CN110172762A - One kind gathering beam splitting spinning apparatus and Yarn spinning method - Google Patents
One kind gathering beam splitting spinning apparatus and Yarn spinning method Download PDFInfo
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- CN110172762A CN110172762A CN201910455996.8A CN201910455996A CN110172762A CN 110172762 A CN110172762 A CN 110172762A CN 201910455996 A CN201910455996 A CN 201910455996A CN 110172762 A CN110172762 A CN 110172762A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/70—Constructional features of drafting elements
- D01H5/72—Fibre-condensing guides
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Abstract
本发明给出一种两级集聚纺纱装置和纺纱方法,纺纱装置包括连接架,在连接架的两个下凹弧的最底部分别通过连接棍加装有固定的集聚盒,在集聚盒的底面上开有槽口宽度逐渐减小的集聚槽,且前一个集聚盒底部的集聚槽数量大于后一个集聚盒底部的集聚槽的数量,集聚盒通过底部的滚轮与前罗拉滚动式接触,在连接架的尾端加装有输出辊,实现集聚后纤维束的按压输出,在连接架上加装有外部带有弹簧的伸缩杆,从前罗拉输出的经过牵伸得到的须条依次经过两个集聚盒底部的集聚槽实现对须条的两级的机械式的集聚过程,改善传统的单级机械式集聚适应差的问题,提高集聚效果,改善成纱质量。
The invention provides a two-stage compact spinning device and spinning method. The spinning device includes a connecting frame, and a fixed compacting box is installed at the bottom of the two concave arcs of the connecting frame respectively through connecting rods. There are accumulation grooves with gradually decreasing slot width on the bottom surface of the box, and the number of accumulation grooves at the bottom of the previous accumulation box is greater than the number of accumulation grooves at the bottom of the next accumulation box, and the accumulation box is in rolling contact with the front roller through the rollers at the bottom , an output roller is installed at the end of the connecting frame to realize the pressing output of the gathered fiber bundles, and an external telescopic rod with a spring is installed on the connecting frame, and the strands obtained by drafting output from the front roller pass through in turn. The accumulating grooves at the bottom of the two accumulating boxes realize the two-stage mechanical accumulating process of the sliver, which improves the poor adaptability of the traditional single-stage mechanical accumulating, improves the accumulating effect and improves the yarn quality.
Description
技术领域technical field
本发明涉及到环锭纺纱新技术领域,具体的说是涉及一种集聚分束纺纱装置和纺纱方法。The invention relates to the new technical field of ring spinning, in particular to a compact beam-splitting spinning device and a spinning method.
背景技术Background technique
紧密纺又称集聚纺,是在改进的环锭细纱机上进行纺纱的一种新型纺纱技术,其通过在环锭细纱机牵引装置前增加一个纤维凝聚区以改善成纱质量。目前,国际上主流使用的紧密纺类型包括网格圈型(主要包括德国Sussen三罗拉网格圈型、日本Toyota四罗拉网格圈型)、罗拉型(瑞士利达Rieter的COM4)、打孔皮圈型(主要包括Zinser打孔皮圈式)、机械式(主要包括瑞士卡洛斯Roscraft磁性集聚式紧密纺系统),网格圈型、罗拉型和打孔皮圈型属于负压气流集聚方式。其中,Roscraft的机械集聚式紧密纺系统由于品种适应性差(一般只适用于60Ne以下纱线的纺制)等原因目前在国内的使用较少;Zinser打孔皮圈式由于品种适应性较差(一般只适用于毛纺)且需整机引进、价格昂贵(平均每锭1500元),因此在国内的使用规模较小。因此,目前占据主流市场的是网格圈型紧密纺,但是该型紧密纺系统普遍存在的改造和维护成本较大、能耗较高、集聚效果不易控制等现象。Compact spinning, also known as compact spinning, is a new type of spinning technology that is spun on an improved ring spinning frame. It improves the yarn quality by adding a fiber condensation area before the ring spinning frame traction device. At present, the mainstream types of compact spinning in the world include mesh ring type (mainly including German Sussen three-roller mesh ring type, Japan Toyota four-roller mesh ring type), roller type (Swiss Rieter COM4), punching Apron type (mainly including Zinser perforated apron type), mechanical type (mainly including Swiss Carlos Roscraft magnetic compact spinning system), mesh ring type, roller type and perforated apron type are negative pressure airflow concentration methods . Among them, Roscraft’s mechanically concentrated compact spinning system is currently less used in China due to poor variety adaptability (generally only suitable for spinning yarns below 60Ne); Zinser’s perforated apron system has poor variety adaptability ( Generally only suitable for wool spinning) and needs to be imported as a whole, and the price is expensive (1500 yuan per spindle on average), so the scale of use in China is small. Therefore, the current mainstream market is the mesh ring compact spinning system, but this type of compact spinning system generally suffers from large transformation and maintenance costs, high energy consumption, and difficult to control the agglomeration effect.
针对此,本发明给出一种集聚分束纺纱装置和纺纱方法,通过在前牵伸罗拉和输出罗拉之间加装内部为空心结构且保持固定不动的集聚管,一方面实现牵伸后的纤维须条加捻前的聚拢,减小加捻三角区,减少成纱毛羽;另一方面实现所纺的纱线具有类似股线的性质,从而提高纱线强力、减少纱线毛羽。Aiming at this, the present invention provides a compacting and splitting spinning device and spinning method, by installing a compacting tube with a hollow structure inside and keeping fixed between the front drafting roller and the output roller, on the one hand, the drafting can be realized. Gather the stretched fiber strands before twisting, reduce the twisting triangle area, and reduce yarn hairiness; on the other hand, the spun yarn has a property similar to strands, thereby improving yarn strength and reducing yarn hairiness .
发明内容Contents of the invention
本发明的目的给出一种集聚分束纺纱装置和纺纱方法,以实现对牵伸后的纤维须条的集聚和分束的双作用,从而一方面实现牵伸后的纤维须条加捻前的聚拢,减小加捻三角区,减少成纱毛羽,另一方面实现所纺的纱线具有类似股线的性质,从而提高纱线强力、减少纱线毛羽。The object of the present invention provides a kind of gathering and splitting spinning device and spinning method, to realize the dual action of gathering and splitting to the fiber strands after drafting, thereby realize the fiber strands after drafting on the one hand add Gathering before twisting reduces the twisting triangle area and reduces yarn hairiness. On the other hand, the spun yarn has a property similar to strands, thereby improving yarn strength and reducing yarn hairiness.
