CN110184757A - A kind of artificial turf and the manufacture craft with its sewing gardening moulding - Google Patents
A kind of artificial turf and the manufacture craft with its sewing gardening moulding Download PDFInfo
- Publication number
- CN110184757A CN110184757A CN201910497959.3A CN201910497959A CN110184757A CN 110184757 A CN110184757 A CN 110184757A CN 201910497959 A CN201910497959 A CN 201910497959A CN 110184757 A CN110184757 A CN 110184757A
- Authority
- CN
- China
- Prior art keywords
- turf
- manufacture craft
- moulding
- silk
- artificial turf
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
- D05C17/023—Tufted products characterised by the base fabric
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
- D05C17/026—Tufted products characterised by the tufted pile surface
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2502/00—Acrylic polymers
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
The manufacture craft of gardening moulding is sewed the invention discloses a kind of artificial turf and with it, including processes such as careless silk production, sod production, gardening moulding sewings, wherein the gum of sod production is acrylic emulsion, itself and water are blent into dilute glue sucking FE Glue Gun, the turf back side is at the uniform velocity sprayed on machine, glue spraying speed is fast and gluing is uniform, ensure that the flexibility and fastness on finished product lawn.The gardening moulding made using turf made of the technique, it is at low cost, without building a framework, does not have to mold, reduce Material Cost and cost of labor significantly, and be not necessarily to later maintenance；Secondly, molded dimension is more flexible, do not limited by mold, it can be flexible and changeable in size and moulding；Moreover, the gardening moulding of present invention process production can reach the factorial production and commercialization with mass production, conducive to home gardening decoration is widely used in.
Description
Technical field
The manufacture craft of gardening moulding is sewed the present invention relates to a kind of artificial turf and with it.
Background technique
For a long time, artificial turf is widely used in type games place because of its suede density height.It is corresponding resistance in order to reach
The intensity of trample, back glue formula used in these artificial turf bottoms is routinely that butadiene-styrene latex adds pulverized limestone, to guarantee pedaline
The thickness and hardness of skin.However, artificial turf hardness is too high since in this way, it is difficult to which adaptation, which is cut out, is sewn into Landscape moulding.
And most Landscape moulding currently on the market, or adopt and put up shelf in various manners and make after moulding again in molding surface
Green plant or paving are planted with pedaline, or carries out after mould shape and in surface flocking or to paste artificial turf again.It these ways or makes
Type cost of manufacture is higher, long construction period, and maintenance cost is high, can not produce in enormous quantities and be commercialized；Technique is limited by die sinking
System, size and moulding are not flexible, and the simulation quality for spraying flocking is bad, and paster's work is at high cost and finished product is coarse.It is therefore proposed that
Artificial turf is combined with the production of gardening moulding, reaches low cost, fidelity is high, and moulding is flexible, and can in high volume use
The purpose of artificial turf sewing gardening moulding.
Summary of the invention
In view of the above-mentioned problems, the present invention provides a kind of artificial turf and the manufacture craft with its sewing gardening moulding, by people
The glue formula optimization used of turf bottom back is made, makes the turf produced be conducive to cut out and sew, and with the side of sewing and filling
Formula makes gardening decorative model.Specific technical solution is as follows:
A kind of manufacture craft of artificial turf, includes the following steps,
Step A: it careless silk production: is put into blender and stirred after the raw material for producing careless silk is mixed, produces grass using wire drawing machine
Silk and wind play cylinder, it is spare to be fabricated to careless silk finished product；
Step B: the careless silk produced in step A: being woven in turf base fabric by tufting machine, be made into blade by sod production, then
By gum technique, the turf of needs is produced.
The manufacture craft of artificial turf above-mentioned, the step A includes following sub-step:
A1: wire drawing: after the raw material for producing careless silk is mixed, by Screw Extrusion, using carrying out mentioning silk after water-bath cooling,
Wire drawing extension is carried out after dehumidifying and traction, then through 80~100 DEG C of heating water baths；
A2: sizing: entering baking oven after the silk pulled out in step A1 is dehumidified by twice, carries out drying and shaping, the drying of sizing
Temperature control is 80~85 DEG C, and careless silk is made；
A3: it winding: by grass silk sub-wire winding manufactured in step A2, then carries out twisting that careless silk finished product is made is spare.
The manufacture craft of artificial turf above-mentioned, the step B includes following sub-step:
B1: tufting braiding: the careless silk finished product tufting machine made being beaten in turf base fabric, blade is woven into, in case gum；
B2: gum: dilute glue is sucked into spray gun by the way of glue spraying, the back side of blade is evenly sprayed at by machine, then
It is dried into drying tunnel, complete turf is made.
