Automatic line pressing device for firework bottom plate
Technical Field
The invention relates to the technical field of firework manufacturing, in particular to an automatic line pressing device for a firework base plate.
Background
Fireworks are also called firecrackers, fireworks and fireworks, and are invented by Chinese workers earlier and are commonly used in great ceremony or performance.
The internal structure of the firework is similar to that of the firecracker, and is made of black powder (military nitrate) and powder primer as basic materials. In order to achieve good performance effect, fireworks and display shells are filled with a large amount of gunpowder for launching and explosion, and then the fireworks and display shells are launched into the air by using a launching tube to generate a bright ornamental effect, so that the fireworks and display shells bring joy to people. Although the manufacturing of fireworks is not complicated, but with the gradual saturation of the fireworks market, the competition is also more and more vigorous, people are more and more high to the requirement of fireworks, the effect of setting off to fireworks and the safety and environmental protection have all been higher, consequently, many fireworks producer is in order to preempt the fireworks market, thereby develop novel, better quality, set off the fireworks that the effect is better, more environmental protection, each part of traditional fireworks is gradual to upgrade transformation, such as the fireworks bottom plate, the main effect of fireworks bottom plate is to protect the firework cylinder bottom and be used for placing fixed lead, consequently, the fireworks bottom plate all can exist the wire guide groove, be used for confirming fireworks to set off order and time order, consequently, the fireworks base is crucial to certain types of fireworks, and conventional fireworks bottom plate is made with paper, this is neither environmental protection nor is accomplished recycle, but then can adopt degradable plastics or recoverable plastics to make, this is more firm, environmental protection, and the circulated, and the effect is light, but because the bottom plate that is made with this kind of environmental protection plastics now has not had the realization, therefore a lot of manufacturing traditional bottom plate equipment such as this kind of fireworks bottom plate has not been used for manufacturing traditional bottom plate, the direct effect of the fireworks bottom plate is difficult to be used for setting off to the traditional pattern, the current pattern of the fireworks bottom plate, the high to be very high to be easily replaced, the current pattern of the conventional pattern can not be easily pressed down, and the current pattern can not be easily replaced, and can be easily pressed, and the current pattern has the quality has to have the high quality has been very bad to be very high to the quality to be easily to be used to the quality.
Therefore, it is necessary to provide an automatic wire pressing device for a firework base plate, which is efficient and capable of automatically pressing wires on a new firework base plate.
Disclosure of Invention
The invention provides an automatic wire pressing device for a firework base plate, which can automatically press a new firework base plate with high efficiency. Through utilizing the cooperation of curved line mechanism, line ball mechanism, send plate structure and send line mechanism, realize automatic send line, automatic crooked suitable shape that is with the lead wire to automatic press the lead wire that bends into the fireworks bottom plate to drink in the lead wire groove.
In order to solve the technical problems, the technical scheme of the invention is as follows:
The automatic wire pressing device for the firework bottom plate comprises a workbench, wherein a wire pressing station area is arranged on the workbench, and a wire pressing mechanism, a broken line mechanism, a plate feeding mechanism and a wire feeding mechanism are arranged on the workbench;
the wire pressing mechanism is arranged right above the wire pressing station area and comprises a lower pressing plate;
The wire bending mechanism is arranged at one side of the wire pressing station area and comprises a guide plate, one part of the guide plate extends to the lower part of the lower pressing plate, a first wire bending die and a second wire bending die are arranged on the bottom surface of the guide plate, the first wire bending die is arranged right below the lower pressing plate, the second wire bending die is movably arranged on the bottom surface of the guide plate, and the second wire bending die can be embedded with the first wire bending die;
The wire feeding mechanism is arranged between the broken line mechanism and the wire pressing mechanism, and comprises a first lead pipe and a second lead pipe, wherein the first lead pipe is movably arranged below one side of the guide plate, the second lead pipe is fixedly arranged below the other side of the guide plate corresponding to the first lead pipe, and the second lead pipe is connected with a wire feeder in an outward extending manner;
The plate conveying mechanism is arranged on the other side of the line pressing station area, a firework bottom plate placing area is arranged between the plate conveying mechanism and the line pressing mechanism, the plate conveying mechanism comprises a push plate movably arranged on the workbench, and the push plate is used for pushing the firework bottom plate to the position right below the line bending die.
