TWI805092B - Water tower molding method, molding machine and water tower structure made by the molding method - Google Patents

Water tower molding method, molding machine and water tower structure made by the molding method Download PDF

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TWI805092B
TWI805092B TW110143574A TW110143574A TWI805092B TW I805092 B TWI805092 B TW I805092B TW 110143574 A TW110143574 A TW 110143574A TW 110143574 A TW110143574 A TW 110143574A TW I805092 B TWI805092 B TW I805092B
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mold
water tower
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TW202321555A (en
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林哲賢
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林哲賢
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一種水塔成型方法、成型機及該成型方法製成之水塔結構,包括一提供板片彎曲焊接而形成中空筒狀本體的作業;本體具有中空區域和焊接區。提供本體跨置成型機之作業;成型機具有上部臂、下部機台和配置在上部臂、下部機台的上部模具、下部模具。實質上,本體之中空區域係穿過成型機之上部臂,讓本體及/或焊接區位在下部模具上的型態。以及,提供模製作業;配合成型機的上部模具、下部模具,在本體焊接區上製成人孔結構(或在本體上製出環形補強肋及/或其他加工作業);改善習知大型水塔製造麻煩、成型機台高度/體積大,造成人員操作困難、麻煩和加工、安全問題等情形。 A water tower forming method, a forming machine and a water tower structure produced by the forming method, including an operation of providing plate bending and welding to form a hollow cylindrical body; the body has a hollow area and a welding area. Provide the operation of the body straddling forming machine; the forming machine has an upper arm, a lower machine, and an upper mold and a lower mold arranged on the upper arm and the lower machine. In essence, the hollow area of the body passes through the upper arm of the molding machine, allowing the body and/or the welding area to be positioned on the lower mold. And, provide molding operations; cooperate with the upper mold and lower mold of the molding machine to make a manhole structure on the welding area of the body (or make annular reinforcing ribs and/or other processing operations on the body); improve the troublesome manufacturing of conventional large water towers, The height/volume of the molding machine is large, which causes difficulties, troubles and processing and safety problems for personnel to operate.

Description

水塔成型方法、成型機及該成型方法製成之水塔結構 Water tower molding method, molding machine and water tower structure made by the molding method

本發明係有關於一種水塔成型方法、成型機及該成型方法製成之水塔結構;特別是指一種應用水塔的中空本體跨置在成型機的上部臂和下部機台的位置上,製成人孔結構(或環形補強肋及/或其他加工作業)之技術。 The present invention relates to a water tower forming method, a forming machine and a water tower structure produced by the forming method; in particular, it refers to a method of using the hollow body of the water tower to straddle the position of the upper arm and the lower machine platform of the forming machine to form a manhole Structure (or ring reinforcement rib and/or other processing operations) technology.

用於貯存用水或其類似液體,以提供民生及/或工業系統使用之水塔結構,已屬習知技藝。例如,台灣第93121076號「水塔的製造方法」揭示了應用金屬板片經沖壓模組壓製補強肋,捲設成圓筒狀體,和圓筒狀體兩端焊接上蓋、下蓋的典型實施例。以及,台灣第93212347號「不鏽鋼水塔」及第104216772號「儲水塔結構」專利案等,也提供了典型的實施例。 The water tower structure used to store water or similar liquids to provide people's livelihood and/or industrial systems is a known art. For example, Taiwan No. 93121076 "Manufacturing Method of Water Tower" discloses a typical embodiment in which metal plates are pressed through stamping dies to press reinforcing ribs, rolled into a cylindrical body, and the upper and lower covers are welded at both ends of the cylindrical body . And, Taiwan No. 93212347 "Stainless Steel Water Tower" and No. 104216772 "Water Storage Tower Structure" patent cases, etc., also provide typical embodiments.

就像那些熟習此技術的人所知悉,這技藝在該行業之技術發展空間上,已屬技術成熟之領域。這是因為在已揭示之前案中,包括了水塔各部分結構之改良或設計;例如,台灣第103205601號「水塔進水管」、第102211383號「水塔端蓋組合結構」、第89203750號、「水塔桶身補強結構」專利案等,係提供了具體的實施例。 As those familiar with the technology know, this skill is a mature field in the technological development space of the industry. This is because the previous cases disclosed included the improvement or design of the structure of each part of the water tower; for example, Taiwan No. 103205601 "Water Tower Inlet Pipe", No. 102211383 "Water Tower End Cover Combination Structure", No. 89203750, "Water Tower Barrel body reinforcing structure " patent case etc., system has provided concrete embodiment.

一個有關水塔或橫臥式水塔結構在應用和製造方面的課題是,水塔都包括有位在上端位置的人孔口部結構,提供人員檢視、安裝其他組件、清洗水塔內部…等用途。 A subject related to the application and manufacture of water towers or horizontal water tower structures is that all water towers include a manhole structure at the upper end, which provides personnel inspection, installation of other components, and cleaning of the inside of the water tower...etc.

實務上,舊法是將不鏽鋼或其類似材料製成的圓筒狀板體穿過放置在成型機或成型裝置的下部機台上,配合成型機的模具組在圓筒狀板體之一計畫位置壓製出一孔洞結構的開口(或稱人孔區域)或環形補強肋的結構型態,並且實施抽製作業抽拉出人口簷邊,而完成水塔的人孔(口部)結構;例如,台灣第108115616號「水塔成型方法及應用該水塔成型方法製成之水塔結構」專利案,係提供了一個可行的實施例。 In practice, the old method is to pass a cylindrical plate made of stainless steel or similar materials and place it on the lower platform of the forming machine or forming device, and match the mold set of the forming machine on one of the cylindrical plates. Draw the position to press out the opening (or manhole area) of a hole structure or the structure type of the annular reinforcing rib, and implement the drawing operation to pull out the eaves of the mouth, and complete the manhole (mouth) structure of the water tower; for example , Taiwan's No. 108115616 "water tower forming method and the water tower structure made by applying the water tower forming method" patent case provides a feasible embodiment.

不過就像那些熟習此技藝的人所知悉,該成型機因應水塔尺寸規格的增加,整個成型機的尺寸及/或高度即必須提高。例如,5公尺直徑的水塔筒身要穿過放置在成型機的下部機台上,下部機台的載面(或模具組負載水塔筒身的面),距離地面的高度即需至少保持5公尺以上,避免水塔筒身輪廓碰觸(水平)地面而被推壓變形,而影響人孔結構(或環形補強肋、其他加工作業)的製作或造成其尺寸/輪廓的變異。 However, as those skilled in the art know, the size and/or height of the entire molding machine must be increased in response to the increase in the size of the water tower. For example, the water tower body with a diameter of 5 meters should pass through and be placed on the lower machine platform of the molding machine. Meters or more, to avoid the contour of the water tower body from being pushed and deformed when it touches the (horizontal) ground, which will affect the manufacture of the manhole structure (or annular reinforcing rib, other processing operations) or cause variation in its size/contour.

