CN110170572B - Water tower forming method and water tower structure manufactured by applying same - Google Patents

Water tower forming method and water tower structure manufactured by applying same Download PDF

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CN110170572B
CN110170572B CN201910340514.4A CN201910340514A CN110170572B CN 110170572 B CN110170572 B CN 110170572B CN 201910340514 A CN201910340514 A CN 201910340514A CN 110170572 B CN110170572 B CN 110170572B
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module
auxiliary
section
die
manhole
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CN110170572A (en
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林信志
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • B21D19/088Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for flanging holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/28Perforating, i.e. punching holes in tubes or other hollow bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/02Structures made of specified materials
    • E04H12/08Structures made of specified materials of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/30Water-towers

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Sewage (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)

Abstract

The invention discloses a water tower forming method and a water tower structure manufactured by the water tower forming method, which comprises providing a hole making operation implemented on a plate structure bent into a ring-shaped body; a manhole area of a manhole structure is formed on a body using a hole forming device. A moulding operation, in cooperation with the moulding means, forms the manhole mouth structure in the manhole area. And, after the molding operation, a manhole processing operation can be included, and the manhole part is matched with a molding machine tool to have a mode of an inner folded edge (or the manhole part forms a multi-layer structure); the problem that the conventional water tower is troublesome and time-consuming in manual operation during manufacturing and application and is not suitable for mass production is solved.

Description

Water tower forming method and water tower structure manufactured by applying same
Technical Field
The invention relates to the field of battery formation clamps, in particular to a water tower forming method and a water tower structure manufactured by applying the water tower forming method.
Background
Water tower structures for storing water or the like for use in residential and/or industrial systems are known in the art. For example, taiwan patent nos. 93121076 entitled "method for manufacturing water tower", 93212347 entitled "stainless steel water tower" and 104216772 entitled "water tower structure" provide typical examples, which are as follows:
as is known to those skilled in the art, this art is well within the skill of the art in the field of technological development in the industry. This is because the prior art includes the improvement or design of the structure of each part of the water tower; for example, taiwan patent nos. 103205601 entitled "water tower inlet tube", 102211383 entitled "water tower end cover assembly structure", 89203750 entitled "water tower barrel body reinforcing structure" provide specific examples. The application and manufacture of water tower or horizontal water tower structure is that the water tower includes manhole structure in the upper position for the staff to inspect and install other parts and to clean the inside … of the water tower. In practice, the old method is to press a hole structure (or called manhole area) on the planned position of a plate made of stainless steel or similar material, and manually weld a manhole opening of an annular convex body structure on the manhole area to complete the manhole (mouth) structure of the water tower. It is understood that the conventional operation of manually manufacturing (or welding) the manhole opening structure is troublesome, time-consuming, and not conducive to mass production (cost reduction); and after finishing the operation of the manhole opening part structure, bending the stainless steel plate body by matching with a machine tool, overlapping the two side areas of the stainless steel plate body, and performing welding operation to connect the two side areas to form a ring-shaped water tower shape.
It should be noted that such a conventional manufacturing mode often causes the welding area formed by the welding operation to be located at the lower position of the water tower, and after the water tower is loaded with water or the like, the welding area is normally eroded by the water or the like, which causes the content of the water tower to be deteriorated, and such a situation is not desirable.
Representatively, these references show the design skill of the conventional water tower or horizontal water tower system in terms of structure and application; they also reflect some of the problems that these water tower systems have in the case of actual manufacturing. If the combined structure of the water tower or the horizontal water tower system is considered again, the structure is different from the conventional structure, the use form can be changed, and the method is different from the old method; or further the welding zone of the water tower will not contact with water or the like liquid, thereby reducing the deterioration of the water tower content. Substantially, the trouble and time-consuming of manual manufacturing in the prior art are also improved, and a more desirable structural effect and an operation mechanism that facilitates mass production (cost reduction) are established.
These objects are not specifically taught or disclosed in the above references.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a water tower forming method and a water tower structure manufactured by the water tower forming method, which improves the problems of manual operation, trouble and time consumption, which are unfavorable for mass production, and/or further prevents the welding area of the water tower from contacting water or similar liquid, thereby reducing the deterioration of the contents of the water tower.
In order to solve the technical problems, the technical scheme of the invention is as follows: the water tower forming method comprises the following steps:
step (A), hole making; bending and welding a plate structure to form an annular (or hollow cylindrical) body, wherein the annular (or hollow cylindrical) body is provided with a welding area and two open-type end parts; a manhole area of the hole structure is formed at a planned position of the body by using a hole making device. And the planned position is a position on the welding area or a middle area (or a central area) of the welding area, and the planned position has the same distance from both end portions.
