CN110153610B - Automatic ruler net welding production line - Google Patents
Automatic ruler net welding production line Download PDFInfo
- Publication number
- CN110153610B CN110153610B CN201910335843.XA CN201910335843A CN110153610B CN 110153610 B CN110153610 B CN 110153610B CN 201910335843 A CN201910335843 A CN 201910335843A CN 110153610 B CN110153610 B CN 110153610B
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- iron wire
- transverse
- wire
- block
- iron
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 530
- 229910052742 iron Inorganic materials 0.000 claims abstract description 265
- 239000000463 material Substances 0.000 claims description 75
- 230000000903 blocking effect Effects 0.000 claims description 61
- 210000001503 joint Anatomy 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 description 8
- 238000004804 winding Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Abstract
The invention discloses an automatic ruler net welding production line which comprises a frame, an iron wire transverse wire arrangement device used for transversely arranging iron wires, a welding device used for longitudinally arranging the iron wires, a pulling mechanism used for pulling the welded iron net to move forwards, wherein after the iron wire transverse wire arrangement device and the iron wire longitudinal wire arrangement device respectively arrange the transverse iron wires and the longitudinal iron wires, the welding device is used for welding the transverse iron wires and the longitudinal iron wires, and the pulling mechanism is used for pulling away the welded iron wires to finish automatic welding. The welding device has the advantages that the transverse iron wires and the longitudinal iron wires can be automatically arranged, the welding device can weld the transverse iron wires and the longitudinal iron wires, the welding efficiency is improved, and the labor intensity is reduced.
Description
Technical Field
The invention relates to the technical field of ruler net welding, in particular to an automatic ruler net welding production line.
Background
The ruler net is formed by welding a transverse iron wire and a longitudinal iron wire, the conventional welding mode is that the transverse iron wire and the longitudinal iron wire are required to be well arranged during welding through manual welding, and then the transverse iron wire and the longitudinal iron wire are welded through a welding machine.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an automatic ruler net welding production line.
The invention relates to a technical scheme that:
the utility model provides an chi net automatic weld production line, includes the frame, still includes:
the iron wire transverse wire arrangement device is used for transversely arranging iron wires and comprises two parallel support plates, a storage rack obliquely arranged and used for storing the iron wires, an angle adjusting cylinder used for adjusting the angle of the support plates, an iron wire sliding rail obliquely arranged, an iron wire push rod arranged right above the iron wire sliding rail and forming a discharge hole with the edge of the storage rack, a second rotating shaft rotatably arranged between the two support plates and close to the bottom of the support plates, a driving mechanism for driving the second rotating shaft to rotate, and an iron wire blanking mechanism; the two ends of the material storage rack are respectively hinged with the two support plates and are close to the tops of the support plates, the tops of the iron wire slide rails are in butt joint with the edges of the material storage rack, the bottoms of the iron wire slide rails are in butt joint with a material receiving mechanism, and an iron wire sliding space is formed between the iron wire slide rails and the iron wire push rods; the bottom of the iron wire push rod is provided with a clamping groove, the second rotating shaft penetrates through the clamping groove and is rotationally connected with the bottom of the iron wire push rod, a rotating ring is arranged in the clamping groove, the rotating ring is provided with a clamping groove for clamping a transverse iron wire, and the rotating ring is fixedly connected with the second rotating shaft; the material receiving mechanism comprises a butt joint block, a third rotating shaft, a first material blocking block and a material blocking rod, wherein the butt joint block is in butt joint with the bottom of the iron wire sliding rail, the bottom of the butt joint block is provided with an arc-shaped surface for supporting a transverse iron wire, the tops of the first material blocking block and the butt joint block are respectively and fixedly connected with the third rotating shaft, the bottom of the first material blocking block is provided with a V-shaped groove, a magnetic part for attracting the transverse iron wire is arranged in the V-shaped groove, the top of the material blocking rod is fixedly connected with the bottom of the iron wire push rod, the bottom of the material blocking rod is positioned right above the arc-shaped surface and the V-shaped groove, and an iron wire blocking space is formed between the bottom of the material blocking rod, the arc-shaped surface and the V-shaped groove; the material receiving mechanism further comprises a second material blocking block, a V-shaped groove is formed in the bottom of the second material blocking block, an open groove is formed in the V-shaped groove, and the bottom of the material blocking rod is located in the open groove; the iron wire blanking mechanism comprises a blanking sheet, wherein the blanking sheet is arranged in parallel with the first baffle block, and the bottom of the blanking sheet is provided with an inclined surface which inclines downwards; the transverse iron wire moves from the discharge hole to the bottom of the iron wire sliding rail under the action of gravity, the driving mechanism drives the second rotating shaft to rotate, so that the rotating ring clamps the transverse iron wire and transmits the transverse iron wire into the iron wire blocking space, when the transverse iron wire slides into the iron wire blocking space, two ends of the transverse iron wire are respectively contacted with the inclined plane of the blanking piece, and when the third rotating shaft rotates, the transverse iron wire is supported on the inclined plane of the blanking piece and slides downwards along the inclined plane of the blanking piece;
the iron wire longitudinal wire arrangement device is arranged above the frame and is used for longitudinally arranging iron wires, and the iron wire longitudinal wire arrangement device comprises a plurality of guide grooves used for supporting the iron wires and guiding the iron wires;
the welding device is used for welding the transverse iron wire and the longitudinal iron wire, and is arranged between the iron wire transverse wire arrangement device and the iron wire longitudinal wire arrangement device;
and the pulling mechanism is used for pulling the welded ruler net to move forwards.
