CN110153061B - Automatic glove cleaning equipment and cleaning method thereof - Google Patents
Automatic glove cleaning equipment and cleaning method thereof Download PDFInfo
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- CN110153061B CN110153061B CN201910328308.1A CN201910328308A CN110153061B CN 110153061 B CN110153061 B CN 110153061B CN 201910328308 A CN201910328308 A CN 201910328308A CN 110153061 B CN110153061 B CN 110153061B
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- drying
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- 238000004140 cleaning Methods 0.000 title claims abstract description 131
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000001035 drying Methods 0.000 claims description 35
- 238000001514 detection method Methods 0.000 claims description 31
- 238000005507 spraying Methods 0.000 claims description 30
- 230000007246 mechanism Effects 0.000 claims description 24
- 238000012545 processing Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 239000008400 supply water Substances 0.000 claims description 3
- 239000004816 latex Substances 0.000 claims description 2
- 229920000126 latex Polymers 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000002245 particle Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 5
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
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- B08B1/12—
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- B08B1/32—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
Abstract
The invention provides automatic glove cleaning equipment and a cleaning method thereof. The invention has the beneficial effects that: the cleaning is carried out according to the identification level, the defects that the cleaning gloves are not standard at present and the dust-free cleaning control of the gloves is not in place are reduced, the cleaning efficiency and the cleaning quality of the gloves are improved, and the quality of products in a dust-free environment is indirectly guaranteed.
Description
Technical Field
The invention belongs to the technical field of cleaning equipment, and particularly relates to automatic glove cleaning equipment and a cleaning method thereof.
Background
With the development of the electronic industry, the thinner the electronic product is, the higher the requirements on electronic components are, and thus the requirements on products contacting the electronic components are also stricter. Taking butyronitrile gloves as an example, butyronitrile gloves are used as one of indispensable consumables for the operation in a clean room, and the requirement on the dust-free performance is higher and higher correspondingly.
In order to meet the requirements of the dustless rooms of different levels, workers need to wear butyronitrile gloves of different levels and then enter the dustless rooms, and the workers must perform glove cleaning treatment before entering the dustless rooms, and the gloves are washed by DI water and then dried.
The class of clean rooms is mainly divided into: hundred grades, thousand grades, ten thousand grades and the like, and dust-free rooms of different grades have different particle management and control. Maximum allowable particle solubility of 0.5um in a hundred-grade dust-free workshop is less than 3520pc/m3(ii) a The maximum allowable particle solubility of 0.5um in a thousand-level dust-free workshop is less than 35200pc/m3(ii) a The maximum allowable particle solubility of 0.5um in a dust-free plant of ten thousand grades is less than 352000pc/m3. The control standard of the gloves is also developed from the earliest appearance quality to the control of the gloves LPC, FTIR, IC, NVR and fingerprint, and low residue and no trace are needed. Because vulcanizing agents, release agents, accelerators and other materials are inevitably used in the production process of the gloves, the formed gloves can carry a plurality of microparticles and non-volatile residues, and the gloves can be cleaned in the production process, but not all the gloves are cleaned and cleaned off line due to the limitation of more types and cost of the gloves. The cleaning links of gloves of manufacturers are generally divided into single-chlorine on-line cleaning and direct demoulding and packaging, single-chlorine off-line cleaning, double-chlorine hundred-grade dust-free cleaning and the like. Generally, a large industrial dust-free factory area has a plurality of independent dust-free workshops, the production processes are different, and glove products with different cleanliness can be selected and matched.
Because the management and control granule of dust free chamber requires very much, the management and control principle to the granule is inside reduction solubility, and the outside does not carry the entering, specific way: the inside is filtered and circulated the ventilation and is discharged through FFU, and exterior material, personnel need not carry the micro contamination entering. The hundred-grade workshop is used for controlling external personnel to carry the example, and when the personnel enter a dressing room and need to wear a mask, a net cap and a coverall, the last step is to wear butyronitrile gloves. Before formally entering a dust-free room, the gloves need to be cleaned again, the most fundamental purpose of cleaning is to further clean the particles on the gloves which can be rinsed, and the effect of reducing movable particles after multiple times of cleaning is achieved. However, the problems commonly existing in the cleaning process and the cleaning mode of the staff are as follows: the staff cleans the gloves by rubbing hands at the spraying position, the hand washing action is standard, the force and the cleaning time of the gloves with different cleanliness cannot be unified, and the indexes cannot be quantized and monitored. The gloves are dried and then directly enter a dust-free room to work, and dust-free monitoring test on the gloves is lacked, so that whether the expected cleaning effect is achieved or not cannot be known, potential defects of electronic elements caused by the rear ends cannot be determined, and whether the gloves are washed cleanly or not cannot be judged.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides automatic glove cleaning equipment and a cleaning method thereof.