The hole making device comprises a machine table for positioning the body and an actuating module arranged on the machine table; the actuating module is provided with a stamping part, and a manhole area of the hole structure is formed on the body when the actuating module moves towards the machine station direction.
Step (B), molding; the manhole mouth structure is formed (drawn) over the manhole area in cooperation with the moulding means. The molding apparatus includes a first module and a second module; the first module has a mold cavity, and the second module has a secondary mold cavity and a piston portion and a secondary piston portion that can reciprocate within the secondary mold cavity.
In essence, the body is disposed between the first and second mold blocks, cooperating with the first mold block (and mold cavity) moving in the direction of the second mold block (and sub-mold cavity); and making the piston part and the auxiliary piston part move towards the direction of the first module, and integrally pressing the piston part and the auxiliary piston part together to form a manhole opening part structure in a convex shape.
And, after molding, may also include step (C), manhole processing operation; the manhole part is provided with an inner folded edge (or forms a multi-layer structure) by matching with a mould pressing machine.
In a possible embodiment, the molding press comprises an upper mold and a lower mold; the upper die is provided with a die pressing portion, and the lower die is provided with an auxiliary die pressing portion. And, the body is disposed between the upper mold and the lower mold; after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing part and the auxiliary die pressing part press the edge of the manhole opening together to form a mode of an inner folded edge (or the manhole opening forms a multilayer structure).
The water tower structure manufactured by the water tower forming method according to the present invention comprises a ring-shaped (or hollow cylindrical) body formed by bending and welding a plate structure, and defining an axial reference line; the body has a welding area along the parallel axial reference line, and two ends of the body are formed into an open type. And, a planned position of the body cooperates with the hole making device to form a manhole area of the hole structure at the planned position; a raised manhole cover structure is formed in the manhole area via the molding device.
In the embodiment taken, the manhole cover has a first section connecting the body, a shoulder connecting the first section, a second section connecting the shoulder, and an edge connecting the second section; the edge of the manhole opening part is pressed by matching with a die press, so that the shape of an inner folded edge (or the manhole opening part forms a multi-layer structure by the second section and the inner folded edge) is formed.
Compared with the prior art, the water tower forming method and the water tower structure manufactured by the water tower forming method have the following beneficial effects:
1. the problem that the conventional water tower is troublesome and time-consuming in manual operation during manufacturing and application, which is disadvantageous for mass production, and/or the problem that the welding zone of the water tower is not contacted with water or the like is further solved, thereby reducing the deterioration of the contents of the water tower.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention; the structural aspects of the body and the hole making means are depicted.
FIG. 1-1 is a schematic view of the structure of the body of the present invention; showing the structural situation of the body and a template.
FIG. 2 is a schematic view of the combination of the body and the stencil according to the present invention.
FIG. 3 is a schematic diagram of an embodiment of the present invention; depicting the working of the body in the planned position noting the manhole area.
FIG. 4 is a schematic diagram of another operational embodiment of the present invention; the working situation is shown where the body initially forms a manhole area at the planned location.
FIG. 5 is a schematic diagram of yet another operational embodiment of the present invention; the structural aspects of the body and the hole making means are depicted.
FIG. 6 is a schematic diagram of an embodiment of the present invention; showing the operation of the body in cooperation with the hole making device.
Fig. 6-1 is a schematic plan view of an operational embodiment of the present invention.
FIG. 7 is a schematic diagram of another operational embodiment of the present invention; the operation of the hole making device to form a manhole area at the intended location of the body is depicted.
FIG. 8 is a schematic diagram of yet another operational embodiment of the present invention; showing the structural aspects of the body and the molding device.
FIG. 9 is a schematic diagram of an embodiment of the present invention; the operational mating of the body and the molding device is depicted.
FIG. 10 is a schematic diagram of another operational embodiment of the present invention; the moulding device is shown forming a manhole cover structure in the manhole area of the body.
FIG. 11 is a schematic view of a planar embodiment of the body and molding apparatus of the present invention in operation; showing the structural aspects of the body and the molding device.
FIG. 12 is a schematic plan view of the operational embodiment of FIG. 11; the operational mating of the body and the molding device is depicted.
FIG. 12-1 is a schematic plan view of an operational embodiment of FIG. 11; the operational mating of the second module piston portion with the first module is shown.
FIG. 12-2 is a schematic plan view of another operational embodiment of FIG. 11; the operational mating of the second module slave piston portion with the first module is depicted.
FIGS. 12-3 are schematic plan views of still another operational embodiment of FIG. 11; the operational mating of the second module slave piston portion with the first module is depicted.
