CN110170462B - Horizontal adjusting device of circular sorting machine based on I-shaped structure and application method thereof - Google Patents
Horizontal adjusting device of circular sorting machine based on I-shaped structure and application method thereof Download PDFInfo
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- CN110170462B CN110170462B CN201910523060.4A CN201910523060A CN110170462B CN 110170462 B CN110170462 B CN 110170462B CN 201910523060 A CN201910523060 A CN 201910523060A CN 110170462 B CN110170462 B CN 110170462B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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Abstract
The invention relates to the technical field of logistics sorting, in particular to a horizontal adjusting device of a circular sorting machine based on an I-shaped structure and an application method thereof. The structure of the I-shaped sorting platform is I-shaped, and the upper and lower contact surfaces at the outer side are in contact with two driving wheels of the double-driving device, so that friction force is fully provided to drive the sorting platform to rotate; the included angle between the bearing force direction born by the bearing of the rotary table and the driving force direction generated by the double-driving device is 90 degrees, the bearing and driving actions are not completed by the same part and are in a non-coupling state, and the relative sliding is prevented; the double-driving device comprises two driving wheels and a limiting wheel, and the position of the I-shaped sorting platform relative to the rack is kept unchanged while stable driving force is provided; compared with the original device, the invention has the advantages of more stable driving force, non-coupling of the bearing device and the driving device and unchanged position of the sorting platform relative to the frame, ensures that the express mail is sorted more smoothly and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of logistics sorting, in particular to a horizontal adjusting device of a circular sorting machine based on an I-shaped structure and an application method thereof.
Background
Along with the rapid development of the electricity business era, the logistics industry is also promoted to change, the manual sorting of operators is gradually replaced by the automatic equipment, the requirement of the automatic logistics equipment is higher and higher, and a large number of sorting devices are developed, such as: circular sorting machines, rectilinear cross belt sorting machines, double-layer circular cross belt sorting machines and the like.
The existing circular sorting machine can generate the following problems in the operation process:
(1) the driving device and the sorting platform only have one contact surface, so that gaps are easily generated, and the driving force is unstable;
(2) the driving device and the bearing device are integrated, so that the driving device and the bearing device are easy to shake and slide relatively in the running process, the levelness of the bearing device cannot be guaranteed, and the service life of the bearing device is shortened due to long-time running;
(3) the fixed supporting force of the sorting platform is provided by a universal joint positioned in the center, and the relative position can be changed in the operation process without a limiting device.
The existence of above problem is restricting the letter sorting efficiency of circular sorting machine, can not satisfy the requirement of enterprise to commodity circulation letter sorting.
In 2014, royal beauty and the like have invented a horizontal adjusting device (authorized bulletin number: CN 103964310B) which has the advantages that the horizontal adjusting device uniformly arranges a plurality of horizontal adjusting mechanisms on the periphery of equipment, and the horizontal adjusting mechanisms comprise turnbuckle screws and vertical moving mechanisms, so that the height position of the joint of the equipment and the horizontal adjusting mechanisms can be changed by adjusting the turnbuckle screws and the vertical moving mechanisms, and the purpose of adjusting the levelness of the equipment can be realized by respectively adjusting a plurality of horizontal adjusting mechanisms; the disadvantage is that when the levelness error exceeds the adjusting range of the level adjusting device, the level adjusting mechanism is manually adjusted to enable the piston rod to be adjusted and reset and then adjusted again.
In 2016, the Falgason invented an automatic level adjustment device (application publication No. CN 106774448A), which has the advantages of realizing automatic level adjustment, overcoming the defect of high adjustment difficulty existing in manual adjustment, ensuring the adjustment accuracy, laying a reliable foundation for level test and improving the accuracy of test results. The first test board is driven by the motor to generate a gap with the box body in the process of adjusting the levelness, and impurities possibly enter the box body to damage parts in the box body.
In 2016, a levelling device (grant no: CN 108349511A) was invented by daniel kreimer and cristiian doi, which has the advantage that it consists of a suspension unit, which is arranged between the bogie and the carriage of a rail vehicle and which is respectively composed of a spring, a pneumatic or a hydraulic reciprocating piston element. According to the invention, the reciprocating piston element is retracted during driving operation such that it does not span the distance between the carriage and the bogie; the disadvantage is that the spring deforms after a period of use, resulting in insufficient elasticity and thus becomes loose, so that the levelness adjustment is subject to errors.
Aiming at the problems, compared with the prior art, the horizontal adjusting device of the circular sorting machine based on the I-shaped structure and the application method thereof are designed.
