CN110164235A - A kind of welding appraisal system - Google Patents
A kind of welding appraisal system Download PDFInfo
- Publication number
- CN110164235A CN110164235A CN201910548008.4A CN201910548008A CN110164235A CN 110164235 A CN110164235 A CN 110164235A CN 201910548008 A CN201910548008 A CN 201910548008A CN 110164235 A CN110164235 A CN 110164235A
- Authority
- CN
- China
- Prior art keywords
- screw
- welding
- rack
- air
- appraisal system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 47
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 230000000712 assembly Effects 0.000 claims abstract description 13
- 238000000429 assembly Methods 0.000 claims abstract description 13
- 238000009423 ventilation Methods 0.000 claims abstract description 12
- 238000005286 illumination Methods 0.000 claims abstract description 10
- 229910000679 solder Inorganic materials 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 19
- 238000004891 communication Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B19/00—Teaching not covered by other main groups of this subclass
- G09B19/24—Use of tools
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
Abstract
The invention discloses a kind of welding appraisal systems, including rack, operation panel, fixed frame, T-type sliding slot, clamp assemblies, equipment box, monitoring camera, dust cover, except petticoat pipe cylinder, LED illumination lamp, attachment base, manipulator, driving box, solder bath, mounting bracket, battery, air cleaner, blast pipe, air-exhausting duct, ventilation hole and universal wheel, the interior side of the rack is equipped with mounting bracket by screw, the top side of the mounting bracket is fixedly installed with battery, the top side of the mounting bracket is equipped with air cleaner by screw, the top air inlet of the air cleaner is equipped with blast pipe by connecting flange, the side air outlet of the air cleaner is equipped with air-exhausting duct by connecting flange, the top of the rack is equipped with equipment box by screw, the welding appraisal system, it moves Move convenient and efficient, fixed clamp is secured, when in use, can substantially increase the accuracy of examination convenient for monitoring in real time to welding situation.
Description
Technical field
The present invention relates to welding to check and rate apparatus field, specially a kind of welding appraisal system.
Background technique
Steel construction needs to evaluate some technological parameters in the welding process, welds in different location, such as welds in the overhead position, bows
Can weldering, vertical position welding, be detected according to product of the different parameters for welding, under prior art means with different welding methods
Reach requirement, be the important evidence of steel construction project kickoff, so that needing to weld examination equipment can be to welding procedure works
Evaluation and worker, students' skill are examined, therefore, it is necessary for designing a kind of welding appraisal system.
Summary of the invention
The purpose of the present invention is to provide a kind of welding appraisal systems, to solve the problems mentioned in the above background technology.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of welding appraisal system, including rack, operation panel, fixed frame, T-type sliding slot, clamp assemblies, equipment box, prison
It controls camera, dust cover, remove petticoat pipe cylinder, LED illumination lamp, attachment base, manipulator, driving box, solder bath, mounting bracket, electric power storage
The interior side of pond, air cleaner, blast pipe, air-exhausting duct, ventilation hole and universal wheel, the rack is equipped with by screw
Bracket is filled, the top side of the mounting bracket is fixedly installed with battery, and the top side of the mounting bracket passes through screw
Air cleaner is installed, the top air inlet of the air cleaner is equipped with blast pipe, the air by connecting flange
The side air outlet of clearing machine is equipped with air-exhausting duct by connecting flange, and the top of the rack is equipped with equipment by screw
Case, the side front end of the rack are mounted by means of screws with operation panel, and the center of top of the rack offers solder
Slot, the top two sides of the rack pass through screw and are equipped with driving box, and manipulator is provided at the top of driving box, the machine
One end of tool hand is provided with fixed frame, is provided with clamp assemblies on the inside of the fixed frame.
As a further solution of the present invention: the bottom surrounding of the rack passes through screw and is equipped with universal wheel, and ten thousand
Brake block is installed to the setting of the outside of wheel.
