CN110157847A - The smelting system of iron-based polymetallic ore material - Google Patents

The smelting system of iron-based polymetallic ore material Download PDF

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Publication number
CN110157847A
CN110157847A CN201910517182.2A CN201910517182A CN110157847A CN 110157847 A CN110157847 A CN 110157847A CN 201910517182 A CN201910517182 A CN 201910517182A CN 110157847 A CN110157847 A CN 110157847A
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China
Prior art keywords
smelting
bath
feed opening
electrothermal reduction
smelting system
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Application number
CN201910517182.2A
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Chinese (zh)
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CN110157847B (en
Inventor
李东波
黎敏
刘诚
尉克俭
茹洪顺
郭亚光
徐小锋
曹珂菲
李兵
陈学刚
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China ENFI Engineering Corp
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China ENFI Engineering Corp
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Priority claimed from CN201910517182.2A external-priority patent/CN110157847B/en
Publication of CN110157847A publication Critical patent/CN110157847A/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0006Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/006Starting from ores containing non ferrous metallic oxides
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/14Multi-stage processes processes carried out in different vessels or furnaces
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/20Obtaining niobium, tantalum or vanadium
    • C22B34/22Obtaining vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B4/00Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys
    • C22B4/06Alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B4/00Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys
    • C22B4/08Apparatus

Abstract

The present invention provides a kind of smelting systems of iron-based polymetallic ore material.Iron-based polymetallic ore material includes ferro element, titanium elements and vanadium, and smelting system includes: mixing device, bath smelting device and electrothermal reduction device, and mixing device is provided with ingredient inlets and mixing outlet;Bath smelting device is provided with the first feed opening and the second feed opening and molten liquid outlet, and first feed opening the top of bath smelting device is set, second feed opening is arranged on the side wall of bath smelting device, and mixing outlet is connected to setting with the first feed opening and/or the second feed opening;And electrothermal reduction device is provided with slag-drip opening and metal discharge mouth and molten liquid entrance, molten liquid entrance is connected with molten liquid outlet.The rate of recovery of vanadium can be effectively improved using the smelting system that mixing device, efficient bath smelting device and electrothermal reduction device combine, reduces operation labor intensity, while also there is reduction comprehensive energy consumption, promote the advantages such as environment discharge index.