The purpose of the invention is realized by the following technical scheme:
an automatic glove cleaning device, which is sequentially provided with a plurality of cleaning devices,
a cleaning area: the glove cleaning device is used for cleaning gloves, the cleaning area consists of cleaning brushes which are arranged oppositely from top to bottom, and a spraying mechanism is arranged on the outer sides of the cleaning brushes;
a drying area: the drying device is used for drying the washed gloves and is arranged at the downstream of the washing area, and the drying area consists of a circulating drying system;
fingerprint detection area: the glove drying device is used for carrying out fingerprint detection on dried gloves and is arranged at the downstream of the drying area, and the fingerprint detection area comprises a fingerprint acquisition window and a detection system electrically connected with the fingerprint acquisition window;
the control area is arranged at the front end of the cleaning area and used for controlling each area, the control area comprises a display screen and a control unit electrically connected with the display screen, and the control unit is electrically connected with the cleaning area, the drying area and the fingerprint detection area.
Preferably, the bristles between the upper and lower cleaning brushes are tangent or intersect, and the bristles are in the form of latex.
Preferably, the spraying mechanism comprises an induction component and a spraying head, and the induction component, the cleaning brush and the spraying head are electrically connected with the control unit.
Preferably, the cleaning area further comprises a signal prompting lamp.
Preferably, the monitoring system is a CCD detection system.
Preferably, the fingerprint detection area is still including the alarm subassembly, the alarm subassembly with detecting system electric connection.
Preferably, the glove cleaning method of the automatic glove cleaning apparatus described above includes the steps of:
s1, a cleaning step, namely after the gloves are worn, stretching the hands into a cleaning channel formed by upper and lower cleaning brushes in the cleaning area; the sensing assembly senses whether gloves exist or not, if so, a signal is sent to the processing mechanism, the processing mechanism starts the spray header to supply water source, and simultaneously starts the cleaning brush to roll to clean the surfaces of the gloves;
s2, drying, namely, placing the hands in a drying area after the gloves are cleaned, and starting drying when the drying system senses that the gloves are arranged, so as to dry the surfaces of the gloves;
s3, a pressing detection step, namely pressing the gloves dried in the S2 on a fingerprint acquisition window of a fingerprint detection area, detecting whether the pressed fingerprints reach the preset requirement or not by a detection system, and if so, not giving an alarm; if not, a signal is sent to the alarm component, and the alarm component starts an alarm prompt after receiving the signal.
Preferably, the cleaning step further comprises a cleaning completion prompt, and after the cleaning time is completed, the processing mechanism sends a signal to the spray header and the cleaning brush to stop corresponding operation, sends the signal to a prompt lamp arranged in the cleaning area, and starts the light-on prompt.
Preferably, the method further comprises a presetting step before the cleaning step, wherein the presetting step comprises presetting of spraying time, spraying water type and cleaning brush rolling speed.
Preferably, the method further comprises an identification process, wherein the gloves are subjected to grade identification through an induction system arranged in the cleaning area, the identification result is transmitted to the processing mechanism, and the processing mechanism analyzes and correspondingly sets the spraying time, the type of the spraying water and the rolling speed of the cleaning brushes and transmits the spraying time, the type of the spraying water and the rolling speed of the cleaning brushes to the corresponding operating mechanism.
The invention has the beneficial effects that: the cleaning is carried out according to the identification level, the defects that the cleaning gloves are not standard at present and the dust-free cleaning control of the gloves is not in place are reduced, the cleaning efficiency and the cleaning quality of the gloves are improved, and the quality of products in a dust-free environment is indirectly guaranteed.
Drawings
FIG. 1: the invention has a structure schematic diagram.
Detailed Description
The technical scheme of the invention is specifically explained by combining with the embodiment, and the invention discloses automatic glove cleaning equipment and a cleaning method thereof, wherein the equipment is sequentially provided,
a cleaning area: the glove cleaning device is used for cleaning gloves, the cleaning area is composed of cleaning brushes 2 which are arranged oppositely up and down, and the outer sides of the cleaning brushes 2 are also provided with spraying mechanisms; the bristles between the upper and lower cleaning brushes 2 are tangent or intersected to form a cleaning channel for placing hands between the upper and lower brushes. In order not to damage the gloves and bring new impurity pollution, the materials of the brush hairs are the same as the glove materials. The spraying mechanism comprises an induction component and a spraying head 3, and the cleaning area further comprises a signal prompt lamp 4.
