CN110176637A - Polymer battery core manufacture system and its manufacturing method - Google Patents
Polymer battery core manufacture system and its manufacturing method Download PDFInfo
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- CN110176637A CN110176637A CN201910507327.0A CN201910507327A CN110176637A CN 110176637 A CN110176637 A CN 110176637A CN 201910507327 A CN201910507327 A CN 201910507327A CN 110176637 A CN110176637 A CN 110176637A
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- Prior art keywords
- battery core
- signal
- baking
- polymer battery
- test
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/20—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/3865—Arrangements for measuring battery or accumulator variables related to manufacture, e.g. testing after manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The present invention provides a kind of polymer manufacture system and its manufacturing method, wherein the electrostrictive polymer core manufacture system, comprising: a control system;One manufacturing equipment, the control system communicatedly connect the manufacturing equipment, to control the manufacture that the manufacturing equipment completes polymer battery core;And a test device, the control system control the test device, and the test of battery core during manufactured by the manufacturing equipment.
Description
Technical field
The present invention relates to manufacturing process area more particularly to a kind of polymer battery core manufacture systems and its manufacturing method.
Background technique
With the continuous development of new energy product such as electric vehicle, battery is extremely important for a motor.And
The demand of battery especially lithium battery is growing day by day, and therefore, battery manufacturing process becomes the crucial neck to be assaulted fortified position of each large enterprises
Domain.
Country's battery manufacturing process at present, especially most of manufacture of polymer battery core rely on existing equipment and skill
Art.The manufacturing process of the polymer battery core has some urgent problems.The manufacture of the polymer battery core is also in thick
The manufacture of type and workshop type is put, the linkage and collaborative of some equipment more lack.
The first, the efficiency of the manufacture of polymer battery core is relatively low, be on the one hand embodied in process repetition and operation it is cumbersome, separately
On the one hand it is embodied in manufacturing process and does not obtain monitoring and effectively management, resulting in efficiency in entire manufacturing process reduces.
The second, the energy consumption of the manufacture of polymer battery core is excessively high, in the whole process, deposits the step of manufacturing process and in method
In duplicate work, duplicate work makes energy consumption higher.
Third, the automation of entire manufacturing process, systemization be not high, results in cost of labor in manufacturing process and increases.
Therefore, the efficiency that above-mentioned some problems result in manufacturing process is relatively low and energy consumption is higher, so cause yield and
Quality is bad.
Summary of the invention
A main advantage of the invention is to provide a kind of polymer battery core manufacture system and its manufacturing method, the present invention
A polymer battery core manufacture system and its manufacturing method are provided, the polymer battery core manufacture system and its manufacturing method can
The manufacturing process of polymer battery core is automatically manufactured and monitors, to improve manufacture efficiency.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method monitor entire process for making, remind in time when occurring unqualified, with
Improve whole manufacturing quality.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method provide a pelletizer, and the pelletizer can prepare positive plate simultaneously
And negative electrode tab, with promoted positive plate and negative electrode tab manufacture efficiency.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method provide a pelletizer, and the manufacturing device can be continuously adjusted site preparation system
Positive plate and negative electrode tab are made, to promote the manufacture efficiency of positive plate and negative electrode tab.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method provide an apparatus for baking, and the apparatus for baking is separately positioned on the film-making
The inlet and outlet of device is arranged in the baking region of the apparatus for baking, so that the pelletizer is before film-making and film-making
It can be done directly baking, afterwards to improve manufacture efficiency.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method additionally provide an apparatus for baking, and the apparatus for baking can be moved and be adjusted
It toasts region.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method additionally provide an assembly device, and the assembly device is for filling the film-making
Positive plate made of setting and negative electrode tab are wound operation.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
The baking zone of the apparatus for baking is arranged in the outlet of the assembly device of polymer battery core manufacture system and its manufacturing method
In domain, so that the assembly device is completed directly be toasted after assembly.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method further provide a test device, and the test device is for detecting assembly
Whether the polymer battery core after good is normal.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
The whole manufacturing process of polymer battery core manufacture system and its manufacturing method is able to carry out some adjustment by monitoring, to guarantee to make
Make the globality and fluency of technique.
It is of the invention another advantage is that a kind of polymer battery core manufacture system and its manufacturing method are provided, wherein described
Polymer battery core manufacture system and its manufacturing method can automatically control the manufacturing equipment and complete for the electrostrictive polymer
The manufacture of core.
Other advantage and characteristics of the invention are able to fully demonstrate and can be by appended rights by following detailed descriptions
The combination of the means and device specially pointed out in it is required that is achieved.
One aspect under this invention can be realized a polymer of the invention for foregoing purpose and other purposes and advantage
Battery core manufacture system a, comprising: control system;One manufacturing equipment;The control system communicatedly connects the manufacturing equipment, with
Control the manufacture that the manufacturing equipment completes polymer battery core;And a test device, the control system control the test
Device, and the test of battery core during manufactured by the manufacturing equipment.
One of embodiment according to the present invention, wherein the control system includes a test cell, the test is single
Member communicatedly connects the test device, completes test to control the test device.
One of embodiment according to the present invention, wherein the manufacturing equipment further includes an apparatus for baking, the baking
Device toasts the baking of battery core manufactured by the manufacturing equipment.
One of embodiment according to the present invention, wherein the manufacturing equipment includes: a pelletizer, the control system
System communicatedly connects the pelletizer;One winding device, the control system communicatedly connect the winding device, the volume
The operation order of winding apparatus is located at after the pelletizer;And an assembly device, the control system communicatedly connects institute
Assembly device is stated, the operation order of the assembly device is located at after the assembly device.