The automatic ruler mesh welding production line also comprises a longitudinal iron wire feeding device, wherein the longitudinal iron wire feeding device comprises a support frame arranged right above the guide groove, a longitudinal iron wire clamp used for clamping a longitudinal iron wire, a lifting device used for controlling the lifting of the longitudinal iron wire clamp, and a driving mechanism used for driving the lifting device to move; the support frame is equipped with the transverse guide, the transverse guide is located the guide way directly over and with the guide way mutually perpendicular, elevating gear and transverse guide sliding connection, actuating mechanism drive elevating gear and vertical iron wire anchor clamps slide along the transverse guide.
The longitudinal iron wire clamp comprises a connecting plate and a plurality of material taking plates, wherein the connecting plate is fixedly connected with a lifting rod of a lifting device, the lower surface of the connecting plate is fixedly connected with the plurality of material taking plates, and a plurality of material taking grooves are formed in the side walls of the material taking plates from top to bottom.
The utility model provides a preferred scheme is horizontal winding displacement device of iron wire still includes the push rod cylinder, the gear, with gear intermeshing's rack, first axis of rotation sets up at the top of iron wire push rod and with iron wire push rod sliding connection's slider to and the drive block, first axis of rotation rotates the top that sets up between two backup pads and be close to the backup pad, the one end of first axis of rotation is fixed with the gear, rack and push rod cylinder's telescopic link fixed connection, the top and the first axis of rotation fixed connection of drive block, the bottom is through the spherical joint and the slider spherical connection that are equipped with, the second axis of rotation sets up between two backup pads and is close to the bottom of backup pad, the bottom and the second axis of rotation of iron wire push rod are connected, and the push rod cylinder passes through the gear, the rack drives first axis of rotation, and first axis of rotation passes through drive block drive slider along iron wire push rod incline direction and removes.
The top end face of the iron wire push rod is provided with an inclined downward pushing surface, and the pushing surface and the edge of the storage rack form a uniformly-reduced discharge hole.
The utility model discloses a horizontal winding displacement device of iron wire still includes briquetting, lower briquetting and cam mechanism, go up the both ends of briquetting respectively with two backup pads fixed connection, lower briquetting supports the lower surface at the iron wire slide rail, cam mechanism sets up the lower surface at lower briquetting and is used for adjusting the gradient of lower briquetting.
A preferred embodiment is that the cam mechanism comprises a fourth rotating shaft, a cam and a rotating wheel; the fourth rotation shaft is rotatably arranged between the two support plates, the cam is fixedly connected with the fourth rotation shaft, the rotation wheel is fixed at the bottom of the lower pressing block, and the cam and the rotation wheel are in contact with each other.
The iron wire transverse wire arrangement device also comprises a measuring mechanism for measuring the angle of the pressing block, wherein the measuring mechanism comprises an arc-shaped dial, a locking rod, a locking screw and a rotating block; the calibrated scale is fixed at the lateral wall of backup pad, the calibrated scale is equipped with curved sliding tray, the one end and the fourth axis of rotation fixed connection of turning block, the other end are equipped with the locking lever, the locking lever slides and sets up in the sliding tray, the locking lever passes through locking screw and locks each other with the backup pad.
The preferable scheme is that the iron wire transverse wire arrangement device further comprises a material blocking rod, the material blocking rod is arranged in parallel with the iron wire push rod, the top of the material blocking rod extends out of the discharge hole, and the extending end of the material blocking rod is provided with an inclined upward blocking piece.
The preferable scheme is that the frame is provided with a slideway, the pulling mechanism comprises a sliding seat sliding along the slideway, a fixed block fixed on the sliding block, a pull rod, a telescopic cylinder and a driving motor for driving the sliding seat to slide along the slideway, the telescopic cylinder is fixedly connected with the fixed block, the front end of the pull rod is hinged with a telescopic shaft of the cylinder, and the rear end of the pull rod is provided with a pulling hook for pulling the ruler net to move.
In combination with the technical scheme, the invention has the beneficial effects that: the bunched transverse iron wires are placed on the storage rack, the transverse iron wires on the storage rack slide to the discharge hole under the action of the self weight, part of the transverse iron wires are blocked by the iron wire push rod, so that each time one iron wire slides from the discharge hole to the iron wire sliding rail, one or a plurality of iron wires can be divided into one iron wire, the divided iron wires slide along the iron wire sliding rail, the driving mechanism drives the second rotating shaft to rotate, so that the rotating ring clamps the transverse iron wires and transmits the transverse iron wires into the iron wire blocking space, when the transverse iron wires slide into the iron wire blocking space, two ends of the transverse iron wires are respectively contacted with the inclined surfaces of the blanking piece, and when the third rotating shaft rotates, the transverse iron wires are supported on the inclined surfaces of the blanking piece and slide downwards along the inclined surfaces of the blanking piece; when the iron wire on the receiving mechanism is needed, the driving mechanism drives the butt joint block through the third rotating shaft, and the first stop block and the second stop block rotate, so that the iron wire on the receiving mechanism is dismounted by the blanking piece, the working efficiency is high, and the automatic separation of the bundled iron wire is realized; the welding device is used for welding the longitudinal iron wires in the positioning groove and the transverse iron wires on the upper surface of the longitudinal iron wires into a ruler net.