Description

The smelting system of iron-based polymetallic ore material
Technical field
The present invention relates to metal smelt fields, in particular to a kind of smelting system of iron-based polymetallic ore material.
Background technique
Vanadium titano-magnetite is a kind of ore of more difficult smelting.The v-bearing titanomagnetite smelting device of mature application is main at present There are blast furnace process device and rotary kiln-electric furnace smelting device.
The process smelted using blast furnace process device is mainly first added vanadium titano-magnetite after oversintering or pelletizing Enter in blast furnace, recycles iron and vanadium.Existing literature CN102041331A discloses a kind of technique of smelting vanadium-titanium magnetite by blast furnace, should Use blast furnace as smelting device in smelting process.But the major advantage of the smelting device is high production efficiency, production scale Greatly, the disadvantage is that comprehensive energy consumption is high, long flow path, slag iron difficulty point, dry slag and desulphurizing ability it is low.Furthermore blast furnace process is to TiO in slag2Contain Measure it is more demanding, generally will be lower than 25%.
The characteristics of rotary kiln-furnace device is the iron ore concentrate that obtained through ore dressing can be directly used in smelting, and process is short, iron, The rate of recovery of vanadium is above Blast Furnace, but also fails to recycle titanium slag at present.Existing literature CN107815537A is disclosed For one kind with vanadium titano-magnetite processing unit, which includes rotary kiln, coal powder injection device, electric furnace and converter.Vanadium titano-magnetite is first Prereduction is first carried out in rotary kiln, obtains calcining;Then calcining, which enters, carries out reduction melting in electric furnace, obtain vanadium-bearing hot metal; Last vanadium-bearing hot metal carries out blowing processing in converter, obtains half steel and titanium slag.Compared to using Blast Furnace, rotary kiln-electricity The comprehensive energy consumption of furnace smelting device is low, and without coking, sintering, environmental emission index is more excellent.Rotary kiln-electric furnace process is the disadvantage is that comprehensive Conjunction energy consumption is still higher and strong to the dependence of electric power energy, is difficult to push away in the area that electric power resource is deficient or power cost is high Extensively.
Presence in view of the above problems, it is necessary to which a kind of melting system of low energy consumption for iron-based polymetallic ore material is provided System.
Summary of the invention
The main purpose of the present invention is to provide a kind of smelting systems of iron-based polymetallic ore material, existing for iron to solve Energy consumption height existing for the melting technique of Quito metal mineral aggregate and the not strong problem of adaptability to raw material.
To achieve the goals above, of the invention to provide a kind of smelting system for handling iron-based polymetallic ore material, it is iron-based Polymetallic ore material includes ferro element, titanium elements and vanadium, and smelting system includes: mixing device, bath smelting device and electric heating Reduction apparatus, mixing device are provided with ingredient inlets and mixing outlet;Bath smelting device is provided with the first feed opening and second Feed opening and molten liquid outlet, and the top of bath smelting device is arranged in the first feed opening, the second feed opening is arranged in molten bath On the side wall of smelting apparatus, mixing outlet is connected to setting with the first feed opening and/or the second feed opening;And electrothermal reduction device is set It is equipped with slag-drip opening and metal discharge mouth and molten liquid entrance, molten liquid entrance is connected with molten liquid outlet.
Further, bath smelting device is side-blown immersion bath smelting device, and bath smelting device includes at least one A first side-blown spray gun, the nozzle of the first side-blown spray gun are immersed in the liquid level in the molten bath in bath smelting device through the second feed opening Hereinafter, to spray into fuel and oxygen-enriched air to molten bath.
Further, electrothermal reduction device includes: at least one electrode and at least one second side-blown spray gun and at least one A top-blown spray gun, the end of electrode are located at below the liquid phase material in electrothermal reduction device, are used for electrothermal reduction process heat supply; The nozzle of second side-blown spray gun and the nozzle of top-blown spray gun are respectively positioned on the ullage in electrothermal reduction device, are used for reducing agent Spray into electrothermal reduction device.
Further, bath smelting device is additionally provided with the first flue, the molten bath phase of the first flue and bath smelting device Connection.
Further, electrothermal reduction device is additionally provided with the second flue, the reduction chamber of the second flue and electrothermal reduction device It is connected.
Further, smelting system further includes dust arrester installation, and dust arrester installation is provided with smoke inlet, smoke inlet respectively with The outlet end of first flue and the second flue is connected to by flue gas delivery pipe road.
Further, smelting system further includes waste-heat recovery device, and waste-heat recovery device is arranged on flue gas delivery pipe road.
Further, smelting system further includes crushing drying device, for carrying out broken and drying and processing to reaction raw materials, Crushing drying device is provided with discharge gate, and discharge gate is connected with ingredient inlets.
Further, the marker size of discharge gate is less than 50mm.