为了达到上述目的,本发明涉及一种集聚分束纺纱装置,包括牵伸系统,所述牵伸系统包括后牵伸罗拉对、中牵伸罗拉对、前牵伸罗拉对,所述后牵伸罗拉对包括后下牵伸罗拉和后上按压胶辊,所述中牵伸罗拉对包括中下牵伸罗拉和中上按压胶辊,所述前牵伸罗拉对包括前下牵伸罗拉和前上按压胶辊,在所述前牵伸罗拉对的前部加装有输出罗拉对,所述输出罗拉对包括输出下罗拉和输出上胶辊,所述后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉的结构相同,所述后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉包括中间罗拉轴,所述中间罗拉轴为铁质或钢质的实心圆柱体形,在所述中间罗拉轴的外部紧套有外部罗拉套,所述外部罗拉套的材质与中间罗拉轴的材质完全相同,所述外部罗拉套与中间罗拉轴一体化固定连接,所述后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊的结构相同,所述后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊包括中间胶辊轴,所述中间胶辊轴为铁质或钢质的实心圆柱体形,在所述中间胶辊轴的外部紧套有外部胶辊套,所述外部胶辊套为橡胶材质,所述外部胶辊套与中间胶辊轴之间通过轴承连接,所述后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉的中间罗拉轴的直径相同且大于输出下罗拉的中间罗拉轴的直径,所述后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉的外部罗拉套的直径相同且大于输出下罗拉的外部罗拉套的直径,所述后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊的中间胶辊轴的直径相同,所述后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊的外部胶辊套的直径相同,所述前下牵伸罗拉的中间罗拉轴由第一电机带动转动,第一电机为变频电机、或者伺服电机、或者永磁同步电机,中下牵伸罗拉的中间罗拉轴和前下牵伸罗拉的中间罗拉轴之间通过第一齿轮连接,且中下牵伸罗拉的中间罗拉轴的转速小于前下牵伸罗拉的中间罗拉轴的转速,后下牵伸罗拉的中间罗拉轴和中下牵伸罗拉的中间罗拉轴之间通过第二齿轮连接,且后下牵伸罗拉的中间罗拉轴的转速小于中下牵伸罗拉的中间罗拉轴的转速,输出罗拉的中间罗拉轴和前下牵伸罗拉的中间罗拉轴之间通过第三齿轮连接,且输出下罗拉的中间罗拉轴的转速等于前下牵伸罗拉的中间罗拉轴的转速,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉固定在罗拉座上,在所述罗拉座上分别设置有后嵌入槽、中嵌入槽、前嵌入槽、输出罗拉嵌入槽,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉分别嵌入固定在罗拉座的后嵌入槽、中嵌入槽、前嵌入槽、输出罗拉嵌入槽内,每隔三个锭位设置一个罗拉座,且罗拉座位于相应的两个锭位之间,罗拉座固定在细纱机的车台面上,后上按压胶辊、中上按压胶辊、前上按压胶辊的中间胶辊轴嵌入在加压组件上,加压组件为弹簧加压或者气动加压结构,加压组件的后部固定在固定横杆上,所述固定横杆为实心的圆柱形结构,所述固定横杆固定在罗拉座上,在所述加压组件的前部加装有独立抓装置,输出上胶辊的中间胶辊轴嵌入在独立抓上从而实现输出上胶辊的固定安装,在所述前牵伸罗拉对和输出罗拉对之间设置有集聚分束装置,所述集聚分束装置包括集聚管,所述集聚管包括上集聚管和下固定管,所述上集聚管的内部为空心结构,所述上集聚管的横截面为椭圆形,所述上集聚管的上部和下部为扁平状,沿着所述上集管的长度方向,在上集聚管的下部开有连接缝,所述连接缝为长方形结构,所述下固定管为实心结构的圆柱形,所述下固定管的上部弧面嵌入固定在上集聚管的连接缝内,且下固定管的上部弧面与上集聚管的连接缝之间密闭连接,所述下固定管嵌入固定在罗拉座上,从而实现集聚管的固定安装,在所述集聚管的上部侧面的一侧开有连接孔,所述连接孔位于前下罗拉的右侧或左侧的集聚管上,所述连接孔为圆形结构,在所述连接孔上加装有连接支管,所述连接支管通过连接管路与负压风机连通,在所述集聚管的上部侧面从左往右开有等间距排列的上集聚分束槽口和下集聚槽口,所述上集聚分束槽口为长方形,所述上集聚分束槽口的数量在2-8之间,最左侧的一个上集聚分束槽口的左侧和最右侧的一个上集聚分束槽口的右侧之间的宽度大于牵伸后得到的纤维须条的宽度,所述下集聚槽口为梯形,且沿着下集聚槽口的长度方向由上自下槽口的宽度逐渐减小,所述下集聚槽口的数量小于上集聚分束槽口的数量,且上集聚分束槽口的数量与下集聚槽口与的数量之间满足整数倍的关系,最左侧的一个下集聚槽口位于最左侧的一个上集聚分束槽口的右侧,最右侧的一个下集聚槽口位于最右侧的一个上集聚分束槽口的左侧,且最左侧的一个下集聚槽口与最左侧的一个上集聚分束槽口之间的水平间距等于最右侧的一个下集聚槽口与最右侧的一个上集聚分束槽口之间的水平间距,在所述下固定管的下部设置有支撑装置,所述支撑装置包括左连接支杆和右连接支杆,所述左连接支杆和右连接支杆的顶端分别通过转动轴连接在下固定管的下部,在所述左连接支杆和右连接支杆的底端之间固定连接有横支杆,在所述横支杆上通过轴承套有转动套,在所述集聚管的上集聚管上部和支撑装置的转动套之间套有集聚圈,所述集聚圈为由经线和纬线交织而成的织物,在所述集聚圈上均匀的排布有网孔。In order to achieve the above object, the present invention relates to a compact beam splitting spinning device, which includes a drafting system, and the drafting system includes a pair of rear drafting rollers, a pair of middle drafting rollers, and a pair of front drafting rollers. The stretching roller pair includes the rear lower drafting roller and the rear upper pressing rubber roller, the middle drafting roller pair includes the middle lower drafting roller and the middle upper pressing rubber roller, and the front drafting roller pair includes the front lower drafting roller and the upper pressing rubber roller. The front upper pressing rubber roller is equipped with an output roller pair at the front of the front drafting roller pair. The output roller pair includes the output bottom roller and the output upper rubber roller. Stretching rollers, front lower drafting rollers, and output lower rollers have the same structure, and the rear lower drafting rollers, middle and lower drafting rollers, front lower drafting rollers, and output lower rollers include intermediate roller shafts, and the intermediate roller shafts are A solid cylinder of iron or steel, with an outer roller sleeve tightly sleeved on the outside of the intermediate roller shaft, the material of the outer roller sleeve is exactly the same as that of the intermediate roller shaft, and the outer roller sleeve and the intermediate roller shaft Integrated fixed connection, the structure of the rear upper pressing rubber roller, the middle upper pressing rubber roller, the front upper pressing rubber roller, and the output upper rubber roller are the same, the rear upper pressing rubber roller, the middle upper pressing rubber roller, and the front upper pressing rubber roller The cots and output top cots include an intermediate cot shaft, which is a solid cylinder of iron or steel, and an outer cot sleeve is tightly sleeved on the outside of the intermediary cot shaft. The rubber roller cover is made of rubber, and the outer rubber roller cover and the intermediate rubber roller shaft are connected by bearings, and the diameters of the intermediate roller shafts of the rear lower drafting roller, middle lower drafting roller, and front lower drafting roller are the same And greater than the diameter of the middle roller shaft of the output bottom roller, the diameters of the outer roller sleeves of the rear lower draft roller, the middle lower draft roller, and the front lower draft roller are the same and greater than the diameter of the outer roller sleeve of the output lower roller, The diameters of the rear upper pressing rubber rollers, middle upper pressing rubber rollers, front upper pressing rubber rollers, and middle rubber roller shafts of output upper rubber rollers are the same, and the rear upper pressing rubber rollers, middle upper pressing rubber rollers, and front upper pressing rubber rollers The diameters of the rubber roller and the outer rubber roller sleeve of the output upper rubber roller are the same, and the middle roller shaft of the front lower drafting roller is driven to rotate by the first motor, and the first motor is a variable frequency motor, or a servo motor, or a permanent magnet synchronous motor , the intermediate roller shaft of the middle and lower drafting rollers is connected with the intermediate roller shaft of the front lower drafting roller through the first gear, and the speed of the intermediate roller shaft of the middle and lower drafting rollers is smaller than that of the front and lower drafting rollers The speed of the middle roller shaft of the rear bottom drafting roller and the middle roller shaft of the middle bottom drafting roller are connected by the second gear, and the speed of the middle roller shaft of the rear bottom drafting roller is smaller than that of the middle roller shaft of the middle bottom drafting roller. The speed of the roller shaft, the middle roller shaft of the output roller and the middle roller shaft of the front bottom drafting roller are connected through the third gear, and the speed of the middle roller shaft of the output bottom roller is equal to that of the middle roller shaft of the front bottom drafting roller Rotational speed, rear lower drafting roller, middle lower drafting roller, front lower drafting roller, output lower roller are fixed on the roller seat, and rear embedding groove, middle embedding groove, front embedding groove, The output roller is embedded in the groove, the rear lower drafting roller, the middle and lower drafting roller, the front The lower drafting roller and the output lower roller are respectively embedded and fixed in the rear insertion groove, middle insertion groove, front insertion groove, and output roller insertion groove of the roller seat. A roller seat is set every three spindle positions, and the roller seat is located at the corresponding