One of embodiment according to the present invention, wherein the control system further includes that an operating unit and a configuration are single
Member, wherein the configuration unit communicatedly connects the operating unit, the operating unit communicatedly connects the manufacturing equipment,
Preparation is completed to control the manufacturing equipment.
One of embodiment according to the present invention, wherein the configuration unit receives and processes the behaviour of the manufacturing equipment
Make signal, and controls the operating unit to execute the operation of the manufacturing equipment, and the control test cell to execute
Battery core prepared by the manufacturing equipment is tested.
One of embodiment according to the present invention, when the polymer battery core manufacture system starts, the configuration is single
One baking signal of member output, is toasted with controlling the apparatus for baking to a raw material.
One of embodiment according to the present invention, wherein the pelletizer includes two ingredient components and a preparation portion
Part, the convergence of ingredient component described in wherein two ground connection is described to prepare component.
One of embodiment according to the present invention, wherein the ingredient part components when the pelletizer have been distinguished
At the ingredient of anode and cathode, further converges to and described prepare component to complete the preparation of positive plate and negative electrode tab.
One of embodiment according to the present invention, wherein when the pelletizer completes the system of positive plate and negative electrode tab
Piece generates a film-making and completes signal, the film-making completes signal and is transferred to the configuration unit, and the configuration unit processing is simultaneously
One baking signal of output, is toasted with controlling the apparatus for baking to the positive plate and negative electrode tab.
One of embodiment according to the present invention, wherein after the apparatus for baking is completed to toast, the baking dress
It sets one baking of output and completes signal, the baking completes signal and is transferred to the configuration unit, and the configuration unit processing is simultaneously defeated
A winding signal out, the operating unit execute the winding signal and are completed with controlling the winding device to positive plate and cathode
The preparation of piece.
One of embodiment according to the present invention, wherein the assembly device includes a package parts and a configuration section
Part, wherein the package parts and the arrangement components communicatedly connect the operating unit.
One of embodiment according to the present invention, wherein when the configuration unit exports an encapsulated signal, the configuration
Connect the operating unit unit communication to control the package parts and complete to wind formed battery core prototype.
One of embodiment according to the present invention, wherein one encapsulation of output is completed after the package parts are completed to encapsulate
Signal, the encapsulation complete signal and are transferred to the configuration unit, and the configuration unit handles and export a baking signal, with control
The apparatus for baking is made to toast the battery core prototype after encapsulation.
One of embodiment according to the present invention, wherein after the completion of the apparatus for baking, the apparatus for baking output
Signal is completed in one baking, and the baking completes signal and is transferred to the configuration unit, and the configuration unit, which handles and exports one, matches
Confidence number, the configuration unit connect the operating unit communicatedly to control the arrangement components to the battery core prototype after baking
It is configured.
One of embodiment according to the present invention, wherein when the assembly device further includes an orthopaedic component, the behaviour
It is operably connected the orthopaedic component as unit, when the configuration unit handles and export a baking signal, the operation is single
Member controls the battery core prototype after the orthopaedic component clamping encapsulation, and then is toasted in the apparatus for baking.
One of embodiment according to the present invention, wherein the test cell includes acquisition a module, a judgment module
With an output module, the acquisition module and the output module communicatedly connect the manufacturing equipment, to obtain it
In film-making complete signal, winding completes signal, signal is completed in encapsulation and one of signal, the output mould are completed in configuration
One test signal of block output, and the test signal is transferred to the test device to be tested.
According to one of embodiment of the invention, wherein the test fills after the completion of test device test
It sets one test of output to complete signal and be transferred to the judgment module, the judgment module judges whether qualification in turn, works as judgement
When for qualification, then a qualifying signal is exported in the output module, the configuration unit obtains the qualifying signal and then continues to make
Manufacturing operation then exports a unqualified signal in the output module when being judged as unqualified, described in the configuration unit obtains
Unqualified signal then controls the operating unit and stops current operation.Another aspect according to the present invention, the present invention is further
Provide an electrostrictive polymer core, manufacturing method, comprising:
(a) degree of the raw material to suitable ingredients is toasted;
(b) the film-making signal is executed, to complete the preparation of the positive plate and the negative electrode tab, and is further dried
It is roasting;
(c) winding signal is executed, to complete the winding of the battery core prototype, and is further toasted;
(d) encapsulated signal is executed, to complete the encapsulation of the battery core prototype, and is further toasted;And
(e) it executes the configuration signal and completes the system of the polymer battery core to complete the configuration of the battery core prototype
It makes.
By the understanding to subsequent description and attached drawing, further aim of the present invention and advantage will be fully demonstrated.
These and other objects of the invention, feature and advantage, by following detailed descriptions, drawings and claims are obtained
To fully demonstrate.
Detailed description of the invention
Fig. 1 is total system schematic diagram of the invention.
Fig. 2 is the system schematic of the pelletizer of the invention.
Fig. 3 is the system schematic of the assembly device and the apparatus for baking of the invention.
Fig. 4 is battery core manufacturing process schematic diagram of the invention.
Fig. 5 is the operation chart of the test cell and the test device of the invention.
Fig. 6 is battery core manufacturing process schematic diagram of the invention.
Specific embodiment
It is described below for disclosing the present invention so that those skilled in the art can be realized the present invention.It is excellent in being described below
Embodiment is selected to be only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.It defines in the following description
Basic principle of the invention can be applied to other embodiments, deformation scheme, improvement project, equivalent program and do not carry on the back
Other technologies scheme from the spirit and scope of the present invention.