As a further solution of the present invention: the side of the rack offers several ventilation holes, and the inside of rack
It is in communication with the outside by ventilation hole.
As a further solution of the present invention: the top side of the equipment box is provided with several monitoring cameras, and
The outside top of monitoring camera is equipped with dust cover by screw.
As a further solution of the present invention: one end two sides of the equipment box pass through screw and are equipped with LED illumination lamp.
As a further solution of the present invention: one end center of the equipment box is offered except petticoat pipe cylinder, and blast pipe is worn
Rack, equipment box is crossed to be fixedly connected with petticoat pipe cylinder is removed.
As a further solution of the present invention: the outside center of the fixed frame is equipped with attachment base, and machine by bolt
One end grafting of tool hand is mounted on the inner central of attachment base.
As a further solution of the present invention: the clamp assemblies include installation clamping plate, T-type sliding block, fixed plate, fastening spiral shell
Hole and clamping screw, the side setting of the fixed frame pass through spiral shell there are two clamping plate, the center of top of the installation clamping plate is installed
Nail is equipped with fixed plate, and clamping screw is provided between fixed plate.
As a further solution of the present invention: the side of the fixed frame is opened up there are two T-type sliding slot, the installation clamping plate
Side by screw installation there are two T-type sliding block, and clamping plate is installed and is slidably connected by T-type sliding block and T-type sliding slot.
As a further solution of the present invention: the side center of the fixed plate offers fastening screw hole, and clamping screw
It is connected through a screw thread with fastening screw hole.
Beneficial effects of the present invention: the welding appraisal system, conveniently moving is quick, in use, being capable of mould by manipulator
When quasi- steel plate welding the case where different distance, different angle, and welding iron plate can be gripped by clamp assemblies,
The position that welding iron plate can be changed by manipulator, so that the welding of different location is simulated, to test the operation water for the person of needing checking
Flat and respond can be also convenient for making the welding of different angle more lightweight and convenient；And by different direction to welding
Iron plate is scanned monitoring using monitoring camera, and compares with the normal data in system database, to provide more
Added with effect, more quick, more convictive evaluation result and the final result, the accuracy of examination is improved.
Detailed description of the invention
In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the drawings.
Fig. 1 is overall structure of the present invention；
Fig. 2 is the cross-sectional view of the frame of the invention；
Fig. 3 is the structural schematic diagram of clamp assemblies of the present invention；
Fig. 4 is the structural schematic diagram of present device case；
Fig. 5 is partial sectional view of the present invention；
In figure: 1, rack；2, operation panel；3, fixed frame；4, T-type sliding slot；5, clamp assemblies；6, clamping plate is installed；7, T-type
Sliding block；8, fixed plate；9, screw hole is fastened；10, clamping screw；11, equipment box；12, monitoring camera；13, dust cover；14, it removes
Petticoat pipe cylinder；15, LED illumination lamp；16, attachment base；17, manipulator；18, driving box；19, solder bath；20, mounting bracket；21, it stores
Battery；22, air cleaner；23, blast pipe；24, air-exhausting duct；25, ventilation hole；26, universal wheel.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with embodiment, it is clear that described reality
Applying example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff all other embodiment obtained without creative efforts belongs to what the present invention protected
Range.