The foregoing description is only an overview of the present invention, and is intended to be implemented in accordance with the teachings of the present invention, as well as the preferred embodiments thereof, together with the following detailed description of the invention, given by way of illustration only, together with the accompanying drawings.
Drawings
FIG. 1 is a partial perspective view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1A;
FIG. 3 is a partial perspective view of the second embodiment of the present invention;
FIG. 4 is an enlarged view of a portion of B in FIG. 3;
FIG. 5 is a partial perspective view III of the present invention;
FIG. 6 is a perspective view of the pulling mechanism of the present invention;
FIG. 7 is a perspective view of a wire traversing winding displacement device according to the present invention;
FIG. 8 is an enlarged view of a portion of C in FIG. 7;
FIG. 9 is a second perspective view of the wire traversing winding displacement device of the present invention;
fig. 10 is a partial enlarged view of D in fig. 9;
FIG. 11 is a perspective view of a wire traversing winding displacement device in accordance with the present invention;
FIG. 12 is an enlarged view of a portion of E in FIG. 11;
FIG. 13 is a cross-sectional view of a wire traversing winding displacement device in accordance with the present invention;
FIG. 14 is a perspective view of a splice block of the present invention;
FIG. 15 is a perspective view of a first block of the present invention;
FIG. 16 is a perspective view of a second block of the present invention;
FIG. 17 is a perspective view of a stopper rod of the present invention;
FIG. 18 is an assembly view of a wire push rod, slider, drive block, and first rotational axis of the present invention;
FIG. 19 is a perspective view of a wire traversing winding displacement device in accordance with the present invention;
fig. 20 is a partial enlarged view of F in fig. 19;
FIG. 21 is a perspective view of a measuring mechanism of the present invention;
FIG. 22 is a perspective view of a longitudinal wire feeder of the present invention;
fig. 23 is a partial enlarged view of G in fig. 22;
fig. 24 is a partial enlarged view of H in fig. 22.
Detailed Description
For the purpose of illustrating the concepts and objects of the invention, the invention is further described in connection with the drawings and detailed description that follow.
As shown in fig. 1 to 24, an automatic welding line for a rule net comprises a frame 1, a horizontal iron wire arrangement device 2, a vertical iron wire arrangement device 3, a welding device 4, and a pulling mechanism 5 for pulling the welded rule net to move forward.
As shown in fig. 7 to 21, the iron wire transverse wire arrangement device 2 is arranged above the frame 1, the iron wire transverse wire arrangement device 2 is used for transversely arranging iron wires, the iron wire transverse wire arrangement device 2 comprises two parallel support plates 10, a storage rack 20 which is obliquely arranged and is used for storing the iron wires, an angle adjusting cylinder 11 which is used for adjusting the angle of the support plates 10, an iron wire sliding rail 30 which is obliquely arranged, an iron wire push rod 31 which is arranged right above the iron wire sliding rail 30 and forms a discharge hole with the edge of the storage rack 20, a second rotating shaft 55 which is rotatably arranged between the two support plates 10 and is close to the bottom of the support plates 10, a driving mechanism which drives the second rotating shaft 55 to rotate, and an iron wire blanking mechanism; two ends of the material storage rack 20 are respectively hinged with the two support plates 10 and are close to the top of the support plates 10, the top of the iron wire slide rail 30 is in butt joint with the edge of the material storage rack 20, the bottom is in butt joint with a material receiving mechanism 40, and an iron wire sliding space is formed between the iron wire slide rail 30 and the iron wire push rod 31; the bottom of the iron wire push rod 31 is provided with a clamping groove 311, the second rotating shaft 55 passes through the clamping groove 311 and is rotationally connected with the bottom of the iron wire push rod 31, a rotating ring 312 is arranged in the clamping groove 311, the rotating ring 312 is provided with a clamping groove 313 for clamping a transverse iron wire, and the rotating ring 312 is fixedly connected with the second rotating shaft 55; the material receiving mechanism 40 comprises a butt joint block 41 which is in butt joint with the bottom of the iron wire sliding rail 30, a third rotating shaft 42, a first material blocking block 43 and a material blocking rod 44, wherein an arc-shaped surface 411 for supporting a transverse iron wire 702 is arranged at the bottom of the butt joint block 41, the tops of the first material blocking block 43 and the butt joint block 41 are fixedly connected with the third rotating shaft 42 respectively, a V-shaped groove is arranged at the bottom of the first material blocking block 43, a magnetic piece 45 for attracting the transverse iron wire 702 is arranged in the V-shaped groove, the top of the material blocking rod 44 is fixedly connected with the bottom of the iron wire push rod 31, the bottom of the material blocking rod 44 is positioned right above the arc-shaped surface 411 and the V-shaped groove, and an iron wire blocking space is formed between the bottom of the material blocking rod 44 and the arc-shaped