Disclosure of Invention
The invention aims to solve the problems that a single contact surface is contacted, a driving device and a bearing device are integrated, a limiting device is not arranged and the like in the operation process of a sorting platform in the existing circular sorting machine, and provides a horizontal adjusting device of the circular sorting machine based on an I-shaped structure and an application method thereof.
In order to solve the problems, the invention adopts the following technical scheme:
the horizontal adjusting device of the circular sorting machine based on the I-shaped structure is characterized by comprising a rack, a plurality of sorting trolleys, an I-shaped sorting platform and a plurality of double-driving devices;
the I-shaped sorting platform comprises a top platform for bearing a sorting trolley and an accommodating cavity connected to the bottom of the top platform, the bottom of the accommodating cavity is open, the bottom of the accommodating cavity extends outwards to form a bottom platform, and the cross section of the accommodating cavity, the top platform and the bottom platform is I-shaped; a universal joint is arranged in the accommodating cavity, the bottom of the universal joint is connected with the rack, and the top of the universal joint is connected with the center of the top platform;
the dual-drive device comprises a first motor connected with the rack, a first drive wheel in driving connection with the first motor, a second motor connected with the rack, and a second drive wheel in driving connection with the second motor; the first driving wheel is in contact with the bottom of the top platform, the second driving wheel is in contact with the top of the bottom platform, and a gap is reserved between the bottom platform and the top of the rack.
Preferably, the accommodating cavity is of a cylindrical structure, the first driving wheel is located above the second driving wheel, and a limiting wheel in contact with the outer side wall of the cylindrical accommodating cavity is arranged between the two driving wheels.
Preferably, a turntable bearing and a fixed mounting seat are arranged in the accommodating cavity; the top of the turntable bearing is connected with the bottom of the top platform, and the bottom of the turntable bearing is fixedly connected with the top of the fixed mounting seat; a cavity for placing the universal joint is formed in the fixed mounting seat, and the bottom of the fixed mounting seat is fixedly connected with the top of the rack; the bottom of the universal joint is connected with the fixed mounting seat through a bearing, and the top of the universal joint penetrates through the turntable bearing to be connected with the top platform.
Preferably, the first driving wheel is connected with the first motor through a first connecting shaft, the second driving wheel is connected with the second motor through a second connecting shaft, the first connecting shaft and the second connecting shaft are respectively provided with a first support and a second support, a central shaft is arranged between the first support and the second support, and the limiting wheel is in installation connection with the central shaft.
Preferably, the top of the rack is fixedly connected with a shell, and the first motor and the second motor are mounted on the shell.
Preferably, the bottom of the top platform is provided with a limiting groove at a position corresponding to the top of the shell.
Preferably, the turntable bearing comprises a base, an upper bearing ring and a plurality of rollers, the base is provided with mounting holes connected with the fixed mounting seat, the rollers are mounted on the upper portion of the base and distributed in a circumferential array, the upper bearing ring is mounted on the upper portion of each roller, oil lubrication holes are formed in the upper bearing ring, and the upper bearing ring is fixedly connected with the top platform.
The application method of the horizontal adjusting device of the circular sorting machine based on the I-shaped structure is characterized in that the first motor and the second motor of the double-driving device are started, and under the action of the first connecting shaft and the second connecting shaft, the first driving wheel and the second driving wheel respectively drive the top platform and the bottom platform of the I-shaped sorting platform, so that the I-shaped sorting platform stably rotates by taking the universal joint as the center;
when heavier objects are placed on the sorting trolley, the weight of the objects and the I-shaped sorting platform is borne by the turntable bearing and cannot act on the double-driving device, so that the driving device and the bearing device are prevented from being coupled into a whole, the service life of the driving device is greatly prolonged, and relative sliding is prevented;
meanwhile, the limiting wheels of the double-driving device effectively prevent the I-shaped sorting platform 3 from moving relative to the rack, so that the device can run more smoothly and stably.
Compared with the prior art, the invention has the beneficial effects that:
the first I-shaped sorting platform is I-shaped, and upper and lower contact surfaces (the bottom surface of a top platform and the top surface of a bottom platform) on the outer side are in contact with two driving wheels of a dual-driving device, so that friction force is sufficiently provided, and the sorting platform is driven to rotate;
secondly, the bearing device is a turntable bearing, the driving device is a dual-driving device, an included angle between the bearing force direction borne by the turntable bearing and the driving force direction generated by the dual-driving device is 90 degrees, the bearing and driving effects are not completed by the same component and are in a non-coupling state, and relative sliding is prevented;
and thirdly, the double-driving device comprises two driving wheels and a limiting wheel, the first driving wheel and the second driving wheel have the same structure, and the double-driving wheels are distributed in an angle of 180 degrees by taking the limiting wheel as the center, so that the position of the I-shaped sorting platform relative to the rack is kept unchanged while stable driving force is provided.