Preferably, the wire pressing mechanism further comprises a fixing plate, the fixing plate is arranged above the lower pressing plate, a lower pressing cylinder is arranged on the fixing plate, a push-pull rod of the lower pressing cylinder penetrates through the fixing plate and is connected with the lower pressing plate, a bending pressing plate is arranged downwards, the bending pressing plate can penetrate through the guide plate, a gap between the first bending die and the second bending die is abutted to a lead groove on the firework bottom plate, an opening is formed in the wire pressing working area, corresponding to the firework bottom plate, a lifting plate is arranged in the opening, at least one limiting cylinder is arranged at the bottom of the lifting plate, the push-pull rod of the limiting cylinder faces upwards and can penetrate through the lifting plate and is used for limiting the firework bottom plate, at least one lifting cylinder is arranged below the limiting cylinder through a mounting plate, and the push-pull rod of the lifting cylinder is abutted to the bottom of the lifting plate.
Preferably, a push-pull cylinder II is arranged on the guide plate, the tail end of a push-pull rod of the push-pull cylinder II is fixedly connected with the first lead pipe, the first lead pipe is movably sleeved below one side of the guide plate through a lantern ring, the wire feeder comprises a wire feeding plate, the second lead pipe is arranged between the guide plate and the front panel of the wire feeding plate in a supporting mode, a rotating motor and a cutting cylinder are arranged on the rear panel of the wire feeding plate, a rotating rod of the rotating motor penetrates through the wire feeding plate and is sleeved with a rotating wheel on the front panel, a roller is arranged above the rotating wheel, the roller is rotatably arranged on the wire feeding plate, a cutting knife is arranged between the rotating wheel and the second lead pipe through the push-pull rod of the cutting cylinder penetrates through the wire feeding plate, the cutting knife is attached to the cutting plate, the cutting plate is mounted on the front panel of the wire feeding plate, and an opening for allowing a lead to penetrate through is correspondingly arranged on the cutting plate.
Preferably, the second bending die is connected with at least one first push-pull cylinder, and the first push-pull cylinder is fixed at the end part of the guide plate far away from the second bending die.
Preferably, the workbench is provided with at least one long-strip guide opening I corresponding to the push plate, the long-strip guide opening I extends to the firework bottom plate placement area, the bottom surface of the push plate penetrates through the long-strip guide opening I on the workbench and is connected with a connecting block on the bottom surface of the workbench, the connecting block is connected with a pushing cylinder, and the pushing cylinder is fixed on the bottom surface of the workbench.
Preferably, a proximity switch is arranged on two sides of the long guide opening, contact rods are arranged at two ends of the connecting block corresponding to the proximity switches, the proximity switches are connected with the limiting cylinder through an electric cabinet, the electric cabinet is arranged below the workbench, and the electric cabinet is used for controlling the motor and each cylinder to work.
Preferably, the first bending die and the second bending die are in continuous mountain shapes, and a plurality of limiting blocks are arranged on the bottom surfaces of the first bending die and the second bending die and used for limiting the positions of the firework bottom plates.
Preferably, the guide plates are provided with at least one strip guide opening II, and the two wire bending dies are hung below the strip guide opening II on the guide plates in a sliding manner through bolts.
Preferably, a push-out cylinder is arranged on the side of the workbench corresponding to the folding line mechanism, and a push-pull rod of the push-out cylinder extends to the lower part of the folding line mechanism and is used for pushing out the firework bottom plate.
Preferably, the firework bottom plate placing area comprises four corner wrapping rods which are arranged in a matrix and are erected on the workbench, and openings for accommodating the firework bottom plate and horizontally moving the pushing plate are formed in the bottoms of the corner wrapping rods.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the automatic wire feeding, the automatic bending of the lead into a proper shape and the automatic pressing of the bent lead into the lead slot of the firework bottom plate for drinking are realized by utilizing the coordination of the wire bending mechanism, the wire pressing mechanism, the plate feeding structure and the wire feeding mechanism.
According to the invention, the electric control box is utilized to coordinate and control the push-pull cylinder, the pressing cylinder, the limiting cylinder, the lifting cylinder, the pushing cylinder I, the pushing cylinder, the cutting cylinder and the motor, so that orderly work of the wire bending mechanism, the wire pressing mechanism, the plate conveying structure and the wire feeding mechanism is controlled, the transition connection between the mechanisms is smooth, the efficiency is improved, and the faults are greatly reduced.
According to the invention, the firework bottom plate is limited by the limiting cylinder and the limiting block, so that the firework bottom plate is accurate in position when being positioned on the lifting plate of the line pressing mechanism and cannot move randomly, and the bending pressing piece can accurately press the lead into the lead groove of the firework bottom plate.
