CN110181660A - A kind of PLC control ceramic tile green compact mechanism - Google Patents

A kind of PLC control ceramic tile green compact mechanism Download PDF

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Publication number
CN110181660A
CN110181660A CN201910463923.3A CN201910463923A CN110181660A CN 110181660 A CN110181660 A CN 110181660A CN 201910463923 A CN201910463923 A CN 201910463923A CN 110181660 A CN110181660 A CN 110181660A
Authority
CN
China
Prior art keywords
pneumatic jack
jack cylinder
cylinder
plate
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910463923.3A
Other languages
Chinese (zh)
Inventor
黄睿
王慧
刘锋
郭维威
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heilongjiang University of Science and Technology
Original Assignee
Heilongjiang University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heilongjiang University of Science and Technology filed Critical Heilongjiang University of Science and Technology
Priority to CN201910463923.3A priority Critical patent/CN110181660A/en
Publication of CN110181660A publication Critical patent/CN110181660A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts

Abstract

Proposed by the present invention is a kind of PLC control ceramic tile green compact mechanism.There is supporting leg in frame plate lower part, Die and mould plate is arranged at frame plate top, and die cavity is equipped on Die and mould plate, magazine is housed in die cavity top movable, magazine front is equipped with push plate, and magazine rear portion is connected with gas and pushes away cylinder, and gas pushes away cylinder and is fixed on frame plate, and magazine top is connected with hopper;There is pneumatic jack cylinder in frame plate die cavity lower part by the way that pneumatic jack cylinder is rack-mounted, pneumatic jack cylinder screw rod is equipped on pneumatic jack cylinder top, pneumatic jack cylinder nut is screwed on pneumatic jack cylinder screw rod, pneumatic jack cylinder screw rod is deep into the hole of supporting plate hole head, connection is screwed by pneumatic jack cylinder nut, the supporting plate bar connecting with supporting plate hole head is connect with supporting plate, and supporting plate is placed at mold cavity bottoms, is pasted with bed die on supporting plate top;Air pump is placed on the ground of frame plate lower part, the escape pipe of air pump passes through the gentle cylinder trachea that pushes away of pneumatic jack cylinder trachea respectively and connects.Green compact is pushed into ejection while the present invention can be realized pneumatic pusher, pneumatic top base and pusher.It is suitable for being used as ceramic tile green compact mechanism.