surface 411 and the V-shaped groove; the material receiving mechanism 40 further comprises a second material blocking block 46, a V-shaped groove is arranged at the bottom of the second material blocking block 46, an open groove 461 is arranged in the V-shaped groove, and the bottom of the material blocking rod 44 is positioned in the open groove 461; the iron wire transverse wire arranging device 2 further comprises an iron wire blanking mechanism, wherein the iron wire blanking mechanism comprises a blanking piece 51, the blanking piece 51 is arranged in parallel with the first baffle block 43, and an inclined surface 511 which inclines downwards is arranged at the bottom of the blanking piece 51; the horizontal iron wire 702 moves to the bottom of the iron wire sliding rail from the discharging hole under the action of gravity, the driving mechanism drives the second rotating shaft 55 to rotate, so that the rotating ring 312 clamps the horizontal iron wire 702 and conveys the horizontal iron wire 702 into the iron wire blocking space, when the horizontal iron wire slides into the iron wire blocking space, two ends of the horizontal iron wire 702 are respectively contacted with the inclined surface 511 of the blanking piece 51, and when the third rotating shaft 42 rotates, the horizontal iron wire 702 is supported on the inclined surface 511 of the blanking piece 51 and slides downwards along the inclined surface 511 of the blanking piece 51. The iron wire transverse wire arranging device 2 further comprises a measuring mechanism 70 for measuring the angle of the pressing block 62, wherein the measuring mechanism 70 comprises an arc-shaped dial 71, a locking rod 72, a locking screw 73 and a rotating block 74; the scale 71 is fixed on the outer side wall of the support plate 10, the scale 71 is provided with an arc-shaped sliding groove 711, one end of the rotating block 74 is fixedly connected with the fourth rotating shaft 631, the other end of the rotating block 74 is provided with a locking rod 72, the locking rod 72 is slidably arranged in the sliding groove 711, and the locking rod 72 is mutually locked with the support plate 10 through a locking screw 73. The iron wire transverse wire arrangement device 2 further comprises a material blocking rod 32, the material blocking rod 32 is arranged in parallel with the iron wire push rod 31, the top of the material blocking rod 32 extends out of the discharge hole, and the extending end of the material blocking rod 32 is provided with an inclined upward blocking piece 321.
As shown in fig. 1 to 4, the iron wire longitudinal wire arrangement device 3 is provided above the frame 1, the iron wire longitudinal wire arrangement device 3 is used for longitudinally arranging iron wires, and the iron wire longitudinal wire arrangement device 3 comprises a plurality of guide grooves 301 for supporting and guiding the iron wires.
As shown in fig. 1 to 4, the welding device 4 is provided for welding the transverse iron wire 702 and the longitudinal iron wire 701, and the welding device 4 is provided between the iron wire transverse wire arrangement 2 and the iron wire longitudinal wire arrangement 3. A longitudinal iron wire positioning table 401 for positioning the longitudinal iron wire 701 is arranged right below the welding device 4, a transverse iron wire positioning mechanism 402 for positioning the transverse iron wire 702 is arranged on the upper surface of the frame 1 and is positioned between the iron wire transverse wire arranging device 2 and the iron wire longitudinal wire arranging device 3, the iron wire transverse wire arranging device 2 is positioned right above the iron wire longitudinal wire arranging device 3, an output port of the iron wire transverse wire arranging device 2 is in butt joint with the longitudinal iron wire positioning table 401, the welding device 4 is positioned right above the longitudinal iron wire positioning table 401, the longitudinal iron wire positioning table 401 is provided with a positioning groove 403 consistent with the moving direction of the longitudinal iron wire 701, the longitudinal iron wire 701 moves into the positioning groove 403, the transverse iron wire 702 moves to the upper surface of the longitudinal iron wire 701, and the welding device 4 welds the longitudinal iron wire 701 in the positioning groove 403 and the transverse iron wire 702 positioned on the upper surface of the longitudinal iron wire 701 into a ruler.
As shown in fig. 1 to 4, the longitudinal iron wire 701 is conveyed into the positioning groove 403 of the longitudinal iron wire positioning table 401 by the iron wire longitudinal wire arrangement device 3, the transverse iron wire 702 is conveyed to the upper surface of the longitudinal iron wire 701 by the iron wire transverse wire arrangement device 2, at this time, the longitudinal iron wire 701 is positioned by the transverse iron wire positioning mechanism 402, the longitudinal iron wire 701 and the transverse iron wire 702 are welded into a ruler net by the welding device 4, and the transverse iron wire 702 and the longitudinal iron wire 701 are automatically welded, and in the welding process, the longitudinal iron wire 701 and the transverse iron wire 702 are respectively positioned by the positioning groove 403 and the transverse iron wire positioning mechanism 402, so that the free movement of the longitudinal iron wire 701 and the transverse iron wire 702 is prevented, the welding efficiency is improved, and the firmness of a welding position is enhanced.