According to the invention, the push plate is enabled to start the limiting cylinder when working to a reasonable position by utilizing the proximity switch, so that the limiting cylinder is ready, and when the firework bottom plate is wholly put on the lifting plate, the push-pull rod of the limiting cylinder is just lifted to a proper position of the firework bottom plate on the lifting plate.
Drawings
FIG. 1 is a schematic perspective view of the first embodiment of the present invention;
FIG. 2 is a schematic diagram of a second perspective structure of the present invention;
FIG. 3 is a schematic view of the back side of the guide plate of the present invention;
FIG. 4 is a schematic view of the front structure of the guide plate of the present invention;
FIG. 5 is a schematic front view of a table of the present invention;
FIG. 6 is a schematic view of a back side of a table of the present invention;
FIG. 7 is a schematic view of a pressing mechanism according to the present invention;
FIG. 8 is a schematic diagram of a pressing mechanism according to a second embodiment of the present invention;
FIG. 9 is a schematic diagram of a second wire guide tube and a wire feeder according to the present invention;
Fig. 10 is a schematic diagram of a first lead pipe and a second push-pull cylinder according to the present invention.
Reference numerals: 2. the device comprises a workbench, 3, a guide plate, 4, a first bending die, 5, a second bending die, 6, a zigzag tabletting, 7, a lifting plate, 8, a first push-pull cylinder, 9, a lower push cylinder, 10, a limit cylinder, 11, a second push-pull cylinder, 12, a motor, 13, a lifting cylinder, 14, a cutting cylinder, 15, a push cylinder, 16, a lower pressing plate, 17, a mounting plate, 18, a limiting block, 19, a limit hole, 20, a corner wrapping rod, 21, a push plate, 22, a connecting block, 23, a first strip guide opening, 24, a bolt, 25, a zigzag opening, 26, a first lead pipe, 27, a second lead pipe, 28, a firework bottom plate, 29, a rotating wheel, 30, a roller, 31, a cutting plate, 32, a cutting knife, 33, a supporting rod, 34, a fixed plate, 35, an electric cabinet, 36, a lantern ring, 37, a push-out cylinder, 38, a wire feeding plate, 39, a proximity switch, 40 and a second strip guide opening.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
The automatic line pressing device for the firework bottom plate comprises a workbench 2, wherein a line pressing station area is arranged on the workbench 2, and a line pressing mechanism, a broken line mechanism, a plate feeding mechanism and a line feeding mechanism are arranged on the workbench 2;
the broken line mechanism is arranged at one side of the line pressing station area;
The wire pressing mechanism is arranged right above the wire pressing station area;
the wire feeding mechanism is arranged between the broken line mechanism and the wire pressing mechanism;
the plate conveying mechanism is arranged on the other side of the line pressing station area;
the folding line mechanism comprises a guide plate 3 which is arranged on the workbench 2, one part of the guide plate 3 extends into the line pressing mechanism, a first bending die 4 is arranged on one part of the bottom surface of the guide plate 3 which extends into the line pressing mechanism, a second bending die 5 which can be embedded with the first bending die 4 is movably arranged on the other part of the bottom surface of the guide plate 3, at least one first push-pull cylinder 8 is connected with the second bending die 5, the first push-pull cylinder 8 is fixed at the end part of the guide plate 3, which is far away from the first bending die 4, the first push-pull cylinder drives the second bending die 5 to move towards the first bending die 4, so that a lead between the second bending die 5 and the first bending die 4 is bent, and the second bending die 5 and the first bending die 4 are positioned right below a lower pressing plate 16 of the pressing mechanism at the moment;
The wire pressing mechanism comprises a fixed plate and a lower pressing plate 16 which are arranged on the guide plate 3 in an erected mode, the center of the fixed plate is provided with a lower pressing cylinder 9, a push-pull rod of the lower pressing cylinder 9 is connected with the lower pressing plate 16, the lower pressing plate 16 is downwards provided with a bending press piece 6, an opening is formed in a wire pressing station area, a lifting plate 7 is arranged in the opening, at least one limiting cylinder 10 is arranged at the bottom of the lifting plate 7, the push-pull rod of the limiting cylinder 10 faces upwards and passes through the lifting plate 7, a limiting hole 19 is correspondingly formed in the lifting plate 7, at least one lifting cylinder 13 is arranged below the limiting cylinder 10 through a mounting plate 17, the push-pull rod of the lifting cylinder 13 is abutted to the bottom of the lifting plate 7, the lifting cylinder 13 drives the limiting cylinder 10 and the lifting plate 7 to ascend, so that the lifting plate 7 is closer to a bending wire die, a limiting block 18 at the bottom of the bending wire die is utilized to correspond to a firework bottom plate 28, the bending press piece 6 is conveniently and accurately pressed downwards, the lower pressing plate 16 is driven by the lower pressing cylinder 9, the lower pressing plate 6 is driven by the lifting plate 9 to press the bending press wire 6 to pass through the bending press piece 6 and the bending wire 4 to pass through the bending press piece 5 and the bending press piece 5 to the bending wire 4 to the bending die 4;