As shown in Figs. 1-5, a kind of welding appraisal system, including rack 1, operation panel 2, fixed frame 3, T-type sliding slot 4, folder
It holds component 5, equipment box 11, monitoring camera 12, dust cover 13, remove petticoat pipe cylinder 14, LED illumination lamp 15, attachment base 16, manipulator
17, driving box 18, solder bath 19, mounting bracket 20, battery 21, air cleaner 22, blast pipe 23, air-exhausting duct 24, ventilation
Hole 25 and universal wheel 26, the bottom surrounding of rack 1 passes through screw and is equipped with universal wheel 26, and peace is arranged in the outside of universal wheel 26
It is mobile to be fixed conveniently fast equipped with brake block；The side of rack 1 offers several ventilation holes 25, and the inside of rack 1 passes through
Ventilation hole 25 is in communication with the outside, and carries out air circulation with extraneous convenient for 1 inside of rack；The interior side of rack 1 is pacified by screw
Equipped with mounting bracket 20, the top side of mounting bracket 20 is fixedly installed with battery 21, and the top side of mounting bracket 20 is logical
It crosses screw and air cleaner 22 is installed, the top air inlet of air cleaner 22 is equipped with blast pipe 23 by connecting flange,
The side air outlet of air cleaner 22 is equipped with air-exhausting duct 24 by connecting flange, and the top of rack 1 is equipped with by screw
Equipment box 11, the top side of equipment box 11 are provided with several monitoring cameras 12, and the outside top of monitoring camera 12
Dust cover 13 is installed by screw, convenient for monitoring in real time to welding situation；One end two sides of equipment box 11 pass through spiral shell
Nail is equipped with LED illumination lamp 15, improves illuminating effect；One end center of equipment box 11 is offered except petticoat pipe cylinder 14, and blast pipe
23 pass through rack 1, equipment box 11 with except petticoat pipe cylinder 14 is fixedly connected, and weld the flue gas generated convenient for recycling；Before the side of rack 1
End is mounted by means of screws with operation panel 2, and the center of top of rack 1 offers solder bath 19, and the top two sides of rack 1 are equal
Driving box 18 is installed by screw, and the top of driving box 18 is provided with manipulator 17, one end of manipulator 17 is provided with solid
Determine frame 3, the outside center of fixed frame 3 is equipped with attachment base 16 by bolt, and one end grafting of manipulator 17 is mounted on connection
The inner central of seat 16, convenient for improving the tightness of installation；The inside of fixed frame 3 is provided with clamp assemblies 5；Clamp assemblies 5 wrap
Installation clamping plate 6, T-type sliding block 7, fixed plate 8, fastening screw hole 9 and clamping screw 10 are included, there are two peaces for the side setting of fixed frame 3
The center of top of clamping plate 6, installation clamping plate 6 is equipped with fixed plate 8 by screw, and is provided with clamping screw between fixed plate 8
10, the side of fixed frame 3 is opened up there are two T-type sliding slot 4, and the side of installation clamping plate 6 is installed by screw there are two T-type sliding block 7,
And installation clamping plate 6 is slidably connected by T-type sliding block 7 with T-type sliding slot 4, convenient for adjusting the distance between installation clamping plate 6；Fixed plate 8
Side center offer fastening screw hole 9, and clamping screw 10 and fastening screw hole 9 be connected through a screw thread, be convenient for clamping plate 6 will be installed
It is fixed.