It will be understood by those skilled in the art that in exposure of the invention, term " longitudinal direction ", " transverse direction ", "upper",
The orientation or position of the instructions such as "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside"
Relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, rather than
The device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, therefore above-mentioned
Term is not considered as limiting the invention.
It is understood that term " one " is interpreted as " at least one " or " one or more ", i.e., in one embodiment,
The quantity of one element can be one, and in a further embodiment, the quantity of the element can be it is multiple, term " one " is no
It can be interpreted as the limitation to quantity.
As shown in Figure 1, the present invention provides a polymer battery core manufacture system, the polymer battery core manufacture system is used for
Polymer system is manufactured, the polymer battery core manufacture system includes a manufacturing equipment 1 and an operating system 2, wherein the system
For manufacturing apparatus 1 for manufacturing the polymer battery core, the operating system 2 controllably connects the manufacturing equipment 1, the operation
System 2 can control the manufacture that the manufacturing equipment 1 completes the polymer battery core.
The manufacturing equipment 1 includes a pelletizer 11, a winding device 12, one assembly device 13 and a test device
14, the pelletizer 11 is for manufacturing positive plate and negative electrode tab required for the polymer battery core.It should be noted that existing
It is then separately manufactured that some, which manufactures the positive plate and the mode of the negative electrode tab,.The manufacturing equipment 1 further includes baking dress
15 are set, the apparatus for baking 15 is for the baking to material, so that the material after baking can adapt to corresponding operation.
As shown in Fig. 2, in the present invention, the positive plate is consistent with operation of the negative electrode tab after coating is completed
, therefore, the pelletizer 11 in the present invention includes that two ingredient components 111 and one prepare component 112, therefore, when described
Ingredient component 111 distinguishes ingredient anode and cathode, and prepares in component 112 while preparing the positive plate and described described
Negative electrode tab.Therefore, the positive plate and the negative electrode tab further complete preparation after completing ingredient, and in the preparation
Positive plate described in component 112 and the negative electrode tab are simultaneously prepared.
Specifically, the ingredient component 111 and the component 112 for preparing connect with converging, so that two ingredient portions
Part 111 converge to the material for preparing in component 112, and being configured in two ingredient components 111 can simultaneously into
Enter to described prepare in component 112 and is prepared.The component 112 for preparing is simultaneously operated the positive plate and the cathode
Piece, and then improve preparation efficiency.Specifically, the ingredient component 111 is used to be coated with the positive plate and the negative electrode tab, when
It is respectively completed the coating for the positive plate and the negative electrode tab.It should be noted that the ingredient component 111 is used in original
Anode described in the double spread of material and the negative electrode material.
Preferably, the positive plate for preparing component 112 while receiving two ingredient components 111 and described negative
Pole piece, the component 112 for preparing have been set in parallel two guide rails 113, and feeding unit 111 described in two of them connects the guide rail
113, wherein the positive plate and the negative electrode tab are disposed respectively on the guide rail 113, therefore, the positive plate and described
Negative electrode tab is transferred on the guide rail 113 for preparing component 112 by the feeding unit 111.
It is understood that the positive plate made by the pelletizer 11 and the negative electrode tab are filled in the winding
It sets in 12 and is wound, before being reeled up, be provided with an apparatus for baking between the winding device 12 and the pelletizer 11
15, the apparatus for baking 15 toasts the positive plate and the negative electrode tab, enables at the positive plate and the negative electrode tab
In the degree for being suitble to winding.
Therefore, the winding device 12 can wind the positive plate and the negative electrode tab, so that the positive plate and institute
Negative electrode tab is stated to wind to form a battery core prototype.It is wound into battery core prototype to be still to be toasted later, 15 pairs of apparatus for baking volumes
The battery core prototype around formation is toasted.
Preferably, the operating winding of the winding device 12 is divided into following steps: dust suction, closedtop, side seal and opening.It completes
After above-mentioned steps, the winding device 12 completes the winding of the battery core prototype.
After the battery core prototype is toasted by the apparatus for baking 15, the battery core prototype is transferred to described
It is assembled in assembly device 13, when the assembly is complete, the battery core after 14 pairs of test device assembly is tested,
The polymer battery core can be completed after test is completed.
The above process is the manufacturing process of the polymer battery core, and the above process can be by manual operation and monitor
At, in another embodiment, can also pass through the polymer battery core manufacture system carry out automated manufacturing.
Specifically, the polymer battery core manufacture system completes the manufacture for the polymer battery core manufacture system,
Described in polymer battery core manufacture system further include a control system 20, wherein the control system 20 complete for other devices
Automatic control.
When the control system controls all devices in the polymer battery core manufacture system, the control system 20 can
Automatically output control signal, to control the manufacture of the polymer battery core.
It is appreciated that the raw material first choice needs of the polymer battery core are dried in the apparatus for baking 15
It is roasting, it is preferable that the baking condition of the apparatus for baking 15 is 120 DEG C of conductive agent, is toasted 4 hours, 85 DEG C of positive electrode binder bakings 4
Hour, it is used with 45 DEG C of storage apparatus for baking 15 for ingredient after baking.
Therefore, after the apparatus for baking 15 completes the baking for the raw material, that is, signal at the beginning is produced,
Therefore the pelletizer 11 can start the tableting operation for the raw material, therefore, the pelletizer 11 and described
Apparatus for baking 15 can complete alternatively joint operation by the control system 20.The pelletizer 11 includes two ingredient portions
Part 111 and it is described prepare component 112, wherein the ingredient unit 111 complete for the raw material configuration laggard one
Complete the operation for preparing component 112 in step ground.