FIG. 13 is a schematic diagram of an embodiment of the present invention; showing the structural aspects of the body and the molding press.
FIG. 14 is an enlarged partial schematic view of the operational embodiment of FIG. 13; depicting the structural cooperation of the body assembly press.
FIG. 15 is a schematic plan view of an operational embodiment of the present invention; depicting the structural cooperation of the body assembly press.
FIG. 16 is a schematic plan view of the operational embodiment of FIG. 15; showing the operational cooperation of the body and the molding press.
FIG. 16-1 is a schematic plan view of an operational embodiment of FIG. 15; the operative cooperation of the lower and upper dies of the molding press is depicted.
Detailed Description
The following detailed description will be further described in conjunction with the above-identified drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the concepts underlying the described embodiments. It will be apparent, however, to one skilled in the art, that the described embodiments may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail.
Referring to fig. 1, the water tower forming method and the water tower structure manufactured by the water tower forming method of the present invention include using stainless steel or other material sheets, bending and welding to form a ring-shaped or hollow cylindrical body structure or step (1A); indicated generally by reference numeral 10. The annular body 10 defines an axial reference line X; the body 10 is made to have a weld zone 11 or weld line along the parallel axial reference line X, and both end portions 13 of the body 10 are formed in an open configuration. And, the body 10 is set with a planned position for forming the manhole area 12; the planned position is a position of the weld zone 11 or a middle area (or a central area) of the weld zone 11, and the planned position has the same distance from both end portions 13.
Upper, lower, above, below, front, rear …, etc., referred to hereinafter, are referred to with reference to the orientation of the drawing figures.
In the embodiment adopted, a drilling step or operation (a) is provided; a hole making device 30 is used to shape the hole pattern of the manhole area 12 at the intended location of the body 10.
The hole forming apparatus 30 includes a table 31 for positioning the body 10, an actuating module 32 disposed above the table 31, and a control module 39 for driving the actuating module 32. The machine table 31 is provided with a corresponding portion 37 of a concave structure for corresponding to the punching portion 36 of the hole making device 30 and the manhole area 12 of the body 10; and, the front and rear ends of the machine base 31 are respectively provided with a positioning part 34 capable of reciprocating and a reference unit 35 arranged on the positioning part 34, the reference unit 35 forms a groove or line structure for a person to align with the welding area 11 of the body 10, and then the positioning part 34 is operated to fix the body 10 on the machine base 31.
The figure also shows that the punch 36 is arranged on the actuating module 32, and the hole structure of the manhole area 12 is formed on the body 10 in response to the actuating module 32 moving towards the machine table 31 and matching with the corresponding part 37.
Referring to fig. 1-1 and 2, in one possible embodiment, a stencil 20 is provided having a curvature similar to that of the body 10; the reticle 20 is provided with a reference line 21 and a reference hole 22 located at the center of the reference line 21 and/or the reticle 20.
In detail, the method for forming a water tower of the present invention comprises:
step (1A), providing a plate bending and welding to form an annular or hollow cylindrical body 10, so that the body 10 has a welding area 11 and two open-type end parts 13; and providing a stencil 20 having a reference line 21 and a reference hole 22, aligning the reference line 21 with the body welding area 11, and setting a planned position of the manhole area 12 of the body 10 in cooperation with the reference hole 22; for example, the situation depicted in fig. 3.
Referring to fig. 4, an initial state or initial structure 12a of the manhole area 12 is cut at a planned position of the body 10 or the welding zone 11 in cooperation with a cutting operation.
Step (A), hole making; a hole pattern 12b of the manhole area 12 or a finished structure of the manhole area 12 is formed on the planned position of the body 10 or the initial structure 12a of the manhole area 12 using a hole making device 30.
Referring to fig. 5, 6-1 and 7, the hole-making device 30 includes a machine table 31 for positioning the body 10, an actuating module 32 disposed above the machine table 31, and a control module 39 for driving the actuating module 32. The machine 31 is provided with a corresponding part 37 of a concave structure and a corresponding column 33 arranged on the corresponding part 37 for corresponding to the manhole area 12 of the body 10; the machine base 31 has a sub-press portion 38 disposed in the area on both sides or at least one side of the corresponding portion 37. The front end and the rear end of the machine table 31 are respectively provided with a positioning part 34 capable of reciprocating and a reference unit 35 arranged on the positioning part 34, the reference unit 35 forms a groove or line structure for a person to align with the welding area 11 of the body 10, and then the positioning part 34 is operated to fix the body 10 on the machine table 31; such as the situation depicted in figure 6.