Apply the technical scheme of the present invention, the smelting system of the above-mentioned iron-based polymetallic ore material of processing, for existing blast furnace or Rotary kiln-electro-smelting device there are energy consumptions it is high, adaptability to raw material is not strong the problems such as, the application is using mixing device, oxygen-enriched molten Two combination oven technologies of pond smelting apparatus and electrothermal reduction device, take the raw materials such as iron-based Complex concentrate after mixing device mixing The abbreviated system for directly entering bath smelting device and electrothermal reduction device, to eliminate the pre- place such as rotary kiln melting or sintering Science and engineering sequence.It can be effective using the smelting system that mixing device, efficient bath smelting device and electrothermal reduction device combine Improve the rate of recovery of vanadium, reduce operation labor intensity, while also there is reduction comprehensive energy consumption, promote environment discharge index etc. Advantage.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 shows the melting for the iron-based polymetallic ore material of processing that a kind of typical embodiment according to the present invention provides The structural schematic diagram of system;
Fig. 2 shows a kind of smelting apparatus for the iron-based polymetallic ore material that typical embodiment provides according to the present invention Structural schematic diagram;
Fig. 3 shows structural schematic diagram of the bath smelting device shown in Fig. 2 on the direction A-A;
Fig. 4 shows structural schematic diagram of the electrothermal reduction device shown in Fig. 2 on the direction C-C.
Wherein, the above drawings include the following reference numerals:
100, mixing device;
200, bath smelting device;210, the first side-blown spray gun;220, the first flue;201, the first feed opening;202, Two feed openings;
300, electrothermal reduction device;310, electrode;320, the second side-blown spray gun;330, top-blown spray gun;340, the second flue; 301, slag-drip opening;302, metal discharge mouth;
400, dust arrester installation;500, waste-heat recovery device;600, crushing drying device.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.Below in conjunction with embodiment, the present invention will be described in detail.
As described in background technique, energy consumption height existing for the existing melting technique for iron-based polymetallic ore material and The not strong problem of adaptability to raw material.In order to solve the above-mentioned technical problem, this application provides a kind of iron-based polymetallic ore material of processing Smelting system, iron-based polymetallic ore material include ferro element, titanium elements and vanadium, smelting system include: mixing device 100, Bath smelting device 200 and electrothermal reduction device 300, mixing device 100 are provided with ingredient inlets and mixing outlet;Bath smelting Device 200 is provided with the first feed opening 201 and the second feed opening 202 and molten liquid outlet, and the setting of the first feed opening 201 exists The top of bath smelting device 200, the second feed opening 202 are arranged on the side wall of bath smelting device 200, mixing outlet and the One feed opening 201 and/or the connection setting of the second feed opening 202;And electrothermal reduction device 300 is provided with slag-drip opening 301 and metal Discharge outlet 302 and molten liquid entrance, molten liquid entrance are connected with molten liquid outlet.
In above-mentioned smelting system, reaction raw materials add after 100 mixing of mixing device through the first feed opening 201 and/or second Material mouth 202, which enters, occurs melting and partial reduction process in bath smelting device 200, obtain molten liquid;Then above-mentioned molten liquid Electric heating drastic reduction and slag dilution process occur in electrothermal reduction device 300, after the reaction was completed, metal is through metal discharge mouth 302 discharges, slag are discharged through slag-drip opening 301.
The smelting system of the above-mentioned iron-based polymetallic ore material of processing, is deposited for existing blast furnace or rotary kiln-electro-smelting device The problems such as energy consumption is high, adaptability to raw material is not strong, the application is filled using mixing device, oxygen enriched molten bath smelting apparatus and electrothermal reduction The two combination oven technologies set, take the raw materials such as iron-based Complex concentrate directly to enter bath smelting device after 100 mixing of mixing device 200 and electrothermal reduction device 300 abbreviated system, to eliminate the pretreatment process such as rotary kiln melting or sintering.Using The smelting system that mixing device 100, efficient bath smelting device 200 and electrothermal reduction device 300 combine can be mentioned effectively The rate of recovery of high vanadium reduces operation labor intensity, while also excellent with comprehensive energy consumption, promotion environment discharge index etc. is reduced Gesture.
In a kind of preferred embodiment, bath smelting device 200 is side-blown immersion bath smelting device, bath smelting Device 200 includes at least one first side-blown spray gun 210, and the nozzle of the first side-blown spray gun 210 is submerged through the second feed opening 202 The liquid level in the molten bath in bath smelting device 200 is hereinafter, to spray into fuel and oxygen-enriched air to molten bath.Using the first side-blown spray Fuel and oxygen-enriched air are sprayed into bath smelting device 200 by rifle 210 to form strong agitation to molten liquid therein, thus Be conducive to improve mass-and heat-transfer efficiency, meanwhile, this is also beneficial to the rate of recovery for improving subsequent vanadium etc..