The working principle of the invention: in use, after rack 1 is moved to suitable position by universal wheel 26, brake is used
Vehicle piece is fixed；The battery 21 at 20 top of mounting bracket is used as working power；By the operation panel 2 of 1 side of rack, make
The manipulator 17 for obtaining 18 top of driving box works, so that manipulator 17 drives attachment base 16 and fixed frame 3 to be moved to suitably
Welding iron plate is gripped by clamp assemblies 5, welding iron plate is placed between installation clamping plate 6, by pushing away by position
Dynamic installation clamping plate 6, so that installation clamping plate 6 is slided in the T-type sliding slot 4 of fixed frame 3 by T-type sliding block 7, until welding iron plate
After two sides be bondeds with installation clamping plate 6, using clamping screw 10 across the fastening screw hole 9 of fixed plate 8, so as to by two pieces of fixations
Plate 8 is threadably secured；After the completion of welding iron plate is fixed, welding iron plate can be welded by welding equipment, in welding,
The solder that welding generates can fall in centralized recovery in solder bath 19, while the LED illumination lamp 15 of 11 side of equipment box can be into
Row illumination passes through 13 inside of manipulator 17 and dust cover so that different welding positions can have good illuminating effect
Monitoring camera 12 come from different perspectives, different direction monitors welding position in real time, and carried out by operation panel 2
Observation and real time data comparison, by integrated datas such as crackle, stomata, slag inclusion, the undercuts of inspection pad and according to original
To obtain corresponding welding examination achievement after welding point data is compared；Meanwhile air cleaner 22 works, and generates suction
Power, the flue gas that can generate welding are passed through except petticoat pipe cylinder 14 sucks blast pipe 23, after being purified by air cleaner 22, then through arranging
Air hose 24 and 25 row of ventilation hole are outwardly.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (10)
1. a kind of welding appraisal system, which is characterized in that including rack (1), operation panel (2), fixed frame (3), T-type sliding slot
(4), clamp assemblies (5), equipment box (11), monitoring camera (12), dust cover (13), remove petticoat pipe cylinder (14), LED illumination lamp
(15), attachment base (16), manipulator (17), driving box (18), solder bath (19), mounting bracket (20), battery (21), air
Clearing machine (22), blast pipe (23), air-exhausting duct (24), ventilation hole (25) and universal wheel (26), the interior side of the rack (1)
It is equipped with mounting bracket (20) by screw, the top side of the mounting bracket (20) is fixedly installed with battery (21), institute
The top side for stating mounting bracket (20) is equipped with air cleaner (22) by screw, the top of the air cleaner (22)
Air inlet is equipped with blast pipe (23) by connecting flange, and the side air outlet of the air cleaner (22) passes through connecting flange
It is equipped with air-exhausting duct (24), the top of the rack (1) is equipped with equipment box (11) by screw, the side of the rack (1)
Front end is mounted by means of screws with operation panel (2), and the center of top of the rack (1) offers solder bath (19), described
The top two sides of rack (1) pass through screw and are equipped with driving box (18), and are provided with manipulator at the top of driving box (18)
(17), one end of the manipulator (17) is provided with fixed frame (3), is provided with clamp assemblies on the inside of the fixed frame (3)
(5)。
2. welding appraisal system according to claim 1, which is characterized in that the bottom surrounding of the rack (1) passes through
Screw is equipped with universal wheel (26), and the outside setting of universal wheel (26) is equipped with brake block.
3. welding appraisal system according to claim 1, which is characterized in that the side of the rack (1) offers several
A ventilation hole (25), and the inside of rack (1) is in communication with the outside by ventilation hole (25).
4. welding appraisal system according to claim 1, which is characterized in that the top side of the equipment box (11) is arranged
There are several monitoring cameras (12), and the outside top of monitoring camera (12) is equipped with dust cover (13) by screw.
5. welding appraisal system according to claim 1, which is characterized in that one end two sides of the equipment box (11) are logical
It crosses screw and LED illumination lamp (15) is installed.
6. welding appraisal system according to claim 1, which is characterized in that one end center of the equipment box (11) opens up
Have except petticoat pipe cylinder (14), and blast pipe (23) passes through rack (1), equipment box (11) and is fixedly connected with petticoat pipe cylinder (14) are removed.
7. welding appraisal system according to claim 1, which is characterized in that the outside center of the fixed frame (3) passes through
Bolt is equipped with attachment base (16), and one end grafting of manipulator (17) is mounted on the inner central of attachment base (16).
8. welding appraisal system according to claim 1, which is characterized in that the clamp assemblies (5) include installation clamping plate
(6), T-type sliding block (7), fixed plate (8), fastening screw hole (9) and clamping screw (10), the side of the fixed frame (3) are provided with
The center of top of two installation clamping plates (6), installation clamping plate (6) is equipped with fixed plate (8) by screw, and fixed plate (8)
Between be provided with clamping screw (10).