As shown in fig. 1 to 24, the wire longitudinal wire arranging device 3 conveys the longitudinal wire 701 into the positioning groove 403 of the longitudinal wire positioning table 401, the transverse wire 702 input mechanism conveys the transverse wire 702 to the upper surface of the longitudinal wire 701, at this time, the transverse wire positioning mechanism 402 positions the longitudinal wire 701, the welding device 4 welds the longitudinal wire 701 and the transverse wire 702 into a ruler mesh, and the transverse wire 702 and the longitudinal wire 701 are automatically welded, in the welding process, the longitudinal wire 701 and the transverse wire 702 are respectively positioned by the positioning groove 403 and the transverse wire positioning mechanism 402, so that the free movement of the longitudinal wire 701 and the transverse wire 702 is prevented, the welding efficiency is improved, and the firmness of the welding position is enhanced.
As shown in fig. 1 to 24, the transverse wire positioning mechanism 402 includes a telescopic cylinder 404 and a positioning rod 405, the telescopic cylinder 404 is fixedly connected with the frame, one end of the positioning rod 405 is fixedly connected with a telescopic shaft of the telescopic cylinder 404, and the other end is provided with a positioning hook 406, and when the welding device 4 welds the longitudinal wire 701 and the transverse wire 702, the transverse wire is positioned in the positioning hook 406. When the welding device 4 welds the longitudinal iron wire 701 and the transverse iron wire 702, the telescopic cylinder 404 controls the positioning hook 406 to fix the transverse iron wire 702 through the positioning rod 405; when the longitudinal iron wire 701 and the transverse iron wire 702 are welded, the telescopic cylinder 404 controls the positioning hook 406 to be separated from the transverse iron wire 702 through the positioning rod 405; the pulling mechanism 5 pulls the ruler net to the next position, and the telescopic cylinder 404 controls the positioning hook 406 to position the lower transverse iron wire 702 through the positioning rod 405, so that the process is repeated.
As shown in fig. 1 to 24, a pulling mechanism 5 for pulling the welded rule net forward. The pulling mechanism 5 comprises a sliding seat 501 sliding along the slideway 101, a fixed block 502, a pull rod 503, a telescopic cylinder 504 and a driving motor driving the sliding seat 501 to slide along the slideway 101, wherein the telescopic cylinder 504 is fixedly connected with the fixed block 502, the front end of the pull rod 503 is hinged with a telescopic shaft of the telescopic cylinder 504, and the rear end of the pull rod 503 is provided with a pull hook 505 for pulling the ruler net to move. After the transverse iron wire 702 and the longitudinal iron wire 701 are welded, the pull hook 505 hooks the transverse iron wire 702, the driving mechanism drives the pull rod 503 through the sliding seat 501 to move along the slideway 101, the ruler net is pulled to move in the moving process, when the ruler net is completely welded, the telescopic cylinder 504 controls the pull hook 505 to be separated from the transverse iron wire 702, the driving mechanism drives the sliding seat 501 to return to the initial position, and the next ruler net is pulled again, so that the operation is repeated, the working efficiency is high, and the pull hook 505 and the transverse iron wire 702 are hooked or separated.
As shown in fig. 1 to 24, the automatic ruler mesh welding production line further comprises a longitudinal wire feeding device 6, wherein the longitudinal wire feeding device 6 comprises a support frame 601 arranged right above the guide groove 301, a longitudinal wire clamp 602 used for clamping a longitudinal wire 701, a lifting device 603 used for controlling the lifting of the longitudinal wire clamp 602, and a driving mechanism used for driving the lifting device 603 to move; the support frame 601 is provided with a transverse guide rail 604, the transverse guide rail 604 is positioned right above the guide groove 301 and is perpendicular to the guide groove 301, the lifting device 603 is in sliding connection with the transverse guide rail 604, and the driving mechanism drives the lifting device 603 and the longitudinal iron wire clamp 602 to slide along the transverse guide rail 604.
As shown in fig. 1 to 24, the longitudinal wire feeding device 6 includes a supporting frame 601 disposed right above the guide groove 301, a longitudinal wire clamp 602 for clamping the longitudinal wire 701, a lifting device 603 for controlling the lifting of the longitudinal wire clamp 602, and a driving mechanism for driving the lifting device 603 to move; the support frame 601 is provided with a transverse guide rail 604, the transverse guide rail 604 is positioned right above the guide groove 301 and is perpendicular to the guide groove 301, the lifting device 603 is in sliding connection with the transverse guide rail 604, and the driving mechanism drives the lifting device 603 and the longitudinal iron wire clamp 602 to slide along the transverse guide rail 604. The longitudinal iron wire clamp 602 clamps a plurality of longitudinal iron wires 701, the driving mechanism drives the lifting device 603 to slide along the transverse guide rail 604, then the lifting device 603 descends, and the longitudinal iron wire clamp 602 places the clamped longitudinal iron wires 701 in the guide groove 301; the lifting device 603 controls the longitudinal iron wire clamp 602 to ascend, the driving mechanism drives the lifting device 603 to slide along the transverse guide rail 604 continuously, when the lifting device 603 slides to a proper position, the lifting device 603 descends, and the longitudinal iron wire clamp 602 places the clamped other longitudinal iron wire 701 in the guide groove 301; if this is repeated, a plurality of wires gripped by the longitudinal wire clamps 602 are placed in turn in the corresponding guide grooves 301.