Specifically, the operation for preparing component 112 includes that anode and cathode, continuous rolling are coated on the two sides of raw material
Pressure is cut out and is divided, ultrasonic welding, the operation such as tab rubberizing, therefore includes a coated components, a roll-in in component 112 in described prepare
Component, one cut out sub-unit, a ultrasonic welding component and a rubberizing component.Therefore, the component 112 for preparing has in sequentially completion
State operation, and the operation order of above-mentioned component is according to being then successively: coating, roll-in are cut out point, the behaviour such as ultrasonic welding and rubberizing
Make.Therefore, when it is described prepare component 112 and complete aforesaid operations after, that is, produce a baking signal, the control system 20 obtains
It gets the baking signal and is transferred to the apparatus for baking 15, so that the apparatus for baking 15 prepares component 112 to described
The battery core prototype after preparation is toasted.
It should be noted that baking allows the raw material that can be suitable for being configured for the first time, second of baking allows and prepares it
The battery core prototype afterwards is suitable for being wound.Therefore, the particular content of above-mentioned two baking signal is distinguishing, because
The operation toasted twice is distinguishing.
The apparatus for baking 15 toasts the battery core prototype, and after toasting completion, the battery core prototype needs to cool down, tool
Body, the battery core prototype needs to be cooled to 45 DEG C or less.After the battery core prototype is completed to toast and cool down, that is, produce
Signal at the beginning, the battery core prototype are transferred to the assembly device 13 and are assembled, and the assembly device 13 can assemble institute
Battery core prototype is stated, two processes are divided into assembling process.
As shown in figure 3, specifically, it is described between the two processes that the assembly device 13, which has an orthopaedic component 131,
Orthopaedic component 131, one of process are encapsulation process, are to be packaged process before the orthopaedic component 131, another
Process is welt process, is to carry out welt process after the orthopaedic component 131.Between encapsulation process and welt process,
The orthopaedic component 131 clamps the battery core and is toasted.
It is understood that the assembly device 13 also has a package parts 132 and an arrangement components 133, wherein institute
It states after package parts 132 are used to wind the winding device 131 and the battery core prototype through overbaking is packaged,
And then the battery core prototype is placed in the orthopaedic component 131, and the orthopaedic component 131 passes through the apparatus for baking
15 are toasted, and after toasting completion, the battery core prototype carries out welt, and then completes the manufacture of the polymer battery core.
Preferably, the encapsulation step of the package parts 132 is: fluid injection, for the first time encapsulation, pressure core, are sealed for second at ageing
It is filled with and the battery core prototype is placed in the shaping tool 131 after encapsulating completion and is placed in the baking by trimming
In roasting device 15.The configuration step of the arrangement components 133 is: high temperature ageing, configuration voltage and capacity, configuration tab, configuration
Glue side etc., after the completion of configuration, manufacture is can be completed in the battery core, and carrying out coding can be completed the factory of battery core.
And the orthopaedic component 131 between above-mentioned two process then need it is complete under the baking of the apparatus for baking 15
At baking.Therefore, the orthopaedic component 131 has a specific baking signal in the apparatus for baking 15, so that the shaping
The battery core clamped by component 131 completes specific baking.
It is understood that the orthopaedic component 131 includes multiple groups shaping unit group, multiple groups shaping unit group connects side by side
While carry out battery core hot pressing shaping.The shaping unit group includes motor, limit pressing structure, driving plate, latch plate, spring
And muti-piece pressing plate opens up on latch plate wherein the motor and the limit pressing structure are each attached in the driving plate
There are multiple positioning columns, wherein the positioning column passes through the driving plate, and the spring is set in outside the positioning column, and described
Both ends of the spring is supported respectively between the driving plate and the latch plate, and one side and the spring interface of the latch plate touch
And another side is in contact after the driving plate pushing with muti-piece pressing plate, the latch plate drives muti-piece pressing plate to push, and is accommodated in institute
State the polymer battery core hot pressing shaping between pressing plate.In the orthopaedic component 131, the motor passes through the limit pressing structure
Drive the driving plate to begin to ramp up, the driving plate drives the latch plate to rise, the pressing plate in uphill process slowly
It opens, at this moment orthopedic polymer battery core is unloaded down, then the polymer battery core that needs produce is placed between pressing plate,
After setting battery core, it is again started up the motor, the limit pressing structure drives the driving plate to push, and the pressing plate can be in institute
The lower compression of latch plate driving is stated, there is spring holding pressure balance between the driving plate and the latch plate.Present invention motor
Realize moving up and down for pressing plate, automatic pressure control size, the battery core consistency of thickness after shaping is good, easy to operate, production effect
Rate has also obtained larger raising, is suitable in investment actual production process extensively.
Preferably, in another embodiment in the present embodiment, the orthopaedic component 131 further includes a bracket, institute
It states bracket to be made of muti-piece support plate and more support columns, the marginal position of the driving plate and the latch plate offers more
A location hole compatible with support column, the support plate are fixed on the support column and bracket are separated into multiple accommodatings skies
Between, multiple groups shaping unit group is fixed in the accommodating space.The support plate and the support column are the shaping unit group
Enough accommodating spaces are provided, convenient for the installation and carrying of shaping unit group.In the present embodiment, the limit pushes
Structure includes that position-limiting control switch, screw rod and chain wheel belt, position-limiting control switch are symmetrically provided in driving plate, and limit control
Tapped displacement through-hole is offered on switch, the screw rod is fixed in the support plate and passes through the displacement through-hole simultaneously
It is adapted with internal screw thread, the chain wheel belt is connected to the motor the outer surface drive displacement through-hole for connecing and being looped around displacement through-hole
Rotation.The screw rod is fixed on motionless in the support plate, the motor drive chain wheel belt operating, the chain wheel belt drive
The displacement through-hole rotation, realizes relative movement between internal screw thread and external screw thread, and then is displaced through-hole and driving plate is driven to move down.This
Process is mechanical folding process, does not need staff and carries out depression, simplifies processing step, so that pushing reforming process
It is more quick, simple.
