true CN110202857A (zh) 2019-09-06

Family

ID=67786251

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910334997.7A Pending CN110202857A (zh) 2019-04-24 2019-04-24 一种耐磨防水地板及其制备方法

Country Status (1)

Country Link
CN (1) CN110202857A (zh)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030148135A1 (en) * 2002-02-07 2003-08-07 Erick Ellstrom Wearprotected wood veneer
CN201190394Y (zh) * 2007-12-27 2009-02-04 高晨 一种复合地板
CN101487336A (zh) * 2008-09-10 2009-07-22 好地地板（来安）有限公司 复合地板及其制备方法
CN201385342Y (zh) * 2009-04-15 2010-01-20 沈科伟 专用于家具的彩绘板
CN102758518A (zh) * 2012-07-11 2012-10-31 宜兴狮王木业有限公司 高耐磨塑木复合地板及其制备方法
CN203097214U (zh) * 2013-01-30 2013-07-31 朱臣市 一种新型地板
CN206829553U (zh) * 2017-05-23 2018-01-02 郑素梅 一种改进的多层实木复合防水地板

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030148135A1 (en) * 2002-02-07 2003-08-07 Erick Ellstrom Wearprotected wood veneer
CN201190394Y (zh) * 2007-12-27 2009-02-04 高晨 一种复合地板
CN101487336A (zh) * 2008-09-10 2009-07-22 好地地板（来安）有限公司 复合地板及其制备方法
CN201385342Y (zh) * 2009-04-15 2010-01-20 沈科伟 专用于家具的彩绘板
CN102758518A (zh) * 2012-07-11 2012-10-31 宜兴狮王木业有限公司 高耐磨塑木复合地板及其制备方法
CN203097214U (zh) * 2013-01-30 2013-07-31 朱臣市 一种新型地板
CN206829553U (zh) * 2017-05-23 2018-01-02 郑素梅 一种改进的多层实木复合防水地板

Similar Documents

Publication Publication Date Title
CN100449090C (zh) 防水地板的制作方法
CN103770430B (zh) 一种柔性复合装饰薄木饰面工艺
CN102229173A (zh) 防潮地板的生产方法
CN112659659A (zh) 一种pet复合浸渍胶膜纸饰面板及其制备方法
CN201040911Y (zh) 实木集成木塑地板
CN2923235Y (zh) 一种竹单板贴面人造板
CN101343975A (zh) 一种实木复合门及制作方法
CN203019764U (zh) 一种耐磨装饰木片及利用其制成的复合板材
CN202805336U (zh) 实木组合型基板
CN105365002A (zh) 一种基于竹展帘面层的竹胶板加工工艺
CN110202857A (zh) 一种耐磨防水地板及其制备方法
CN109249660A (zh) 一种新型复合板材及其制造方法
CN100419331C (zh) 复合板材的制作方法
CN101367218A (zh) 一种集装箱底板用胶合板的制造方法
CN203266835U (zh) 一种高平整度免漆仿真生态板
CN115851159A (zh) 用于墙板的复合面层结构及制备方法
CN214927700U (zh) 一种pet复合浸渍胶膜纸饰面板
CN205314496U (zh) 一种多层复合装饰线条
CN102501480B (zh) 一种薄木饰面模压树脂漆门面板及其生产工艺
CN108425476A (zh) 一种竹重组材—石塑复合地板及其制造方法
CN107867025A (zh) 电子线固化膜多层复合地板及其制造方法
CN103737693B (zh) 三聚氰氨门生产工艺
CN202850417U (zh) 冰火板
CN208884920U (zh) 一种多层复合生态板
CN201933746U (zh) 一种竹面多层复合地板

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20190906