In a kind of preferred embodiment, electrothermal reduction device 300 include: at least one electrode 310, at least one second Side-blown spray gun 320 and at least one top-blown spray gun 330, the end of electrode 310 is located at the liquid phase material in electrothermal reduction device 300 Lower section is used for electrothermal reduction process heat supply;The nozzle of second side-blown spray gun 320 and the nozzle of top-blown spray gun 330 are respectively positioned on electricity The ullage in device 300 is heat-treated, for spraying reductant into electrothermal reduction device 300.Preferably, electrode 310 is stone Electrode ink.
It sprays reductant into and molten liquid and reducing agent can be improved using the second side-blown spray gun 320 and/or top-blown spray gun 330 Contact area so that the two is sufficiently reacted.The ullage by reducing agent in electrothermal reduction device 300 sprays into simultaneously, favorably In inhibiting the addition of raw material to cause to stir to the liquid level of electrothermal reduction device 300, vanadium is contained in the process to slag dilution to reduce it The influence of the separative efficiency of molten iron and titanium slag.
A certain amount of flue gas can be generated in above-mentioned fusion process, for the ease of the discharge of flue gas, it is preferable that bath smelting dress It sets 200 and is additionally provided with the first flue 220, the first flue 220 is connected with the molten bath of bath smelting device 200;Preferably, electric Thermal reduction device 300 is additionally provided with the second flue 340, and the second flue 340 is connected with the reduction chamber of electrothermal reduction device 300.
A certain amount of dust would generally be carried secretly in the flue gas that fusion process generates, in order to improve the feature of environmental protection of entire technique, In a kind of preferred embodiment, smelting system further includes dust arrester installation 400, and dust arrester installation 400 is provided with smoke inlet, flue gas Entrance is connected to the outlet end of the first flue 220 and the second flue 340 by flue gas delivery pipe road respectively.
A certain amount of flue gas can be generated in fusion process, include higher heat in these usual flue gases.In order to improve energy Utilization rate is measured, in a kind of preferred embodiment, smelting system further includes waste-heat recovery device 500, and waste-heat recovery device 500 is set It sets on flue gas delivery pipe road.Crushing drying device 600, for carrying out broken and drying and processing, crushing drying to reaction raw materials Device 600 is provided with discharge gate, and discharge gate is connected with ingredient inlets;Preferably, the marker size of discharge gate is less than 50mm.Crushing drying device is set, limits the granularity of iron-based polymetallic ore material and water content within the above range, is conducive to mention The melting efficiency of high-speed rail Quito raw metal.
The application is described in further detail below in conjunction with specific embodiment, these embodiments should not be understood as limitation originally Apply for range claimed.
The group of iron-based polymetallic ore material becomes 45~62wt% of Fe, TiO in embodiment 1 to 527~20wt%, V2O5 0.1~1.2wt%, remaining is impurity, and process flow is as shown in Figure 1.
Embodiment 1
As shown in Figures 1 to 4, bath smelting device includes the bath smelting device 200 and electrothermal reduction device being connected 300, bath smelting device 200 is provided with the first feed opening 201 and the second feed opening 202, and the setting of the first feed opening 201 is molten The top of pond smelting apparatus 200, the second feed opening 202 are arranged on the side wall of bath smelting device 200, electrothermal reduction device 300 are provided with slag-drip opening 301 and metal discharge mouth 302.The nozzle of first side-blown spray gun 210 is immersed in through the second feed opening 202 The liquid level in the molten bath in bath smelting device 200 is hereinafter, to spray into fuel and oxygen-enriched air to molten bath.
Electrothermal reduction device 300 sets 3 electrodes 310 (self-baking electrode), using Alternating Current Power Supply.If second side-blown spray gun 320 and a top-blown spray gun 330.The end of each electrode 310 is located at below the liquid phase material of electrothermal reduction device 300, for Electrothermal reduction process heat supply;The nozzle of second side-blown spray gun 320 is located at the ullage of electrothermal reduction device 300, for that will go back Former agent sprays into electrothermal reduction device 300.Reduction melting temperature is 1600 DEG C in smelting process.
Through above-mentioned fusion process, the rate of recovery of vanadium is 95wt%, and the rate of recovery of ferro element is 87wt%.
Embodiment 2
With the difference of embodiment 1 are as follows:
Immersion side-blown spray gun is not used to spray into fuel in bath smelting device 200.
Through above-mentioned fusion process, the rate of recovery of vanadium is 93wt%, and the rate of recovery of ferro element is 88wt%, comprehensive energy consumption Than example 1 high 7%.
Embodiment 3
With the difference of embodiment 1 are as follows: the quantity of electrode 310 is 2.
Through above-mentioned fusion process, the rate of recovery of vanadium is that the rate of recovery of vanadium is 94wt%, the rate of recovery of ferro element For 87wt%.
Embodiment 4
With the difference of embodiment 1 are as follows: the material of electrode 310 is graphite electrode.
Through above-mentioned fusion process, the rate of recovery of vanadium is that the rate of recovery of vanadium is 92wt%, the rate of recovery of ferro element For 86wt%.
Embodiment 5
With the difference of embodiment 1 are as follows: reducing agent is added using top-blown spray gun 330.