In the present embodiment, the shaping unit group further includes more connecting columns, and described connecting column one end is provided with protrusion
Fixed bit is simultaneously fixedly connected with a pressing plate side wall, and the other end of the connecting column offers limit elongated slot and the side with another pressing plate
The removable connection of wall, the pressing plate side wall are fixedly connected with multiple connecting columns, the pressing plate side wall also and meanwhile with multiple connecting columns
Removable connection.By the connection of more connecting columns between pressing plate, so that ensure that can be pressed downwardly onto certain journey between pressing plate
Degree, while it pulls up range and also receives certain limitation.
In the present embodiment, which further includes a master control borad, and the master control borad is arranged in the apparatus for baking
15 outer surfaces, bracket and multiple groups shaping unit group are accommodated in the apparatus for baking 15, and motor is electrically connected with master control borad, described
15 liang of planes of symmetry of apparatus for baking are equipped with unlatching door, and polymer battery core is loaded and unloaded simultaneously from 15 both sides of apparatus for baking.Bracket is solid
It is scheduled in the apparatus for baking 15, it is only necessary to polymer battery core while be loaded and unloaded by the unlatching door that symmetrically opens up, thus may be used
To greatly improve production efficiency.
In the present embodiment, shaping unit group further includes pressure sensor and wiring slot, and the pressure sensor setting exists
Touched on the latch plate and with the spring interface, the wiring slot is fixed in the driving plate, the pressure sensor with
The master control borad is electrically connected, and the conducting wire in the apparatus for baking 15 passes through the wiring slot and is transmitted on the master control borad.Its
In, the pressure value that the set-up mode of pressure sensor can be pushed to master control borad feedback at any time thus can be predetermined
Stop pushing in time when maximum pressure value, avoids occurring to push deformation.The concrete operations mode of the equipment is Shaping Module
It is mounted in the apparatus for baking 15, therefore does not need to carry Shaping Module.Motor is used in the elastic adjusting of pressing plate on Shaping Module
Drive sprocket band drives screw motion, realizes the pressure of Electronic control automatic adjustment pressing plate.The apparatus for baking 15 makes in pairs
Door is split, so as to realize both sides while loading and unloading battery core.Further, the door on 15 both sides of apparatus for baking, master control are opened
The motor of plate control Shaping Module starts turning, and drives screw rod rotation by chain wheel belt, driving plate is begun to ramp up, and driving plate drives
Latch plate rises, and pressing plate is slowly opened in uphill process.When driving plate rises to the limit elongated slot end that certain distance is encountered
It is automatically stopped.
Orthopedic battery core can at this time be unloaded down, then the polymer battery core that needs produce be placed in pressing plate it
Between, can both sides put simultaneously.After setting battery core, master control borad, which starts to push, to be instructed, and pressing plate can compress under motor driven, driving plate
There is spring holding pressure balance between latch plate.It is automatically stopped when pressure sensor reaches setting pressure.Finally, closing institute
Apparatus for baking 15 is stated, shaping is begun to warm up.
It is the step of orthopaedic component 131 carries out baking operation in the apparatus for baking 15 in the above process, passes through
The baking of the apparatus for baking 15 enables the battery core prototype in the orthopaedic component 131 to be suitable for being configured.Work as baking
After completion, the battery core prototype is configured, to complete the manufacture of the battery core.
It is understood that the test device 14 is to the electrostrictive polymer when polymer battery core manufacture
It is tested in the manufacturing process of core, and obtains a test signal.Work of the test of test device 14 for manufacturing process
With being that it is possible to learn the qualification rate of current manufacturing process.
Specifically, in the winding process of the winding device 12, the test device 14 tests winding process,
The content wherein tested is to test whether short circuit, therefore, tests and completes when the test device 14, that is, generate signal at the beginning,
Or when test result is unqualified, that is, generate a problem signals.
In the encapsulation process of the package parts 132, the test device 14 to being tested in encapsulation process, wherein
The content of test is the voltage of the battery core prototype after test winding.Therefore, it tests and completes when the test device 14, i.e., it is raw
At signal at the beginning, or when test result is unqualified, that is, generate a problem signals.
In the configuration process of the arrangement components 133, the test device 14 to being tested in configuration process, wherein
The content of test is the thickness and appearance of the battery core prototype after test encapsulation.Therefore, when the test device 14 is tested
At generating an end signal.Or when test result is unqualified, that is, generate a problem signals.
In the above process, the test device 14 tests the polymer battery core manufacturing process, therefore the electrostrictive polymer
The manufacturing process of core may know that the test passes rate of the polymer battery core in test.
The control system 20 of the polymer battery core manufacture system can control the pelletizer 11, the winding
Device 12, the assembly device 13, the test device 14 and the apparatus for baking 15, the control system 20 are completed described poly-
Close the manufacture and test of object battery core.