Compared with the prior art, the invention has the advantages of more stable driving force, non-coupling of the bearing device and the driving device and unchanged position of the sorting platform relative to the frame, ensures that the express mail is sorted more smoothly and improves the working efficiency.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIGS. 3(a) and (b) are schematic views of a dual drive apparatus according to the present invention;
FIGS. 4(a), (b) are schematic views of a turntable bearing of the present invention;
FIGS. 5(a), (b) are schematic diagrams of the universal joint of the present invention;
in the figure: the sorting machine comprises a rack 1, a sorting trolley 2, an I-shaped sorting platform 3, a dual-drive device 4, a top platform 31, a bottom platform 32, an accommodating cavity 33, a limiting groove 34, a first motor 41, a first connecting shaft 42, a first driving wheel 43, a limiting wheel 44, a second motor 45, a second connecting shaft 46, a second driving wheel 47, a first support 48, a second support 49, a turntable bearing 5, a base mounting hole 51, a roller 52, an upper bearing ring 53, an oil lubricating hole 54, a base 55, a universal joint 6, a fixed mounting base 7 and a shell 8.
Detailed Description
The invention is further described with reference to the following figures and detailed description:
as shown in figure 1, the circular sorting machine horizontal adjusting device based on the I-shaped structure and the application method thereof are characterized in that the device comprises: frame 1, letter sorting dolly 2, "worker" style of calligraphy letter sorting platform 3, dual drive 4, revolving stage bearing 5, universal joint 6, mount pad 7, shell 8.
As shown in fig. 2, the rack 1 is provided with a mounting fixing seat 7, a universal joint 6, a turntable bearing 5, a dual-drive device 4 and a housing 8. The upper part of the machine 1 frame is provided with a fixed mounting seat 7 which is convenient for fixing a bearing 5 of a rotary table, the central position of the fixed mounting seat 7 is provided with a universal joint 6, the lower end of the universal joint 6 is connected with the fixed mounting seat 7 through a bearing, and the upper end of the universal joint 6 is connected with an I-shaped sorting platform 3; the turntable bearing 5 is positioned at the upper part of the fixed mounting seat 7 and is connected with the fixed mounting seat 7 through a screw, and an upper bearing ring of the turntable bearing 5 is directly connected with the I-shaped sorting platform 3; the shell 8 is positioned on the inner side of the edge of the frame 1 and is connected with the frame in a screw mode; the 8 dual-drive devices 4 are arranged on the inner side of the shell 8, distributed in a circumferential array and connected with the shell 9 in a screw mode;
the upper part of the I-shaped sorting platform 3 is provided with 8 sorting trolleys 2 which are distributed in a circumferential array, the I-shaped sorting platform 3 is in an I shape, the upper contact surface and the lower contact surface of the outer side of the I-shaped sorting platform are in contact with two driving wheels of a double-driving device 4 to provide friction force, and the I-shaped sorting platform 3 is driven to rotate;
as shown in fig. 3, the dual-drive device 4 includes a first motor 41, a first connecting shaft 42, a first driving wheel 43, a limiting wheel 44, a second motor 45, a second connecting shaft 46, a second driving wheel 47, a first bracket 48, and a second bracket 49. The first motor 41 is directly connected with the first connecting shaft 42, the first driving wheel 43 is connected with the first connecting shaft 42 in a key connection mode, the three parts form a first driving part, the lower end of the first driving part is provided with a limiting wheel 44, the limiting wheel 44 is connected with the shaft in a bearing mode, and bearing sleeves are arranged on two sides of the limiting wheel 44; the second driving part has the same structure as the first driving part, takes the limiting wheel as the center and is distributed in 180 degrees;
as shown in fig. 4, the turntable bearing 5 includes a base mounting hole 51, a roller 52, an upper race 53, a lubricating hole 54, and a base 55. The 4 base mounting holes 51 are positioned around the base, and the rollers 52 are arranged on the upper part of the base 55 and distributed in a circumferential array; an upper bearing ring 53 is arranged at the upper part of the roller 52, and an oil lubricating hole 54 is arranged in the upper bearing ring;
as shown in figure 5, the universal joint 6 is located at the center of the fixed mounting seat, the lower end of the universal joint 6 is connected with the fixed mounting seat through a bearing, and the upper end of the universal joint 6 is connected with the I-shaped sorting platform.