可了解的是,如果是製作10公尺直徑的水塔筒身,成型機的下部機台的載面,距離地面的高度即需至少保持10公尺以上;從而可知悉成型機因應水塔尺寸規格的增加,整個成型機的尺寸及/或高度必須相對提高的情形,迫使成型機形成體積龐大的機械設備,不僅需要佔據較大的場地空間,也造成人員操作水塔筒身跨置在體積龐大的機械設備上的困難、麻煩和加工、安全問題;而這種情形並不是我們所期望的。 It can be understood that if the body of a water tower with a diameter of 10 meters is to be produced, the height of the loading surface of the lower machine platform of the molding machine from the ground must be kept at least 10 meters above the ground; thus, it can be known that the molding machine should adapt to the size and specifications of the water tower increase, the size and/or height of the entire forming machine must be relatively increased, forcing the forming machine to form a bulky mechanical device, which not only needs to occupy a large space, but also causes the personnel to operate the water tower to straddle the bulky mechanical equipment. Difficulties, troubles and processing, safety issues on equipment; and this situation is not what we expected.

代表性的來說,這些參考資料顯示了有關習知水塔或橫臥式水塔系統在結構和應用方面的設計技藝;它們也反映出這些水塔系統在實際製造的情形中,所存在的一些問題。如果重行設計考量該水塔或橫臥式水塔系統的結構、製造作業,使其技術不同於習知技藝,將可改變它的使用和操作型態,而 有別於舊法;或進一步改善水塔的製造、成型裝置因水塔尺寸規格的增加,整個成型機的尺寸及/或高度必須相對提高,使成型機形成體積龐大的機械設備,而需要佔據較大的場地空間等課題,是特別被考量的課題。實質上,也會改善人員操作水塔筒身跨置在體積龐大的機械設備上的困難、麻煩和加工、安全問題等情形,而建立一個比較理想的作業機制和結構效果。 Typically, these references show design skills related to the construction and application of conventional water tower or horizontal water tower systems; they also reflect some of the problems that exist in the actual manufacture of these water tower systems. If the structure and manufacturing operations of the water tower or horizontal water tower system are redesigned to make its technology different from the known technology, its use and operation pattern will be changed, and Different from the old method; or to further improve the manufacturing and forming equipment of the water tower. Due to the increase in the size and specification of the water tower, the size and/or height of the entire forming machine must be relatively increased, so that the forming machine forms a bulky mechanical device and needs to occupy a large area. Issues such as the space of the venue are particularly considered issues. In essence, it will also improve the difficulties, troubles, processing, and safety issues of personnel operating the water tower body straddling the bulky mechanical equipment, and establish a relatively ideal operating mechanism and structural effect.

而這些課題在上述的參考資料中均未被教示或具體揭露。 None of these subjects are taught or specifically disclosed in the above-mentioned reference materials.

爰是,本發明之主要目的即在於提供一種水塔成型方法、成型機及該成型方法製成之水塔結構,改善水塔的製造、成型裝置因水塔尺寸規格的增加,整個成型機的尺寸及/或高度必須相對提高,使成型機形成體積龐大的機械設備,而需要佔據較大的場地空間,造成人員操作水塔筒身跨置在體積龐大的機械設備上的困難、麻煩和加工、安全問題等情形。包括: Yes, the main purpose of the present invention is to provide a water tower forming method, a forming machine and a water tower structure made by the forming method, to improve the manufacture of the water tower and the forming device due to the increase in the size of the water tower, the size of the entire forming machine and/or The height must be relatively increased, so that the forming machine forms a bulky mechanical equipment, which needs to occupy a large space, resulting in difficulties, troubles, processing, and safety issues for personnel to operate the water tower body straddling the bulky mechanical equipment. . include:

作業(A),使一板片結構彎曲焊接形成環狀(或中空筒狀)本體,而具有中空區域、焊接區和開放型態的兩端部。 In operation (A), a plate structure is bent and welded to form a ring-shaped (or hollow cylindrical) body, which has a hollow area, a welding area, and two open ends.

作業(B),提供本體跨置成型機之作業。在所採的實施例中,成型機具有上部臂、下部機台和配置在上部臂、下部機台的上部模具、下部模具。實質上,本體之中空區域係穿過成型機之上部臂,讓本體及/或焊接區位在或被負載在下部模具上的型態。 Operation (B) is the operation of providing body straddling forming machine. In the adopted embodiment, the molding machine has an upper arm, a lower bed, and an upper mold and a lower mold arranged on the upper arm and the lower bed. Essentially, the hollow area of the body passes through the upper arm of the molding machine, allowing the body and/or the welding area to be positioned or loaded on the lower mold.

在可行的實施例中,作業(A)或作業(B)可在本體一計畫位置上成形出幾何形孔洞結構(或稱人孔結構的初始狀態)。以及,該計畫位置是指位在焊接區的位置或焊接區的中間區域(或中央區域),使計畫位置到兩端部具有相同的距離。 In a feasible embodiment, operation (A) or operation (B) can form a geometric hole structure (or called the initial state of the manhole structure) at a planned position of the body. And, the planned position refers to the position in the welding area or the middle area (or central area) of the welding area, so that the planned position has the same distance from both ends.

所述成型方法(或成型機)配置有一吊掛工具,輔助本體的中空區域穿過成型機之上部臂或輔助本體焊接區位在下部模具上的穩定度。 The molding method (or molding machine) is equipped with a hanging tool, and the hollow area of the auxiliary body passes through the upper arm of the molding machine or the stability of the welding area of the auxiliary body on the lower mold.

作業(C),提供模製作業;配合成型機的上部模具、下部模具,在本體上執行壓製或加工作業,及/或在焊接區上製成人孔結構(或在本體上製出環形補強肋及/或其他加工作業)。 Operation (C), providing molding operations; cooperating with the upper mold and lower mold of the molding machine, performing pressing or processing operations on the body, and/or making a manhole structure on the welding area (or making annular reinforcing ribs and/or on the body or other processing operations).

根據本發明之水塔成型方法製成之水塔結構,包括一應用板片結構彎曲焊接而形成環狀(或中空筒狀)本體,而具有一中空區域、焊接區和開放型態的兩端部。以及,本體之一計畫位置配合成型機之上部模具、下部模具,在該計畫位置形成孔洞結構(或稱人孔結構的初始型態)或環形補強肋結構,及/或製成凸出的人孔(口部)結構(或稱人孔結構的最終型態)。 According to the water tower forming method of the present invention, the water tower structure includes a ring-shaped (or hollow cylindrical) body formed by bending and welding the plate structure, and has a hollow area, a welding area and open two ends. And, one of the planned positions of the main body cooperates with the upper mold and the lower mold of the molding machine to form a hole structure (or the initial shape of the manhole structure) or an annular reinforcing rib structure at the planned position, and/or make a protruding The manhole (mouth) structure (or the final shape of the manhole structure).