In the illustrated embodiment, the actuating module 32 has a stamping portion 36, and the hole structure 12b of the manhole area 12 is formed on the body 10 when the actuating module 32 moves toward the machine table 31.
Referring to fig. 6-1 and 7, the secondary punch 38 of the hole forming device 30 also forms at least one base hole 14 structure on the body 10; the body 10 is shown formed with two base holes 14 at either side of the manhole area 12. The base opening 14 may be used to mount a fill valve or a water tower related component (not shown).
Referring to FIGS. 8, 9 and 10, the operation of step (B) is illustrated.
Step (B), molding; the manhole cover 15 structure is drawn over the manhole area 12 or the bore structure 12b in cooperation with the moulding means 40. In the embodiment taken, the molding device 40 includes a first module 41, a second module 42, and a control module 49 that drives the movement of the first module 41 and/or the second module 42. And, the second module 42 has a stage 44, a reference hole 44a and a positioning post 48 provided on the stage 44; the reference hole 44a provides for the alignment of the body manhole areas 12 with each other and the positioning post 48 provides for the assembly of the base hole 14 of the body 10, assisting in the positioning of the body 10 on the carrier 44.
Referring to fig. 11 and 12, the first mold block 41 has a mold cavity 43, an inner mold cavity 43a communicating with the mold cavity 43, a pressing portion 43b connecting the mold cavity 43, and/or a mold groove 43c connecting the pressing portion 43 b; the curvature of the carrier 44 of the second module 42 is the same as the curvature of the body 10. The second block 42 is provided with a sub-block cavity chamber 45 located below (or inside) the stage 44, and a piston portion 46 and a sub-piston portion 46a that are reciprocally movable in the sub-block cavity chamber 45 and in the direction toward the first block 41.
Fig. 11 shows the body 10 disposed on the stage 44 (i.e., at a position between the first block 41 and the second block 42), and the control block 49 drives the first block 41 (and the mold cavity 43 and the inner mold cavity 43a) to move in a direction toward the second block 42 (and the sub-mold cavity 45) as depicted in fig. 12 (a vacuum pumping action may be performed in cooperation with the vacuum duct 43d provided in the first block 41). The piston portion 46 (and the sub-piston portion 46a) is moved toward the first block 41, and the structure of the manhole opening 15 is integrally formed and pressed together in a convex manner.
In detail, fig. 12 shows a state where the first block 41 is press-molded the body 10 in cooperation with the pressing portion 43b and the mold groove chamber 43 c.
Referring to fig. 12-1, 12-2, and 12-3, fig. 12-1 shows piston portion 46 having a skirt portion 47 that forms manhole cover 15 with first section 16 of connecting body 10 and shoulder 17 connecting first section 16 as piston portion 46 enters mold cavity 43. Fig. 12-2 depict the slave piston portion 46a having a slave skirt portion 47a, with the slave piston portion 46a entering the inner mold cavity 43a, shaping the manhole cover 15 with a second segment 18 connecting the shoulder 17 and a rim 19 connecting the second segment 18, etc.
Fig. 12-3 show the first mold block 41 moving toward the second mold block 42 (or downward in the figure), pressing the edge 19 of the manhole opening 15, so that the edge 19 forms a downward bent configuration.
In the illustrated embodiment, the manhole opening 15 has a first section 16 extending from the body 10 in an upward direction (or substantially perpendicular to the axial reference line X), a shoulder 17 extending from the first section 16 in a horizontal direction (or parallel to the axial reference line X), and a second section 18 extending from the shoulder 17 in an upward direction (or the same pattern as the first section 16).
Referring to fig. 13 and 14, after the molding operation, a step (C) of manhole processing operation may be further included; in combination with a molding machine 50, the edge 19 of the manhole opening 15 is bent or moved (reversely) toward the lower part of the figure and the direction of the second section 18, so that the manhole opening 15 forms a multi-layer structure, and the situation that the edge 19 cuts people is avoided.
In detail, the molding press 50 includes an upper mold 51, a lower mold 52, and a control module 59 that drives the upper mold 51 (and/or the lower mold 52) to move.
Referring to fig. 15, 16 and 16-1 in combination, the upper mold 51 is provided with a molding portion 53 having a stepped concave structure, and the lower mold 52 is provided with a sub-molding portion 54 having a stepped convex structure and an arc-shaped region 55 formed on (the periphery of) the sub-molding portion 54, respectively. And, the body 10 is placed between the upper die 51 and the lower die 52; that is, the stepped protrusion structure of the secondary molded portion 54 provides a pattern in which the manhole opening 15 of the body 10 is combined to form a (similar) positioning.