Between the two spindle positions, the roller seat is fixed on the frame surface of the spinning frame, and the middle rubber roller shafts of the rear upper pressing rubber roller, the middle upper pressing rubber roller, and the front upper pressing rubber roller are embedded in the pressing assembly, and the pressing assembly It is a spring-loaded or pneumatically-pressurized structure, the rear part of the pressurized assembly is fixed on a fixed cross bar, and the fixed cross bar is a solid cylindrical structure, and the fixed cross bar is fixed on a roller seat. The front part of the press assembly is equipped with an independent gripping device, and the middle rubber roller shaft of the output upper rubber roller is embedded in the independent grip to realize the fixed installation of the output upper rubber roller, between the front drafting roller pair and the output roller pair A gathering and splitting device is provided, the gathering and splitting device includes a gathering tube, the gathering tube includes an upper gathering tube and a lower fixing tube, the inside of the upper gathering tube is a hollow structure, and the cross section of the upper gathering tube is Oval, the upper and lower parts of the upper collecting pipe are flat, along the length direction of the upper collecting pipe, there is a connecting seam at the lower part of the upper collecting pipe, the connecting seam is a rectangular structure, the lower fixing The tube is a solid cylindrical shape, the upper arc surface of the lower fixing tube is embedded and fixed in the connecting seam of the upper collecting pipe, and the upper arc surface of the lower fixing pipe is airtightly connected with the connecting seam of the upper collecting pipe. The lower fixing pipe is embedded and fixed on the roller seat, so as to realize the fixed installation of the collecting pipe. A connection hole is opened on one side of the upper side of the collecting pipe, and the connecting hole is located on the right or left side of the front bottom roller. On the pipe, the connecting hole is a circular structure, and a connecting branch pipe is installed on the connecting hole, and the connecting branch pipe communicates with the negative pressure fan through the connecting pipeline, and the upper side of the collecting pipe runs from left to right There are upper gathering and splitting notches and lower gathering notches arranged at equal intervals, the upper gathering and splitting notches are rectangular, the number of the upper gathering and splitting notches is between 2-8, the leftmost The width between the left side of an upper gathering and splitting notch and the right side of the rightmost upper gathering and splitting notch is greater than the width of the fiber whiskers obtained after drafting, and the lower gathering notch is trapezoidal, And along the length direction of the lower gathering notch, the width of the upper and lower notches gradually decreases, the number of the lower gathering notches is smaller than the number of the upper gathering and beam-splitting notches, and the number of the upper gathering and beam-splitting notches is the same as The relationship between the lower gathering notch and the number of satisfies an integer multiple, the leftmost lower gathering notch is located on the right side of the leftmost upper gathering beam splitting notch, and the rightmost lower gathering notch is located at The left side of the rightmost upper focusing and splitting notch, and the horizontal distance between the leftmost lower focusing notch and the leftmost upper focusing and splitting notch is equal to the rightmost lower focusing The horizontal distance between the notch and the uppermost beam-splitting notch on the right side, a support device is provided at the lower part of the lower fixed pipe, and the support device includes a left connecting strut and a right connecting strut, the The top ends of the left connecting strut and the right connecting strut are respectively connected to the lower part of the lower fixing pipe through the rotating shaft, and the left connecting strut and the right connecting strut A horizontal strut is fixedly connected between the bottom ends of the connecting struts, and a rotating sleeve is sleeved on the horizontal strut through a bearing, and a gathering tube is set between the upper part of the collecting tube and the rotating sleeve of the supporting device. The gathering circle is a fabric formed by interweaving warp and weft threads, and meshes are evenly arranged on the gathering circle.
本发明还涉及到一种集聚分束纺纱方法,使用时,加压组件下压,从而使得后牵伸罗拉对的后下牵伸罗拉和后上按压胶辊之间紧密按压、中牵伸罗拉对的中下牵伸罗拉和后上按压胶辊之间紧密按压、前牵伸罗拉对的前下牵伸罗拉和前上按压胶辊之间紧密按压、输出罗拉对的输出下罗拉和输出上胶辊之间紧密按压,第一电机带动前下牵伸罗拉的中间罗拉轴转动,从而带动前下牵伸罗拉的外部罗拉套转动,从而带动与前下牵伸罗拉的外部罗拉套紧密按压接触的前上胶辊的外部胶辊套绕着前上胶辊的中间胶辊轴转动,前下牵伸罗拉的中间罗拉轴转动从而通过第一齿轮带动中下牵伸罗拉的中间罗拉轴转动,从而带动中下牵伸罗拉的外部罗拉套转动,从而带动与中下牵伸罗拉的外部罗拉套紧密按压接触的中上胶辊的外部胶辊套绕着中上胶辊的中间胶辊轴转动,且中下牵伸罗拉的中间罗拉轴的转速小于前下牵伸罗拉的中间罗拉轴的转速,前下牵伸罗拉的中间罗拉轴的转速与中下牵伸罗拉的中间罗拉轴的转速之比等于前牵伸罗拉对与中牵伸罗拉对之间的前牵伸区的牵伸倍数,中下牵伸罗拉的中间罗拉轴转动从而通过第二齿轮带动后下牵伸罗拉的中间罗拉轴转动,从而带动后下牵伸罗拉的外部罗拉套转动,从而带动与后下牵伸罗拉的外部罗拉套紧密按压接触的后上胶辊的外部胶辊套绕着后上胶辊的中间胶辊轴转动,且后下牵伸罗拉的中间罗拉轴的转速小于中下牵伸罗拉的中间罗拉轴的转速,中下牵伸罗拉的中间罗拉轴的转速与后下牵伸罗拉的中间罗拉轴的转速之比等于中牵伸罗拉对与后牵伸罗拉对之间的后牵伸区的牵伸倍数,前下牵伸罗拉的中间罗拉轴转动从而通过第三齿轮带动输出下罗拉的中间罗拉轴转动,从而带动输出下罗拉的外部罗拉套转动,从而带动与输出下罗拉的外部罗拉套紧密按压接触的输出上胶辊的外部胶辊套绕着输出上胶辊的中间胶辊轴转动,且输出下罗拉的中间罗拉轴的转速等于前下牵伸罗拉的中间罗拉轴的转速,同时,将支撑装置的左连接支杆和右连接支杆绕着转动轴转动,从而使得集聚圈呈张紧状态的环绕在集聚管的上集聚管上部和支撑装置的转动套之间,同时呈张紧状态的集聚圈与输出下罗拉的前部紧密接触,从而在输出下罗拉的带动下进行同步的转动,纺纱时,粗纱经喇叭口由后牵伸罗拉对的后下牵伸罗拉和后上按压胶辊之间喂入,而后经中牵伸罗拉对的中下牵伸罗拉和中上按压胶辊之间紧密按压输出,期间受到中牵伸罗拉对与后牵伸罗拉对之间的后牵伸区的牵伸作用,而后再经前牵伸罗拉对的前下牵伸罗拉和前上按压胶辊之间紧密按压输出,期间受到前牵伸罗拉对与中牵伸罗拉对之间的前牵伸区的牵伸作用,最后由前牵伸罗拉对的前下牵伸罗拉和前上按压胶辊之间的前钳口输出得到牵伸后的具有极弱捻或无捻的纤维须条,牵伸后的纤维须条不断输出后运送至集聚圈的上部,在集聚圈转动的带动下不断向前输出,此过程中,纤维须条首先运行至上集聚管的上集聚分束槽口的上部的集聚圈上,此时,纤维须条呈平铺状态排布在集聚圈上,此时位于纤维须条正下方的上集聚分束槽口为起作用的上集聚分束槽口,在上集聚分束槽口内的集聚负压的作用下,位于每个起作用的上集聚分束槽口上方的纤维须条内的较为分散的纤维在该上集聚分束槽口内的负压作用下向该上集聚分束槽口的中心进行聚拢,从而一方面实现纤维须条的整体的聚拢,也即实现纤维须条宽度的缩减,另一方面实现纤维须条在聚拢过程中的分束,在聚拢过程中,由于下固定管的上部弧面嵌入固定在上集聚管的连接缝内,从而使得上集聚管的底部为具有内凸结构的弧形,从而使得上集聚管内的负压接触到弧形底部再反射后会产生部分的旋转,从而使得上集聚管内的负压产生旋流,同时由于纤维须条的捻度极弱甚至无捻,从而使得聚拢过程中须条内的纤维发生翻转,从而使得纤维之间发生相互转移,从而对须条进行弱加捻作用,且由于牵伸后的纤维须条被分束进行分别聚拢,从而使得该弱加捻作用相比于纤维须条进行整体聚拢时要大,纤维须条在上集聚槽内的负压的聚拢弱加捻、分束双重作用下得到一定数量的纤维带,纤维带在集聚圈的转动带动下随后运行至位于上集聚管的下集聚槽口的上部的集聚圈上,此时,纤维带呈平铺状态排布在集聚圈上,此时位于纤维带正下方的下集聚槽口为起作用的下集聚槽口,在下集聚槽口内的集聚负压的作用下,位于每个起作用的下集聚槽口上方的纤维带在该下集聚槽口内的负压作用下向该下集聚槽口的中心进行平行聚拢,从而得到具有弱捻的一定数量的纤维束,且纤维束的数量小于纤维带的数量,得到的各纤维束立即由输出罗拉对的输出下罗拉和输出上胶辊之间紧密按压,并且由输出罗拉对带动不断输出,输出的各纤维束在加捻捻度的作用下最终加捻合股成纱,从而实现所纺的纱线具有类似股线的性质,从而提高纱线强力、减少纱线毛羽。