Description

A kind of PLC control ceramic tile green compact mechanism
Technical field
Proposed by the present invention is a kind of PLC control ceramic tile green compact mechanism that hydraulic machinery field uses.
Background technique
Ceramic tile green compact generallys use at present plays base by hand, and there are large labor intensities, are easy the shortcomings that breaking green body.
The problem of also useful turner overturns the ceramic tile base pressed on idler wheel, is easy corrupted there is also ceramic tile base.
Summary of the invention
In order to realize pneumatic pusher and pneumatic top base, the invention proposes a kind of PLC to control ceramic tile green compact mechanism.The mechanism The technical issues of controlling pusher and green compact jacking by PLC and pneumatically push away base, solve ceramic tile green compact.
The solution adopted by the present invention to solve the technical problem is that:
It is equipped with supporting leg in frame plate lower part, frame plate top is fixed with Die and mould plate, die cavity is equipped on Die and mould plate, in die cavity top movable Equipped with magazine, magazine front is equipped with push plate, and magazine rear portion is connected with gas and pushes away cylinder, and gas pushes away cylinder and is fixed on frame plate, magazine top It is connected with hopper;
There is pneumatic jack cylinder in frame plate die cavity lower part by the way that pneumatic jack cylinder is rack-mounted, pneumatic jack cylinder screw rod is equipped on pneumatic jack cylinder top, in pneumatic jack cylinder spiral shell Pneumatic jack cylinder nut is screwed on bar, pneumatic jack cylinder screw rod is deep into the hole of supporting plate hole head, connection is screwed by pneumatic jack cylinder nut, with The supporting plate bar of supporting plate hole head connection is connect with supporting plate, and supporting plate is placed at mold cavity bottoms, is pasted with bed die on supporting plate top;
Place air pump on the ground of frame plate lower part, the escape pipe of air pump passes through that pneumatic jack cylinder trachea is gentle to push away cylinder trachea respectively Connection, as work gas source;
Good effect: green compact is pushed into ejection while the present invention can be realized pneumatic pusher, pneumatic top base and pusher.It is especially logical It crosses manually or PLC controller controls operating process, so can be realized green compact serialization and automation, improve speed of production And production efficiency.It is suitable for being used as ceramic tile green compact mechanism.
Detailed description of the invention
Fig. 1 is structure of the invention figure;
Fig. 2 is magazine moving condition figure of the present invention;
Fig. 3 is magazine top view of the present invention.
In figure, 1. frame plates, 2. supporting legs, 3. Die and mould plates, 4. die cavitys, 5. push plates, 6. magazines, 7. hoppers, 8. bed dies, 9. supports Plate, 10. supporting plate bars, 11. supporting plate hole heads, 12. pneumatic jack cylinder screw rods, 13. pneumatic jack cylinder nuts, 14. pneumatic jack cylinder framves, 15. pneumatic jack cylinders, 16. pneumatic jack cylinder trachea, 17. air pumps, 18. gas push away cylinder trachea, 19. gas push away cylinder, 20.PLC controller.
Specific embodiment
It is equipped with supporting leg 2 in 1 lower part of frame plate, frame plate top is fixed with Die and mould plate 3, die cavity 4 is equipped on Die and mould plate, in die cavity Top movable is equipped with magazine 6, and magazine front is equipped with push plate 5, and magazine rear portion is connected with gas and pushes away cylinder 19, and gas pushes away cylinder and is fixed on frame plate On, magazine top is connected with hopper 7;
Frame plate die cavity lower part is equipped with pneumatic jack cylinder 15 by pneumatic jack cylinder frame 14, pneumatic jack cylinder screw rod 12 is equipped on pneumatic jack cylinder top, in gas It takes blame for others and is screwed with pneumatic jack cylinder nut 13 on screw rod, pneumatic jack cylinder screw rod is deep into the hole of supporting plate hole head 11, passes through pneumatic jack cylinder nut Connection is screwed, the supporting plate bar 10 connecting with supporting plate hole head is connect with supporting plate 9, and supporting plate is placed at mold cavity bottoms, viscous on supporting plate top Post bed die 8;
Air pump 17 is placed on the ground of frame plate lower part, the escape pipe of air pump passes through the gentle cylinder that pushes away of pneumatic jack cylinder trachea 16 respectively and connects Tracheae 18 connects, as work gas source;
PLC control: before work, magazine being drawn to Die and mould plate side, makes pneumatic jack cylinder in retracted state, starts the power supply of PLC, PLC shifts magazine onto die cavity top by program, and by gravity, ceramic tile material is fallen in die cavity, and then pushing away cylinder by gas will expect Box is withdrawn on the Die and mould plate outside die cavity, and the compression bar of press machine drives upper mold to push into die cavity, after reaching set depth, The compression bar of PLC driving pressure machine lifts, and after lifting to setting height, PLC starts pneumatic jack cylinder will be after compression by supporting plate and lower die Ceramic tile base ejection die plate plane, at this time gas push away cylinder retraction be detached from die cavity, then gas pushes away cylinder and charges again into die cavity, simultaneously By ceramic tile base by ejecting push plate, ceramic tile base is taken away using fishplate bar, is dried.
Used PLC controller 20 is that multiple spot relay tip type is mounted on built with the control program editted On supporting leg.
The pneumatic jack cylinder nut is used for the height of holder for regulating plate stem.
The gas pushes away cylinder and is fixedly connected by gusset with frame plate.
The gas pushes away cylinder and is connect with magazine through nut realization.
The push plate is connected and fixed by screw and magazine outer wall.
The course of work:
Before die cavity charging, so that gas is pushed away cylinder and be placed in after die cavity, pneumatic jack cylinder is in retracted state, before starting press machine, pressure The compression bar of machine connects PLC power supply in top dead centre state at this time, and gas first pushes away cylinder and pushes magazine to die cavity top, and material is fallen In die cavity, the gas that bounces back at this time pushes away cylinder, and magazine strikes off material in die cavity, then starts press machine and pushes into die cavity, material Compressed, when compression after the completion of lift compression bar, while start press machine compression bar rising, starting pneumatic jack cylinder make supporting plate bar make supporting plate with Ceramic tile base ejection die chamber is made gas push away cylinder at this time and continues the feeding into die cavity by lower die, while the push plate of magazine front is arranged in Ceramic tile base is released, ceramic tile base is transferred on material frame by picking up tool, is sintered into ceramic tile after dry.
It should be understood that pushing away cylinder by gas makes magazine feeding into die cavity, and ceramic tile base is released from die cavity simultaneously, The ejection of die cavity ceramic tile base is realized by pneumatic jack cylinder, wherein press machine moves up and down, and the reciprocating motion that gas pushes away cylinder gentle is taken blame for others Elevating movement passes through PLC and carries out process control.
Feature:
It charges since mechanism pushes away cylinder into the die cavity of magazine by gas using PLC, ejects ceramic tile base using pneumatic jack cylinder, utilize pressure Power machine moves up and down, and realizes the overall process of ceramic tile green compact, and quick action, accurately, high production efficiency, porcelain unfired brick quality It is good.
Compared with playing base by hand and having overturn base, carry out pushing away base while by feeding to die cavity, not only work efficiency is high, Also ensure that ceramic tile base is unlikely to corrupted.