The manufacture craft of artificial turf above-mentioned as a preferred technical solution, in step A3, the sub-wire winding, tool
Body is that 3 strands blackish green of raw silk rings, 3 strands of the raw silk rings of peak green, blackish green 6 strands of curly wire are combined into a thick stock grass silk.
The manufacture craft of artificial turf above-mentioned as a preferred technical solution, in step B1, the turf base fabric is choosing
With 120 grams of PP woven cloth, to guarantee the pliability of turf and transfer to power.
The manufacture craft of artificial turf above-mentioned as a preferred technical solution, in step B2, dilute glue of the gum
It is blent for acrylic emulsion and water, it is further preferred that the ratio that the acrylic emulsion and water are blent is 4:1.
The manufacture craft of artificial turf above-mentioned as a preferred technical solution, in step B2, enters after the gum and dries
The temperature control of road drying is 80 DEG C.
In order to facilitate production gardening moulding, the manufacture craft of artificial turf above-mentioned include thes steps that the lined C of patch,
It is specific as follows:
Step C: patch liner: object latex is closed as glue with vinyl acetate-ethylene copolymerization, dress is overcome for 30 by pressing compounding machine
Non-woven fabrics uniformly fits to turf back described in step B2, as liner.The temperature control for being bonded liner is 180
℃。
The present invention also provides a kind of manufacture crafts with artificial turf sewing gardening moulding: including the following steps:
S1: it shape-designing: according to landscape it needs to be determined that gardening moulding, and is carried out decomposing design version piece according to moulding, and determine pre-
The size put；
S2: it cuts: using the manufacture craft of artificial turf according to claims 1 to 6, the grass with liner being made
Skin carries out hand cutting to it according to the version plate shape and size designed in step S1 or machine is cut as making material；
S3: suture: the turf version piece front cut in step S2 is affixed, is stitched together to form garden using sewing machine
The shell of art moulding, and there are openings to overturn and to fill；
S4: filling: by the turf shell sutured in step S3 overturning arrangement, and fill inside suitable chemical fibre elastic cotton with
Keep the shape of moulding；
S5: closing in: after through step S4 filling, the place suture of opening is closed up, and it is artificial to get arriving to do last arrangement
Gardening moulding finished product made of turf sewing.
The beneficial effects of the present invention are:
The manufacture craft of artificial turf provided by the invention, changing traditional paving glue gum mode is machine glue spraying mode, and speed is fast
And gluing is uniform；And traditional floor file is the gum formula for adding pulverized limestone with butadiene-styrene latex with lawn by present invention process, according to
Actual tests are changed to that acrylic emulsion is used to be watered using the ratio of 4:1 as gum, this ensure that the flexibility on finished product lawn with
And fastness, to use manufactured artificial turf production Landscape formative technology product.The garden of technique sewing through the invention
Art moulding, it is at low cost, without building a framework, does not have to mold, reduce Material Cost and cost of labor significantly, and be not necessarily to the later period
Maintenance；Secondly, molded dimension is more flexible, do not limited by mold, it can be flexible and changeable in size and moulding；Moreover, of the invention
The gardening moulding of technique production can reach the factorial production and commercialization with mass production, conducive to a flower garden is widely used in
Skill decoration.
Detailed description of the invention
Fig. 1 is the careless silk production technological process of the manufacture craft of artificial turf of the present invention；
Fig. 2 is the sod production process flow chart of the manufacture craft of artificial turf of the present invention；
Fig. 3 is the cutting version piece schematic diagram that the present invention sews gardening moulding with artificial turf；
Fig. 4 is a gardening moulding schematic diagram made of the present invention is sewed with artificial turf.