The work flow of the horizontal adjusting device of the circular sorting machine based on the I-shaped structure is as follows:
firstly, starting the circular sorting machine, starting sixteen driving motors 41 of eight double-driving devices 4, and respectively contacting upper and lower driving wheels with upper and lower contact surfaces (the bottom surface of a top platform and the top surface of a bottom platform) of the I-shaped sorting platform 3 under the action of a coupler 42 so as to enable the I-shaped sorting platform 3 to stably rotate; the sorting trolley is fixed on the sorting platform through screws, the number of the sorting trolleys can be adjusted according to the workload, a motor arranged in the trolley is used for driving the trolley to act, and the motor is used for controlling the belt of the sorting trolley to move so as to control the express delivery.
Then, the express is put on each sorting trolley 2, or automatic package loading is realized through an automatic package loading system, when the express runs on a circular sorting machine, bar code information is obtained when a package passes through a visual identification area, a trolley number is immediately bound, the actual package lattice position is calculated, then the current trolley position is obtained according to a photoelectric sensor on the sorting trolley, a trolley motor is driven when the calculated trolley position is matched with the actual position of the current trolley, and when the express reaches a corresponding chute, the trolley motor works and sends the express to a designated chute;
then, when the heavier express is placed on the sorting trolley 2, the weight of the express and the I-shaped sorting platform 3 is borne by the turntable bearing 5 and cannot act on the dual-drive device 4, so that the drive device and the bearing device are prevented from being integrated, the service life of the drive device is greatly prolonged, and shaking is prevented; meanwhile, the limiting wheels 44 of the dual-driving devices 4 in the eight directions effectively prevent the horizontal displacement of the I-shaped sorting platform 3, so that the device can run more smoothly and stably.
And finally, circulating the working process, sequentially sending the express items into the designated sliding chute, and manually replacing the express bags after the express bags are filled.
Compared with the original device, the levelness adjusting method of the circular sorting machine provided by the invention has the advantages of more stable driving force, non-coupling of the bearing device and the driving device and relative position maintenance of the sorting platform, enables express sorting to be smoother, improves the working efficiency, and has great market prospect and popularization value.
Claims (8)
1. The horizontal adjusting device of the circular sorting machine based on the I-shaped structure is characterized by comprising a rack (1), a plurality of sorting trolleys (2), an I-shaped sorting platform (3) and a plurality of double-driving devices (4);
the I-shaped sorting platform comprises a top platform (31) for bearing a sorting trolley and an accommodating cavity (33) connected to the bottom of the top platform, the bottom of the accommodating cavity is open, the bottom of the accommodating cavity extends outwards to form a bottom platform (32), and the cross section of the accommodating cavity, the top platform and the bottom platform is I-shaped; a universal joint (6) is arranged in the accommodating cavity, the bottom of the universal joint is connected with the rack, and the top of the universal joint is connected with the center of the top platform;
the dual-drive device comprises a first motor (41) connected with the rack, a first driving wheel (43) in driving connection with the first motor, a second motor (45) connected with the rack, and a second driving wheel (47) in driving connection with the second motor; the first driving wheel is in contact with the bottom of the top platform, the second driving wheel is in contact with the top of the bottom platform, and a gap is reserved between the bottom platform and the top of the rack.
2. The circular sorting machine horizontal adjusting device based on the I-shaped structure as claimed in claim 1, wherein the accommodating cavity is cylindrical, the first driving wheel is located above the second driving wheel, and a limiting wheel (44) contacting with the outer side wall of the cylindrical accommodating cavity is arranged between the two driving wheels.
3. The circular sorting machine horizontal adjusting device based on the I-shaped structure as claimed in claim 1, wherein a turntable bearing (5) and a fixed mounting seat (7) are arranged in the accommodating cavity; the top of the turntable bearing is connected with the bottom of the top platform, and the bottom of the turntable bearing is fixedly connected with the top of the fixed mounting seat; a cavity for placing the universal joint is formed in the fixed mounting seat, and the bottom of the fixed mounting seat is fixedly connected with the top of the rack; the bottom of the universal joint is connected with the fixed mounting seat through a bearing, and the top of the universal joint penetrates through the turntable bearing to be connected with the top platform.