10:本體 10: Ontology

11:焊接區 11: Welding area

12:孔洞結構 12: Hole structure

13:端部 13: end

14:環形補強肋 14: Ring reinforcement rib

15:中空區域 15: Hollow area

19:定位孔 19: positioning hole

20:成型機 20: Molding machine

21:上部臂 21: upper arm

22:下部機台 22: Lower machine

23:控制部 23: Control Department

30:上部模具 30: Upper mold

31:活塞部 31: Piston part

32:副活塞部 32: Auxiliary piston part

33:壓制部 33: Press Department

34:壓制面 34: Pressed surface

35、45:凹凸溝結構 35, 45: concave-convex groove structure

40:下部模具 40: Lower mold

41:模型腔室 41:Model chamber

42:副模型腔室 42: Secondary model chamber

43:載台 43: Carrier

44:負載面 44: load surface

49:定位柱 49: positioning column

50:吊掛工具 50: Hanging tool

51:樞接部 51: pivot joint

52:支架 52: Bracket

53:滾輪 53:Roller

第1圖係本發明之實施例示意圖;描繪了本體和成型機的結構情形。 Fig. 1 is a schematic diagram of an embodiment of the present invention; depicts the structural situation of the body and the molding machine.

第2圖係本發明之一操作實施例的平面示意圖;描繪了本體位在成型機上的結構配合情形。 Fig. 2 is a schematic plan view of an operational embodiment of the present invention; it depicts the structural coordination of the main body on the molding machine.

第3圖係第2圖之一局部結構放大示意圖。 Fig. 3 is an enlarged schematic diagram of a partial structure in Fig. 2.

第4圖係本發明之一操作實施例示意圖;描繪了本體和成型機上部模具、下部模具的結構配合情形。 Fig. 4 is a schematic diagram of an operation embodiment of the present invention; it depicts the structural coordination of the body and the upper mold and the lower mold of the molding machine.

第5圖係本發明之一修正實施例示意圖;顯示了吊掛工具的結構情形。 Fig. 5 is a schematic diagram of an amended embodiment of the present invention; it shows the structural situation of the hanging tool.

請參閱第1、2及3圖,本發明之水塔成型方法、成型機及應用該成型方法製成之水塔結構,包括: Please refer to Figures 1, 2 and 3, the water tower forming method of the present invention, the forming machine and the water tower structure made by applying the forming method include:

作業(A),應用(不鏽鋼或其類似材料)板片,彎曲焊接而形成環狀(或中空筒狀)本體結構;概以參考編號10表示之。本體10的中空筒狀型態形成一中空區域15;使本體10具有沿平行其軸向參考線的焊接區11(或焊接線),並且本體10的兩端部13形成開放型態。 Operation (A), application of (stainless steel or similar materials) plates, bending and welding to form a ring (or hollow cylinder) body structure; generally indicated by reference number 10. The hollow cylindrical shape of the main body 10 forms a hollow area 15; the main body 10 has a welding zone 11 (or welding line) parallel to its axial reference line, and the two ends 13 of the main body 10 form an open shape.

在下文中提到的上部、下部、上方、下方、前端、後端…等,係以圖式的顯示方向為參考基準。 The upper part, lower part, upper part, lower part, front end, rear end, etc. mentioned below are based on the display direction of the drawing.

在所採的實施例中,提供一本體10跨置成型機20之作業(或稱作業(B))。 In the adopted embodiment, an operation (or operation (B)) in which the main body 10 straddles the molding machine 20 is provided.

圖中顯示了成型機20具有上部臂21、下部機台22和分別配置在上部臂21、下部機台22的上部模具30、下部模具40。實質上,本體10之中空區域15係穿過成型機20之上部臂21(或上部模具30),讓本體10及/或焊接區11位在或被負載在下部機台22(或下部模具40)上的型態。 The figure shows that the molding machine 20 has an upper arm 21, a lower base 22, and an upper die 30 and a lower die 40 arranged on the upper arm 21 and the lower base 22, respectively. In essence, the hollow area 15 of the body 10 passes through the upper arm 21 (or the upper mold 30) of the molding machine 20, so that the body 10 and/or the welding area 11 is positioned or loaded on the lower machine table 22 (or the lower mold 40). ) on the type.

在可行的實施例中,本體10設定有一計畫位置。該計畫位置是指位在焊接區11的位置或焊接區11的中間區域(或中央區域),使計畫位置到兩端部13具有相同的距離;作業(A)或作業(B)可在焊接區11上形成孔洞結構12(或稱人孔結構的初始型態)。 In a feasible embodiment, the main body 10 is set with a planned position. The planned position refers to the position in the welding area 11 or the middle area (or central area) of the welding area 11, so that the planned position has the same distance to the two ends 13; operation (A) or operation (B) can be A hole structure 12 (or an initial type of manhole structure) is formed on the welding area 11 .

圖中也描繪了作業(A)(或作業(B))可在本體10上設置定位孔19的型態;孔洞結構12(或人孔結構的初始型態)或定位孔19,可輔助本體10定位在機器設備上,利於後續作業的進行。 Also depicted in the figure operation (A) (or operation (B)) can be provided with the type of positioning hole 19 on the body 10; Hole structure 12 (or the initial pattern of manhole structure) or positioning hole 19, can assist the body 10 is positioned on the machine equipment, which is beneficial to the follow-up operation.

第1、2圖描繪了所述成型方法(或成型機20)配置有一吊掛工具50,吊掛工具50的一端可組合一樞接部51,用以組合或固定在成型機20或其他位置。吊掛工具50是用來輔助本體10的中空區域15穿過成型機20之上部臂21或輔助本體焊接區11位在下部機台22(或下部模具40)上的穩定度。 Figures 1 and 2 depict that the molding method (or molding machine 20) is equipped with a hanging tool 50, and one end of the hanging tool 50 can be combined with a pivot portion 51 for assembling or fixing on the molding machine 20 or other positions . The hanging tool 50 is used to assist the hollow area 15 of the body 10 to pass through the upper arm 21 of the molding machine 20 or assist the stability of the welding area 11 of the body on the lower machine platform 22 (or lower mold 40 ).

圖中也顯示了成型機20設置有控制部23,控制部23可控制驅動上部模具30、下部模具40及/或吊掛工具50的作動。 The figure also shows that the molding machine 20 is provided with a control unit 23 , and the control unit 23 can control the action of driving the upper mold 30 , the lower mold 40 and/or the hanging tool 50 .

在較佳的實施例中,吊掛工具50的樞接部51可組合調整機構(例如,螺桿、齒輪、油壓缸或其類似機構;圖未顯示),使吊掛工具50可因應不同尺寸/規格的本體10,調整吊掛工具50的高度(或前、後距離/位置),以利於本體10位在下部機台22(或下部模具40)上的穩定度和減少本體10輪廓變形的情形。 In a preferred embodiment, the pivot joint 51 of the hanging tool 50 can be combined with an adjustment mechanism (for example, a screw, a gear, a hydraulic cylinder or the like; not shown in the figure), so that the hanging tool 50 can adapt to different sizes /standard body 10, adjust the height (or front and rear distance/position) of the hanging tool 50 to facilitate the stability of the body 10 on the lower machine platform 22 (or lower mold 40) and reduce the deformation of the body 10 contour situation.