In above-described embodiment, it is to be understood that the apparatus for baking 15 includes a hopper, a baking tray and a baking oven, institute
The specific baking process for stating apparatus for baking 15 is as follows: first battery core airbag, which is placed in upward in the hopper on the baking tray, makes institute
It states polymer battery core two sides to contact with the hopper side wall, the baking tray includes interval in baking tray ontology and the baking tray ontology
Equipped with several baffles, wherein the baking tray body interior is separated into several independent spaces by the baffle, it is further described
Space forms the hopper, it is preferable that baking tray ontology is that metal is made with baffle.Thereafter the baking tray is placed in the baking again
It in case, is warming up to setting baking temperature and carries out constant temperature baking, wherein according to the different scheduled baking temperature of operating procedure setting one
Degree and baking time, vacuumize the baking oven after heating.Injection nitrogen makes the baking in the baking oven after baking
Pressure absolute vacuum value becomes zero in case, and using the cooling baking oven of water-cooling pattern, is down to suitable taking-up to oven temperature
When, it takes out the polymer battery core and completes baking.
Preferably, the polymer battery core can be arranged in a battery core airbag, and be placed on the baking oven together
Inside toasted.And the baking temperature and baking time of the apparatus for baking 15 can be set by the control system 20
It is fixed.
As shown in figure 4, process step is as follows invention further provides a polymer battery core manufacturing process:
Process 001: raw material are toasted,
Process 002: after the completion of baking, the ingredient component 111 carries out positive and negative anodes ingredient to raw material respectively;
Process 003: it is described to prepare component 112 raw material are prepared respectively after the completion of ingredient, to prepare the anode
Piece and the negative electrode tab;
Process 004: after the completion of preparation, the positive plate and the negative electrode tab are toasted;
Process 005: after the completion of baking, the winding device 12 is wound the positive plate and the negative electrode tab;
Process 006: after the completion of winding, the battery core prototype is toasted;
Process 007: after the completion of baking, the package parts 132 are packaged the battery core prototype;
Process 008: after the completion of encapsulation, the battery core prototype is placed on the orthopaedic component 131, and then fills in the baking
15 are set to be toasted;
Process 009: after the completion of baking, taking out the battery core prototype, the battery core prototype configured, and configuration completion is
Complete whole manufacture.
According to the above process, it is to be understood that the test device 14 carries out during process 005,007,009
Test.
It is understood that the test device 14 and the apparatus for baking 15 carry out controllably in the control system 20
The operation of system ground.The control system 20 includes an operating unit 21, a configuration unit 22 and a test cell 23, wherein the behaviour
Make unit 21 for executing the operation of manufacture, the configuration unit 22 is for handling and exporting corresponding operation content, the survey
Unit 23 is tried for the product quality in test operating procedure.
The operating unit 21 communicatedly connects the pelletizer 11 and the apparatus for baking 15, the operating unit 21
The manufacturing operation of the pelletizer 11 can be controlled, wherein the pelletizer 11 start before and terminate after be required to by
The core material is toasted.
It should be noted that when the polymer battery core manufacture system inputs signal at the beginning, the configuration unit 22
Be configured to a baking signal, the baking signal is input to the apparatus for baking 15, the apparatus for baking 15 for raw material into
Row baking.
After the apparatus for baking 15 is completed to toast, signal, the baking are completed in one baking of the output of apparatus for baking 15
Roasting signal of completing is input to the configuration unit 22, and the configuration unit 22 controllably connects the operating unit 21, described
Configuration unit 22 generates a control signal, and the control signal is transferred to the pelletizer 11, institute by the operating unit 21
The preparation that pelletizer 11 completes raw material is stated, the raw material are prepared and then the positive plate and the negative electrode tab is made.When
The preparation of pelletizer 11 is completed, and signal is completed in one film-making of output.The film-making completes signal and is input to the configuration unit
22, the configuration unit 22 handles the film-making and completes signal and be configured to a baking signal, and the baking signal is input to institute
Apparatus for baking 15 is stated, the apparatus for baking 15 toasts the positive plate and the negative electrode tab.
The operating unit 21 further communicatedly connects the winding device 12 and the assembly device 13, the behaviour
The winding device 12 and the assembly device 13 can be controlled by making unit 21.After the apparatus for baking 15 is completed to toast,
Signal is completed in one baking of the output of apparatus for baking 15, and the baking completes signal and is input to the configuration unit 22, described to match
It sets unit 22 to handle the baking completion signal and export a winding signal, the winding signal passes through the operating unit 21 and passes
It is defeated to arrive the winding device 12, wherein the winding device 12 executes the winding signal to complete for the positive plate and institute
The operating winding of negative electrode tab is stated, and generates a winding after winding device 12 completes operating winding and completes signal.
On the other hand, the test cell 23 communicatedly connects the test device 14, when the winding device 12 is completed
After the positive plate and the winding of the negative electrode tab, that is, generates a winding and complete signal, the winding is completed signal and is transferred to
The test cell 23, the test cell 23 generate a test signal, and the test signal is transferred to the test device
14, the test device 14 executes the battery core prototype that the test signal completes winding and tests.
After the winding device 12 completes operating winding, the winding of generation completes signal, and the winding is completed
Signal is transferred in the configuration unit 22, and the configuration unit 22 handles the winding and completes signal and export a baking letter
Number, the baking signal is transferred to the apparatus for baking 15, the battery core prototype that 15 pairs of apparatus for baking windings are completed into
Row baking.
When the apparatus for baking 15 completes the baking operation of the battery core prototype, the output of apparatus for baking 15 one has been toasted
At signal, the baking completes signal and is transferred to the configuration unit 22, and the configuration unit 22 handles the baking and completes letter
Number and export an encapsulated signal.The configuration unit 22 is communicatively coupled the operating unit 21, and the operating unit 21 passes
The defeated package parts 132 for arriving the encapsulated signal to the assembly device 13, the package parts 132 execute the encapsulation
Signal is to complete the encapsulation of the battery core prototype.