Fig. 16 and 16-1 show the state that after the upper mold 51 moves towards the lower mold 52 and the lower mold 52 moves towards the upper mold 51, the molding portion 53 (step-shaped inner chamber structure), the sub-molding portion 54 (step-shaped convex portion structure) and the arc-shaped portion 55 are made to jointly press the edge 19 of the manhole opening 15 to bend towards the second section 18, so that the edge 19 forms an inner folded edge structure (or the edge 19 and the second section 18 together form the manhole opening 15 as a multi-layer structure), respectively. Such as the situation depicted in fig. 16, 16-1.
It will be appreciated that a water tower product is completed after the body 10 is joined with the open configuration of the end caps (not shown) closing the two ends 13.
It should be noted that, in the above embodiment, the body 10 is provided with the bending welding at the initial stage, and the manhole area 12 and the manhole opening 15 are located on the welding area 11; the manhole area 12, manhole mouth 15 structure and weld zone 11 are all located at the upper end of the body 10 (or water tower); therefore, when the body 10 is loaded with water or the like, the contents or liquid will not contact the welding area 11, so that the water or the like will be less likely to erode the welding area of the body 10, and the deterioration of the water tower contents is relatively prevented.
Typically, the water tower forming method and the water tower structure formed by the water tower forming method include the following advantages and considerations compared with the prior art:
1. the body 10 and associated mating structures, etc., have been redesigned; for example, the sheet structure is bent and welded to form the annular (or hollow cylindrical) body 10, and the position of the manhole area 12 is set by selectively matching the template 20; the structure of the manhole opening 15 having the first section 16, the shoulder 17 and the second section 18 is provided by (a) the hole forming device 30 and (B) the molding device 40, and (C) the mold press 50 and the manhole opening 15 are formed in a multi-layer structure, which is significantly different from the structure manufacturing and operation pattern of the prior art.
2. In particular, the structure of the water tower manufactured by the above operation method is different from the conventional structure and is different from the old method; substantially, the trouble and time-consuming of manual manufacturing in the prior art are also improved, and a more ideal structural effect and an operation mechanism favorable for mass production (cost reduction) are established.
Therefore, the present invention provides an effective water tower forming method and a water tower structure manufactured by using the water tower forming method, the structure configuration, the space pattern, the operation mode and the operation procedure are different from those of the prior art, and the water tower structure has the advantages incomparable to the old method, and shows great progress, thus fully meeting the requirements of the invention patent.
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception, and fall within the scope of the present invention.

Claims (36)

1. A water tower forming method is characterized by comprising the following steps:
step (1A), providing a sheet bending and welding to form a hollow cylindrical body; the body is defined with an axial reference line and is provided with a welding area and two open-type end parts;
step (A), hole making and forming; forming a hole structure of a manhole area on a planned position of the body by applying a hole making device;
step (B), molding; matching with a molding device, and integrally molding a manhole opening part structure on a hole structure of a manhole area;
the body weld area is parallel to the axial reference line; the planned position is located in the middle area of the welding area;
said step (1A) comprises providing a stencil having reference lines and reference holes; aligning the reference line with the body welding area, and setting a planned position of a manhole area of the body by matching with the reference hole;
the curvature of the template is the same as that of the body; and cutting the initial structure of the manhole area at the planned position of the body in coordination with the cutting operation.
2. The water tower forming process of claim 1, wherein said manhole opening has a first section connecting the body, a shoulder connecting the first section, a second section connecting the shoulder, and a rim connecting the second section;
after the step (B), a step (C) of manhole processing is further included; the edge of the manhole opening part is pressed to be bent towards the lower direction and the direction of the second section in a reverse direction by matching with a mould pressing machine, so that the manhole opening part forms a form of a multi-layer structure; the first section of the manhole opening part is bent and extended from the body towards the upper direction, the shoulder part is bent and extended from the first section towards the horizontal direction, and the second section is bent and extended from the shoulder part towards the direction same as the first section.
3. The water tower forming method of claim 1, wherein the hole forming device of step (a) includes a machine for positioning the body, an actuating module disposed above the machine, and a control module for driving the actuating module;
the machine table is provided with a corresponding part of the concave hole structure; the actuating module is provided with a stamping part, and when the actuating module moves towards the machine station direction, a hole structure of the manhole area is formed on the body.
4. The water tower forming method as claimed in claim 2, wherein the hole forming means of step (a) includes a machine for positioning the body, an actuating module disposed above the machine, and a control module for driving the actuating module;
the machine table is provided with a corresponding part of the concave hole structure; the actuating module is provided with a stamping part, and when the actuating module moves towards the machine station direction, a hole structure of the manhole area is formed on the body.