A drying area: the drying device is used for drying the washed gloves and is arranged at the downstream of the washing area, and the drying area is composed of a circulating drying system.
Fingerprint detection area: the fingerprint detection system is used for carrying out fingerprint detection on the dried gloves, is arranged on the downstream of the drying area, and comprises a fingerprint acquisition window 7 and a detection system electrically connected with the fingerprint acquisition window 7. The monitoring system is a CCD detection system. For better suggestion, the fingerprint detection area is still including warning subassembly 8, warning subassembly 8 with detecting system electric connection.
The control area sets up in the front end of wasing the district for the control in each district, the control area include a display screen 1 and with display screen electric connection's the control unit, the control unit with wash district, drying area and fingerprint detection district electric connection. For example, in the cleaning area, the sensing assembly, the cleaning brush and the shower head are electrically connected with the control unit. The equipment is also provided with a storage unit for storing and retrieving data in the equipment. The storage unit is connected with the control unit, and the control unit sends the received data or the pressed fingerprint picture to the storage unit for storage. Of course, the storage unit may output and store data through a USB interface provided in the device.
The glove cleaning method of the automatic glove cleaning equipment comprises the following steps:
s1, a cleaning step, namely after the gloves are worn, stretching the hands into a cleaning channel formed by upper and lower cleaning brushes in the cleaning area; the sensing assembly senses whether gloves exist or not, if so, a signal is sent to the processing mechanism, the processing mechanism starts the spray header to supply water source, and simultaneously starts the cleaning brush to roll to clean the surfaces of the gloves; the water source type is typically DI water. After the cleaning time is finished, the processing mechanism sends a signal to the spray header and the cleaning hairbrush to stop corresponding operation, sends the signal to a prompting lamp arranged in the cleaning area, and starts a light-on prompt.
S2, drying, namely, placing the hands in a drying area after the gloves are cleaned, and starting drying when the drying system senses that the gloves are arranged, so as to dry the surfaces of the gloves;
s3, a pressing detection step, namely pressing the gloves dried in the S2 on a fingerprint acquisition window of a fingerprint detection area, detecting whether the received pressed fingerprints meet the preset requirement or not by a detection system 8, and if so, not giving an alarm; if not, a signal is sent to the alarm component 6, and the alarm component 6 starts an alarm prompt after receiving the signal.
As another embodiment, in the case that other steps are the same, the method further comprises a presetting step before the cleaning step, namely, the spraying time, the type of the spraying water and the rolling speed of the cleaning brush are preset manually.
As a preferred embodiment, under the same other steps, the method further comprises a self-recognition process, wherein the gloves are subjected to grade recognition through a sensing system arranged in the cleaning area, the recognition result is transmitted to the processing mechanism, and the processing mechanism analyzes the recognition result, correspondingly sets the spraying time, the type of spraying water and the rolling speed of the cleaning brushes, and transmits the spraying time, the type of spraying water and the rolling speed of the cleaning brushes to the corresponding operating mechanism.
There are, of course, many other specific embodiments of the invention and these are not to be considered as limiting. All technical solutions formed by using equivalent substitutions or equivalent transformations fall within the scope of the claimed invention.