The present invention also relates to a compact beam-splitting spinning method. When in use, the pressing assembly is pressed down, so that the rear lower drafting roller and the rear upper pressing rubber roller of the rear drafting roller pair are tightly pressed and medium drafted. Tight pressing between the middle and lower drafting rollers of the roller pair and the rear upper pressing rubber roller, tight pressing between the front lower drafting roller of the front drafting roller pair and the front upper pressing rubber roller, the delivery bottom roller and output of the output roller pair The upper rubber rollers are tightly pressed, and the first motor drives the middle roller shaft of the front lower drafting roller to rotate, thereby driving the outer roller sleeve of the front lower drafting roller to rotate, thereby driving the outer roller sleeve of the front lower drafting roller to be tightly pressed The outer cot sleeve of the contacted front top cot rotates around the middle cot shaft of the front top cot, and the middle roller shaft of the front lower drafting roller rotates to drive the middle roller shaft of the middle and lower drafting roller to rotate through the first gear , so as to drive the outer roller sleeves of the middle and lower drafting rollers to rotate, thereby driving the outer rubber roller sleeves of the middle and upper cots that are in close contact with the outer roller sleeves of the middle and lower drafting rollers to wrap around the middle cot shaft of the middle and upper cots Rotation, and the speed of the middle roller shaft of the middle and lower drafting rollers is less than the speed of the middle roller shaft of the front and lower drafting rollers, the speed of the middle roller shaft of the front and lower drafting rollers The ratio is equal to the drafting multiple of the front drafting area between the front drafting roller pair and the middle drafting roller pair, and the middle roller shaft of the middle and lower drafting rollers rotates to drive the middle roller of the rear lower drafting roller through the second gear The shaft rotates, thereby driving the outer roller sleeve of the rear lower drafting roller to rotate, thereby driving the outer rubber roller sleeve of the rear upper rubber roller which is in close contact with the outer roller sleeve of the rear lower drafting roller to wrap around the middle rubber of the rear upper rubber roller The roller shaft rotates, and the speed of the middle roller shaft of the rear bottom drafting roller is smaller than the speed of the middle roller shaft of the middle and lower drafting roller, and the speed of the middle roller shaft of the middle and bottom drafting roller is the same as that of the middle roller shaft of the rear bottom drafting roller The ratio of the rotating speed is equal to the drafting multiple of the rear drafting area between the middle drafting roller pair and the rear drafting roller pair, and the middle roller shaft of the front lower drafting roller rotates to drive the middle roller of the lower roller through the third gear The shaft rotates, thereby driving the outer roller sleeve of the output lower roller to rotate, thereby driving the outer rubber roller sleeve of the output upper rubber roller that is in close contact with the outer roller sleeve of the output lower roller to rotate around the middle rubber roller shaft of the output upper roller. And the rotation speed of the middle roller shaft of the output bottom roller is equal to the rotation speed of the middle roller shaft of the front bottom drafting roller. The tight state wraps around the upper part of the collecting tube and the rotating sleeve of the support device, and at the same time, the tense collecting ring is in close contact with the front of the output bottom roller, so that it is driven by the output bottom roller. When spinning, the roving is fed through the bell mouth between the rear lower drafting roller and the rear upper pressing rubber roller of the rear drafting roller pair, and then passed through the middle and lower drafting rollers and middle upper pressing roller of the middle drafting roller pair The rubber rollers are tightly pressed and output, during which they are drawn by the rear draft zone between the middle draft roller pair and the rear draft roller pair, and then pass through the front lower draft roller and front upper draft roller of the front draft roller pair. according to The glue rollers are tightly pressed and output, during which they are drafted by the front drafting area between the front drafting roller pair and the middle drafting roller pair, and finally the front lower drafting roller and the front upper drafting roller pair of the front drafting roller pair Press the front nip between the rubber rollers to output the fiber strands with very weak twist or no twist after drafting. The fiber strands after drafting are continuously output and then transported to the upper part of the gathering ring. Driven by the rotation of the gathering ring The bottom is continuously output forward. During this process, the fiber whiskers first run to the upper gathering circle of the upper gathering and splitting notch of the upper gathering pipe. At this time, the fiber whiskers are arranged on the gathering circle in a flat state. The upper focusing and splitting notches located directly below the fiber strands are the active upper focusing and splitting notches. Under the action of the negative pressure in the upper focusing and splitting notches, the The relatively dispersed fibers in the fiber strands above the notch are gathered towards the center of the upper accumulation and splitting notch under the action of negative pressure in the upper gathering and splitting notch, so as to realize the overall gathering of the fiber strands on the one hand , that is to realize the reduction of the width of the fiber strands, and on the other hand realize the splitting of the fiber strands during the gathering process. During the gathering process, since the upper arc surface of the lower fixing tube is embedded and fixed in the connecting seam of the upper gathering tube, Therefore, the bottom of the upper collecting tube is arc-shaped with an inwardly convex structure, so that the negative pressure in the upper collecting tube touches the arc-shaped bottom and will produce partial rotation after reflection, so that the negative pressure in the upper collecting tube produces a swirling flow, At the same time, because the twist of the fiber strands is extremely weak or even untwisted, the fibers in the strands are turned over during the gathering process, so that the fibers are transferred to each other, so that the strands are weakly twisted, and due to the The fiber strands are divided into bundles and gathered separately, so that the weak twisting effect is greater than that of the overall gathering of the fiber strands. A certain amount of fiber strips are obtained under the double action, and the fiber strips are driven by the rotation of the gathering ring to run to the gathering circle on the upper part of the lower gathering notch of the upper gathering pipe. At this time, the fiber strips are arranged in a flat state on the On the gathering ring, the lower gathering notch directly below the fiber belt is the active lower gathering notch at this time. The belts are gathered parallel to the center of the lower gathering notch under the negative pressure in the lower gathering notch, so as to obtain a certain number of fiber bundles with weak twist, and the number of fiber bundles is smaller than the number of fiber belts, and each obtained The fiber bundles are immediately pressed tightly between the output bottom roller and the output top rubber roller of the output roller pair, and are continuously output by the output roller pair. The output fiber bundles are finally twisted and plied into yarns under the action of twisting twist, so that Realize that the spun yarn has a property similar to strands, thereby improving yarn strength and reducing yarn hairiness.