5. The water tower forming method as claimed in claim 3, wherein the machine is provided with a corresponding column on the corresponding portion for corresponding to the manhole area of the body;
at least one of the front end and the rear end of the machine platform is provided with a positioning part capable of reciprocating and a reference unit arranged on the positioning part; the reference cell forms one of a trench and a line structure; the machine table is provided with a secondary punching part in at least one side area of the corresponding part; and the step (A) comprises aligning the welding area of the body with the reference unit, then operating the positioning part, fixing the body on the machine table and matching with the auxiliary punching part, and forming at least one base hole structure on the body.
6. The water tower forming method as claimed in claim 4, wherein the machine is provided with a corresponding column on the corresponding portion for corresponding to the manhole area of the body;
at least one of the front end and the rear end of the machine table is provided with a positioning part capable of moving back and forth and a reference unit arranged on the positioning part; the reference cell forms one of a trench and a line structure; the machine table is provided with a secondary punching part in at least one side area of the corresponding part; and
and (A) aligning the welding area of the body with the reference unit, then operating the positioning part, fixing the body on the machine table and matching with the auxiliary punching part, and forming at least one base hole structure on the body.
7. The water tower forming process of claim 1, wherein said molding apparatus of step (B) comprises a first module, a second module, and a control module; the control module can drive at least one of the first module and the second module to move;
the second module is provided with a carrying platform, a reference hole and a positioning column which are arranged on the carrying platform;
the first module is provided with a mould cavity and an inner mould cavity communicated with the mould cavity, and the second module is provided with an auxiliary mould cavity below the carrying platform and a piston part and an auxiliary piston part which can reciprocate in the auxiliary mould cavity; the body is arranged on the carrying platform and is driven by the control module to enable the first module, the model cavity and the inner model cavity to move towards the second module and the auxiliary model cavity; and the piston part and the auxiliary piston part move towards the direction of the first module, so that the manhole opening part structure in a convex shape is pressed together in an integrated molding mode.
8. The water tower forming process of claim 2, wherein said molding apparatus of step (B) comprises a first module, a second module, and a control module; the control module can drive at least one of the first module and the second module to move;
the second module is provided with a carrying platform, a reference hole and a positioning column which are arranged on the carrying platform; the first module is provided with a model cavity and an inner model cavity communicated with the model cavity, and the second module is provided with an auxiliary model cavity below the carrying platform, a piston part and an auxiliary piston part which can reciprocate in the auxiliary model cavity; and
the body is arranged on the carrying platform and is driven by the control module to enable the first module, the model cavity and the inner model cavity to move towards the directions of the second module and the auxiliary model cavity; and the piston part and the auxiliary piston part move towards the direction of the first module, so that the manhole opening part structure in a convex shape is pressed together in an integrated forming mode.
9. The water tower forming process of claim 3, wherein said molding apparatus of step (B) comprises a first module, a second module, and a control module; the control module can drive at least one of the first module and the second module to move;
the second module is provided with a carrying platform, a reference hole and a positioning column which are arranged on the carrying platform;
the first module is provided with a model cavity and an inner model cavity communicated with the model cavity, and the second module is provided with an auxiliary model cavity below the carrying platform, a piston part and an auxiliary piston part which can reciprocate in the auxiliary model cavity; and
the body is arranged on the carrying platform and is driven by the control module to enable the first module, the model cavity and the inner model cavity to move towards the directions of the second module and the auxiliary model cavity; and the piston part and the auxiliary piston part move towards the direction of the first module, so that the manhole opening part structure in a convex shape is pressed together in an integrated molding mode.
10. The water tower forming process of claim 4, wherein said molding apparatus of step (B) comprises a first module, a second module, and a control module; the control module can drive at least one of the first module and the second module to move;
the second module is provided with a carrying platform, a reference hole and a positioning column which are arranged on the carrying platform;
the first module is provided with a model cavity and an inner model cavity communicated with the model cavity, and the second module is provided with an auxiliary model cavity below the carrying platform, a piston part and an auxiliary piston part which can reciprocate in the auxiliary model cavity; and
the body is arranged on the carrying platform and is driven by the control module to enable the first module, the model cavity and the inner model cavity to move towards the directions of the second module and the auxiliary model cavity; and the piston part and the auxiliary piston part move towards the direction of the first module, so that the manhole opening part structure in a convex shape is pressed together in an integrated molding mode.