After the package parts 132 are completed to encapsulate, signal is completed in one encapsulation of the output of package parts 132, described
Encapsulation completes signal and is transferred to the configuration unit 22, and the configuration unit 22 handles the encapsulation and completes signal and export a baking
Roasting signal, the baking signal are transferred to the apparatus for baking 15, and the battery core that 15 pairs of apparatus for baking encapsulation are completed is former
Type is toasted.
Simultaneously, the encapsulation completes signal and is transferred to the test cell 23, and the test cell 23 generates one and surveys
Trial signal, the test signal are transferred to the test device 14, and the test device 14 executes the test signal to envelope
The battery core prototype installed is tested.
When the apparatus for baking completes the baking operation of the battery core prototype, one baking of the output of apparatus for baking 15 is completed
Signal, the baking complete signal and are transferred to the configuration unit 22, and the configuration unit 22 handles the baking and completes signal
And a configuration signal is exported, the configuration unit 22 is communicatively connected to the arrangement components 133 of the assembly device 13,
The arrangement components 133 execute the configuration signal to complete the configuration operation of the battery core prototype.
After the arrangement components 133 are completed to configure, signal is completed in one configuration of the output of arrangement components 133, described
Configuration completes signal and is transferred to the test cell 23, and the test cell 23 generates a test signal, the test signal
It is transferred to the test device 14, the test device 14 executes the battery core prototype of the test signal to complete to configuration
Configuration operation tested.
After testing completion, that is, complete the manufacture of the polymer battery core.Simultaneously, the polymer battery core is completed complete
Portion's test.
As shown in Figure 5 and Figure 6, specifically, the test cell 23 includes acquisition a module 231,232 and of a judgment module
One output module 233, the acquisition module 231 communicatedly connect the manufacturing equipment 1, are completed with obtaining film-making therein
Signal, winding complete signal, signal is completed in encapsulation and one of signal is completed in configuration, and the output module 233 is defeated
A test signal, the test signal are transferred to the test device 14 out.When the test device 14 completes test, the survey
Trial assembly sets one test of output and completes signal, and the judgment module that signal is transferred to the test cell 23 is completed in the test
232,
The judgment module 232 described in the test device and then judge whether qualification, when being judged as qualification, then in institute
It states output module 232 and exports a qualifying signal, the configuration unit 22 obtains the qualifying signal and then continue manufacturing operation, when sentencing
Break when being unqualified, then exports a unqualified signal in the output module 233, the configuration unit 22 obtains described unqualified
Signal then controls the operating unit and stops current operation.
According to the above process, invention further provides a manufacturing methods, comprising the following steps:
(a) degree of the raw material to suitable ingredients is toasted;
(b) the film-making signal is executed, to complete the preparation of the positive plate and the negative electrode tab, and is further dried
It is roasting;
(c) winding signal is executed, to complete the winding of the battery core prototype, and is further toasted;
(d) encapsulated signal is executed, to complete the encapsulation of the battery core prototype, and is further toasted;And
(e) it executes the configuration signal and completes the system of the polymer battery core to complete the configuration of the battery core prototype
It makes.
Further include following steps in the above method:
(c1) during winding, short circuit is tested whether;
(d1) during encapsulating, whether test voltage is qualified;And
(e1) during configuring, test whether appearance and thickness are qualified.
Further, further comprising the steps of:
(c10) when being judged as qualification, then a qualifying signal is exported, and continue manufacturing process, when being judged as unqualified,
A unqualified signal is then exported, and stops manufacturing process;
(d10) when being judged as qualification, then a qualifying signal is exported, and continue manufacturing process, when being judged as unqualified,
A unqualified signal is then exported, and stops manufacturing process;
(e10) when being judged as qualification, then a qualifying signal is exported, and continue manufacturing process, when being judged as unqualified,
A unqualified signal is then exported, and stops manufacturing process;
It should be understood by those skilled in the art that foregoing description and the embodiment of the present invention shown in the drawings are only used as illustrating
And it is not intended to limit the present invention.The purpose of the present invention has been fully and effectively achieved.Function and structural principle of the invention exists
It shows and illustrates in embodiment, under without departing from the principle, embodiments of the present invention can have any deformation or modification.
Claims (21)
1. a polymer battery core manufacture system characterized by comprising
One control system;
One manufacturing equipment, the control system communicatedly connect the manufacturing equipment, complete polymerization to control the manufacturing equipment
The manufacture of object battery core;And
One test device, the control system control the test device, and during manufactured by the manufacturing equipment
The test of battery core.
2. polymer battery core manufacture system according to claim 1, wherein the control system includes a test cell, institute
It states test cell and communicatedly connects the test device, complete test to control the test device.
3. polymer battery core manufacture system according to claim 2, wherein the manufacturing equipment further includes an apparatus for baking,
The apparatus for baking toasts the baking of battery core manufactured by the manufacturing equipment.
4. polymer battery core manufacture system according to claim 3, wherein the manufacturing equipment includes:
One pelletizer, the control system communicatedly connect the pelletizer;
One winding device, the control system communicatedly connect the winding device, and the operation order of the winding device is located at
After the pelletizer;And
One assembly device, the control system communicatedly connect the assembly device, and the operation order of the assembly device is located at
After the assembly device.