Claims (1)

1. a kind of PLC controls ceramic tile green compact mechanism, it is characterized in that:
Supporting leg (2) are equipped in frame plate (1) lower part, frame plate top is fixed with Die and mould plate (3), die cavity (4) are equipped on Die and mould plate, Die cavity top movable is equipped with magazine (6), and magazine front is equipped with push plate (5), and magazine rear portion is connected with gas and pushes away cylinder (19), and gas pushes away cylinder It is fixed on frame plate, magazine top is connected with hopper (7);
Frame plate die cavity lower part is equipped with pneumatic jack cylinder (15) by pneumatic jack cylinder frame (14), is equipped with pneumatic jack cylinder screw rod on pneumatic jack cylinder top (12), pneumatic jack cylinder nut (13) is screwed on pneumatic jack cylinder screw rod, pneumatic jack cylinder screw rod is deep into the hole of supporting plate hole head (11), is led to It crosses pneumatic jack cylinder nut and screws connection, the supporting plate bar (10) connecting with supporting plate hole head is connect with supporting plate (9), and supporting plate is placed at die cavity bottom Portion is pasted with bed die (8) on supporting plate top;
Air pump (17) are placed on the ground of frame plate lower part, the escape pipe of air pump passes through that pneumatic jack cylinder trachea (16) is gentle to be pushed away respectively Cylinder trachea (18) connection, as work gas source;
PLC control: before work, magazine being drawn to Die and mould plate side, makes pneumatic jack cylinder in retracted state, starts the power supply of PLC, PLC shifts magazine onto die cavity top by program, and by gravity, ceramic tile material is fallen in die cavity, and then pushing away cylinder by gas will expect Box is withdrawn on the Die and mould plate outside die cavity, and the compression bar of press machine drives upper mold to push into die cavity, after reaching set depth, The compression bar of PLC driving pressure machine lifts, and after lifting to setting height, PLC starts pneumatic jack cylinder will be after compression by supporting plate and lower die Ceramic tile base ejection die plate plane, at this time gas push away cylinder retraction be detached from die cavity, then gas pushes away cylinder and charges again into die cavity, simultaneously By ceramic tile base by ejecting push plate, ceramic tile base is taken away using fishplate bar, is dried;
Used PLC controller (20) is mounted on branch built with the control program editted for multiple spot relay tip type On leg.
CN201910463923.3A 2019-05-30 2019-05-30 A kind of PLC control ceramic tile green compact mechanism Pending CN110181660A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910463923.3A CN110181660A (en) 2019-05-30 2019-05-30 A kind of PLC control ceramic tile green compact mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910463923.3A CN110181660A (en) 2019-05-30 2019-05-30 A kind of PLC control ceramic tile green compact mechanism

Publications (1)

Publication Number Publication Date
CN110181660A true CN110181660A (en) 2019-08-30

Family

ID=67719009

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910463923.3A Pending CN110181660A (en) 2019-05-30 2019-05-30 A kind of PLC control ceramic tile green compact mechanism

Country Status (1)

Country Link
CN (1) CN110181660A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113059848A (en) * 2021-04-16 2021-07-02 广东电网有限责任公司 Moulding apparatus

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2201236Y (en) * 1994-04-04 1995-06-21 李经春 Multi-mould mosquito-repellent incense shaper
CN1394729A (en) * 2002-08-05 2003-02-05 张晶廷 Hight-pressure gypsum block and its continuously-forming machine
CN101606661A (en) * 2009-07-14 2009-12-23 商丘市梁园区福达食品机械厂 Full-automatic green bean cake former
CN201525075U (en) * 2009-10-25 2010-07-14 张玉川 Sand brick press
CN104002363A (en) * 2014-05-21 2014-08-27 江苏永钢集团有限公司 Static-pressure brick machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2201236Y (en) * 1994-04-04 1995-06-21 李经春 Multi-mould mosquito-repellent incense shaper
CN1394729A (en) * 2002-08-05 2003-02-05 张晶廷 Hight-pressure gypsum block and its continuously-forming machine
CN101606661A (en) * 2009-07-14 2009-12-23 商丘市梁园区福达食品机械厂 Full-automatic green bean cake former
CN201525075U (en) * 2009-10-25 2010-07-14 张玉川 Sand brick press
CN104002363A (en) * 2014-05-21 2014-08-27 江苏永钢集团有限公司 Static-pressure brick machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113059848A (en) * 2021-04-16 2021-07-02 广东电网有限责任公司 Moulding apparatus

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SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
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Application publication date: 20190830