11. The water tower forming process of claim 5, wherein said molding apparatus of step (B) comprises a first module, a second module, and a control module; the control module can drive at least one of the first module and the second module to move;
the second module is provided with a carrying platform, a reference hole and a positioning column which are arranged on the carrying platform;
the first module is provided with a model cavity and an inner model cavity communicated with the model cavity, and the second module is provided with an auxiliary model cavity below the carrying platform, a piston part and an auxiliary piston part which can reciprocate in the auxiliary model cavity; and
the body is arranged on the carrying platform and is driven by the control module to enable the first module, the model cavity and the inner model cavity to move towards the directions of the second module and the auxiliary model cavity; and the piston part and the auxiliary piston part move towards the direction of the first module, so that the manhole opening part structure in a convex shape is pressed together in an integrated molding mode.
12. The water tower forming process of claim 6, wherein said molding apparatus of step (B) comprises a first module, a second module, and a control module; the control module can drive at least one of the first module and the second module to move;
the second module is provided with a carrying platform, a reference hole and a positioning column which are arranged on the carrying platform;
the first module is provided with a model cavity and an inner model cavity communicated with the model cavity, and the second module is provided with an auxiliary model cavity below the carrying platform, a piston part and an auxiliary piston part which can reciprocate in the auxiliary model cavity; and
the body is arranged on the carrying platform and is driven by the control module to enable the first module, the model cavity and the inner model cavity to move towards the directions of the second module and the auxiliary model cavity; and the piston part and the auxiliary piston part move towards the direction of the first module, so that the manhole opening part structure in a convex shape is pressed together in an integrated molding mode.
13. The water tower forming method of claim 7, wherein said first module comprises a press section connecting to a mold cavity, a mold groove chamber connecting to a press section; the curvature of the carrying platform of the second module is the same as that of the body;
the first module is provided with a vacuum pipeline for implementing vacuum-pumping operation;
the piston part is provided with a skirt part which enters the model chamber along with the piston part, so that the manhole opening part is formed with a first section connected with the body and a shoulder part connected with the first section; the auxiliary piston part is provided with an auxiliary skirt part which enters the inner model cavity along with the auxiliary piston part, so that the manhole opening part is formed into a second section with a connecting shoulder part and an edge connected with the second section; and
the first module moves towards the second module to press the edge of the manhole opening part, so that the edge forms a structural shape bending downwards.
14. The water tower forming method of claim 8, wherein said first module comprises a press section connecting to a mold cavity, a mold groove chamber connecting to a press section; the curvature of the carrying platform of the second module is the same as that of the body;
the first module is provided with a vacuum pipeline for implementing vacuum-pumping operation;
the piston part is provided with a skirt part which enters the model chamber along with the piston part, so that the manhole opening part is formed with a first section connected with the body and a shoulder part connected with the first section; the auxiliary piston part is provided with an auxiliary skirt part which enters the inner model cavity along with the auxiliary piston part, so that the manhole opening part is formed into a second section with a connecting shoulder part and an edge connected with the second section; and
the first module moves towards the second module to press the edge of the manhole opening part, so that the edge forms a structural shape bending downwards.
15. The water tower forming method of claim 9, wherein said first module comprises a press section connecting to a mold cavity, a mold groove chamber connecting to a press section; the curvature of the carrying platform of the second module is the same as that of the body;
the first module is provided with a vacuum pipeline for implementing vacuum-pumping operation;
the piston part is provided with a skirt part which enters the model chamber along with the piston part, so that the manhole opening part is formed with a first section connected with the body and a shoulder part connected with the first section; the auxiliary piston part is provided with an auxiliary skirt part which enters the inner model cavity along with the auxiliary piston part, so that the manhole opening part is formed into a second section with a connecting shoulder part and an edge connected with the second section; and
the first module moves towards the second module to press the edge of the manhole opening part, so that the edge forms a structural shape bending downwards.
16. The water tower forming process of claim 10, wherein said first module comprises a press section connecting to a mold cavity, a mold trough chamber connecting to a press section; the curvature of the carrying platform of the second module is the same as that of the body;
the first module is provided with a vacuum pipeline for implementing vacuum-pumping operation;
the piston part is provided with a skirt part which enters the model chamber along with the piston part, so that the manhole opening part is formed with a first section connected with the body and a shoulder part connected with the first section; the auxiliary piston part is provided with an auxiliary skirt part which enters the inner model cavity along with the auxiliary piston part, so that the manhole opening part is formed into a second section with a connecting shoulder part and an edge connected with the second section; and
the first module moves towards the second module to press the edge of the manhole opening part, so that the edge forms a structural shape bending downwards.