作業(C),提供模製作業;配合成型機20的上部模具30、下部模具40,在本體10上執行壓製或加工作業,及/或在焊接區11上製作完成人孔結構12的最終型態(或在本體10上製出環形補強肋14及/或其他加工作業)。 Operation (C), providing molding operations; cooperating with the upper mold 30 and the lower mold 40 of the molding machine 20, performing pressing or processing operations on the body 10, and/or making the final shape of the manhole structure 12 on the welding area 11 state (or make the annular reinforcement rib 14 and/or other processing operations on the body 10).

請參考第1、2及3圖,假設上部模具30設有往復作動的活塞部31、副活塞部32和壓制部33;壓制部33有一壓制面34。壓制面34形成朝(圖中)兩邊和上方方向弧形延伸的彎弧面;所述彎弧面的彎曲度接近或相同於本體10(內壁面)的彎曲度,使壓制面34形成一類似「︶」型或朝(圖中)下方突出的凸弧型結構。 Please refer to Figures 1, 2 and 3, assuming that the upper mold 30 is provided with a reciprocating piston part 31, a secondary piston part 32 and a pressing part 33; the pressing part 33 has a pressing surface 34. The pressing surface 34 forms a curved surface extending arcuately towards both sides (in the figure) and the upward direction; the curvature of the curved surface is close to or the same as that of the body 10 (inner wall surface), so that the pressing surface 34 forms a "︶" type or a convex arc-shaped structure protruding downward (in the picture).

以及,對應上部模具30的結構,使下部模具40設置模型腔室41、副模型腔室42和載台43;載台43有一負載面44。負載面44形成朝(圖中)兩邊和上方方向弧形延伸的彎弧面;所述彎弧面的彎曲度接近或相同於本體10(外壁面)的彎曲度,使負載面44形成一類似「︶」型或朝(圖中)下方凹入的凹弧型結構。 And, corresponding to the structure of the upper mold 30 , the lower mold 40 is provided with a mold chamber 41 , an auxiliary mold chamber 42 and a carrier 43 ; the carrier 43 has a loading surface 44 . The load surface 44 forms a curved surface extending arcuately towards both sides (in the figure) and the upward direction; the curvature of the curved surface is close to or the same as that of the body 10 (outer wall surface), so that the load surface 44 forms a similar "︶" type or a concave arc-shaped structure that is concave downward (in the picture).

可了解的是,當本體10位在下部機台22(或下部模具40)上時,載台43(或負載面44)的凹弧型結構有助於輔助本體10維持正確的輪廓。以及,載台43也設置有定位柱49,供組合上述本體10的定位孔19,用以輔助本體10定位在下部模具40或載台43上的型態。 It can be understood that when the body 10 is placed on the lower machine 22 (or the lower mold 40 ), the concave arc structure of the carrier 43 (or the loading surface 44 ) helps to maintain the correct contour of the body 10 . And, the stage 43 is also provided with a positioning column 49 for combining the positioning hole 19 of the above-mentioned body 10 to assist the positioning of the body 10 on the lower mold 40 or the stage 43 .

在可行的實施例中,如果本體10上製出有環形補強肋14的型態,上部模具30的壓制部33、下部模具40的載台43可分別設置收容環形補強肋14的凹凸溝結構35、45,提供輔助定位本體10的作用。 In a feasible embodiment, if the main body 10 is made with an annular reinforcing rib 14, the pressing part 33 of the upper mold 30 and the carrier 43 of the lower mold 40 can be respectively provided with a concave-convex groove structure 35, 45 , providing an auxiliary function of positioning the body 10 .

請參閱第4圖,當本體10位在下部模具40(或載台負載面44),上部模具30朝下部模具40移動後,上部模具30的壓制部33(或壓制面34)配合下部模具40的載台43(或負載面44)固定本體10。然後,可實施活塞部31、副活塞部32配合模型腔室41、副模型腔室42的沖壓(或抽拉)作業,完成本體10的人孔結構12的最終型態。 Please refer to Figure 4, when the body 10 is positioned on the lower mold 40 (or the loading surface 44 of the stage), and after the upper mold 30 moves toward the lower mold 40, the pressing part 33 (or pressing surface 34) of the upper mold 30 matches the lower mold 40 The carrier 43 (or loading surface 44 ) fixes the main body 10 . Then, the piston part 31 and the auxiliary piston part 32 can cooperate with the stamping (or drawing) operation of the mold chamber 41 and the auxiliary mold chamber 42 to complete the final shape of the manhole structure 12 of the main body 10 .

從上述實施例可知悉,將上部模具30、下部模具40的製孔裝置(例如,製造孔洞、人孔、定位孔或其類似結構的模具裝置)置換為其他加工模組,即可在本體10上執行不同的加工作業。例如,上部模具30、下部模具40置換為輥輪模具組(或人孔邊緣整修模具組),可在本體10上壓製出環形補強肋的結構(或使人孔形成平整/折邊結構)型態。 As can be seen from the foregoing embodiments, the hole-making devices of the upper mold 30 and the lower mold 40 (for example, mold devices for manufacturing holes, manholes, positioning holes or similar structures) are replaced by other processing modules, and the main body 10 Perform different processing operations on it. For example, the upper mold 30 and the lower mold 40 are replaced by a roller mold set (or a manhole edge trimming mold set), and the structure of the annular reinforcing rib can be pressed on the body 10 (or the manhole is formed into a flat/hemmed structure) type. state.

也就是說,所述的水塔成型方法製成之水塔結構,包括一應用板片結構彎曲焊接而形成環狀(或中空筒狀)本體10,而具有一中空區域15、焊接區11和開放型態的兩端部13。以及,本體10之一計畫位置(或焊接區11)設置孔洞結構12,並且在本體10上形成環形補強肋14;配合成型機20之上部模具30、下部模具40,完成人孔結構的最終型態。並且,在本體10接合端蓋(圖未顯示)封閉兩端部13的開放型態後,即完成一水塔總成或水塔成品。 That is to say, the water tower structure made by the water tower forming method includes an annular (or hollow cylindrical) body 10 formed by bending and welding the plate structure, and has a hollow area 15, a welding area 11 and an open type 13 at both ends of the state. And, a hole structure 12 is set at a planned position (or welding area 11) of the body 10, and an annular reinforcing rib 14 is formed on the body 10; the upper mold 30 and the lower mold 40 of the molding machine 20 are used to complete the final manhole structure. type. Moreover, after the body 10 is joined with end caps (not shown in the figure) to close the open shape of the two ends 13, a water tower assembly or finished product of the water tower is completed.