Claims (8)
1. The glove cleaning method of the automatic glove cleaning equipment is characterized in that the automatic glove cleaning equipment is sequentially provided with a cleaning device,
a cleaning area: the glove cleaning device is used for cleaning gloves, the cleaning area consists of cleaning brushes which are arranged oppositely from top to bottom, and a spraying mechanism is arranged on the outer sides of the cleaning brushes;
a drying area: the drying device is used for drying the washed gloves and is arranged at the downstream of the washing area, and the drying area consists of a circulating drying system;
fingerprint detection area: the glove drying device is used for carrying out fingerprint detection on dried gloves and is arranged at the downstream of the drying area, and the fingerprint detection area comprises a fingerprint acquisition window and a detection system electrically connected with the fingerprint acquisition window;
the control area is arranged at the front end of the cleaning area and used for controlling each area, the control area comprises a display screen and a control unit electrically connected with the display screen, and the control unit is electrically connected with the cleaning area, the drying area and the fingerprint detection area, and the cleaning method is characterized by comprising the following steps:
s1, a cleaning step, namely after the gloves are worn, stretching the hands into a cleaning channel formed by upper and lower cleaning brushes in the cleaning area; the sensing assembly senses whether gloves exist or not, if so, a signal is sent to the processing mechanism, the processing mechanism starts the spray header to supply water source, and simultaneously starts the cleaning brush to roll to clean the surfaces of the gloves;
s2, drying, namely, placing the hands in a drying area after the gloves are cleaned, and starting drying when the drying system senses that the gloves are arranged, so as to dry the surfaces of the gloves;
s3, a pressing detection step, namely pressing the gloves dried in the S2 on a fingerprint acquisition window of a fingerprint detection area, detecting whether the pressed fingerprints reach the preset requirement or not by a detection system, and if so, not giving an alarm; if not, sending a signal to the alarm component, and starting an alarm prompt after the alarm component receives the signal, wherein the method also comprises an identification process of carrying out grade identification on the gloves by an induction system arranged in the cleaning area and transmitting the identification result to the processing mechanism, and the processing mechanism analyzes and correspondingly sets the spraying time, the type of the spraying water and the rolling speed of the cleaning brush and transmits the spraying time, the type of the spraying water and the rolling speed of the cleaning brush to the corresponding operating mechanism.
2. The glove cleaning method of an automatic glove cleaning apparatus according to claim 1, wherein: the bristles between the upper cleaning brush and the lower cleaning brush are tangent or intersected, and the bristles are made of latex.
3. The glove cleaning method of an automatic glove cleaning apparatus according to claim 1, wherein: the spraying mechanism comprises an induction component and a spraying head, and the induction component, the cleaning brush and the spraying head are all electrically connected with the control unit.
4. The glove cleaning method of an automatic glove cleaning apparatus according to claim 1, wherein: the cleaning area also comprises a signal prompting lamp.
5. The glove cleaning method of an automatic glove cleaning apparatus according to claim 1, wherein: the detection system is a CCD detection system.
6. The glove cleaning method of an automatic glove cleaning apparatus according to claim 1, wherein: the fingerprint detection area is still including warning subassembly, warning subassembly with detecting system electric connection.
7. The method for cleaning gloves of claim 1, wherein the cleaning step further comprises a cleaning completion prompt, and after the cleaning time is completed, the processing mechanism sends a signal to the shower head and the cleaning brush to stop the corresponding operation, and sends a signal to a prompt lamp disposed in the cleaning area to turn on the light prompt.
8. The method for washing gloves by an automatic glove washing apparatus according to claim 1, further comprising a presetting step including presetting of a spraying time, a kind of spraying water, and a rolling speed of the washing brush before the washing step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910328308.1A CN110153061B (en) | 2019-04-23 | 2019-04-23 | Automatic glove cleaning equipment and cleaning method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910328308.1A CN110153061B (en) | 2019-04-23 | 2019-04-23 | Automatic glove cleaning equipment and cleaning method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110153061A CN110153061A (en) | 2019-08-23 |
| CN110153061B true CN110153061B (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910328308.1A Active CN110153061B (en) | 2019-04-23 | 2019-04-23 | Automatic glove cleaning equipment and cleaning method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN110153061B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2038763U (en) * | 1988-09-03 | 1989-06-07 | 郑恩启 | All automatic washing hand machine |
| ES2316202B1 (en) * | 2005-03-23 | 2010-01-11 | Juan Anglada Juanola | DEVICE FOR CLEANING MESH AND SIMILAR GLOVES. |
| SG135992A1 (en) * | 2006-03-21 | 2007-10-29 | Patrick Hampe | A system for the processing of reusable gloves |
| CN204336787U (en) * | 2014-07-07 | 2015-05-20 | 苏州锟恩电子科技有限公司 | Operating room sterilizing hand washer |
| CN107811750B (en) * | 2017-12-01 | 2019-08-23 | 济南市儿童医院 | A kind of preoperative handwashing facilities of ophthalmic |
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2019
- 2019-04-23 CN CN201910328308.1A patent/CN110153061B/en active Active
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Address after: 215121 No. 99, Shuang Ma Street, Suzhou Industrial Park, Jiangsu, China Patentee after: Suzhou Tianhua New Energy Technology Co.,Ltd. Address before: 215000 99 Shuangma street, park, Suzhou City, Jiangsu Province Patentee before: SUZHOU TA&A ULTRA CLEAN TECHNOLOGY Co.,Ltd. |