本发明通过在前牵伸罗拉和输出罗拉之间加装内部为空心结构且保持固定不动的集聚管,在集聚管上分别开有等间距排列的上集聚分束槽和下集聚槽,从而通过上集聚槽实现牵伸后的纤维须条的聚拢分束,从而得到具有较弱捻的若干纤维带,通过下集聚槽实现相邻的几个纤维束的再次平行聚拢,从而得到具有弱捻的若干纤维束,从而对牵伸后的纤维须条实现集聚和分束的双作用,从而一方面实现牵伸后的纤维须条加捻前的聚拢,减小加捻三角区,减少成纱毛羽;另一方面实现所纺的纱线具有类似股线的性质,从而提高纱线强力、减少纱线毛羽。In the present invention, a collecting tube with a hollow structure inside and kept fixed is installed between the front drafting roller and the output roller, and upper collecting and splitting grooves and lower collecting grooves arranged at equal intervals are respectively opened on the collecting pipe, thereby The gathering and splitting of the drawn fiber strands can be realized through the upper gathering groove, so as to obtain several fiber strips with weaker twist, and the parallel gathering of several adjacent fiber bundles can be realized through the lower gathering groove, so as to obtain a weak twist A number of fiber bundles, so as to achieve the double effect of gathering and splitting the fiber strands after drafting, so as to realize the gathering of the drawn fiber strands before twisting on the one hand, reduce the twisting triangle area, and reduce the yarn formation Hairiness; on the other hand, the spun yarn has a property similar to strands, thereby improving yarn strength and reducing yarn hairiness.
附图说明Description of drawings
图1为本发明的集聚分束纺纱装置结构示意图。Fig. 1 is a structural schematic diagram of the compact beam-splitting spinning device of the present invention.
具体实施方式Detailed ways
由图1所示,一种集聚分束纺纱装置,包括牵伸系统,牵伸系统包括后牵伸罗拉对、中牵伸罗拉对、前牵伸罗拉对,后牵伸罗拉对包括后下牵伸罗拉和后上按压胶辊,中牵伸罗拉对包括中下牵伸罗拉和中上按压胶辊,前牵伸罗拉对包括前下牵伸罗拉1和前上按压胶辊2,在前牵伸罗拉对的前部加装有输出罗拉对,输出罗拉对包括输出下罗拉3和输出上胶辊4,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉的结构相同,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉包括中间罗拉轴6,中间罗拉轴为铁质或钢质的实心圆柱体形,在中间罗拉轴的外部紧套有外部罗拉套7,外部罗拉套的材质与中间罗拉轴的材质完全相同,外部罗拉套与中间罗拉轴一体化固定连接,后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊的结构相同,后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊包括中间胶辊轴8,中间胶辊轴为铁质或钢质的实心圆柱体形,在中间胶辊轴的外部紧套有外部胶辊套9,外部胶辊套为橡胶材质,外部胶辊套与中间胶辊轴之间通过轴承连接,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉的中间罗拉轴的直径相同且大于输出下罗拉的中间罗拉轴的直径,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉的外部罗拉套的直径相同且大于输出下罗拉的外部罗拉套的直径,后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊的中间胶辊轴的直径相同,后上按压胶辊、中上按压胶辊、前上按压胶辊、输出上胶辊的外部胶辊套的直径相同,前下牵伸罗拉的中间罗拉轴由第一电机带动转动,第一电机为变频电机、或者伺服电机、或者永磁同步电机,中下牵伸罗拉的中间罗拉轴和前下牵伸罗拉的中间罗拉轴之间通过第一齿轮连接,且中下牵伸罗拉的中间罗拉轴的转速小于前下牵伸罗拉的中间罗拉轴的转速,后下牵伸罗拉的中间罗拉轴和中下牵伸罗拉的中间罗拉轴之间通过第二齿轮连接,且后下牵伸罗拉的中间罗拉轴的转速小于中下牵伸罗拉的中间罗拉轴的转速,输出罗拉的中间罗拉轴和前下牵伸罗拉的中间罗拉轴之间通过第三齿轮5连接,且输出下罗拉的中间罗拉轴的转速等于前下牵伸罗拉的中间罗拉轴的转速,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉固定在罗拉座上,在罗拉座上分别设置有后嵌入槽、中嵌入槽、前嵌入槽、输出罗拉嵌入槽,后下牵伸罗拉、中下牵伸罗拉、前下牵伸罗拉、输出下罗拉分别嵌入固定在罗拉座的后嵌入槽、中嵌入槽、前嵌入槽、输出罗拉嵌入槽内,每隔三个锭位设置一个罗拉座,且罗拉座位于相应的两个锭位之间,罗拉座固定在细纱机的车台面上,后上按压胶辊、中上按压胶辊、前上按压胶辊的中间胶辊轴嵌入在加压组件上,加压组件为弹簧加压或者气动加压结构,加压组件的后部固定在固定横杆上,固定横杆为实心的圆柱形结构,固定横杆固定在罗拉座上,在加压组件的前部加装有独立抓装置,输出上胶辊的中间胶辊轴嵌入在独立抓上从而实现输出上胶辊的固定安装,在前牵伸罗拉对和输出罗拉对之间设置有集聚分束装置,集聚分束装置包括集聚管10,集聚管包括上集聚管和下固定管,上集聚管的内部为空心结构,上集聚管的横截面为椭圆形,上集聚管的上部和下部为扁平状,沿着上集管的长度方向,在上集聚管的下部开有连接缝,连接缝为长方形结构,下固定管为实心结构的圆柱形,下固定管的上部弧面嵌入固定在上集聚管的连接缝内,且下固定管的上部弧面与上集聚管的连接缝之间密闭连接,下固定管嵌入固定在罗拉座上,从而实现集聚管的固定安装,在集聚管的上部侧面的一侧开有连接孔15,连接孔位于前下罗拉的右侧或左侧的集聚管上,连接孔为圆形结构,在连接孔上加装有连接支管,连接支管通过连接管路与负压风机连通,在集聚管的上部侧面从左往右开有等间距排列的上集聚分束槽口11和下集聚槽口12,上集聚分束槽口为长方形,上集聚分束槽口的数量在2-8之间,最左侧的一个上集聚分束槽口的左侧和最右侧的一个上集聚分束槽口的右侧之间的宽度大于牵伸后得到的纤维须条的宽度,下集聚槽口为梯形,且沿着下集聚槽口的长度方向由上自下槽口的宽度逐渐减小,下集聚槽口的数量小于上集聚分束槽口的数量,且上集聚分束槽口的数量与下集聚槽口与的数量之间满足整数倍的关系,最左侧的一个下集聚槽口位于最左侧的一个上集聚分束槽口的右侧,最右侧的一个下集聚槽口位于最右侧的一个上集聚分束槽口的左侧,且最左侧的一个下集聚槽口与最左侧的一个上集聚分束槽口之间的水平间距等于最右侧的一个下集聚槽口与最右侧的一个上集聚分束槽口之间的水平间距,在下固定管的下部设置有支撑装置14,支撑装置包括左连接支杆和右连接支杆,左连接支杆和右连接支杆的顶端分别通过转动轴连接在下固定管的下部,在左连接支杆和右连接支杆的底端之间固定连接有横支杆,在横支杆上通过轴承套有转动套,在集聚管的上集聚管上部和支撑装置的转动套之间套有集聚圈13,集聚圈为由经线和纬线交织而成的织物,在集聚圈上均匀的排布有网孔。As shown in Figure 1, a compact beam-splitting spinning device includes a drafting system, the drafting system includes a pair of rear drafting rollers, a pair of middle drafting rollers, a pair of front drafting rollers, and the pair of rear drafting rollers includes a rear bottom The drafting roller and the rear upper pressing rubber roller, the middle drafting roller pair includes the middle and lower drafting roller and the middle and upper pressing rubber roller, the front drafting roller pair includes the front lower drafting roller 1 and the front upper pressing rubber roller 2, and the front The front part of the drafting roller pair is equipped with an output roller pair, and the output roller pair includes the output bottom roller 3 and the output top rubber roller 4, the rear bottom draft roller, the middle bottom draft roller, the front bottom draft roller, and the output bottom roller The structure is the same, the rear lower drafting roller, the middle lower drafting roller, the front lower drafting roller, and the output lower roller include the middle roller shaft 6, and the middle roller shaft is a solid cylinder of iron or steel. The outer tight sleeve has an outer roller sleeve 7. The material of the outer roller sleeve is exactly the same as that of the middle roller shaft. The outer roller sleeve and the middle roller shaft are integrated and fixedly connected. The cots and output top cots have the same structure, the rear top press cots, the middle top press cots, the front top press cots, and the output top cots include the middle cot shaft 8, which is made of iron or steel The outer rubber roller sleeve 9 is tightly sleeved on the outside of the middle rubber roller shaft. The outer rubber roller sleeve is made of rubber material. The outer rubber roller sleeve and the middle rubber roller shaft are connected by bearings. The middle and lower drafting rollers, the diameter of the middle roller shaft of the front and lower drafting rollers are the same and larger than the diameter of the middle roller shaft of the output bottom roller, the outer rollers of the rear and lower drafting rollers, the middle and lower drafting rollers, and the front and lower drafting rollers The diameter of the sleeve is the same and larger than the diameter of the outer roller sleeve of the output bottom roller. Cots, middle and upper pressing rubber rollers, front upper pressing rubber rollers, and outer rubber roller sleeves of output upper