在一個水塔結構修正的實施例中,是應用板片結構彎曲焊接而形成環狀(或中空筒狀)本體10,而具有一中空區域15、焊接區11和開放型態的兩端部13。以及,本體10之一計畫位置(或焊接區11)配合成型機20之上部模具30、下部模具40,在該計畫位置形成孔洞結構12(或稱人孔結構的初始型態)或在本體10上形成環形補強肋14,及/或在該孔洞結構12上完成凸出的人孔結構的最終 型態。並且,在本體10接合端蓋(圖未顯示)封閉兩端部13的開放型態後,即完成一水塔總成或水塔成品。 In a modified embodiment of the water tower structure, the annular (or hollow cylindrical) body 10 is formed by bending and welding the plate structure, and has a hollow area 15 , a welding area 11 and open two ends 13 . And, a planned position (or welding area 11) of the main body 10 cooperates with the upper mold 30 and the lower mold 40 of the molding machine 20, and the hole structure 12 (or the initial form of the manhole structure) is formed at the planned position or in the An annular reinforcing rib 14 is formed on the main body 10, and/or the final structure of the protruding manhole structure is completed on the hole structure 12. type. Moreover, after the body 10 is joined with end caps (not shown in the figure) to close the open shape of the two ends 13, a water tower assembly or finished product of the water tower is completed.

請參閱第5圖,描繪了吊掛工具50的修正實施例的型態。吊掛工具50設置有至少一支架52;支架52是垂直於吊掛工具50的型態。以及,支架52的兩端配置有滾輪53;所述滾輪53用以降低支架52或吊掛工具50與本體10之間的摩擦情形。並且,吊掛工具50的支架52提供輔助支撐本體10保持其正確的輪廓結構,以利於本體10實施後續的加工作業。 Referring to FIG. 5, a modified embodiment of a hanger 50 is depicted. The hanging tool 50 is provided with at least one bracket 52 ; the bracket 52 is perpendicular to the hanging tool 50 . And, two ends of the bracket 52 are provided with rollers 53 ; the rollers 53 are used to reduce the friction between the bracket 52 or the hanging tool 50 and the body 10 . Moreover, the bracket 52 of the hanging tool 50 provides auxiliary support for the main body 10 to maintain its correct contour structure, so as to facilitate subsequent processing operations of the main body 10 .

代表性的來說,這水塔成型方法、成型機及該成型方法製成之水塔結構相較於舊法而言,包括了下列的優點和考量: Typically, the water tower forming method, the forming machine and the water tower structure made by the forming method include the following advantages and considerations compared with the old method:

1.該本體10和相關配合結構等部分,已被重行設計考量;例如,先使板片結構彎曲焊接形成環狀(或中空筒狀)本體10的作業(A)、作業(B)提供本體10(及/或配合吊掛工具50)跨置成型機20之作業、作業(C)配合成型機20的模製作業等部分,明顯不同於習知技藝的結構製造和操作型態。 1. The main body 10 and related matching structures have been redesigned and considered; for example, the operation (A) and operation (B) of the ring-shaped (or hollow cylindrical) body 10 are provided by bending and welding the plate structure first. 10 (and/or cooperating with the hanging tool 50) straddling the operation of the forming machine 20, operation (C) cooperating with the molding operations of the forming machine 20, etc., are obviously different from the structural manufacturing and operation patterns of the prior art.

2.特別是,上述的作業方法製成的水塔結構,不僅使其實施技術不同於習用結構,而有別於舊法;實質上,也改善了習知水塔的製造、成型裝置因水塔尺寸規格的增加,整個成型機的尺寸及/或高度必須相對提高,使成型機形成體積龐大的機械設備,而需要佔據較大的場地空間、人員在體積龐大的機械設備上操作/加工的困難、麻煩和安全問題等情形,而建立了一個比較理想的作業機制和結構效果。 2. In particular, the water tower structure made by the above operation method not only makes its implementation technology different from the conventional structure, but also different from the old method; in essence, it also improves the manufacturing and forming equipment of the conventional water tower due to the size and specifications of the water tower. The size and/or height of the entire molding machine must be relatively increased, so that the molding machine forms a bulky mechanical equipment, which needs to occupy a large space, and it is difficult and troublesome for personnel to operate/process on the bulky mechanical equipment. And safety issues and other situations, and established a relatively ideal operating mechanism and structural effects.

故,本發明係提供了一有效的水塔成型方法、成型機及該成型方法製成之水塔結構,其結構配置、空間型態和操作應用模式、作業程序係不同於習知者,且具有舊法中無法比擬之優點,係展現了相當大的進步,誠已充份符合發明專利之要件。 Therefore, the present invention provides an effective water tower forming method, forming machine and the water tower structure made by the forming method. The incomparable advantages in the law have shown considerable progress, and have fully met the requirements for invention patents.

惟,以上所述者,僅為本發明之可行實施例而已,並非用來限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆為本發明專利範圍所涵蓋。 However, the above-mentioned ones are only feasible embodiments of the present invention, and are not used to limit the scope of the present invention. That is, all equivalent changes and modifications made according to the patent scope of the present invention are covered by the patent scope of the present invention .

10:本體 10: Ontology

11:焊接區 11: Welding area

12:孔洞結構 12: Hole structure

13:端部 13: end

14:環形補強肋 14: Ring reinforcement rib

15:中空區域 15: Hollow area

19:定位孔 19: positioning hole

20:成型機 20: Molding machine

21:上部臂 21: upper arm

22:下部機台 22: Lower machine

23:控制部 23: Control Department

30:上部模具 30: Upper mold

33:壓制部 33: Press Department

34:壓制面 34: Pressed surface

35、45:凹凸溝結構 35, 45: concave-convex groove structure

40:下部模具 40: Lower mold

41:模型腔室 41:Model chamber

42:副模型腔室 42: Secondary model chamber

43:載台 43: Carrier

44:負載面 44: load surface

49:定位柱 49: positioning column

50:吊掛工具 50: Hanging tool

51:樞接部 51: pivot joint

Claims (43)