The firework bottom plate placing area is arranged between the plate conveying mechanism and the pushing mechanism, the plate conveying mechanism comprises a push plate 21, the push plate 21 is connected with a connecting block 22 on the bottom surface of the workbench 2, the connecting block 22 is connected with a pushing cylinder 15, and the pushing cylinder 15 is fixed on the bottom surface of the workbench 2. Stacking the firework bottom plates 28 in a firework bottom plate placing area, pushing the firework bottom plates 28 at the bottommost end of the pushing plate 21 to the lifting plate 7 of the pressing mechanism, and when the pushing plate 21 returns to the initial position, the stacked firework bottom plates 28 fall under the action of weight, so that the pushing plate 21 can continuously push the firework bottom plates 28;
The wire feeding mechanism comprises a first wire guiding tube 26 and a second wire guiding tube 27, the first wire guiding tube 26 is arranged below one side of the guide plate 3 in a sliding way through a lantern ring, a second push-pull cylinder 11 is fixed on the guide plate 3, a push-pull rod of the second push-pull cylinder 11 is fixedly connected with the first wire guiding tube 26, the first wire guiding tube 26 can be movably contracted between the first wire bending die 4 and the second wire bending die 5 under the control of the push-pull cylinder, the second wire guiding tube 27 is fixedly arranged below the other side of the guide plate 3 corresponding to the first wire guiding tube 26, the second wire guiding tube 27 is outwards extended and connected with a wire feeder, the wire feeder comprises a wire feeding plate, the wire feeding tube is arranged between the guide plate 3 and a front panel of the wire feeding plate in a sleeving way, a rotary motor 12 and a cutting cylinder 14 are arranged on a rear panel of the wire feeding plate, a rotary rod of the rotary motor 12 is sleeved with a rotary wheel 29 through the wire feeding plate, the roller 30 is arranged above the roller 29, the roller 30 is rotatably arranged on the wire feeding plate, the wire feeding plate is erected in the middle through a supporting rod, the gap between the roller 29 and the roller 30 is used for accommodating the wire to pass through and is butted with the second wire guiding tube 27, so that the wire enters the second wire guiding tube 27, the first wire guiding tube 26 is contracted between the first wire bending die 4 and the second wire bending die 5 under the driving of the air cylinder (when the second wire bending die 5 is not combined with the first wire bending die 4 in the contraction process), the first wire guiding tube 26 can be butted with the second wire guiding tube 27, the wire guiding tube 26 is led from the first wire guiding tube 27 by the roller 29, the wire guiding tube 26 is led by the roller 29 under the driving of the motor 12, the motor 12 stops when the length of the led wire is enough under the control of the electric cabinet (because the diameter of the roller 29 is fixed, the rotating speed of the motor 12 is fixed, therefore, the wire feeding length is fixed in a certain time, the wire conveying length can be controlled only by controlling the starting and stopping time of the motor 12, the cutting cylinder 14 starts to work, the cutting knife 32 is controlled to cut the wire, meanwhile, the push-pull cylinder controls the first wire guiding tube 26 to stretch, so that the wire is suspended between the first wire bending die 4 and the second wire bending die 5, the second wire bending die 5 is convenient for bending the suspended wire, and the wires in the first wire guiding tube 26 and the second wire guiding tube 27 are folded towards the bending position when the wires are bent, so that the length required by bending the wires is met;
A cutting knife 32 is arranged between the rotating wheel 29 and the second lead tube 27 by the push-pull rod of the cutting cylinder 14 penetrating through the wire feeding plate, the cutting knife 32 is attached to the cutting plate 31, the cutting plate 31 is arranged on the wire feeding plate, and an opening for allowing a lead to penetrate through is formed in the cutting plate 31 corresponding to the second lead tube 27;