As shown in fig. 1 to 24, the longitudinal wire clamp 602 includes a connecting plate 605 and a plurality of material taking plates 606, the connecting plate 605 is fixedly connected with a lifting rod of the lifting device 603, the lower surface of the connecting plate 605 is fixedly connected with the plurality of material taking plates 606, and the side walls of the material taking plates 606 are provided with a plurality of material taking grooves 607 from top to bottom. The iron wires are placed in the material taking grooves 607, iron wires are clamped in the material taking grooves 607 from top to bottom respectively, the driving mechanism drives the lifting device 603 to slide along the transverse guide rail 604, then the lifting device 603 descends, and the longitudinal iron wire clamp 602 places a clamped longitudinal iron wire 701 in the guide groove 301; the lifting device 603 controls the longitudinal iron wire clamp 602 to ascend, the driving mechanism drives the lifting device 603 to slide along the transverse guide rail 604 continuously, when the lifting device 603 slides to a proper position, the lifting device 603 descends, and the longitudinal iron wire clamp 602 places the clamped other longitudinal iron wire 701 in the guide groove 301; if this is repeated, a plurality of wires gripped by the longitudinal wire clamps 602 are placed in turn in the corresponding guide grooves 301.
As shown in fig. 1 to 24, the wire transverse wire arranging device 2 further comprises a push rod cylinder 51, a gear 52, a rack 53 meshed with the gear 52, a first rotating shaft 54, a sliding block 56 arranged at the top of the wire push rod 31 and connected with the wire push rod 31 in a sliding manner, and a transmission block 57, wherein the first rotating shaft 54 is rotatably arranged between the two support plates 10 and is close to the top of the support plate 10, one end of the first rotating shaft 54 is fixedly provided with the gear 52, the rack 53 is fixedly connected with a telescopic rod of the push rod cylinder 51, the top of the transmission block 57 is fixedly connected with the first rotating shaft 54, the bottom is in spherical connection with the sliding block 56 through a spherical joint, a second rotating shaft 55 is rotatably arranged between the two support plates 10 and is close to the bottom of the support plate 10, the bottom of the wire push rod 31 is rotatably connected with the second rotating shaft 55, the push rod cylinder 51 drives the first rotating shaft 54 through the gear 52 and the rack 53, and the first rotating shaft 54 drives the sliding block 56 to move in the tilting direction of the wire push rod 31 through the transmission block 57.
As shown in fig. 1 to 24, the top end surface of the wire push rod 31 is provided with a pushing surface 314 inclined downward, and the pushing surface 314 and the edge of the storage rack 20 form a uniformly-reduced discharge port.
As shown in fig. 1 to 24, the wire transverse winding displacement device 2 further includes an upper pressing block 61, a lower pressing block 62 and a cam 632 mechanism 63, wherein two ends of the upper pressing block 61 are fixedly connected with the two support plates 10 respectively, the lower pressing block 62 is supported on the lower surface of the wire sliding rail 30, and the cam 632 mechanism 63 is disposed on the lower surface of the lower pressing block 62 and is used for adjusting the inclination of the lower pressing block 62.
As shown in fig. 1 to 24, the cam 632 mechanism 63 includes a fourth rotation shaft 631, a cam 632, and a rotation wheel 633; the fourth rotation shaft 631 is rotatably disposed between the two support plates 10, the cam 632 is fixedly connected with the fourth rotation shaft 631, the rotation wheel 633 is fixed at the bottom of the lower pressing block 62, and the cam 632 and the rotation wheel 633 are in contact with each other.
As shown in fig. 1 to 24, the iron wire transverse wire arrangement 2 further includes a measuring mechanism for measuring the angle of the lower press block 62, the measuring mechanism including an arc-shaped scale 71, a lock lever 72, a lock screw 73 and a turning block 74; the scale 71 is fixed on the outer side wall of the support plate 10, the scale 71 is provided with an arc-shaped sliding groove 711, one end of the rotating block 74 is fixedly connected with the fourth rotating shaft 631, the other end of the rotating block 74 is provided with a locking rod 72, the locking rod 72 is slidably arranged in the sliding groove 711, and the locking rod 72 is mutually locked with the support plate 10 through a locking screw 73.
As shown in fig. 1 to 24, the iron wire transverse wire arrangement device 2 further includes a material blocking rod 32, the material blocking rod 32 is disposed parallel to the iron wire push rod 31, the top of the material blocking rod 32 extends out of the discharge hole, and an extending end of the material blocking rod 32 is provided with an inclined upward blocking piece 321.
The foregoing is a specific embodiment of the invention, it will be appreciated by those skilled in the art that modifications and variations may be made without departing from the principles of the invention, and such modifications and variations are to be regarded as being within the scope of the invention.