一種水塔成型方法,包括: A method for forming a water tower, comprising: 作業(A),使一板片結構彎曲焊接形成中空筒狀本體(10),而具有中空區域(15)、焊接區(11)和開放型態的兩端部(13); Operation (A), bending and welding a plate structure to form a hollow cylindrical body (10), which has a hollow area (15), a welding area (11) and open-type two ends (13); 作業(B),提供本體(10)跨置成型機(20)之作業;成型機(20)具有上部臂(21)、下部機台(22)、控制部(23)和分別配置在上部臂(21)、下部機台(22)的上部模具(30)、下部模具(40);實質上,本體(10)之中空區域(15)係穿過成型機(20)之上部臂(21),讓本體(10)位在下部模具(40)上的型態;以及 Operation (B), providing the operation of the body (10) straddling the molding machine (20); the molding machine (20) has an upper arm (21), a lower machine table (22), a control part (23) and a (21), the upper mold (30) and the lower mold (40) of the lower machine (22); in essence, the hollow area (15) of the body (10) passes through the upper arm (21) of the molding machine (20) , allowing the body (10) to be positioned on the lower mold (40); and 作業(C),提供模製作業;配合成型機(20)的上部模具(30)、下部模具(40),在本體(10)上執行加工作業。 Operation (C), providing molding operations; cooperating with the upper mold (30) and lower mold (40) of the molding machine (20), performing processing operations on the body (10). 如請求項1之水塔成型方法,其中該作業(A)的焊接區(11)平行於本體(10)的軸向參考線;焊接區(11)上形成有孔洞結構(12); 本體(10)上製有環形補強肋(14)的型態; The method for forming a water tower as claimed in item 1, wherein the welding area (11) of the operation (A) is parallel to the axial reference line of the body (10); a hole structure (12) is formed on the welding area (11); The main body (10) is shaped with an annular reinforcing rib (14); 作業(B)使焊接區(11)位在下部機台(22)和下部模具(40)上的其中之一。 Operation (B) makes the welding zone (11) be located on one of the lower machine platform (22) and the lower mold (40). 如請求項1之水塔成型方法,其中該作業(B)使焊接區(11)位在下部機台(22)和下部模具(40)上的其中之一; The water tower forming method as claimed in claim 1, wherein the operation (B) makes the welding zone (11) be located on one of the lower machine (22) and the lower mold (40); 作業(C)的模製作業在焊接區(11)上形成孔洞結構(12)和在本體(10)上製出環形補強肋(14)的至少其中之一。 The molding operation of operation (C) forms at least one of a hole structure (12) in the welding area (11) and an annular reinforcing rib (14) in the body (10). 如請求項1或2或3之水塔成型方法,其中該本體(10)設置有定位孔(19)的型態;下部模具(40)設有定位柱(49)。 The method for forming a water tower according to claim 1, 2 or 3, wherein the main body (10) is provided with positioning holes (19); the lower mold (40) is provided with positioning columns (49). 如請求項1或2或3之水塔成型方法,包括有一吊掛工具(50),吊掛工具(50)的一端組合一樞接部(51)。 The water tower forming method according to claim 1, 2 or 3, comprising a hanging tool (50), and one end of the hanging tool (50) is combined with a pivot joint (51). 如請求項4之水塔成型方法,包括有一吊掛工具(50),吊掛工具(50)的一端組合一樞接部(51)。 The water tower forming method of claim 4 includes a hanging tool (50), and one end of the hanging tool (50) is combined with a pivot joint (51). 如請求項5之水塔成型方法,其中該吊掛工具(50)的樞接部(51)組合有一調整機構,調整吊掛工具(50)的高度、前後距離位置的至少其中之一。 The water tower forming method according to claim 5, wherein the pivot joint (51) of the hanging tool (50) is combined with an adjustment mechanism to adjust at least one of the height and front-back distance of the hanging tool (50). 如請求項6之水塔成型方法,其中該吊掛工具(50)的樞接部(51)組合有一調整機構,調整吊掛工具(50)的高度、前後距離位置的至少其中之一。 The method for forming a water tower according to claim 6, wherein the pivot joint (51) of the hanging tool (50) is combined with an adjustment mechanism to adjust at least one of the height and front-back distance of the hanging tool (50). 如請求項5之水塔成型方法,其中該吊掛工具(50)設置有至少一支架(52);支架(52)是垂直於吊掛工具(50)的型態;支架(52)的兩端配置有滾輪(53)。 Such as the water tower forming method of claim item 5, wherein the hanging tool (50) is provided with at least one bracket (52); the bracket (52) is a type perpendicular to the hanging tool (50); the two ends of the bracket (52) It is equipped with rollers (53). 如請求項6之水塔成型方法,其中該吊掛工具(50)設置有至少一支架(52);支架(52)是垂直於吊掛工具(50)的型態;支架(52)的兩端配置有滾輪(53)。 Such as the water tower forming method of claim item 6, wherein the hanging tool (50) is provided with at least one bracket (52); the bracket (52) is a type perpendicular to the hanging tool (50); the two ends of the bracket (52) It is equipped with rollers (53). 如請求項7之水塔成型方法,其中該吊掛工具(50)設置有至少一支架(52);支架(52)是垂直於吊掛工具(50)的型態;支架(52)的兩端配置有滾輪(53)。 Such as the water tower forming method of claim item 7, wherein the hanging tool (50) is provided with at least one bracket (52); the bracket (52) is a type perpendicular to the hanging tool (50); the two ends of the bracket (52) It is equipped with rollers (53). 如請求項8之水塔成型方法,其中該吊掛工具(50)設置有至少一支架(52);支架(52)是垂直於吊掛工具(50)的型態;支架(52)的兩端配置有滾輪(53)。 Such as the water tower forming method of claim item 8, wherein the hanging tool (50) is provided with at least one bracket (52); the bracket (52) is a type perpendicular to the hanging tool (50); the two ends of the bracket (52) It is equipped with rollers (53). 如請求項1或2或3之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33); 壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; The water tower forming method of claim 1 or 2 or 3, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), an auxiliary piston part (32) and a pressing part (33); The pressing part (33) has a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped towards both sides and the upper direction, so that the pressing surface (34) forms a convex arc structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項4之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 4, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), a secondary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置該定位柱(49)。 The pressing portion (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be provided with concave-convex groove structures (35), (45) respectively; the carrier (43) is provided with the positioning column (49). 如請求項5之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 5, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), a secondary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43); 載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), a secondary model chamber (42) and a carrier (43); The carrier (43) has a loading surface (44), and the loading surface (44) forms a curved surface extending arcuately towards both sides and the upper direction, so that the loading surface (44) forms a concave arc structure concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項6之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 6, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), an auxiliary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置該定位柱(49)。 The pressing portion (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be provided with concave-convex groove structures (35), (45) respectively; the carrier (43) is provided with the positioning column (49). 如請求項7之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 7, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), a secondary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項8之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 8, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), a secondary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置該定位柱(49)。 The pressing portion (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be provided with concave-convex groove structures (35), (45) respectively; the carrier (43) is provided with the positioning column (49). 