CN110185769A - A kind of calibration method of synchronous belt device - Google Patents

A kind of calibration method of synchronous belt device Download PDF

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Publication number
CN110185769A
CN110185769A CN201910399975.9A CN201910399975A CN110185769A CN 110185769 A CN110185769 A CN 110185769A CN 201910399975 A CN201910399975 A CN 201910399975A CN 110185769 A CN110185769 A CN 110185769A
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CN
China
Prior art keywords
synchronous belt
driving
pulse signal
wheel
motor
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Granted
Application number
CN201910399975.9A
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Chinese (zh)
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CN110185769B (en
Inventor
张志刚
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Wuhan Kaiyu Intelligent Technology Co.,Ltd.
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Shenzhen Pictorial Intelligent Technology Co Ltd
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Priority to CN201910399975.9A priority Critical patent/CN110185769B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/02Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion
    • F16H19/06Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member
    • F16H19/0645Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising flexible members, e.g. an endless flexible member the flexible push or pull member having guiding means, i.e. the flexible member being supported at least partially by a guide to transmit the reciprocating movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/01Monitoring wear or stress of gearing elements, e.g. for triggering maintenance
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/1004Structural association with clutches, brakes, gears, pulleys or mechanical starters with pulleys
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/01Monitoring wear or stress of gearing elements, e.g. for triggering maintenance
    • F16H2057/012Monitoring wear or stress of gearing elements, e.g. for triggering maintenance of gearings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention discloses a kind of calibration method of synchronous belt device, the synchronous belt device includes support base, driving pulley, driven pulley, synchronous belt, moving member, driving part, control device;The driving part includes motor, is provided with detecting element on the support base;The calibration method of the synchronous belt device is the following steps are included: detecting step: detecting to be moved to the position just separated with detecting element, the angle W1 that the rotor of the motor turns over from the position contacted with detecting element in moving member;Obtain compensated pulse signal value step: the W1 obtained using detecting step acquires compensated pulse signal value T divided by step angle △ s1;Calibration steps: when the direction of synchronous belt movement changes, impulse signal value that the control device is exported to motor are as follows: predetermined pulse signal value T0+ compensated pulse signal value T1.The present invention can automatic compensated pulse signal, improve moving member mobile accuracy, it is ensured that moving member is mobile in place.