Claims (10)
1. The utility model provides an chi net automatic weld production line, includes the frame, its characterized in that still includes:
the iron wire transverse wire arrangement device is used for transversely arranging iron wires and comprises two parallel support plates, a storage rack obliquely arranged and used for storing the iron wires, an angle adjusting cylinder used for adjusting the angle of the support plates, an iron wire sliding rail obliquely arranged, an iron wire push rod arranged right above the iron wire sliding rail and forming a discharge hole with the edge of the storage rack, a second rotating shaft rotatably arranged between the two support plates and close to the bottom of the support plates, a first driving mechanism for driving the second rotating shaft to rotate, and an iron wire blanking mechanism; the two ends of the material storage rack are respectively hinged with the two support plates and are close to the tops of the support plates, the tops of the iron wire slide rails are in butt joint with the edges of the material storage rack, the bottoms of the iron wire slide rails are in butt joint with a material receiving mechanism, and an iron wire sliding space is formed between the iron wire slide rails and the iron wire push rods; the bottom of the iron wire push rod is provided with a clamping groove, the second rotating shaft penetrates through the clamping groove and is rotationally connected with the bottom of the iron wire push rod, a rotating ring is arranged in the clamping groove, the rotating ring is provided with a clamping groove for clamping a transverse iron wire, and the rotating ring is fixedly connected with the second rotating shaft; the material receiving mechanism comprises a butt joint block, a third rotating shaft, a first material blocking block and a material blocking rod, wherein the butt joint block is in butt joint with the bottom of the iron wire sliding rail, the bottom of the butt joint block is provided with an arc-shaped surface for supporting a transverse iron wire, the tops of the first material blocking block and the butt joint block are respectively and fixedly connected with the third rotating shaft, the bottom of the first material blocking block is provided with a V-shaped groove, a magnetic part for attracting the transverse iron wire is arranged in the V-shaped groove, the top of the material blocking rod is fixedly connected with the bottom of the iron wire push rod, the bottom of the material blocking rod is positioned right above the arc-shaped surface and the V-shaped groove, and an iron wire blocking space is formed between the bottom of the material blocking rod, the arc-shaped surface and the V-shaped groove; the material receiving mechanism further comprises a second material blocking block, a V-shaped groove is formed in the bottom of the second material blocking block, an open groove is formed in the V-shaped groove, and the bottom of the material blocking rod is located in the open groove; the iron wire blanking mechanism comprises a blanking sheet, wherein the blanking sheet is arranged in parallel with the first baffle block, and the bottom of the blanking sheet is provided with an inclined surface which inclines downwards; the transverse iron wire moves from the discharge hole to the bottom of the iron wire sliding rail under the action of gravity, the first driving mechanism drives the second rotating shaft to rotate, so that the rotating ring clamps the transverse iron wire and conveys the transverse iron wire into the iron wire blocking space, when the transverse iron wire slides into the iron wire blocking space, two ends of the transverse iron wire are respectively contacted with the inclined plane of the blanking piece, and when the third rotating shaft rotates, the transverse iron wire is supported on the inclined plane of the blanking piece and slides downwards along the inclined plane of the blanking piece;
the iron wire longitudinal wire arrangement device is arranged above the frame and is used for longitudinally arranging iron wires, and the iron wire longitudinal wire arrangement device comprises a plurality of guide grooves used for supporting the iron wires and guiding the iron wires;
the welding device is used for welding the transverse iron wire and the longitudinal iron wire, and is arranged between the iron wire transverse wire arrangement device and the iron wire longitudinal wire arrangement device;
and the pulling mechanism is used for pulling the welded ruler net to move forwards.
2. The automatic welding production line for the ruler mesh according to claim 1, further comprising a longitudinal wire feeding device, wherein the longitudinal wire feeding device comprises a support frame arranged right above the guide groove, a longitudinal wire clamp used for clamping the longitudinal wire, a lifting device used for controlling the lifting of the longitudinal wire clamp, and a second driving mechanism used for driving the lifting device to move; the support frame is equipped with the transverse guide, the transverse guide is located the guide way directly over and with the guide way mutually perpendicular, elevating gear and transverse guide sliding connection, second actuating mechanism drive elevating gear and vertical iron wire anchor clamps slide along the transverse guide.
3. The automatic ruler net welding production line according to claim 2, wherein the longitudinal iron wire clamp comprises a connecting plate and a plurality of material taking plates, the connecting plate is fixedly connected with a lifting rod of a lifting device, the lower surface of the connecting plate is fixedly connected with the plurality of material taking plates, and a plurality of material taking grooves are formed in the side walls of the material taking plates from top to bottom.
4. The automatic ruler net welding production line according to claim 1, wherein the iron wire transverse wire arrangement device further comprises a push rod cylinder, a gear, a rack meshed with the gear, a first rotating shaft, a sliding block arranged at the top of the iron wire push rod and connected with the iron wire push rod in a sliding mode, and a transmission block, wherein the first rotating shaft is rotatably arranged between two support plates and is close to the top of the support plates, one end of the first rotating shaft is fixedly provided with the gear, the rack is fixedly connected with a telescopic rod of the push rod cylinder, the top of the transmission block is fixedly connected with the first rotating shaft, the bottom of the transmission block is in spherical connection with the sliding block through a spherical joint, the second rotating shaft is rotatably arranged between the two support plates and is close to the bottom of the support plates, the bottom of the iron wire push rod is rotatably connected with the second rotating shaft, the push rod cylinder drives the first rotating shaft through the gear and the rack, and the first rotating shaft drives the sliding block to move in the inclined direction of the iron wire push rod through the transmission block.