In figure: 1, the shell of Little Bear moulding；2, artificial turf；3, liner；4, it is open；5, chemical fibre elastic cotton；6, fixed rope.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.Specific embodiment is as follows:
The careless silk production of embodiment 1
The concrete technology flow process of careless silk production as shown in Figure 1, take the raw material color masterbatch polyethylene for producing careless silk, polypropylene etc. first,
Wherein polyethylene and polyacrylic weight part ratio are 1:1, are put into blender and stirred after raw material is mixed uniformly；Then pass through screw rod
It squeezes out and water-bath cooling makes material temperature be about 180 DEG C, then carry out mentioning silk；Therebetween it should be noted that dehumidifying, humidity are 10~20% appropriate,
Wire drawing extension is carried out under 80~100 DEG C of heating water bath by the careless silk that wire drawing machine travel proposes；The careless silk drawn passes through again
Twice dehumidifying, equally, humidity are 10~20% appropriate, and subsequently into baking oven drying and shaping, the temperature control of drying is 80~85
℃；The careless silk that sizing is finished carries out bean vermicelli, takes 3 strands of blackish green raw silk rings, 3 strands of the raw silk rings of peak green, blackish green curly wire 6
Stock, is combined into a thick stock grass silk, to guarantee the fidelity of artificial turf；The silk divided winding is broken into careless silk cylinder, careless silk half is made
Then finished product carries out quality inspection entrucking transport to manufactured careless silk semi-finished product and twists to twisting production line to careless silk cylinder, becomes into
Product grass silk, then last inspection is done to finished product grass silk can be packed in storage in case subsequent use.
2 sod production of embodiment
The concrete technology flow process of sod production is as shown in Fig. 2, select the woven cloth of 120 grams of PP material as turf base
Cloth, to guarantee the turf pliability produced in the case where guarantee that careless silk transfers to power；It will be made in embodiment 1 using tufting machine
Finished product grass silk is beaten in turf base fabric, and semi-finished product blade is woven into, and gum production line is transported in its entrucking after quality inspection is qualified；
Acrylic emulsion and water are blent into dilute glue with 4:1, then dilute glue after dilution is drawn onto spray gun, passes through the spray of machine at the uniform velocity
It is sprinkled upon the back side of semi-finished product blade, the amount of sprinkling is 200g/m2~250g/m2, dried subsequently into drying tunnel, the temperature control of drying
It is made as 80 DEG C；Finally obtain complete turf.
In addition, the production of subsequent landscape gardening moulding for convenience, will also add one layer of lining in the ground face paste of turf.Choosing
30 non-woven fabrics for overcoming dress to use close object latex as glue as inner lining material, with vinyl acetate-ethylene copolymerization, are answered by pressing
Inner lining material is fitted to turf back above-mentioned by conjunction machine, and as liner, the temperature control for being bonded liner is 180 DEG C.So both
Guarantee that the finished product back side is smooth, so as to it is subsequent can sewing and sewing it is complete after be easy overturning, while also adding somewhat to
The fastness of finished product.
Embodiment 3 sews gardening moulding with artificial turf
First according to landscape it needs to be determined that gardening moulding, such as cartoon bear toy figure, and decompose according to bear toy figure and set
Version piece is counted, cuts out each section version piece of Little Bear toy respectively, as shown in figure 3, and determining the size put in advance；Example 2 again
Making material of the artificial turf 2 as gardening moulding with liner 3 of middle production, carries out hand to it according to version plate shape and size
Work is cut or machine is cut out；The turf version piece front cut is affixed, is stitched together to form Little Bear using sewing machine
The shell 1 of moulding, and there are openings 4；The Little Bear moulding shell sutured is overturn and arranged by opening, filling is suitable inside
The chemical fibre elastic cotton 5 of amount is to keep the shape of Little Bear；Then the place suture of opening is closed up, and is seamed admittedly in the bottom of Little Bear
Surely 6 are restricted, to install the Landscape Place for being fixed to the beautification of the needs such as park lawn.Obtain Little Bear made of artificial turf sewing
The finished product of Landscape moulding, as shown in Figure 4.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that by fall in claim with all in the meaning and scope of important document
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (10)
1. a kind of manufacture craft of artificial turf, it is characterised in that: include the following steps,
Step A: it careless silk production: is put into blender and stirred after the raw material for producing careless silk is mixed, produces grass using wire drawing machine
Silk and wind play cylinder, it is spare to be fabricated to careless silk finished product；
Step B: sod production: the careless silk produced in step A is woven on base fabric by tufting machine, is made into blade, then pass through
Jet printing type gum technique, produces the turf of needs.
2. the manufacture craft of artificial turf according to claim 1, it is characterised in that: the step A includes following sub-step
It is rapid:
A1: wire drawing: after the raw material for producing careless silk is mixed, by Screw Extrusion, using carrying out mentioning silk after water-bath cooling,
Wire drawing extension is carried out after dehumidifying and traction, then through 80~100 DEG C of heating water baths；
A2: sizing: entering baking oven after the silk pulled out in step A1 is dehumidified by twice, carries out drying and shaping, the drying of sizing
Temperature control is 80~85 DEG C, and careless silk is made；
A3: it winding: by grass silk sub-wire winding manufactured in step A2, then carries out twisting that careless silk finished product is made is spare.