Through above-mentioned fusion process, the rate of recovery of vanadium is 94wt%, and the rate of recovery of ferro element is 87wt%, comprehensive energy consumption Than example 1 high 5%.
It can be seen from the above description that the above embodiments of the present invention realized the following chievements:
Compared to existing smelting device, the application uses the melting system that combines with electrothermal reduction of efficient bath smelting System can effectively improve the rate of recovery of vanadium, while also having reduction comprehensive energy consumption, promoting the advantages such as environment discharge index.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of smelting system for handling iron-based polymetallic ore material, the iron-based polymetallic ore material include ferro element, titanium elements and Vanadium, which is characterized in that the smelting system includes:
Mixing device (100), the mixing device (100) are provided with ingredient inlets and mixing outlet;
Bath smelting device (200), the bath smelting device (200) are provided with the first feed opening (201) and the second feed opening (202) and molten liquid outlet, and first feed opening (201) setting is at the top of the bath smelting device (200), described Second feed opening (202) is arranged on the side wall of the bath smelting device (200), the mixing outlet and the first feed opening (201) and/or the second feed opening (202) connection is arranged;And
Electrothermal reduction device (300), the electrothermal reduction device (300) are provided with slag-drip opening (301) and metal discharge mouth (302) And molten liquid entrance, the molten liquid entrance are connected with molten liquid outlet.
2. smelting system according to claim 1, which is characterized in that the bath smelting device (200) is side-blown submergence Formula bath smelting device, the bath smelting device (200) include at least one first side-blown spray gun (210), first side The nozzle for blowing and spraying rifle (210) is immersed in the liquid in the molten bath in the bath smelting device (200) through second feed opening (202) Face is hereinafter, to spray into fuel and oxygen-enriched air to the molten bath.
3. smelting system according to claim 1 or 2, which is characterized in that the electrothermal reduction device (300) includes:
At least one electrode (310), the end of the electrode (310) are located at the liquid phase object in the electrothermal reduction device (300) Material lower section, is used for the electrothermal reduction process heat supply;
At least one second side-blown spray gun (320) and at least one top-blown spray gun (330), second side-blown spray gun (320) Nozzle and the nozzle of the top-blown spray gun (330) are respectively positioned on the ullage in the electrothermal reduction device (300), for that will go back Former agent sprays into the electrothermal reduction device (300).
4. smelting system according to claim 1 or 2, which is characterized in that the bath smelting device (200) is additionally provided with First flue (220), first flue (220) are connected with the molten bath of the bath smelting device (200).
5. smelting system according to claim 4, which is characterized in that the electrothermal reduction device (300) is additionally provided with Two flues (340), second flue (340) are connected with the reduction chamber of the electrothermal reduction device (300).
6. smelting system according to claim 5, which is characterized in that the smelting system further includes dust arrester installation (400), The dust arrester installation (400) is provided with smoke inlet, the smoke inlet respectively with first flue (220) and described second The outlet end of flue (340) is connected to by flue gas delivery pipe road.
7. smelting system according to claim 6, which is characterized in that the smelting system further includes waste-heat recovery device (500), the waste-heat recovery device (500) is arranged on the flue gas delivery pipe road.
8. smelting system according to claim 7, which is characterized in that the smelting system further includes crushing drying device (600), discharge gate, and institute are provided with for carrying out broken and drying and processing, the crushing drying device (600) to reaction raw materials Discharge gate is stated to be connected with the ingredient inlets.
9. smelting system according to claim 8, which is characterized in that the marker size of the discharge gate is less than 50mm.
CN201910517182.2A 2019-06-14 Smelting system of iron-based polymetallic mineral aggregate Active CN110157847B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910517182.2A CN110157847B (en) 2019-06-14 Smelting system of iron-based polymetallic mineral aggregate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910517182.2A CN110157847B (en) 2019-06-14 Smelting system of iron-based polymetallic mineral aggregate

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CN110157847A true CN110157847A (en) 2019-08-23
CN110157847B CN110157847B (en) 2024-04-26

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101906498A (en) * 2010-08-25 2010-12-08 武钢集团昆明钢铁股份有限公司 Method for comprehensively smelting sefstromite
CN106996695A (en) * 2016-01-22 2017-08-01 中国恩菲工程技术有限公司 A kind of metallurgical furnace
CN107858502A (en) * 2017-12-07 2018-03-30 中国恩菲工程技术有限公司 Vanadium titano-magnetite processing method
CN210122577U (en) * 2019-06-14 2020-03-03 中国恩菲工程技术有限公司 Smelting system of iron-based multi-metal mineral aggregate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101906498A (en) * 2010-08-25 2010-12-08 武钢集团昆明钢铁股份有限公司 Method for comprehensively smelting sefstromite
CN106996695A (en) * 2016-01-22 2017-08-01 中国恩菲工程技术有限公司 A kind of metallurgical furnace
CN107858502A (en) * 2017-12-07 2018-03-30 中国恩菲工程技术有限公司 Vanadium titano-magnetite processing method
CN210122577U (en) * 2019-06-14 2020-03-03 中国恩菲工程技术有限公司 Smelting system of iron-based multi-metal mineral aggregate

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