The workbench 2 is provided with a folding line mechanism, one end side of the workbench is provided with a pushing cylinder 37, a push-pull rod of the pushing cylinder 37 extends to the lower part of the guide plate 3, after the line pressing of the firework bottom plate 28 is completed, the push plate 21 pushes the new firework bottom plate 28 onto the lifting plate 7, the firework bottom plate 28 with the line pressing completed is pushed to the lower part of the guide plate 3 by the pushed firework bottom plate 28, at the moment, the pushing cylinder 37 pushes the firework bottom plate 28 out of the workbench 2 so as to be convenient for collecting by workers, the new firework bottom plate 28 is pushed, and the guide plate 3 is provided with a bending opening 25 through which the bending pressing sheet 6 passes;
The first bending die 4 and the second bending die 5 are in continuous mountain shapes, and a plurality of limiting blocks 18 are arranged on the bottom surfaces of the first bending die 4 and the second bending die 5 and used for limiting the positions of the firework bottom plate 28 so as to ensure that the bending press piece 6 can be accurately aligned with the lead grooves on the firework bottom plate 28;
The second bending die 5 is slidably hung below the second long strip guide port 40 on the guide plate 3 through bolts 24, the first long strip guide port 23 is formed in the workbench 2 corresponding to the first push plate 21, the first long strip guide port 23 extends to the placement area of the firework base plate 28, the bottom surface of the push plate 21 penetrates through the first long strip guide port 23 on the workbench 2 to be connected with the connecting block 22 on the bottom surface of the workbench 2, the connecting block 22 is connected with the pushing cylinder 15, the pushing cylinder 15 is fixed on the bottom surface of the workbench 2, in order to strengthen the reinforcement strength of the push plate 21, and enable the push plate 21 to push more smoothly, so that the push plate 21 is also provided with bolts 24 in the first long strip guide port 23, the second long strip guide port 40, the first long strip guide port 23 enable the second bending die 5 and the push plate 21 to move back and forth along a preset track, and further enable the second bending die 5 to be pressed down to the first bending die 4 under the driving of the push-pull cylinder, and enable the lead wire to be pressed into a lead groove on the firework base plate 28 to be pressed into the lead groove on the bottom plate 28, and enable the lead groove 21 to be pressed into the bottom plate 28 to be placed under the bottom plate 28 to be stacked on the bottom plate 28, and enable the lead groove 16 to be placed under the lead groove 16 to be pressed into the bottom plate 28 to be placed under the bottom plate 28;
The two sides of the strip guide opening I23 on the workbench 2 are provided with a proximity switch 39 corresponding to the limiting cylinder 10, and the two ends of the connecting block 22 are provided with contact rods corresponding to the proximity switch 39. When the pushing cylinder 15 drives the connecting block 22 to move, the contact rod also moves, when the contact rod is abutted against the corresponding proximity switch 39, the electric cabinet starts the limiting cylinder 10, so that the limiting cylinder 10 is ready in advance, when the firework bottom plate 28 entirely enters the lifting plate 7, the push-pull rod of the limiting cylinder 10 just rises to the proper position of the firework bottom plate 28, and then after the lifting plate 7 rises, the limiting block 18 below the first bending die 4 and the second bending die 5 can be further limited;
The firework bottom plate 28 placement area comprises four corner wrapping rods 20 which are arranged in a matrix and are erected on the workbench 2, and openings for accommodating horizontal movement of the firework bottom plate 28 and the push plate 21 are formed in the bottoms of the corner wrapping rods 20. The firework bottom plate 28 is stacked among the four corner wrapping rods 20, and the opening at the bottom of the corner wrapping rods 20 only allows the pushing plate 21 and one firework bottom plate 28 to pass through;
when the first bending die 4 is combined with the second bending die 5, a certain gap exists between the first bending die 4 and the second bending die 5, and the bending press piece 6 can just penetrate through the gap to prop out the lead, so that the lead is pressed into a lead groove of the firework base;
The electric control box is arranged below the workbench and is used for controlling the motor 12 and each cylinder, and the electric control box controls the starting and stopping of the cylinders by controlling the air valves of each cylinder;
the innovation point of the invention is that: the automatic wire pressing device for the firework base plate is high in efficiency and capable of automatically pressing wires of the firework base plate of a new type. By utilizing the coordination of the wire bending mechanism, the wire pressing mechanism, the wire feeding plate structure and the wire feeding mechanism, the automatic wire feeding, the automatic bending of the lead into a proper shape and the automatic pressing of the bent lead into the wire guiding groove of the firework bottom plate 28 for drinking are realized.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.