3. the manufacture craft of artificial turf according to claim 1, it is characterised in that: the step B includes following sub-step
It is rapid:
B1: tufting braiding: the careless silk finished product tufting machine made being beaten in turf base fabric, blade is woven into, in case gum；
B2: gum: dilute glue is sucked into spray gun by the way of glue spraying, the back side of blade is evenly sprayed at by machine, then
It is dried into drying tunnel, complete turf is made.
4. the manufacture craft of artificial turf according to claim 2, it is characterised in that: in step A3, the sub-wire winding,
Specially by 3 strands blackish green of raw silk rings, 3 strands of the raw silk rings of peak green, blackish green 6 strands of curly wire, it is combined into a thick stock grass silk.
5. the manufacture craft of artificial turf according to claim 3, it is characterised in that: in step B1, the turf base fabric
For 120 grams of PP woven cloth, to guarantee the pliability of turf and transfer to power.
6. the manufacture craft of artificial turf according to claim 3, it is characterised in that: in step B2, the gum
Dilute glue is that acrylic emulsion and water are blent.
7. the manufacture craft of artificial turf according to claim 5, it is characterised in that: the acrylic emulsion and water are blent
Ratio be 4:1.
8. the manufacture craft of artificial turf according to claim 3, it is characterised in that: in step B2, the gum is laggard
The temperature control for entering drying tunnel drying is 80 DEG C.
9. the manufacture craft of artificial turf according to claim 1, it is characterised in that: further include
Step C: patch liner: with vinyl acetate-ethylene copolymerization conjunction object latex as glue, through pressing compounding machine at 180 DEG C,
The non-woven fabrics of dress is overcome uniformly to fit to turf back described in step B2 by 30, as liner.
10. a kind of manufacture craft with artificial turf sewing gardening moulding: it is characterized by comprising following steps:
S1: it shape-designing: according to landscape it needs to be determined that gardening moulding, and is carried out decomposing design version piece according to moulding, and determine pre-
The size put；
S2: it cuts: using the manufacture craft of artificial turf according to claims 1 to 6, the grass with liner being made
Skin carries out hand cutting to it according to the version plate shape and size designed in step S1 or machine is cut as making material；
S3: suture: the turf version piece front cut in step S2 is affixed, is stitched together to form garden using sewing machine
The shell of art moulding, and there are openings to overturn and to fill；
S4: filling: by the turf shell sutured in step S3 overturning arrangement, and fill inside suitable chemical fibre elastic cotton with
Keep the shape of moulding；
S5: closing in: after through step S4 filling, the place suture of opening is closed up, and it is artificial to get arriving to do last arrangement
Gardening moulding finished product made of turf sewing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910497959.3A CN110184757A (en) | 2019-06-10 | 2019-06-10 | A kind of artificial turf and the manufacture craft with its sewing gardening moulding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910497959.3A CN110184757A (en) | 2019-06-10 | 2019-06-10 | A kind of artificial turf and the manufacture craft with its sewing gardening moulding |
Publications (1)
| Publication Number | Publication Date |
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| CN110184757A true CN110184757A (en) | 2019-08-30 |
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ID=67721120
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| CN201910497959.3A Pending CN110184757A (en) | 2019-06-10 | 2019-06-10 | A kind of artificial turf and the manufacture craft with its sewing gardening moulding |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111837722A (en) * | 2020-07-08 | 2020-10-30 | 李良团 | Plant composite material and production process thereof |
| CN115491823A (en) * | 2022-09-30 | 2022-12-20 | 湖南博翔新材料有限公司 | Visible light camouflage and radar wave absorption camouflage grass and preparation method thereof |
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| CN105178138A (en) * | 2015-08-12 | 2015-12-23 | 宜兴市联创塑业有限公司 | Semi-gloss artificial grass and preparation method thereof |
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| CN105064168A (en) * | 2015-08-12 | 2015-11-18 | 宜兴市联创塑业有限公司 | Recyclable artificial turf and preparation method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111837722A (en) * | 2020-07-08 | 2020-10-30 | 李良团 | Plant composite material and production process thereof |
| CN115491823A (en) * | 2022-09-30 | 2022-12-20 | 湖南博翔新材料有限公司 | Visible light camouflage and radar wave absorption camouflage grass and preparation method thereof |
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Application publication date: 20190830 |