17. The water tower forming process of claim 11, wherein said first module comprises a press section connecting to a mold cavity, a mold trough chamber connecting to a press section; the curvature of the carrying platform of the second module is the same as that of the body;
the first module is provided with a vacuum pipeline for implementing vacuum-pumping operation;
the piston part is provided with a skirt part which enters the model chamber along with the piston part, so that the manhole opening part is formed with a first section connected with the body and a shoulder part connected with the first section; the auxiliary piston part is provided with an auxiliary skirt part which enters the inner model cavity along with the auxiliary piston part, so that the manhole opening part is formed into a second section with a connecting shoulder part and an edge connected with the second section; and the first module moves towards the second module to press the edge of the human mouth part, so that the edge forms a structural shape bending downwards.
18. The water tower forming process of claim 12, wherein said first module comprises a press section connecting to a mold cavity, a mold trough chamber connecting to a press section; the curvature of the carrying platform of the second module is the same as that of the body;
the first module is provided with a vacuum pipeline for implementing vacuum-pumping operation;
the piston part is provided with a skirt part which enters the model chamber along with the piston part, so that the manhole opening part is formed with a first section connected with the body and a shoulder part connected with the first section; the auxiliary piston part is provided with an auxiliary skirt part which enters the inner model cavity along with the auxiliary piston part, so that the manhole opening part is formed into a second section with a connecting shoulder part and an edge connected with the second section; and
the first module moves towards the second module to press the edge of the manhole opening part, so that the edge forms a structural shape bending downwards.
19. The water tower forming process of claim 2, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
20. The water tower forming process of claim 4, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
21. The water tower forming process of claim 6, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing part and the auxiliary die pressing part jointly press the edge of the manhole opening part to bend and move towards the direction of the second section, so that the edge forms an inner folded edge structure.
22. The water tower forming process of claim 8, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
23. The water tower forming process of claim 10, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
24. The water tower forming process of claim 12, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
25. The water tower forming process of claim 14, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
26. The water tower forming process of claim 16, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
27. The water tower forming process of claim 18, wherein said molding press of step (C) comprises an upper mold, a lower mold, and a control module, said control module being capable of driving at least one of said upper mold and said lower mold;
the upper die is provided with a die pressing part in a stepped concave chamber structure, and the lower die is correspondingly provided with a secondary die pressing part in a stepped convex part structure and an arc-shaped area formed on the secondary die pressing part;
the body is arranged between the upper die and the lower die, and the stepped convex part structure of the auxiliary die pressing part and the manhole opening part of the body are combined to form a positioning state; and
after the upper die moves towards the direction of the lower die and the lower die moves towards the direction of the upper die, the die pressing portion and the auxiliary die pressing portion jointly press the edge of the manhole opening portion to bend and move towards the direction of the second section, and the edge forms an inner folded edge structure.
28. A water tower structure formed by the method of claim 1, comprising:
the sheet is bent and welded to form a hollow cylindrical body structure; the body is defined with an axial reference line, the body is provided with a welding area and two end parts, and the two end parts form an open type;
a manhole area of a hole structure is formed at a planned position of the body; the manhole area is integrally formed with a convex manhole opening structure;
the manhole opening has a first section connecting the body, a shoulder connecting the first section, a second section connecting the shoulder, and an edge connecting the second section.
29. The water tower structure of claim 28 wherein the edge of said manhole opening is folded back and extends in the direction of said second section to form an inner fold structure, such that said manhole opening forms a pattern of multiple layers.
30. The water tower structure of claim 28 or 29 wherein the man-hole portion has a first section extending upwardly from the body, a shoulder extending horizontally from the first section, and a second section extending from the shoulder in the same manner as the first section; and
the weld zone is parallel to the axial reference line.
31. The water tower structure of claim 28 or 29, wherein the body is closed at both ends by end caps.
32. The water tower structure of claim 30, wherein said body has end caps closed to both ends.
33. The water tower structure according to claim 28 or 29, wherein the manhole area, the manhole opening section are located on the weld zone; the manhole area, the manhole opening part and the welding area are located at an upper end position of the body.
34. The water tower structure of claim 30, wherein the manhole area, the manhole opening portion are located on the weld zone; the manhole area, the manhole opening part and the welding area are located at an upper end position of the body.
35. The water tower structure of claim 31, wherein the manhole area, the manhole opening portion are located on the weld zone; the manhole area, the manhole opening part and the welding area are located at an upper end position of the body.
36. The water tower structure of claim 32, wherein the manhole area, the manhole opening portion are located on the weld zone; the manhole area, the manhole opening part and the welding area are located at an upper end position of the body.
CN201910340514.4A 2018-05-07 2019-04-25 Water tower forming method and water tower structure manufactured by applying same Active CN110170572B (en)

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TWI805092B (en) * 2021-11-23 2023-06-11 林哲賢 Water tower molding method, molding machine and water tower structure made by the molding method
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