9. welding appraisal system according to claim 1, which is characterized in that the side of the fixed frame (3) offers two
A T-type sliding slot (4), by screw installation, there are two T-type sliding block (7) for the side of installation clamping plate (6), and install clamping plate (6)
It is slidably connected by T-type sliding block (7) and T-type sliding slot (4).
10. welding appraisal system according to claim 8, which is characterized in that the side center of the fixed plate (8) opens up
Have fastening screw hole (9), and clamping screw (10) is connected through a screw thread with fastening screw hole (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910548008.4A CN110164235A (en) | 2019-06-24 | 2019-06-24 | A kind of welding appraisal system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910548008.4A CN110164235A (en) | 2019-06-24 | 2019-06-24 | A kind of welding appraisal system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110164235A true CN110164235A (en) | 2019-08-23 |
Family
ID=67625428
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910548008.4A Pending CN110164235A (en) | 2019-06-24 | 2019-06-24 | A kind of welding appraisal system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110164235A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113012375A (en) * | 2021-03-29 | 2021-06-22 | 济南中维世纪科技有限公司 | Monitoring alarm device based on infrared video |
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|---|---|---|---|---|
| CN206224893U (en) * | 2016-04-27 | 2017-06-06 | 深圳市连硕机器人职业培训中心 | A kind of automatic welding teaching station |
| CN206316511U (en) * | 2016-12-21 | 2017-07-11 | 重庆市江津区前进焊接材料厂 | A kind of improved metal product arc welding equipment |
| CN207953021U (en) * | 2017-12-26 | 2018-10-12 | 罗延瑞 | A kind of laboratory student welding real training clamping device |
| CN208051239U (en) * | 2018-01-29 | 2018-11-06 | 东莞市大朗展志焊锡制品厂 | A kind of welding fixture with shock-absorbing function |
| CN208083657U (en) * | 2018-02-01 | 2018-11-13 | 开平力蒲卫浴有限公司 | A kind of high-frequency welder made for metallic conduit |
| CN108857237A (en) * | 2018-08-20 | 2018-11-23 | 芜湖龙鳞汽车部件有限公司 | A kind of clamp system of novel welding |
| CN210324675U (en) * | 2019-06-24 | 2020-04-14 | 南通理工学院 | Welding evaluation system |
-
2019
- 2019-06-24 CN CN201910548008.4A patent/CN110164235A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206224893U (en) * | 2016-04-27 | 2017-06-06 | 深圳市连硕机器人职业培训中心 | A kind of automatic welding teaching station |
| CN206316511U (en) * | 2016-12-21 | 2017-07-11 | 重庆市江津区前进焊接材料厂 | A kind of improved metal product arc welding equipment |
| CN207953021U (en) * | 2017-12-26 | 2018-10-12 | 罗延瑞 | A kind of laboratory student welding real training clamping device |
| CN208051239U (en) * | 2018-01-29 | 2018-11-06 | 东莞市大朗展志焊锡制品厂 | A kind of welding fixture with shock-absorbing function |
| CN208083657U (en) * | 2018-02-01 | 2018-11-13 | 开平力蒲卫浴有限公司 | A kind of high-frequency welder made for metallic conduit |
| CN108857237A (en) * | 2018-08-20 | 2018-11-23 | 芜湖龙鳞汽车部件有限公司 | A kind of clamp system of novel welding |
| CN210324675U (en) * | 2019-06-24 | 2020-04-14 | 南通理工学院 | Welding evaluation system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113012375A (en) * | 2021-03-29 | 2021-06-22 | 济南中维世纪科技有限公司 | Monitoring alarm device based on infrared video |
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| CB02 | Change of applicant information |
Address after: 226000 No. 14, Yongxing Road, Gangzha Economic Development Zone, Jiangsu, Nantong Applicant after: NANTONG POLYTECHNIC College Address before: 226000 No. 14 Yongxing Road, Gangzhao Economic Development Zone, Suzhou City, Jiangsu Province Applicant before: NANTONG POLYTECHNIC College |