4. The horizontal adjusting device of the circular sorting machine based on the I-shaped structure as claimed in claim 2, wherein the first driving wheel is connected with a first motor through a first connecting shaft (42), the second driving wheel is connected with a second motor through a second connecting shaft (46), the first connecting shaft and the second connecting shaft are respectively provided with a first bracket (48) and a second bracket (49), a central shaft is arranged between the first bracket and the second bracket, and the limiting wheel is connected with the central shaft in a mounting way.
5. The circular sorting machine horizontal adjusting device based on the I-shaped structure as claimed in claim 4, wherein a housing is fixedly connected to the top of the frame, and the first motor and the second motor are mounted on the housing.
6. The circular sorter horizontal adjustment device based on the I-shaped structure as claimed in claim 5, wherein the bottom of the top platform is provided with a limit groove (34) at a position corresponding to the top of the housing.
7. The horizontal adjusting device of the circular sorting machine based on the I-shaped structure as claimed in claim 3, wherein the turntable bearing (5) comprises a base (55), an upper bearing ring (53) and a plurality of rollers (52), the base is provided with mounting holes (51) connected with a fixed mounting seat, the rollers are mounted on the upper portion of the base and distributed in a circumferential array, the upper bearing ring is mounted on the upper portion of the rollers, oil lubrication holes (54) are formed in the upper bearing ring, and the upper bearing ring is fixedly connected with the top platform.
8. The method for applying the horizontal adjusting device of the circular sorting machine based on the I-shaped structure as claimed in any one of claims 1 to 7, wherein the first motor and the second motor of the dual-driving device are started, and under the action of the first connecting shaft and the second connecting shaft, the first driving wheel and the second driving wheel respectively drive the top platform and the bottom platform of the I-shaped sorting platform, so that the I-shaped sorting platform stably rotates by taking a universal joint as a center;
when heavier objects are placed on the sorting trolley, the weight of the objects and the I-shaped sorting platform is borne by the turntable bearing and cannot act on the double-driving device, so that the driving device and the bearing device are prevented from being coupled into a whole, the service life of the driving device is greatly prolonged, and relative sliding is prevented;
meanwhile, the limiting wheels of the double-driving device effectively prevent the I-shaped sorting platform 3 from moving relative to the rack, so that the device can run more smoothly and stably.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910523060.4A CN110170462B (en) | 2019-06-17 | 2019-06-17 | Horizontal adjusting device of circular sorting machine based on I-shaped structure and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910523060.4A CN110170462B (en) | 2019-06-17 | 2019-06-17 | Horizontal adjusting device of circular sorting machine based on I-shaped structure and application method thereof |
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| CN110170462A CN110170462A (en) | 2019-08-27 |
| CN110170462B true CN110170462B (en) | 2020-11-24 |
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| CN110813787B (en) * | 2019-12-06 | 2021-07-02 | 浙江厚达智能科技股份有限公司 | Super-deficient defective bottled traditional Chinese medicine shunting and sorting type traditional Chinese medicine conveying mechanism |
| CN112827853A (en) * | 2021-02-25 | 2021-05-25 | 钱志华 | Intelligent express sorting device and method based on intelligent logistics |
| CN113457991A (en) * | 2021-07-02 | 2021-10-01 | 杭州银弹科技有限公司 | Sorting system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2004008500A (en) * | 2002-06-07 | 2004-01-15 | Sanki Plan:Kk | Rotary table |
| CN201127936Y (en) * | 2007-11-22 | 2008-10-08 | 诸城市恒基机械制造有限公司 | Circular disk type cassava sorter |
| CN102744612A (en) * | 2012-07-18 | 2012-10-24 | 上海三一精机有限公司 | Rotary table structure and machine tool |
| CN203944960U (en) * | 2014-07-11 | 2014-11-19 | 泰州市艾瑞克新型材料有限公司 | Pipe automatic soldering device |
| CN106373771A (en) * | 2016-09-23 | 2017-02-01 | 合肥聚能电物理高技术开发有限公司 | Large-scale coil winding and rotating platform |
| CN207628752U (en) * | 2017-07-10 | 2018-07-20 | 北京京东尚科信息技术有限公司 | Sorter |
| JP6971718B2 (en) * | 2017-08-30 | 2021-11-24 | 株式会社東芝 | Luggage sorting device and partition plate |
| CN208373591U (en) * | 2018-04-27 | 2019-01-15 | 南京工业职业技术学院 | A kind of express delivery sorting system |
| CN208616747U (en) * | 2018-08-16 | 2019-03-19 | 江苏万亦得机械设备有限公司 | A kind of double drive frictional transporting mechanism with automatic counting function |
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