rubber rollers have the same diameter, and the middle roller shaft of the front and lower drafting rollers is driven by the first motor, and the first motor is a frequency conversion motor , or a servo motor, or a permanent magnet synchronous motor, the middle roller shaft of the lower middle drafting roller and the middle roller shaft of the front lower drafting roller are connected through the first gear, and the speed of the middle roller shaft of the lower middle drafting roller Less than the speed of the middle roller shaft of the front bottom drafting roller, the middle roller shaft of the rear bottom drafting roller and the middle roller shaft of the middle bottom drafting roller are connected by the second gear, and the middle roller shaft of the rear bottom drafting roller The rotating speed of the middle and lower drafting rollers is less than the rotating speed of the intermediate roller shaft of the middle and lower drafting rollers, and the intermediate roller shaft of the output roller and the intermediate roller shaft of the front lower drafting roller are connected through the third gear 5, and the rotating speed of the intermediate roller shaft of the output bottom roller is Equal to the rotation speed of the middle roller shaft of the front bottom drafting roller, the rear bottom drafting roller, the middle bottom drafting roller, the front bottom drafting roller, and the output bottom roller are fixed on the roller seat, and the rear insertion grooves are respectively set on the roller seat , middle embedding groove, front embedding groove, output roller embedding groove, rear lower drafting roller, middle and lower drafting roller, front lower drafting roller, and output lower roller respectively embedded in the rear embedding groove, middle embedding groove, The front embedding groove and the output roller are embedding in the groove, each Set up a roller seat every three spindle positions, and the roller seat is located between the corresponding two spindle positions, the roller seat is fixed on the car table of the spinning frame, the rear upper pressing rubber roller, the middle upper pressing rubber roller, and the front upper pressing glue The middle rubber roller shaft of the roller is embedded in the pressurized assembly, which is a spring-loaded or pneumatically pressurized structure. The cross bar is fixed on the roller seat, and an independent gripping device is installed in the front of the pressing assembly. The middle rubber roller shaft of the output top rubber roller is embedded in the independent grip to realize the fixed installation of the output top rubber roller. A gathering and splitting device is arranged between the pair of rollers and the pair of output rollers. The gathering and splitting device includes a gathering pipe 10. The gathering pipe includes an upper gathering pipe and a lower fixed pipe. The inside of the upper gathering pipe is a hollow structure. The cross section of the upper gathering pipe It is elliptical, and the upper and lower parts of the upper collecting pipe are flat. Along the length direction of the upper collecting pipe, there is a connecting seam at the lower part of the upper collecting pipe. The connecting seam is a rectangular structure, and the lower fixing pipe is a solid cylindrical structure. , the upper curved surface of the lower fixed pipe is embedded and fixed in the connection seam of the upper collecting pipe, and the upper curved surface of the lower fixed pipe is airtightly connected with the connecting seam of the upper collecting pipe, and the lower fixed pipe is embedded and fixed on the roller seat, thus To realize the fixed installation of the collecting pipe, a connecting hole 15 is opened on one side of the upper side of the collecting pipe. The connecting hole is located on the collecting pipe on the right or left of the front bottom roller. The connecting hole is a circular structure. A connecting branch pipe is installed, and the connecting branch pipe communicates with the negative pressure fan through the connecting pipeline. On the upper side of the collecting pipe, there are upper gathering and splitting notches 11 and lower gathering notches 12 arranged at equal intervals from left to right. The beam-splitting notch is rectangular, and the number of the upper focusing and splitting notches is between 2 and 8. The width between the sides is greater than the width of the fiber strands obtained after drafting. The lower gathering notch is trapezoidal, and along the length direction of the lower gathering notch, the width of the lower notch gradually decreases from top to bottom. The lower gathering notch The number of is less than the number of upper beam-splitting notches, and the relationship between the number of upper beam-splitting slots and the number of lower beam-splitting slots satisfies an integer multiple, and the leftmost lower beam-splitting slot is located on the leftmost side The right side of the upper focusing and splitting notch, the rightmost lower focusing notch is located on the left side of the rightmost upper focusing and splitting notch, and the leftmost lower focusing notch and the leftmost The horizontal distance between the upper gathering and splitting notches on the side is equal to the horizontal distance between the rightmost lower gathering notch and the rightmost upper gathering and splitting notch, and the lower part of the lower fixing tube is provided with a support Device 14, the supporting device includes a left connecting strut and a right connecting strut, the tops of the left connecting strut and the right connecting strut are respectively connected to the lower part of the lower fixing pipe through the rotating shaft, and the bottoms of the left connecting strut and the right connecting strut A cross strut is fixedly connected between the ends, and a rotating sleeve is provided through a bearing on the cross strut, and a gathering ring 13 is set between the upper part of the gathering tube and the rotating sleeve of the supporting device. A fabric made of interwoven weft threads, with mesh holes evenly arranged on the gathering circle .