5. polymer battery core manufacture system according to claim 4, wherein the control system further includes an operating unit
With a configuration unit, wherein the configuration unit communicatedly connects the operating unit, the operating unit communicatedly connects institute
Manufacturing equipment is stated, completes preparation to control the manufacturing equipment.
6. polymer battery core manufacture system according to claim 5, wherein the configuration unit receives and processes the system
The operation signal of manufacturing apparatus, and the operating unit is controlled to execute the operation of the manufacturing equipment, and the control test
Unit tests battery core prepared by the manufacturing equipment with executing.
7. polymer battery core manufacture system according to claim 6, when the polymer battery core manufacture system starts, institute
One baking signal of configuration unit output is stated, is toasted with controlling the apparatus for baking to a raw material.
8. polymer battery core manufacture system according to claim 7, wherein the pelletizer include two ingredient components and
One prepares component, and the convergence of ingredient component described in wherein two ground connection is described to prepare component.
9. polymer battery core manufacture system according to claim 8, wherein when the ingredient component of the pelletizer
It is respectively completed the ingredient of anode and cathode, it is further described to prepare guide rail there are two component tools, ingredient portion described in two of them
Part converges on two guide rails for preparing component the preparation for completing positive plate and negative electrode tab respectively.
10. polymer battery core manufacture system according to claim 9, wherein when the pelletizer completes positive plate and bears
The film-making of pole piece generates a film-making and completes signal, the film-making completes signal and is transferred to the configuration unit, and the configuration is single
Member handles and exports a baking signal, is toasted with controlling the apparatus for baking to the positive plate and negative electrode tab.
11. polymer battery core manufacture system according to claim 10, wherein after the apparatus for baking is completed to toast,
Signal is completed in one baking of apparatus for baking output, and the baking completes signal and is transferred to the configuration unit, and the configuration is single
Member handles and exports a winding signal, and the operating unit executes the winding signal and completed with controlling the winding device to just
The preparation of pole piece and negative electrode tab.
12. polymer battery core manufacture system according to claim 11, wherein the assembly device includes a package parts
With an arrangement components, wherein the package parts and the arrangement components communicatedly connect the operating unit.
13. polymer battery core manufacture system according to claim 12, wherein when one encapsulation letter of configuration unit output
Number, the configuration unit connects the operating unit communicatedly to control the package parts and complete to wind formed battery core original
Type.
14. polymer battery core manufacture system according to claim 13, wherein defeated after the package parts are completed to encapsulate
Signal is completed in an encapsulation out, and the encapsulation completes signal and is transferred to the configuration unit, and the configuration unit handles and exports one
Signal is toasted, is toasted with controlling the apparatus for baking to the battery core prototype after encapsulation.
15. polymer battery core manufacture system according to claim 14, wherein after the completion of the apparatus for baking, the baking
Signal is completed in one baking of roasting device output, and the baking completes signal and is transferred to the configuration unit, the configuration unit processing
And a configuration signal is exported, after the configuration unit connects the operating unit communicatedly to control the arrangement components to baking
Battery core prototype configured.
16. polymer battery core manufacture system according to claim 14, wherein when the assembly device further includes a shaping
Component, the operating unit are operably connected the orthopaedic component, when the configuration unit handles and exports a baking signal,
The operating unit controls the battery core prototype after the orthopaedic component clamping encapsulation, and then is dried in the apparatus for baking
It is roasting.
17. according to any polymer battery core manufacture system of claim 5-16, wherein the test cell is obtained including one
Modulus block, a judgment module and an output module, the acquisition module and the output module communicatedly connect the manufacture
Equipment, complete signal to obtain film-making therein, winding completes signal, signal is completed in encapsulation and configuration complete signal wherein it
One, the one test signal of output module output, and the test signal is transferred to the test device to be tested.
18. polymer battery core manufacture system according to claim 17, wherein after the completion of test device test, institute
It states one test of test device output to complete signal and be transferred to the judgment module, the judgment module judges whether to close in turn
Lattice then export a qualifying signal in the output module, the configuration unit obtains the qualifying signal when being judged as qualification
Then continue manufacturing operation, when being judged as unqualified, then exports a unqualified signal, the configuration unit in the output module
It obtains the unqualified signal and then controls the operating unit stopping current operation.
19. an electrostrictive polymer core, manufacturing method characterized by comprising
(a) degree of the raw material to suitable ingredients is toasted;
(b) the film-making signal is executed, to complete the preparation of the positive plate and the negative electrode tab, and is further toasted;
(c) winding signal is executed, to complete the winding of the battery core prototype, and is further toasted;
(d) encapsulated signal is executed, to complete the encapsulation of the battery core prototype, and is further toasted;And
(e) it executes the configuration signal and completes the manufacture of the polymer battery core to complete the configuration of the battery core prototype.
20. electrostrictive polymer core, manufacturing method according to claim 19, comprising the following steps:
(c1) during winding, short circuit is tested whether;
(d1) during encapsulating, whether test voltage is qualified;And
(e1) during configuring, test whether appearance and thickness are qualified.
21. electrostrictive polymer core, manufacturing method according to claim 20, comprising the following steps:
(c10) when being judged as qualification, then a qualifying signal is exported, and continue manufacturing process, it is when being judged as unqualified, then defeated
A unqualified signal out, and stop manufacturing process;
(d10) when being judged as qualification, then a qualifying signal is exported, and continue manufacturing process, it is when being judged as unqualified, then defeated
A unqualified signal out, and stop manufacturing process;And
(e10) when being judged as qualification, then a qualifying signal is exported, and continue manufacturing process, it is when being judged as unqualified, then defeated
A unqualified signal out, and stop manufacturing process.
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