Description

A kind of calibration method of synchronous belt device
Technical field
The present invention relates to a kind of calibration methods of synchronous belt device.
Background technique
The synchronous belt device includes synchronous belt, the moving member being connected on synchronous belt, motor, control device;The electricity Machine is used to provide motion-promotion force to synchronous belt, and control device is used to control the rotation of rotor to motor output pulse signal. But after through a long time is using abrasion, synchronous belt is easy to fluff, and when synchronous tape motion direction changes, usually move The mobile phenomenon not in place of part, far from meeting industry requirement.
Summary of the invention
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide a kind of calibration method of synchronous belt device, It is designed by using the combination of detecting step, acquisition compensated pulse signal value step, calibration steps, moving member can be made to be moved to Position.
The purpose of the present invention is implemented with the following technical solutions:
A kind of calibration method of synchronous belt device, the synchronous belt device include support base, driving pulley, rotationally pacify Driven pulley on support base, the synchronous belt being set around on driving pulley and driven pulley, the shifting being connected on synchronous belt Moving part, the driving part for driving driving pulley to rotate, control device;The driving part includes motor, the control dress It sets for controlling the rotation of machine shaft to motor output pulse signal;It is provided on the support base positioned at moving member side Detecting element;
The calibration method of the synchronous belt device the following steps are included:
Detecting step: it detects to be moved in moving member from the position contacted with detecting element and has just been separated with detecting element Position, the angle W1 that the rotor of the motor turns over;
Obtain compensated pulse signal value step: the W1 obtained using detecting step acquires compensated pulse divided by step angle △ s Signal value T1
Calibration steps: when the direction of synchronous belt movement changes, the pulse that the control device is exported to motor is believed Number value are as follows: predetermined pulse signal value T0+ compensated pulse signal value T1
The detecting element is close to switch.
The driving part further includes rotating bar, the first power wheel, the first driving wheel, the first transmission belt;Described first passes Driving wheel is installed in rotation on a pedestal, and the rotating bar is connect with first driving wheel;First power wheel with The shaft of motor connects;First transmission belt is set around on the first power wheel and the first driving wheel;The driving pulley suit In rotating bar.
The synchronous belt device includes several driven pulleys being installed in rotation on support base respectively, the synchronization Band is set around on several driven pulleys;Several driven pulleys are located at the inside of synchronous belt, and the driving pulley is located at The outside of synchronous belt, and wherein two driven pulleys are formed as directive wheel, the driving pulley is located between two directive wheel.
The driving part includes in driving shaft, the second driving wheel, the third being fixed on driving shaft being rotatably arranged Driving wheel, the second transmission belt being set around on the second driving wheel and third driving wheel;The shaft of second driving wheel and motor Connection;The driving pulley is fixed on driving shaft.
The driving shaft is installed in rotation on a pedestal.
Compared with prior art, the beneficial effects of the present invention are a kind of calibration sides of synchronous belt device provided by the invention Method, by using detecting step, the combination of acquisition compensated pulse signal value step, calibration steps, in the feelings that synchronous belt fluffs It, can automatic compensated pulse signal under condition, it is ensured that moving member is mobile in place.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of synchronous belt device;
Fig. 2 is the structural schematic diagram of another embodiment of synchronous belt device;
In figure: 11, driving pulley;12, driven pulley;13, synchronous belt;21, moving member;30, driving part;31, motor; 32, rotating bar;33, the first power wheel;34, the first driving wheel;35, the first transmission belt;40, detecting element;51, driving shaft;52, Second driving wheel;53, third driving wheel;54, the second transmission belt.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention, it should be noted that not Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination Example.
A kind of calibration method of synchronous belt device, as shown in Figure 1, the synchronous belt device includes support base, driving pulley 11, the driven pulley 12 being installed in rotation on support base, the synchronous belt being set around on driving pulley 11 and driven pulley 12 13, moving member 21, the driving part 30 for driving driving pulley 11 to rotate, control device being connected on synchronous belt 13;Institute Stating driving part 30 includes motor 31, and the control device is used to control 31 shaft of motor to 31 output pulse signal of motor Rotation;The detecting element 40 positioned at 21 side of moving member is provided on the support base;