5. The automatic ruler mesh welding production line according to claim 1, wherein the top end face of the iron wire push rod is provided with a pushing surface which is inclined downwards, and the pushing surface and the edge of the storage rack form a uniformly-reduced discharge hole.
6. The automatic welding production line for the ruler net according to claim 1, wherein the iron wire transverse wire arrangement device further comprises an upper pressing block, a lower pressing block and a cam mechanism, two ends of the upper pressing block are fixedly connected with the two supporting plates respectively, the lower pressing block is supported on the lower surface of the iron wire sliding rail, and the cam mechanism is arranged on the lower surface of the lower pressing block and used for adjusting the inclination of the lower pressing block.
7. The automatic ruler mesh welding production line according to claim 6, wherein the cam mechanism comprises a fourth rotating shaft, a cam and a rotating wheel; the fourth rotation shaft is rotatably arranged between the two support plates, the cam is fixedly connected with the fourth rotation shaft, the rotation wheel is fixed at the bottom of the lower pressing block, and the cam and the rotation wheel are in contact with each other.
8. The automatic ruler mesh welding production line according to claim 7, wherein the iron wire transverse wire arrangement device further comprises a measuring mechanism for measuring the angle of the pressing block, and the measuring mechanism comprises an arc-shaped dial, a locking rod, a locking screw and a rotating block; the calibrated scale is fixed at the lateral wall of backup pad, the calibrated scale is equipped with curved sliding tray, the one end and the fourth axis of rotation fixed connection of turning block, the other end are equipped with the locking lever, the locking lever slides and sets up in the sliding tray, the locking lever locks each other with the backup pad through locking screw.
9. The automatic ruler mesh welding production line according to claim 1, wherein the iron wire transverse wire arrangement device further comprises a material blocking rod, the material blocking rod is arranged in parallel with the iron wire push rod, the top of the material blocking rod extends out of the discharge hole, and an inclined upward blocking piece is arranged at the extending end of the material blocking rod.
10. The automatic ruler net welding production line according to claim 1, wherein the frame is provided with a slideway, the pulling mechanism comprises a sliding seat sliding along the slideway, a fixed block fixed on the sliding block, a pull rod, a telescopic cylinder and a driving motor driving the sliding seat to slide along the slideway, the telescopic cylinder is fixedly connected with the fixed block, the front end of the pull rod is hinged with a telescopic shaft of the cylinder, and the rear end of the pull rod is provided with a pull hook for pulling the ruler net to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910335843.XA CN110153610B (en) | 2019-04-24 | 2019-04-24 | Automatic ruler net welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910335843.XA CN110153610B (en) | 2019-04-24 | 2019-04-24 | Automatic ruler net welding production line |
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| CN110153610A CN110153610A (en) | 2019-08-23 |
| CN110153610B true CN110153610B (en) | 2023-11-03 |
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| RU2270082C1 (en) * | 2004-06-15 | 2006-02-20 | Андрей Борисович Белов | Automatic line for producing wire gauzes |
| CN203094994U (en) * | 2013-02-06 | 2013-07-31 | 建科机械（天津）股份有限公司 | Reinforcing bar moving and conveying device for mesh welding machine |
| CN105171263A (en) * | 2015-10-29 | 2015-12-23 | 佛山市华德涞机器人智能科技有限公司 | Automatic network-arranging welding equipment |
| CN206500762U (en) * | 2017-01-17 | 2017-09-19 | 中山市幸鑫金属制品有限公司 | A kind of automatic line arranging machine of woven wire |
| CN108453444A (en) * | 2018-03-13 | 2018-08-28 | 云和漫行者玩具有限公司 | A kind of welder of square wire guard |
| WO2018153164A1 (en) * | 2017-02-23 | 2018-08-30 | 常熟凯博智能装备有限公司 | Jack handle automatic welding apparatus |
-
2019
- 2019-04-24 CN CN201910335843.XA patent/CN110153610B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2270082C1 (en) * | 2004-06-15 | 2006-02-20 | Андрей Борисович Белов | Automatic line for producing wire gauzes |
| CN203094994U (en) * | 2013-02-06 | 2013-07-31 | 建科机械（天津）股份有限公司 | Reinforcing bar moving and conveying device for mesh welding machine |
| CN105171263A (en) * | 2015-10-29 | 2015-12-23 | 佛山市华德涞机器人智能科技有限公司 | Automatic network-arranging welding equipment |
| CN206500762U (en) * | 2017-01-17 | 2017-09-19 | 中山市幸鑫金属制品有限公司 | A kind of automatic line arranging machine of woven wire |
| WO2018153164A1 (en) * | 2017-02-23 | 2018-08-30 | 常熟凯博智能装备有限公司 | Jack handle automatic welding apparatus |
| CN108453444A (en) * | 2018-03-13 | 2018-08-28 | 云和漫行者玩具有限公司 | A kind of welder of square wire guard |
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| CN110153610A (en) | 2019-08-23 |
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