使用时,包括纺纱前准备过程、聚拢分束过程、平行聚拢过程、加捻成纱过程:When used, it includes the preparation process before spinning, the gathering and splitting process, the parallel gathering process, and the twisting process:
纺纱前准备过程:加压组件下压,从而使得后牵伸罗拉对的后下牵伸罗拉和后上按压胶辊之间紧密按压、中牵伸罗拉对的中下牵伸罗拉和后上按压胶辊之间紧密按压、前牵伸罗拉对的前下牵伸罗拉1和前上按压胶辊2之间紧密按压、输出罗拉对的输出下罗拉3和输出上胶辊4之间紧密按压,第一电机带动前下牵伸罗拉1的中间罗拉轴转动,从而带动前下牵伸罗拉的外部罗拉套转动,从而带动与前下牵伸罗拉的外部罗拉套紧密按压接触的前上胶辊2的外部胶辊套绕着前上胶辊的中间胶辊轴转动,前下牵伸罗拉的中间罗拉轴转动从而通过第一齿轮带动中下牵伸罗拉的中间罗拉轴转动,从而带动中下牵伸罗拉的外部罗拉套转动,从而带动与中下牵伸罗拉的外部罗拉套紧密按压接触的中上胶辊的外部胶辊套绕着中上胶辊的中间胶辊轴转动,且中下牵伸罗拉的中间罗拉轴的转速小于前下牵伸罗拉的中间罗拉轴的转速,前下牵伸罗拉的中间罗拉轴的转速与中下牵伸罗拉的中间罗拉轴的转速之比等于前牵伸罗拉对与中牵伸罗拉对之间的前牵伸区的牵伸倍数,中下牵伸罗拉的中间罗拉轴转动从而通过第二齿轮带动后下牵伸罗拉的中间罗拉轴转动,从而带动后下牵伸罗拉的外部罗拉套转动,从而带动与后下牵伸罗拉的外部罗拉套紧密按压接触的后上胶辊的外部胶辊套绕着后上胶辊的中间胶辊轴转动,且后下牵伸罗拉的中间罗拉轴的转速小于中下牵伸罗拉的中间罗拉轴的转速,中下牵伸罗拉的中间罗拉轴的转速与后下牵伸罗拉的中间罗拉轴的转速之比等于中牵伸罗拉对与后牵伸罗拉对之间的后牵伸区的牵伸倍数,前下牵伸罗拉1的中间罗拉轴转动从而通过第三齿轮带动输出下罗拉3的中间罗拉轴转动,从而带动输出下罗拉的外部罗拉套转动,从而带动与输出下罗拉的外部罗拉套紧密按压接触的输出上胶辊4的外部胶辊套绕着输出上胶辊的中间胶辊轴转动,且输出下罗拉的中间罗拉轴的转速等于前下牵伸罗拉的中间罗拉轴的转速,同时,将支撑装置14的左连接支杆和右连接支杆绕着转动轴转动,从而使得集聚圈13呈张紧状态的环绕在集聚管10的上集聚管上部和支撑装置的转动套之间,同时呈张紧状态的集聚圈与输出下罗拉3的前部紧密接触,从而在输出下罗拉的带动下进行同步的转动。Pre-spinning preparation process: the pressurizing component presses down, so that the rear lower drafting roller of the rear drafting roller pair and the rear upper pressing rubber roller are tightly pressed, and the middle and lower drafting rollers of the middle drafting roller pair and the rear upper Tight pressing between the pressing rubber rollers, tight pressing between the front lower drafting roller 1 and the front upper pressing rubber roller 2 of the front drafting roller pair, tight pressing between the output lower roller 3 and the output upper rubber roller 4 of the output roller pair , the first motor drives the middle roller shaft of the front lower drafting roller 1 to rotate, thereby driving the outer roller sleeve of the front lower drafting roller to rotate, thereby driving the front upper rubber roller which is in close pressing contact with the outer roller sleeve of the front lower drafting roller 2. The outer rubber roller sleeve rotates around the middle rubber roller shaft of the front upper rubber roller, and the middle roller shaft of the front lower drafting roller rotates to drive the middle roller shaft of the middle and lower drafting rollers to rotate through the first gear, thereby driving the middle and lower drafting rollers to rotate. The outer roller sleeves of the drafting rollers rotate, thereby driving the outer rubber roller sleeves of the middle and upper cots that are in close contact with the outer roller sleeves of the middle and lower drafting rollers to rotate around the middle cot shaft of the middle and upper cots, and the middle and lower cots The speed of the middle roller shaft of the drafting roller is smaller than the speed of the middle roller shaft of the front bottom drafting roller, and the ratio of the speed of the middle roller shaft of the front bottom drafting roller to the speed of the middle roller shaft of the middle and bottom drafting roller is equal to the front draft The drafting multiple of the front drafting area between the stretching roller pair and the middle drafting roller pair, the middle roller shaft of the middle and lower drafting rollers rotates to drive the middle roller shaft of the rear lower drafting roller to rotate through the second gear, thereby driving The outer roller sleeve of the rear lower drafting roller rotates, thereby driving the outer rubber roller sleeve of the rear upper rubber roller which is in close pressing contact with the outer roller sleeve of the rear lower drafting roller to rotate around the middle rubber roller shaft of the rear upper rubber roller, and The speed of the middle roller shaft of the rear bottom drafting roller is less than the speed of the middle roller shaft of the middle bottom drafting roller, and the ratio of the speed of the middle roller shaft of the middle and bottom drafting roller to the speed of the middle roller shaft of the rear bottom drafting roller is equal to The drafting multiple of the rear drafting area between the middle drafting roller pair and the rear drafting roller pair, the middle roller shaft of the front bottom drafting roller 1 rotates, and the middle roller shaft of the output bottom roller 3 is driven by the third gear to rotate, Thereby driving the outer roller sleeve of the output lower roller to rotate, thereby driving the outer rubber roller sleeve of the output upper rubber roller 4 that is in close contact with the outer roller sleeve of the output lower roller to rotate around the middle rubber roller shaft of the output upper roller, and the output The rotating speed of the intermediate roller shaft of the bottom roller is equal to the rotating speed of the intermediate roller shaft of the front lower drafting roller. The tight state surrounds between the upper part of the upper collecting pipe of the collecting pipe 10 and the rotating sleeve of the supporting device, and at the same time, the collecting ring in a tense state is in close contact with the front of the output bottom roller 3, so that it is driven by the output bottom roller. Synchronized rotation.