The calibration method of the synchronous belt device the following steps are included:
Detecting step: it detects to be moved in moving member 21 from the position contacted with detecting element 40 rigid with detecting element 40 Isolated position, the angle W1 that the rotor of the motor 31 turns over;
Obtain compensated pulse signal value step: the W1 obtained using detecting step acquires compensated pulse divided by step angle △ s Signal value T1
Calibration steps: when the direction that synchronous belt 13 moves changes, arteries and veins that the control device is exported to motor 31 It is equal to rush signal value are as follows: predetermined pulse signal value T0+ compensated pulse signal value T1
When in use, it can control motor 31 by control device to 31 output pulse signal of motor and rotate, at this point, actively Belt wheel 11 rotates, and drives synchronous belt 13 to move by driving pulley 11, so that moving member 21 can be mobile with synchronous belt 13, if Synchronous belt 13 need to do reversed (namely along the B of Fig. 1 to) movement after carrying out positive (namely along the A of Fig. 1 to) movement, and During synchronous belt 13 carries out counter motion, the heterodromous arteries and veins of control synchronous belt 13 that control device is exported to motor 31 Rushing signal originally is predetermined pulse signal value T0, and since the direction that synchronous belt 13 moves is reversed, synchronous belt 13 from positive transition The direction of motion change, then at this point, the pulse signal that control device is exported to motor 31 is also needed plus compensated pulse signal Value T1, to can be compensated automatically, it is ensured that moving member 21 moves backward in place, if in synchronization in the case where synchronous 13 bands fluff After band 13 carries out counter motion, forward motion need to be done, and since the direction of motion of synchronous belt 13 changes, then control fills at this time Setting to the impulse signal value that motor 31 exports is also on the basis of controlling the predetermined pulse signal value of 13 forward motion of synchronous belt Along with compensated pulse signal value T1, it is ensured that the positive movement of moving member 21 is in place.
Specifically, the detecting element 40 is close switch, and the position contacted with detecting element 40 is in moving member 21 When setting, detecting element 40 is triggered, and when moving member 21 is just separated with detecting element 40, and detecting element 40 is from the state of being triggered Reset condition is returned back to, that is, is in non-toggle state.
The driving part 30 further includes rotating bar 32, the first power wheel 33, the first driving wheel 34, the first transmission belt 35; First driving wheel 34 is installed in rotation on a pedestal, and the rotating bar 32 is connect with first driving wheel 34; First power wheel 33 is connect with the shaft of motor 31;First transmission belt 35 is set around the first power wheel 33 and first and passes On driving wheel 34;The driving pulley 11 is sleeved in rotating bar 32.And when in use, motor 31 drives 33 turns of the first power wheel It is dynamic, so as to drive the movement of the first transmission belt 35 by the first power wheel 33, to drive the first transmission by the first transmission belt 35 Wheel 34 is rotated together with rotating bar 32, so as to drive driving pulley 11 to rotate.And by using above structure, it can be convenient to rationally The position of arrangement motor 31 and driving pulley 11.If the synchronous belt device includes being installed in rotation on support base respectively Dry driven pulley 12, the synchronous belt 13 are set around on several driven pulleys 12;Several driven pulleys 12 are located at The inside of synchronous belt 13, the driving pulley 11 are located at the outside of synchronous belt 13, and wherein two driven pulleys 12 are formed as being oriented to Wheel, the driving pulley 11 are located between two directive wheel.And by using several driven pulleys 12, it is led so as to play To effect.
Certainly, the driving part 30 is in addition to using the above structure, also can be used other, for example, can be as shown in Fig. 2, institute Stating driving part 30 includes passing in the driving shaft 51, the second driving wheel 52, the third being fixed on driving shaft 51 that are rotatably arranged Driving wheel 53, the second transmission belt 54 being set around on the second driving wheel 52 and third driving wheel 53;Second driving wheel 52 and electricity The shaft of machine 31 connects;The driving pulley 11 is fixed on driving shaft 51.And when in use, motor 31 drives the second driving wheel 52 rotations, to drive third driving wheel 53 to rotate by the second transmission belt 54, to drive driving shaft 51 together with driving pulley 11 Rotation.Specifically, the driving shaft 51 is installed in rotation on a pedestal.
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto, The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention Claimed range.