如請求項9之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 9, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), a secondary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項10之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部 (33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 10, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), an auxiliary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有該定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with the positioning column (49) . 如請求項11之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 11, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), a secondary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure that is concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項12之水塔成型方法,其中該作業(B)的上部模具(30)設有往復作動的活塞部(31)、副活塞部(32)和壓制部(33);壓制部(33)有一壓制面(34),壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; Such as the water tower forming method of claim 12, wherein the upper mold (30) of the operation (B) is provided with a reciprocating piston part (31), a secondary piston part (32) and a pressing part (33); the pressing part (33) There is a pressing surface (34), and the pressing surface (34) forms a curved surface extending arc-shaped toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)、副模型腔室(42)和載台(43);載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧 形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構; The lower mold (40) is provided with a model chamber (41), an auxiliary model chamber (42) and a carrier (43); arc The arc-shaped extended curved surface makes the load surface (44) form a concave arc-shaped structure concave downward; 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有該定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with the positioning column (49) . 如請求項1或2或3之水塔成型方法,其中該上部模具(30)、下部模具(40)為輥輪模具組和人孔邊緣整修模具組的其中之一。 The method for forming a water tower according to claim 1, 2 or 3, wherein the upper mold (30) and the lower mold (40) are one of a roller mold set and a manhole edge trimming mold set. 如請求項5之水塔成型方法,其中該上部模具(30)、下部模具(40)為輥輪模具組和人孔邊緣整修模具組的其中之一。 The method for forming a water tower according to claim 5, wherein the upper mold (30) and the lower mold (40) are one of a roller mold set and a manhole edge trimming mold set. 如請求項7之水塔成型方法,其中該上部模具(30)、下部模具(40)為輥輪模具組和人孔邊緣整修模具組的其中之一。 The method for forming a water tower according to claim 7, wherein the upper mold (30) and the lower mold (40) are one of a roller mold set and a manhole edge trimming mold set. 如請求項9之水塔成型方法,其中該上部模具(30)、下部模具(40)為輥輪模具組和人孔邊緣整修模具組的其中之一。 The method for forming a water tower according to claim 9, wherein the upper mold (30) and the lower mold (40) are one of a roller mold set and a manhole edge trimming mold set. 如請求項11之水塔成型方法,其中該上部模具(30)、下部模具(40)為輥輪模具組和人孔邊緣整修模具組的其中之一。 The method for forming a water tower according to claim 11, wherein the upper mold (30) and the lower mold (40) are one of a roller mold set and a manhole edge trimming mold set. 一種成型機,成型機(20)包括: A molding machine, molding machine (20) comprises: 上部臂(21)、下部機台(22)和分別配置在上部臂(21)、下部機台(22)的上部模具(30)、下部模具(40); The upper arm (21), the lower machine platform (22), and the upper mold (30) and lower mold (40) respectively configured on the upper arm (21) and the lower machine platform (22); 上部模具(30)設有壓制部(33); The upper mold (30) is provided with a pressing part (33); 下部模具(40)設有載台(43),載台(43)有一負載面(44),負載面(44)形成朝兩邊和上方方向弧形延伸的彎弧面,使負載面(44)形成一朝下方凹入的凹弧型結構。 The lower mold (40) is provided with a carrier (43), and the carrier (43) has a load surface (44), and the load surface (44) forms a curved surface extending arcuately toward both sides and the upper direction, so that the load surface (44) A concave arc-shaped structure concave downward is formed. 如請求項28之成型機,其中該成型機(20)設置有控制部(23); The molding machine according to claim 28, wherein the molding machine (20) is provided with a control unit (23); 上部模具(30)設有往復作動的活塞部(31)和副活塞部(32)的至少其中之一; The upper mold (30) is provided with at least one of a reciprocating piston part (31) and a secondary piston part (32); 壓制部(33)有一壓制面(34);壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; The pressing part (33) has a pressing surface (34); the pressing surface (34) forms a curved arc extending toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc structure protruding downward; 下部模具(40)設置模型腔室(41)和副模型腔室(42)的至少其中之一; The lower mold (40) is provided with at least one of the mold chamber (41) and the auxiliary mold chamber (42); 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項28或29之成型機,其中該成型機(20)配置有一吊掛工具(50),吊掛工具(50)的一端組合一樞接部(51)。 The forming machine according to claim 28 or 29, wherein the forming machine (20) is equipped with a hanging tool (50), and one end of the hanging tool (50) is combined with a pivot joint (51). 如請求項30之成型機,其中該吊掛工具(50)的樞接部(51)組合有一調整機構,調整吊掛工具(50)的高度、前後距離位置的至少其中之一。 The forming machine according to claim 30, wherein the pivot joint (51) of the hanging tool (50) is combined with an adjustment mechanism to adjust at least one of the height of the hanging tool (50) and the front-to-back distance. 如請求項30之成型機,其中該吊掛工具(50)設置有至少一支架(52);支架(52)是垂直於吊掛工具(50)的型態;支架(52)的兩端配置有滾輪(53)。 Such as the forming machine of claim 30, wherein the hanging tool (50) is provided with at least one bracket (52); the bracket (52) is a type perpendicular to the hanging tool (50); the two ends of the bracket (52) are configured Roller (53) is arranged. 如請求項31之成型機,其中該吊掛工具(50)設置有至少一支架(52);支架(52)是垂直於吊掛工具(50)的型態;支架(52)的兩端配置有滾輪(53)。 Such as the forming machine of claim 31, wherein the hanging tool (50) is provided with at least one bracket (52); the bracket (52) is a type perpendicular to the hanging tool (50); the two ends of the bracket (52) are configured Roller (53) is arranged. 一種應用請求項1之水塔成型方法製成之水塔結構,包括: A water tower structure made by applying the water tower forming method of Claim 1, comprising: 一應用板片結構彎曲焊接而形成中空筒狀本體(10),而具有一中空區域(15)、焊接區(11)和開放型態的兩端部(13);以及 A hollow cylindrical body (10) is formed by bending and welding a plate structure, and has a hollow area (15), a welding area (11) and two open ends (13); and 本體(10)的焊接區(11)設置孔洞結構(12)和在本體(10)上形成環形補強肋(14)的至少其中之一; The welding area (11) of the body (10) is provided with at least one of a hole structure (12) and an annular reinforcing rib (14) formed on the body (10); 配合一成型機(20)之上部模具(30)、下部模具(40),在孔洞結構(12)上完成凸出的人孔結構的最終型態。 Cooperate with the upper mold (30) and the lower mold (40) of a molding machine (20) to complete the final shape of the protruding manhole structure on the hole structure (12). 如請求項34之水塔結構,其中該成型機(20)配合一吊掛工具(50),使本體(10)位在下部模具(40)上;本體(10)設置有定位孔(19)。 Such as the water tower structure of claim 34, wherein the forming machine (20) cooperates with a hanging tool (50), so that the body (10) is positioned on the lower mold (40); the body (10) is provided with a positioning hole (19). 如請求項34或35之水塔結構,其中該本體(10)之中空區域(15)係穿過成型機(20)的上部臂(21),讓本體(10)的焊接區(11)位在下部模具(40)上的型態,而在孔洞結構(12)上完成該凸出的人孔結構;使本體(10)接合端蓋封閉兩端部(13),完成一水塔總成。 