聚拢分束过程:纺纱时,粗纱经喇叭口由后牵伸罗拉对的后下牵伸罗拉和后上按压胶辊之间喂入,而后经中牵伸罗拉对的中下牵伸罗拉和中上按压胶辊之间紧密按压输出,期间受到中牵伸罗拉对与后牵伸罗拉对之间的后牵伸区的牵伸作用,而后再经前牵伸罗拉对的前下牵伸罗拉1和前上按压胶辊2之间紧密按压输出,期间受到前牵伸罗拉对与中牵伸罗拉对之间的前牵伸区的牵伸作用,最后由前牵伸罗拉对的前下牵伸罗拉和前上按压胶辊之间的前钳口输出得到牵伸后的具有极弱捻或无捻的纤维须条,牵伸后的纤维须条不断输出后运送至集聚圈13的上部,在集聚圈转动的带动下不断向前输出,此过程中,纤维须条首先运行至上集聚管的上集聚分束槽口11的上部的集聚圈上,此时,纤维须条呈平铺状态排布在集聚圈上,此时位于纤维须条正下方的上集聚分束槽口为起作用的上集聚分束槽口,在上集聚分束槽口内的集聚负压的作用下,位于每个起作用的上集聚分束槽口上方的纤维须条内的较为分散的纤维在该上集聚分束槽口内的负压作用下向该上集聚分束槽口的中心进行聚拢,从而一方面实现纤维须条的整体的聚拢,也即实现纤维须条宽度的缩减,另一方面实现纤维须条在聚拢过程中的分束,在聚拢过程中,由于下固定管的上部弧面嵌入固定在上集聚管的连接缝内,从而使得上集聚管的底部为具有内凸结构的弧形,从而使得上集聚管内的负压接触到弧形底部再反射后会产生部分的旋转,从而使得上集聚管内的负压产生旋流,同时由于纤维须条的捻度极弱甚至无捻,从而使得聚拢过程中须条内的纤维发生翻转,从而使得纤维之间发生相互转移,从而对须条进行弱加捻作用,且由于牵伸后的纤维须条被分束进行分别聚拢,从而使得该弱加捻作用相比于纤维须条进行整体聚拢时要大,纤维须条在上集聚分束槽口11内的负压的聚拢弱加捻、分束双重作用下得到一定数量的纤维带。Gathering and splitting process: during spinning, the roving is fed between the rear lower drafting roller of the rear drafting roller pair and the rear upper pressing rubber roller through the bell mouth, and then passed through the middle and lower drafting rollers of the middle drafting roller pair and The upper and middle pressing rubber rollers are tightly pressed and output, during which they are drawn by the rear drafting area between the middle drafting roller pair and the rear drafting roller pair, and then pass through the front lower drafting roller of the front drafting roller pair 1 and the front upper pressing rubber roller 2 are tightly pressed and output, during which they are drafted by the front drafting area between the front drafting roller pair and the middle drafting roller pair, and finally by the front lower drafting roller pair of the front drafting roller pair The output of the front nip between the stretching roller and the front upper pressing rubber roller is the fiber strand with very weak twist or no twist after drafting, and the fiber strand after drafting is continuously output and transported to the upper part of the gathering ring 13, Driven by the rotation of the gathering ring, it is continuously output forward. During this process, the fiber strands first run to the upper gathering circle of the upper gathering and splitting notch 11 of the upper gathering tube. At this time, the fiber whiskers are arranged in a flat state. Clothed on the gathering ring, the upper gathering and splitting notch located directly below the fiber whiskers is the functioning upper gathering and splitting notch. The relatively dispersed fibers in the fiber strands above the functioning upper gathering and splitting notch are gathered towards the center of the upper gathering and splitting notch under the action of negative pressure in the upper gathering and splitting notch, thereby realizing on the one hand The overall gathering of the fiber strands means reducing the width of the fiber strands. On the other hand, it realizes the splitting of the fiber strands during the gathering process. In the connecting seam of the collecting pipe, so that the bottom of the upper collecting pipe is arc-shaped with an inwardly convex structure, so that the negative pressure in the upper collecting pipe touches the bottom of the arc and will produce a partial rotation after reflection, so that the inside of the upper collecting pipe At the same time, because the twist of the fiber strands is extremely weak or even untwisted, the fibers in the strands are turned over during the gathering process, so that the fibers are transferred to each other, so that the strands are weakly twisted effect, and because the fiber strands after drafting are divided into bundles and gathered separately, the weak twisting effect is greater than that of the fiber strands when they are gathered as a whole, and the fiber strands are in the upper gathering and splitting notch 11 A certain amount of fiber tapes can be obtained under the double action of gathering, weak twisting and beam splitting under the negative pressure.
平行聚拢过程:纤维带在集聚圈13的转动带动下随后运行至位于上集聚管的下集聚槽口12的上部的集聚圈上,此时,纤维带呈平铺状态排布在集聚圈上,此时位于纤维带正下方的下集聚槽口为起作用的下集聚槽口,在下集聚槽口12内的集聚负压的作用下,位于每个起作用的下集聚槽口上方的纤维带在该下集聚槽口内的负压作用下向该下集聚槽口的中心进行平行聚拢,从而得到具有弱捻的一定数量的纤维束,且纤维束的数量小于纤维带的数量,得到的各纤维束立即由输出罗拉对的输出下罗拉3和输出上胶辊4之间紧密按压,并且由输出罗拉对带动不断输出。Parallel gathering process: the fiber belt is driven by the rotation of the gathering circle 13 and then runs to the gathering circle on the upper part of the lower gathering notch 12 of the upper gathering pipe. At this time, the fiber belt is arranged on the gathering circle in a flat state. At this time, the lower accumulation notch directly below the fiber band is the effective lower accumulation notch, and under the action of the accumulation negative pressure in the lower accumulation notch 12, the fiber band above each functioning lower accumulation notch is Under the action of negative pressure in the lower gathering notch, the center of the lower gathering notch is gathered in parallel to obtain a certain number of fiber bundles with weak twist, and the number of fiber bundles is less than the number of fiber bands, and each fiber bundle obtained Immediately press tightly between the output bottom roller 3 and the output top rubber roller 4 of the output roller pair, and the output is driven by the output roller pair continuously.
加捻成纱过程:输出的各纤维束在加捻捻度的作用下最终加捻合股成纱,从而实现所纺的纱线具有类似股线的性质,从而提高纱线强力、减少纱线毛羽。Twisting yarn forming process: the output fiber bundles are finally twisted and plied into yarn under the action of twisting twist, so that the spun yarn has a property similar to strands, thereby improving yarn strength and reducing yarn hairiness.
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| CN111155208A (en) * | 2020-03-03 | 2020-05-15 | 江南大学 | Spinning device and its production method |
| CN114959960A (en) * | 2022-05-17 | 2022-08-30 | 宜城市天舒纺织有限公司 | Double-gathering spinning device and spinning method |
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Application publication date: 20190827 |