Claims (6)

1. a kind of calibration method of synchronous belt device, it is characterised in that: the synchronous belt device include support base, driving pulley, The driven pulley that is installed in rotation on support base, the synchronous belt being set around on driving pulley and driven pulley, be connected to it is same Walk the moving member taken, the driving part for driving driving pulley to rotate, control device;The driving part includes motor, The control device is used to control the rotation of machine shaft to motor output pulse signal;It is provided with and is located on the support base The detecting element of moving member side;
The calibration method of the synchronous belt device the following steps are included:
Detecting step: it detects to be moved to the position just separated with detecting element from the position contacted with detecting element in moving member It sets, the angle W1 that the rotor of the motor turns over;
Obtain compensated pulse signal value step: the W1 obtained using detecting step acquires compensated pulse signal divided by step angle △ s Value T1
Calibration steps: when the direction of synchronous belt movement changes, impulse signal value that the control device is exported to motor Are as follows: predetermined pulse signal value T0+ compensated pulse signal value T1
2. the calibration method of synchronous belt device as described in claim 1, it is characterised in that: the detecting element is close opens It closes.
3. the calibration method of synchronous belt device as described in claim 1, it is characterised in that: the driving part further includes rotation Bar, the first power wheel, the first driving wheel, the first transmission belt;First driving wheel is installed in rotation on a pedestal, and institute Rotating bar is stated to connect with first driving wheel;The connection of the shaft of first power wheel and motor;First transmission belt around On the first power wheel and the first driving wheel;The driving pulley is sleeved in rotating bar.
4. the calibration method of synchronous belt device as claimed in claim 3, it is characterised in that: the synchronous belt device includes difference Several driven pulleys being installed in rotation on support base, the synchronous belt are set around on several driven pulleys;It should Several driven pulleys are located at the inside of synchronous belt, and the driving pulley is located at the outside of synchronous belt, and wherein two driven pulley Be formed as directive wheel, the driving pulley is located between two directive wheel.
5. the calibration method of synchronous belt device as described in claim 1, it is characterised in that: the driving part is including being in that can turn The driving shaft of dynamic setting, the third driving wheel being fixed on driving shaft, is set around the second driving wheel and third biography at the second driving wheel The second transmission belt on driving wheel;The connection of the shaft of second driving wheel and motor;The driving pulley is fixed on driving shaft.
6. the calibration method of synchronous belt device as claimed in claim 5, it is characterised in that: the driving shaft is rotatably mounted On a pedestal.
CN201910399975.9A 2019-05-14 2019-05-14 Calibration method of synchronous belt device Active CN110185769B (en)

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Application Number Priority Date Filing Date Title
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CN110185769B CN110185769B (en) 2021-03-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117798815A (en) * 2024-03-01 2024-04-02 江苏京创先进电子科技有限公司 Indexing table rotation control method, indexing table rotation control system and thinning machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101265962A (en) * 2001-11-27 2008-09-17 利滕斯汽车公司 Synchronous drive apparatus and methods
CN102418777A (en) * 2011-09-22 2012-04-18 深圳市锦瑞电子有限公司 Synchronous belt-driven vertical movement mechanism
CN105045199A (en) * 2015-06-18 2015-11-11 无锡科技职业学院 Screw rod return stroke error detection compensation method based on PLC
CN106788058A (en) * 2016-12-22 2017-05-31 南京埃斯顿自动控制技术有限公司 A kind of dead time compensation control method of permagnetic synchronous motor
CN207757624U (en) * 2017-12-22 2018-08-24 东莞市嘉翼智能装备有限公司 A kind of belt transmission Linear manipulator
CN208565461U (en) * 2018-06-07 2019-03-01 重庆豪凯电子有限公司 A kind of X-Y-Z three-dimension spatial motion mechanism and tracks

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101265962A (en) * 2001-11-27 2008-09-17 利滕斯汽车公司 Synchronous drive apparatus and methods
CN102418777A (en) * 2011-09-22 2012-04-18 深圳市锦瑞电子有限公司 Synchronous belt-driven vertical movement mechanism
CN105045199A (en) * 2015-06-18 2015-11-11 无锡科技职业学院 Screw rod return stroke error detection compensation method based on PLC
CN106788058A (en) * 2016-12-22 2017-05-31 南京埃斯顿自动控制技术有限公司 A kind of dead time compensation control method of permagnetic synchronous motor
CN207757624U (en) * 2017-12-22 2018-08-24 东莞市嘉翼智能装备有限公司 A kind of belt transmission Linear manipulator
CN208565461U (en) * 2018-06-07 2019-03-01 重庆豪凯电子有限公司 A kind of X-Y-Z three-dimension spatial motion mechanism and tracks

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117798815A (en) * 2024-03-01 2024-04-02 江苏京创先进电子科技有限公司 Indexing table rotation control method, indexing table rotation control system and thinning machine
CN117798815B (en) * 2024-03-01 2024-05-14 江苏京创先进电子科技有限公司 Indexing table rotation control method, indexing table rotation control system and thinning machine

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