Such as the water tower structure of claim 34 or 35, wherein the hollow area (15) of the main body (10) passes through the upper arm (21) of the molding machine (20), so that the welding area (11) of the main body (10) is located at Form on the lower mold (40), and complete the protruding manhole structure on the hole structure (12); make the body (10) engage the end cover to close both ends (13), and complete a water tower assembly. 如請求項34或35之水塔結構,其中該成型機(20)設置有控制部(23); The water tower structure of claim 34 or 35, wherein the forming machine (20) is provided with a control unit (23); 上部模具(30)設有往復作動的活塞部(31)和副活塞部(32)的至少其中之一; The upper mold (30) is provided with at least one of a reciprocating piston part (31) and a secondary piston part (32); 壓制部(33)有一壓制面(34);壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; The pressing part (33) has a pressing surface (34); the pressing surface (34) forms a curved arc extending toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc structure protruding downward; 下部模具(40)設置模型腔室(41)和副模型腔室(42)的至少其中之一; The lower mold (40) is provided with at least one of the mold chamber (41) and the auxiliary mold chamber (42); 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項36之水塔結構,其中該成型機(20)設置有控制部(23); Such as the water tower structure of claim 36, wherein the molding machine (20) is provided with a control unit (23); 上部模具(30)設有往復作動的活塞部(31)和副活塞部(32)的至少其中之一; The upper mold (30) is provided with at least one of a reciprocating piston part (31) and a secondary piston part (32); 壓制部(33)有一壓制面(34);壓制面(34)形成朝兩邊和上方方向 弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; The pressing portion (33) has a pressing surface (34); the pressing surface (34) forms a The arc-shaped curved surface makes the pressing surface (34) form a convex arc-shaped structure protruding downward; 下部模具(40)設置模型腔室(41)和副模型腔室(42)的至少其中之一; The lower mold (40) is provided with at least one of the mold chamber (41) and the auxiliary mold chamber (42); 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 一種應用請求項1之水塔成型方法製成之水塔結構,包括: A water tower structure made by applying the water tower forming method of Claim 1, comprising: 一應用板片結構彎曲焊接而形成中空筒狀本體(10),而具有一中空區域(15)、焊接區(11)和開放型態的兩端部(13);以及 A hollow cylindrical body (10) is formed by bending and welding a plate structure, and has a hollow area (15), a welding area (11) and two open ends (13); and 本體(10)的焊接區(11)配合一成型機(20)之上部模具(30)、下部模具(40),在焊接區(11)上形成孔洞結構(12)和在本體(10)上形成環形補強肋(14)的至少其中之一; The welding zone (11) of the body (10) cooperates with an upper mold (30) and a lower mold (40) of a molding machine (20), forming a hole structure (12) on the welding zone (11) and forming a hole structure (12) on the body (10). forming at least one of the annular reinforcing ribs (14); 並且,在孔洞結構(12)上完成凸出的人孔結構的最終型態。 And, the final form of the protruding manhole structure is completed on the hole structure (12). 如請求項39之水塔結構,其中該成型機(20)配合一吊掛工具(50),使本體(10)位在下部模具(40)上;本體(10)設置有定位孔(19)。 Such as the water tower structure of claim 39, wherein the forming machine (20) cooperates with a hanging tool (50), so that the body (10) is positioned on the lower mold (40); the body (10) is provided with a positioning hole (19). 如請求項39或40之水塔結構,其中該本體(10)之中空區域(15)係穿過成型機(20)的上部臂(21),讓本體(10)的焊接區(11)位在下部模具(40)上的型態,而在孔洞結構(12)上完成該凸出的人孔結構;使本體(10)接合端蓋封閉兩端部(13),完成一水塔總成。 Such as the water tower structure of claim 39 or 40, wherein the hollow area (15) of the body (10) passes through the upper arm (21) of the molding machine (20), so that the welding area (11) of the body (10) is located at Form on the lower mold (40), and complete the protruding manhole structure on the hole structure (12); make the body (10) engage the end cover to close both ends (13), and complete a water tower assembly. 如請求項39或40之水塔結構,其中該成型機(20)設置有控制部(23); As the water tower structure of claim 39 or 40, wherein the forming machine (20) is provided with a control unit (23); 上部模具(30)設有往復作動的活塞部(31)和副活塞部(32)的至少其中之一; The upper mold (30) is provided with at least one of a reciprocating piston part (31) and a secondary piston part (32); 壓制部(33)有一壓制面(34);壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; The pressing part (33) has a pressing surface (34); the pressing surface (34) forms a curved arc extending toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc structure protruding downward; 下部模具(40)設置模型腔室(41)和副模型腔室(42)的至少其中之一; The lower mold (40) is provided with at least one of the mold chamber (41) and the auxiliary mold chamber (42); 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49). 如請求項41之水塔結構,其中該成型機(20)設置有控制部(23); Such as the water tower structure of claim 41, wherein the molding machine (20) is provided with a control unit (23); 上部模具(30)設有往復作動的活塞部(31)和副活塞部(32)的至少其中之一; The upper mold (30) is provided with at least one of a reciprocating piston part (31) and a secondary piston part (32); 壓制部(33)有一壓制面(34);壓制面(34)形成朝兩邊和上方方向弧形延伸的彎弧面,使壓制面(34)形成一朝下方突出的凸弧型結構; The pressing part (33) has a pressing surface (34); the pressing surface (34) forms a curved arc extending toward both sides and the upper direction, so that the pressing surface (34) forms a convex arc structure protruding downward; 下部模具(40)設置模型腔室(41)和副模型腔室(42)的至少其中之一; The lower mold (40) is provided with at least one of the mold chamber (41) and the auxiliary mold chamber (42); 上部模具(30)的壓制部(33)、下部模具(40)的載台(43)可分別設置凹凸溝結構(35)、(45);載台(43)設置有定位柱(49)。 The pressing part (33) of the upper mold (30) and the carrier (43) of the lower mold (40) can be respectively provided with concave-convex groove structures (35), (45); the carrier (43) is provided with a positioning column (49).
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW320575B (en) * 1995-06-29 1997-11-21 Shiann-Yang Lin The fabrication method of the doomed shell of the water tank
TW200602137A (en) * 2004-07-15 2006-01-16 Tai Chia Lin Entpr Co Ltd A method of making a water tower
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TWI687577B (en) * 2018-05-07 2020-03-11 林哲賢 Water tower forming method and water tower structure made by applying the water tower forming method
TW202111195A (en) * 2019-09-09 2021-03-16 林信志 Control device for processing sheet metal structure of water tower improving the trouble which affect the sheet metal structure of water tower.
TWM625549U (en) * 2021-11-23 2022-04-11 林哲賢 Water tower forming machine and water tower structure fabricated with water tower forming machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW320575B (en) * 1995-06-29 1997-11-21 Shiann-Yang Lin The fabrication method of the doomed shell of the water tank
TW200602137A (en) * 2004-07-15 2006-01-16 Tai Chia Lin Entpr Co Ltd A method of making a water tower
CN109328172A (en) * 2016-07-01 2019-02-12 苏尔寿混合技术有限公司 Barrel, core, mold and the method for manufacturing barrel
TWI687577B (en) * 2018-05-07 2020-03-11 林哲賢 Water tower forming method and water tower structure made by applying the water tower forming method
TW202111195A (en) * 2019-09-09 2021-03-16 林信志 Control device for processing sheet metal structure of water tower improving the trouble which affect the sheet metal structure of water tower.
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TWM625549U (en) * 2021-11-23 2022-04-11 林哲賢 Water tower forming machine and water tower structure fabricated with water tower forming machine

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